Danfoss PVRES, PVREL User guide

Technical Information
Joysticks
PVRES and PVREL
powersolutions.danfoss.com
Technical Information
PVRES and PVREL Joysticks
Revision history Table of revisions
Date Changed Rev
October 2015 Minor edits 0202
April 2015 Converted to Danfoss layout BA
September 2010 New back page AC
May 2010 Japan location AB
Mar 2003 First edition AA
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Technical Information
PVRES and PVREL Joysticks

Contents

PVRES joystick
PVRES product image..................................................................................................................................................................... 4
General.................................................................................................................................................................................................4
Two proportional functions..........................................................................................................................................................4
Flow adjustment...............................................................................................................................................................................4
On-off function..................................................................................................................................................................................4
Characteristic..................................................................................................................................................................................... 5
Electrical system................................................................................................................................................................................6
Technical data....................................................................................................................................................................................8
Code numbers, dimensions, and weight.................................................................................................................................8
Dimensions.........................................................................................................................................................................................9
Dimensions.......................................................................................................................................................................................10
PVRES accessories
PVRES accessories image............................................................................................................................................................ 11
General...............................................................................................................................................................................................11
Emergency stop module.............................................................................................................................................................11
Lamp module.................................................................................................................................................................................. 11
Spacing and mounting modules..............................................................................................................................................11
Panel mounting rings...................................................................................................................................................................11
PG 11 Screwed Cable Entry........................................................................................................................................................ 12
Code numbers, dimensions, and weight...............................................................................................................................12
Dimensions.......................................................................................................................................................................................12
PVRES panel mounting plate ....................................................................................................................................................13
PVREL joystick
PVREL product image...................................................................................................................................................................14
General...............................................................................................................................................................................................14
Proportional function...................................................................................................................................................................14
Variants..............................................................................................................................................................................................14
Standard ...........................................................................................................................................................................................14
Hold function...................................................................................................................................................................................14
Neutral lock...................................................................................................................................................................................... 15
Float position...................................................................................................................................................................................15
Installation........................................................................................................................................................................................15
Characteristic...................................................................................................................................................................................15
Electrical system.............................................................................................................................................................................17
Technical data................................................................................................................................................................................. 18
Code numbers and weight.........................................................................................................................................................18
Dimensions.......................................................................................................................................................................................19
Two proportional functions.................................................................................................................................................... 6
On-off-on function......................................................................................................................................................................7
Signal (Us) as a function of the lever angle..................................................................................................................... 15
Float positon...............................................................................................................................................................................16
One proportional function....................................................................................................................................................17
Accessories code number and weight..............................................................................................................................19
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Technical Information
PVRES and PVREL Joysticks

PVRES joystick

PVRES product image

General

PVRES can be used individually or with PVRES accessories built together to form a complete operating panel. PVRES is particularly suited to panel mounting and characterized by:
finger-tip control small dimensions low weight built-in flow regulation accessories such as emergency stop and lamps (see PVRES accessories on page 11)

Two proportional functions

Flow adjustment

On-off function

PVRES is supplied with one or two potentiometers. It is thus possible to regulate one function, or two functions at the same time.
Two further adjustments per function are built into PVRES. Independently of each other, these limit the signal voltage (US) and thereby the flow from proportional valve ports A and B without the movement of the remote control lever being limited. The oil flow can be infinitely reduced down to 25% of maximum flow.
Instead of the proportional functions, PVRES can be supplied with built-in switches. The contact functions can be either normally “ON” or normally “OFF” in neutral position.
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Technical Information
PVRES and PVREL Joysticks
PVRES joystick

Characteristic

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1 2
Technical Information
PVRES and PVREL Joysticks
PVRES joystick

Electrical system

Two proportional functions

1. Two proportional functions without using neutral position switch
2. Two proportional functions with the use of neutral position switch Fine line Signal leads Thick line Supply leads E Emergency stop: An emergency stop should be built into all electrical systems F Lead from fault monitoring
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Technical Information
PVRES and PVREL Joysticks
PVRES joystick

On-off-on function

3. On-off-on function Fine line Signal leads Thick line Supply leads E Emergency stop: An emergency stop should be built into all electrical systems
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Technical Information
PVRES and PVREL Joysticks
PVRES joystick

Technical data

Supply voltage U
DC
11- 30 U
DC
Max. ripple 5% Current consumption < 80 mA Max. force 50 N [11.24 lbf] Output voltage (US) U
Neutral voltage (US) U
S
U
DC
S
U
DC
0.25 0.75
0.5
Output signal Max. load Two parallel connected PVEs
Min. load impedance to 0,5 • U
6 kΩ
DC
Signal current max. UDC = 12 V ±0.6 mA (resistive)
UDC = 24 V ±1.2 mA Neutral position switch max. current UDC = 12 V 2 A
UDC = 24 V 1 A On - off - on switch max. current UDC =12 V 0.7 A
UDC = 24 V 0.35 A Ambient temperature - 30 to + 60°C [-22 to 140°F] Enclosure to IEC 529 Over mounting flange IP 44
Under mounting flange IP 23
PVRE and PVRET must be connected to supply voltage at the same point as PVE.

Code numbers, dimensions, and weight

Function Symbol
1
Proportional
1
Proportional
2
Proportional
1
On-off-on
Version Code number
Standard 155B4210
Short 155B4218
Standard 155B4211
Standard 155B4212
Short 155B4219
Standard 155B4206
Dimension mm [in]
40 x 80 x 192 [1.57 x 3.15 x
7.56] 40 x 80 x 135
[1.57 x 3.15 x
5.31] 40 x 80 x 235
[1.57 x 3.15 x
9.25]
80 x 80 x 192 [3.15 x 3.15 x
7.56] 80 x 80 x 135
[3.15 x 3.15 x
5.31] 40 x 80 x 192
[1.57 x 3.15 x
7.56]
Weight kg [lb]
0.27 [0.60]
0.24 [0.53]
0.40 [0.88]
0.38 [0.84]
0.32 [0.70]
0.25 [0.55]
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Technical Information
PVRES and PVREL Joysticks
PVRES joystick

Dimensions

A, B Oil flow adjustment C Deflection block D Flat pin A 6.3 - 0.8 E Maximum travel for on-off-on version F 17 hole for PG 11 screwed cable entry
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Technical Information
PVRES and PVREL Joysticks
PVRES joystick

Dimensions

A, B Oil flow adjustment C Deflection block D Flat pin A 6.3 - 0.8 E Maximum travel for on-off-on version F 17 hole for PG 11 screwed cable entry
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Technical Information
PVRES and PVREL Joysticks

PVRES accessories

PVRES accessories image

General

PVRES accessories meet the demand for simple installation, monitoring and safety. They also offer the possibility of mounting other components in connection with PVRES where uniform
design is desirable.

Emergency stop module

The module contains an emergency stop switch of the impact key type I

Lamp module

The module contains a green lamp. 12 V and 24 V bulbs are included.

Spacing and mounting modules

The modules are used between PVRES remote control units either as empty spacer modules or as mounting modules for switches, lamp indicators, starting keys, etc. The modules are available in widths 40 mm and 80 mm.

Panel mounting rings

Panel mounting rings 40 mm and 80 mm are available for PVRES modules.
NOM
= 10 A
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Technical Information
PVRES and PVREL Joysticks
PVRES accessories

PG 11 Screwed Cable Entry

PG screwed cable entry and locknut, suitable for all PVRES modules.

Code numbers, dimensions, and weight

Dimensions

Type Symbol Code number Dimension
mm [in]
Lamp module 155B4213 40 x 80
[1.57 x 3.15]
Emergency stop 155B4216 80 x 80
[3.15 x 3.15]
Spacer and mounting module
Top mounting plate with seal
PG 11 screwed cable entry
155B4214 40 x 80
[1.57 x 3.15]
155B4215 80 x 80
[3.15 x 3.15]
155B4876 60 x 100
[2.36 x 3.94]
155B4877 100 x 100
[3.94 x 3.94]
155B4875 0.01
Weight kg [lb]
0.22 [0.48]
0.33 [0.73]
0.15 [0.33]
0.18 [0.40]
0.04 [0.09]
0.05 [0.11]
[0.02]
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Technical Information
PVRES and PVREL Joysticks
PVRES accessories

PVRES panel mounting plate

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Technical Information
PVRES and PVREL Joysticks

PVREL joystick

PVREL product image

General

PVREL is an electric remote control lever made in weather-resistant plastic. PVREL is for easy mounting in operating panels. PVREL is characterised by:
IP 67 enclosure low operating forces obust construction small dimensions

Proportional function

Variants

Standard

Hold function

The PVREL remote control levers contains a potentiometer for the control of one proportional function.
The PVREL series contains four variants. These can be ordered with or without neutral position switch.
Spring-centred remote control lever. PVREL series basic model.
Spring-centred with hold function. The remote control lever functions as the basic model, but by rotating the top of the handle the centre position can be displaced and a constant control signal is given. The remote control lever can still be activated from its set centre position as normal, but when released will return to its set centre point.
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Technical Information
PVRES and PVREL Joysticks
PVREL joystick

Neutral lock

Spring-centred with neutral position lock. The neutral position lock can be released by lifting the release ring under the handle. When the lever is returned to neutral position after manoeuvring, the neutral position lock will again engage.

Float position

Spring-centred with float position control. The remote control lever normally has proportional regulation in both directions, but with mechanical limitation in one direction to 3/4 of the normal activation range. The final 1/4 is used for float position control. Access to the float position control is gained by lifting the release ring under the handle and moving the lever out to its float position. Here, on releasing the ring, the remote control lever becomes locked in float position. Return from float position is gained by again lifting the release ring and bringing the lever back to the proportional range.

Installation

Characteristic

Correctly placed, the PVREL can comply with the grade of enclosure IP 67 above the mounting flange.

Signal (Us) as a function of the lever angle

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Technical Information
PVRES and PVREL Joysticks
PVREL joystick

Float positon

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1 2
Technical Information
PVRES and PVREL Joysticks
PVREL joystick

Electrical system

One proportional function

1. One proportional function without using neutral position switch
2. One proportional function with the use of neutral position switch Fine line Signal leads Thick line Supply leads E Emergency stop: An emergency stop should be built into all electrical systems F Lead from fault monitoring
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Technical Information
PVRES and PVREL Joysticks
PVREL joystick

Technical data

Supply voltage U
DC
11- 30 U
DC
Max. ripple 5% Current consumption < 80 mA Max. force 100 N [22.5 lbf] Output voltage (US) U
Neutral voltage (US) U
S
U
DC
S
U
DC
0.25 0.75
0.5
Output signal Max. load Two parallel connected PVEs
Min. load impedance to 0,5 • U
DC
6 kΩ
Signal current max. UDC = 12 V ±0.6 mA
UDC = 24 V ±1.2 mA Neutral position switch max. current UDC = 12 V 2 A
UDC = 24 V 1 A Ambient temperature - 30 to + 60°C [-22 to 140°F] Enclosure to IEC 529 Over mounting flange IP 67
Under mounting flange with bottom cover
IP 65
155U2600
PVREL must be connected to supply voltage at the same point as PVE.

Code numbers and weight

Function Symbol Code number
without neutral position switch
Spring centered 155U2601 155U2605
Code number with neutral position switch
Weight kg [lb]
0.32 [0.70]
With detent 155U2602 155U2606
0.32 [0.70]
With neutral position lock
For float position 155U2604 155U2608
155U2603 155U2607
0.36 [0.79]
0.36 [0.79]
For installation, all PVREL remote control levers are supplied with O-rings and bolt sets. The bottom cover is not included in the above mentioned code number.
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155B350.12
155B349.11
+-
Bottom view
Technical Information
PVRES and PVREL Joysticks
PVREL joystick

Accessories code number and weight

Dimensions

Accessories Code number
Bottom cover, including PG-screwed connections for IP 65 under the assembly flange
155U2600 0.025 [0.055]
Weight
kg [lb]
F Float position A Socket A 6.3-0.8 M Assembly aperture
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Technical Information
PVRES and PVREL Joysticks
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Technical Information
PVRES and PVREL Joysticks
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Technical Information
PVRES and PVREL Joysticks
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