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PVE 7
User guide [de]
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User guide
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Danfoss PVE 7 User guide

Technical Information
PVE Series 7
Electro-hydraulic Actuators
www.danfoss.com
PVE Series 7 — Electro-Hydraulic Actuators
Revision history Table of revisions
Date Changed Rev
February 2021 Corrected data in PVEM, PVEA, PVEH, and PVES technical sections 0310
June 2020 Minor changes throughout 0309
Changed document number from 'BC00000378' to 'BC218286485446' XX
March 2020 Various updates to data. 0307
April 2019 All reaction times tables, notes changes. 0204
December 2018 New image on page 5-6. 0203
July 2018 Minor update. 0202
June 2018 PVE actuation, connector image changes. 0201
May 2018 Restored missing information. 0105
April 2018 Minor updates. 0104
February 2017 Added detailed Fault Monitoring description 0103
January 2017 Minor updates 0102
November 2016 First edition 0101
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PVE Series 7 — Electro-Hydraulic Actuators

Contents

PVE Electrical Actuator
PVE Series 7 Electrical Actuator................................................................................................................................................... 5
PVE Series 7 variants overview.................................................................................................................................................... 6
Safety in Systems..............................................................................................................................................................................8
PVEO
PVEO Schematics and Dimensions..........................................................................................................................................11
PVEO Technical Data.....................................................................................................................................................................11
PVEO Reaction Times....................................................................................................................................................................12
PVEO Variants for PVG..................................................................................................................................................................13
PVEO-HP
PVEO-HP Schematics and Dimensions...................................................................................................................................16
PVEO-HP Technical Data..............................................................................................................................................................16
PVEO-HP Reaction Times.............................................................................................................................................................17
PVEO-HP Variants for PVG...........................................................................................................................................................18
PVEM
PVEM Schematics and Dimensions......................................................................................................................................... 20
PVEM Technical Data.................................................................................................................................................................... 20
PVEM Reaction Times................................................................................................................................................................... 22
PVEM Hysteresis and Ripple.......................................................................................................................................................22
PVEM Variants for PVG................................................................................................................................................................. 23
PVEA
PVEA Schematics and Dimensions.......................................................................................................................................... 25
PVEA Technical Data.....................................................................................................................................................................25
PVEA Reaction Times.................................................................................................................................................................... 27
PVEA Hysteresis and Ripple........................................................................................................................................................27
PVEA Variants for PVG.................................................................................................................................................................. 28
PVEH
PVEH Schematics and Dimensions.......................................................................................................................................... 30
PVEH Technical Data.....................................................................................................................................................................30
PVEH Reaction Times....................................................................................................................................................................32
PVEH Hysteresis and Ripple........................................................................................................................................................32
PVEH Variants for PVG.................................................................................................................................................................. 33
PVES
PVES Schematics and Dimensions...........................................................................................................................................36
PVES Technical Data......................................................................................................................................................................36
PVES Reaction Times.....................................................................................................................................................................38
PVES Hysteresis and Ripple........................................................................................................................................................ 38
PVES Variants for PVG...................................................................................................................................................................39
Connector Overview
Connector Overview.....................................................................................................................................................................40
Fault Monitoring and Reaction
Generic Fault Reaction.................................................................................................................................................................42
Fault Reaction Overview..............................................................................................................................................................43
Error Pin Specification.................................................................................................................................................................. 43
Functionality Overview
Standard and Fixed US 0-10 Vdc.............................................................................................................................................. 44
PWM Voltage Control..............................................................................................................................................................45
Ramp (-R)...........................................................................................................................................................................................47
Quick Reaction (-Q)........................................................................................................................................................................48
Float B-Port (-FLB).......................................................................................................................................................................... 49
Float A-Port (-FLA)..........................................................................................................................................................................50
PVE Power Save.............................................................................................................................................................................. 50
Special Features
Direction Indication (-DI).............................................................................................................................................................51
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PVE Series 7 — Electro-Hydraulic Actuators
Contents
Dedicated Float Pin (UF)..............................................................................................................................................................53
Spool Position (SP).........................................................................................................................................................................54
Neutral Power-OFF (NP)...............................................................................................................................................................55
Disable Mode...................................................................................................................................................................................56
Performance Overview
PVE S7 Reaction Times................................................................................................................................................................. 57
Hysteresis and Ripple................................................................................................................................................................... 57
Current Consumption.................................................................................................................................................................. 58
Oil Consumption............................................................................................................................................................................ 58
Dimension Overview
Dimension Overview for PVE Series 7.....................................................................................................................................59
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PVE Series 7 — Electro-Hydraulic Actuators

PVE Electrical Actuator

PVE Series 7 Electrical Actuator

The analog PVE Series 7 is an electro-hydraulic actuator used to control a single work section of a PVG proportional valve group. The PVE Series 7 actuator program includes variants with different performance levels and features for PVG 32/100/120/128/256.
The actuator positions the main spool in a PVG work section in order to control either the flow or the pressure of the oil distributed to/from the work function. The control signal to the actuator is an analog voltage signal, enabling the user to operate the work function remotely by means of a joystick, a controller or the similar.
The analog PVE Series 7 actuator program features five different main hydraulic principle variants (PVEO/ PVEM/PVEA/PVEH/PVES). The different hydraulic principles combined with the different solenoid valve regulation principles determine whether the actuator controls the spool proportionally according to a demand signal or ON/OFF according to a voltage signal.
The electro-hydraulic solenoid valve bridge of the actuator is available in different designs utilizing different regulation principles, depending on performance variant. The actuator positions the main spool by distributing pilot oil pressure to either side of it, pressurizing one side by pilot pressure while relieving the opposite side to tank and vice versa, as illustrated below. All proportional actuators feature a closed­loop spool control and continuous fault monitoring.
PVG 32 with PVEO/PVEM (PVEO without LVDT)
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P109195
P109195
PVE Series 7 — Electro-Hydraulic Actuators
PVE Electrical Actuator
PVG 32 with PVEH/PVES
PVEA has the same housing as PVEO/PVEM and similar hydraulic principle as PVEH/PVES, but with fixed orifices instead of NO2 and NO4.

PVE Series 7 variants overview

Schematic Description
PVEO schematic
PVEO-HP schematic
PVEO – ON/OFF voltage control for non-proportional functions, see PVEO
Neutral position or max. spool stroke according to control signal
•
12 VDC or 24 VDC supply voltage
•
DEUTSCH, AMP or DIN/Hirschman connectors
•
Standard PVE pilot oil pressure of 13.5 bar [196 psi]
•
LED only indicating Power ON or Power OFF
•
Ramp (-R) or Direction Indication output (-DI) functionality
•
PVEO-HP – ON/OFF voltage control for non-proportional functions, see PVEO-HP
Neutral position or max. spool stroke according to control signal
•
12 VDC or 24 VDC supply voltage
•
DEUTSCH, AMP or DIN/Hirschman connectors
•
To be used with PVH/PVHC pilot oil pressure of 25 bar
•
LED only indicating Power ON or Power OFF
•
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P109196
P109197
P109198
P109199
PVE Series 7 — Electro-Hydraulic Actuators
PVE Electrical Actuator
Schematic Description
PVEM schematic
PVEM – proportional spool control for functions with medium performance demands, see PVEM
9–32 VDC multi-voltage power supply
•
DIN or Hirschman connectors
•
Standard PVE pilot oil pressure of 13.5 bar [196 psi]
•
LED indicating error state and passive fault monitoring
•
Float (-F), quick Ramp (-R) or Quick reaction functionality (-Q)
•
PVEA schematic
PVEH schematic
PVEA – proportional spool control for functions with high performance demands, see PVEA
9–32 VDC multi-voltage power supply
•
Variants available with DEUTSCH or AMP connectors
•
Standard PVE pilot oil pressure of 13.5 bar [196 psi]
•
LED indicating error state and active or passive fault monitoring
•
Direction Indication output (-DI) or Neutral Power-Off (-NP) functionality
•
PVEH – proportional spool control for functions with high performance demands, see PVEH
9–32 VDC multi-voltage power supply
•
DEUTSCH, AMP or DIN/Hirschman connectors
•
Standard PVE pilot oil pressure of 13.5 bar [196 psi]
•
LED indicating error state and active or passive fault monitoring
•
Float (-F), Direction Indication output (-DI), Neutral Power-Off (-NP), Spool Position output (-SP)
•
or 0-10 VDC control signal (-U) functionality
PVES Schematic
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PVES – proportional spool control for functions with high performance and reaction demands, see PVES
9–32 VDC multi-voltage power supply
•
Analog voltage control signal 25-75% of supply voltage
•
DEUTSCH, AMP or DIN/Hirschman connectors
•
Standard PVE pilot oil pressure of 13.5 bar [196 psi]
•
LED indicating error state and active or passive fault monitoring
•
Variants available with Spool Position output (-SP) or 0-10 VDC control signal (-U) functionality
•
W
PVE Series 7 — Electro-Hydraulic Actuators
PVE Electrical Actuator

Safety in Systems

All types and brands of control valves, including proportional valves, can fail. Therefore, the necessary protection against the serious consequences of a functional failure should always be built into the system.
General safety considerations
For each application an assessment should be made for the consequences of the system in case of pressure failure and uncontrolled or blocked movements.
Warning
Because the proportional valve is used in many different applications and under different operating conditions, it is the sole responsibility of the manufacturer to ensure that all performance, safety and warning requirements of the application is met in his selection of products and complies with relevant machine specific and generic standards.
Control system example
An example of a control system using an aerial lift is shown below:
Aerial lift
This example breaks down the control system into smaller bits explaining the architecture in depth. Even though many Danfoss components are used in the PVG control system.
The function of the control system is to use the output from the PVE together other external sensors to ensure the PLUS+1 main controllers correct function of the aerial lift.
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W
C
PVE Series 7 — Electro-Hydraulic Actuators
PVE Electrical Actuator
Electrical block diagram
Warning
It is the responsibility of the equipment manufacturer that the control system incorporated in the machine is declared as being in conformity with the relevant machine directives.
Caution
A mix of electrical actuation and hydraulic actuation on the same valve stack is not safe. PVE and PVH are designed for different pilot pressure.
Cost-free repairs, as mentioned in Danfoss General Conditions of Sale, are carried out only at Danfoss or at service shops authorized by Danfoss.
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21
0
Pp
LVDT
LED Circuit /
Microcontroller
Power Supply
PVEO-DI
A B
DI_B DI_A
LED
Udc
Ramp Ramp
SV1 SV2
P109126
PVE Series 7 — Electro-Hydraulic Actuators

PVEO

The PVEO actuator is a non-proportional ON/OFF control actuator with open-loop spool control primarily used to control simple ON/OFF work functions where a proportional control of speed or oil flow is not a requirement
The PVEO is available in two different performance variants, the standard PVEO and the PVEO-R with ramp.
PVEO
PVEO functionality
The standard PVEO functionality includes the simplest electric circuit of the PVE Series 7 actuator program, using a fixed 12 Vdc or 24 Vdc supply voltage or signal voltage and a simple LED circuit to control the LED light indicating Power ON/OFF.
The PVEO-DI variant includes an LVDT spool position monitor and a more advanced electric circuit with an embedded micro-controller and separate power supply to handle the Direction Indication functionality.
An energization of solenoid valve SV1 and a simultaneous de-energization of SV2 will cause the main spool to move to the right direction and vice versa. If both SV1 and SV2 are energized or de-energized simultaneously, the main spool stays locked in its neutral position.
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P109195
P109200
101 [3.98]
45 [1.77]
89 [3.5]
P109231
PVE Series 7 — Electro-Hydraulic Actuators
PVEO

PVEO Schematics and Dimensions

Schematics
PVEO PVEO-R
Dimensions
PVEO Connector height
DEU = 24 mm [0.94 in] DIN = 13 mm [0.51 in]

PVEO Technical Data

Control Specification
Description Type Value
Supply Voltage (Udc) Rated 12 Vdc 24 Vdc
Range 11 to 15 Vdc 22 to 30 Vdc Max. ripple 5%
Current Consumption Typical 708 mA 361 mA
Minimum 430 mA 220 mA Maximum 944 mA 482 mA
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100
0
Spool Position [%]
Time
T0 T1
T2
Spool Position
PFC (%)
Supply Voltage (UDC)
Max. spool pos. to neutral
T2
Neutral to max. spool pos.
T1
Boot-up
T0
P301823
PVE Series 7 — Electro-Hydraulic Actuators
PVEO
Operating Conditions
Description Type Value
Pilot Pressure Nominal 13.5 bar [196 psi]
Oil Consumption Neutral 0.0 l/min [0.0 gal/min]
Max T-port pressure Static 25 bar [365 psi] Max T-port pressure Intermittent 40 bar [580 psi] Storage Temperature Ambient -50 to +90°C [-58 to +194°F] Operating Temperature Ambient -40 to +90°C [-40 to +194°F] Oil Viscosity Operating range 12 to 75 cSt [65 to 347 SUS]
Oil Cleanliness Maximum 18/16/13 (according to ISO 4406)
Minimum 10.0 bar [145 psi] Maximum 15.0 bar [218 psi]
Locked position 0.0 l/min [0.0 gal/min] Actuating 0.9 l/min [0.24 gal/min] Actuating (PVEO-R) 0.3 l/min [0.08 gal/min]
Minimum 4 cSt [39 SUS] Maximum 460 cSt [2128 SUS]

PVEO Reaction Times

LED characteristic
Color LED characteristic Description
Green constant Power ON
Reaction times
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PVE Series 7 — Electro-Hydraulic Actuators
PVEO
Definition of Step Response
Reaction PVG 32 PVG 128/256
T0 – Boot-up 0 0 0 0 T1 – Neutral to max. spool stroke @ Power ON/ @

PVEO Variants for PVG

Constant U T2 – Max. spool stroke to neutral @ Power OFF/@
Constant U
PVG 32/100 Variants
Part number Type
11166843 PVEO 1x4 DEU 67 12 Vdc Standard 11166838 PVEO 1x4 DEU 67 24 Vdc Standard 11166866 PVEO 1x4 AMP 66 12 Vdc Standard 11166837 PVEO 1x4 AMP 66 24 Vdc Standard 11166836 PVEO 1x4 DIN 65 12 Vdc Standard 11166743 PVEO 1x4 DIN 65 24 Vdc Standard 11166753 PVEO-R 1x4 DEU 67 12 Vdc Ramp 11166754 PVEO-R 1x4 DEU 67 24 Vdc Ramp 11166867 PVEO-R 1x4 AMP 66 12 Vdc Ramp 11166776 PVEO-R 1x4 AMP 66 24 Vdc Ramp 11166831 PVEO-R 1x4 DIN 65 12 Vdc Ramp 11166908 PVEO-R 1x4 DIN 65 24 Vdc Ramp 11168740 11166869
1
Includes Direction Indication special feature
DC
DC
1
1
PVEO-DI 2x4 AMP 66 12 Vdc Standard PVEO-DI 2x4 AMP 66 24 Vdc Standard
Connector
PVEO PVEO-DI
110 ms 325 ms 375 ms 520 ms
110 ms 340 ms 350 ms 600 ms
PVEO-R A port B port
IP Udc Functionality
PVG 120 Variants
Part number Type
11166755 PVEO 1x4 DEU 67 12 Vdc Standard 11166757 PVEO 1x4 DEU 67 24 Vdc Standard 11166815 PVEO 1x4 AMP 66 12 Vdc Standard 11166816 PVEO 1x4 AMP 66 24 Vdc Standard 11166822 PVEO 1x4 DIN 65 12 Vdc Standard 11166744 PVEO 1x4 DIN 65 24 Vdc Standard 11166882 PVEO-R 1x4 AMP 66 24 Vdc Ramp 11166909 PVEO-R 1x4 DIN 65 24 Vdc Ramp
Connector
IP Udc Functionality
PVG 128/256 Variants
Part number Type
11186328 PVEO 1x4 DEU 67 12 Vdc Standard 11186330 PVEO 1x4 DEU 67 24 Vdc Standard
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Connector
IP Udc Functionality
PVE Series 7 — Electro-Hydraulic Actuators
PVEO
PVG 128/256 Variants (continued)
Part number Type
11186331 PVEO 1x4 DIN 65 12 Vdc Standard 11186342 PVEO 1x4 DIN 65 24 Vdc Standard
PVG 60 Variants
Part number Type
11166939 PVEO 1x4 DIN 65 12 Vdc Standard 11166940 PVEO 1x4 DIN 65 24 Vdc Standard
Connector
Connector
IP Udc Functionality
IP Udc Functionality
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21
0
Pp
LED
A B
LED Circuit
SV1 SV2
P109130
PVE Series 7 — Electro-Hydraulic Actuators

PVEO-HP

The PVEO-HP actuator is a non-proportional ON/OFF control actuator with open-loop spool control primarily used to control simple ON/OFF work functions where a proportional control of speed or oil flow is not a requirement.
PVEO-HP
All variants are available with following features:
Neutral position or max. spool stroke according to control signal
•
12 VDC or 24 VDC supply voltage
•
DEUTSCH, AMP or DIN/Hirschman connectors
•
PVH/PVHC pilot oil pressure of 25 bar [362.6 psi]
•
LED only indicating Power ON or Power OFF
•
PVEO-HP functionality diagram
The standard PVEO/PVEO-HP functionality includes the simplest electric circuit of the PVE actuator program, using a fixed 12 VDC or 24 VDC supply voltage or signal voltage and a simple LED circuit to control the LED light indicating Power ON/OFF.
An energization of solenoid valve SV1 and a simultaneous de-energization of SV2 will cause the main spool to move to the right direction and vice versa. If both SV1 and SV2 are energized or de-energized simultaneously, the main spool stays locked in its neutral position.
©
Danfoss | February 2021 BC218286485446en-000310 | 15
P109195
101 [3.98]
45 [1.77]
89 [3.5]
P109231
PVE Series 7 — Electro-Hydraulic Actuators
PVEO-HP

PVEO-HP Schematics and Dimensions

Schematics
PVEO-HP
Dimensions
PVEO-HP Connector height
DEU = 24 mm [0.94 in] AMP = 17 mm [0.67 in] DIN = 13 mm [0.51 in]
For more information on dimensions, please see Dimension Overview for PVE Series 7 on page 59.

PVEO-HP Technical Data

Control Specification
Description Type 12 V
Supply Voltage (UDC) Range 11 to 15 V
Max. ripple 5%
Current Consumption Typical 1093 mA 555 mA
Minimum 660 mA 340 mA Maximum 1458 mA 740 mA
16 | © Danfoss | February 2021 BC218286485446en-000310
DC
DC
24 V
DC
22 to 30 V
DC
100
0
Spool Position [%]
Time
T0 T1
T2
Spool Position
PFC (%)
Supply Voltage (UDC)
Max. spool pos. to neutral
T2
Neutral to max. spool pos.
T1
Boot-up
T0
P301823
PVE Series 7 — Electro-Hydraulic Actuators
PVEO-HP
Technical data
Pilot pressure Nominal 25 bar [363 psi]
Fluid consumption Neutral 0 l/min [0 US gal/min]
Technical specification
Parameter Minimum Recommended range Maximum Fluid temperature Fluid viscosity Fluid cleanliness Operating temperature Max. T-port pressure (static) Max T-port pressure
(intermittent)
Minimum 21 bar [305 psi] Maximum 25 bar [363 psi]
Locked position 0 l/min [0 US gal/min] Actuating 0.9 l/min [0.24 US gal/min]
-30°C [-22°F] 30 to 60°C [86 to 140°F] 90° [194°F]
4 mm2/s [39 SUS] 12 to 75 mm2/s [65 to 347 SUS] 460 mm2/s [2128 SUS]
23/19/16 (according to ISO 4406)
Ambient: -40 to 90°C [-40 to 194°F]
25 bar [365 psi]
40 bar [ 580 psi]

PVEO-HP Reaction Times

LED characteristic
Color LED characteristic Description
Green constant Power ON
Reaction times
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Danfoss | February 2021 BC218286485446en-000310 | 17
PVE Series 7 — Electro-Hydraulic Actuators
PVEO-HP
Definition of Step Response
Reaction PVEO-HP
T0 – Boot-up 0 T1 – Neutral to max. spool stroke @ Power ON/@ Constant U T2 – Max. spool stroke to neutral @ Power OFF/@ Constant U

PVEO-HP Variants for PVG

PVG 32/100 variants
Part number Type
11166765 PVEO-HP 1x4 DEU 67 12 Vdc Standard 11166766 PVEO-HP 1x4 DEU 67 24 Vdc Standard 11166763 PVEO-HP 1x4 AMP 66 12 Vdc Standard 11187524 PVEO-HP 1x4 AMP 66 24 Vdc Standard 11187551 PVEO-HP 1x4 DIN 65 12 Vdc Standard 11187562 PVEO-HP 1x4 DIN 65 24 Vdc Standard
Connector
DC
DC
IP Udc Functionality
90 ms 70 ms
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21
0
Pp
LVDT
SV2SV1
Micro-
controller
Power Supply
U
DC
U
S
Error
LED
P109132
PVE Series 7 — Electro-Hydraulic Actuators

PVEM

The PVEM actuator is a proportional control actuator with closed-loop spool control primarily used to control work functions with medium performance requirements. The PVEM is available in three different performance variants, the standard PVEM, the PVEM-R with ramp and the PVEM-Q with quick reaction.
PVEM
Variants are available with following features:
11-32 VDC milti-voltage power supply
•
Analog voltage control signal 25–75% of supply voltage
•
DIN/Hirschman connectors
•
Standard PVE pilot oil pressure of 13.5 bar [196 psi]
•
LED indicating error state and passive fault monitoring
•
Float (-F), quick Ramp (-R) or Quick reaction functionality (-Q)
•
PVEM functionality
The PVE functionality includes an electric circuit with a closed-loop logic. An embedded micro-controller processes the signal voltage and the LVDT feedback signal and regulates the solenoid valves accordingly.
An energization of solenoid valve SV1 and a simultaneous de-energization of SV2 will cause the main spool to move to the right direction and vice versa. If both SV1 and SV2 are energized or de-energized simultaneously, the main spool stays locked in its neutral position.
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Danfoss | February 2021 BC218286485446en-000310 | 19
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