Danfoss Pressure Reducing Valves User guide

Pressure Reducing Valves Technical Information
2
1
3
3
4
2
1
2
1
3
Quick Reference
Pressure Reducing, Non-Relieving Model No. Cavity Description Flow* Pressure Page
CP230-2 SDC10-3 Pressure Reducing,
PRC 06 NCS06/3 40 l/min
Direct Acting
Pressure Reducing, Relieving Model No. Cavity Description Flow* Pressure Page
CP230-1 SDC10-3 Pressure Reducing,
Relieving, Direct Acting
Pressure Reducing, Relieving Model No. Cavity Description Flow* Pressure Page
PRR10-PVG SDC10-3 Pressure Reducing,
Relieving,
Direct Acting,
Quick Reference
Designed for PVG
Actuators
40 l/min
[11 US gal/min]
[11 US gal/min]
40 l/min
[11 US gal/min]
40 l/min
[11 US gal/min]
210 bar
[3000 psi]
315 bar
[4500 psi]
210 bar
[3000 psi]
210 bar
[3000 psi]
PR - 4
PR - 5
PR - 6
PR - 7
Pressure Reducing, Non-Relieving Model No. Cavity Description Flow* Pressure Page
CP230-4 SDC10-3 Pressure Reducing,
PPRC 06 NCS06/3 40 l/min
Pilot Operated
40 l/min
[11 US gal/min]
[11 US gal/min]
350 bar
[5000 psi]
315 bar
[4500 psi]
PR - 8
PR - 9
Pressure Reducing, Relieving Model No. Cavity Description Flow* Pressure Page
PRMP 064 SDC10-3 Pressure Reducing,
Relieving,
CP231-3 CP12-3S 115 l/min
Pilot Operated
40 l/min
[11 US gal/min]
[30 US gal/min]
315 bar
[4500 psi]
350 bar
[5000 psi]
PR - 10
PR - 11
Pressure Reducing, Relieving Model No. Cavity Description Flow* Pressure Page
PRR10-DRD SDC10-4 Pressure Reducing,
Relieving,
38 l/min
[10 US gal/min]
207 bar
[3000 psi]
PR - 12
Direct Acting with
Damping Port
* Flow ratings are based on a pressure drop of 7 bar [100 psi] unless otherwise noted. They are for comparison purposes only.
BC332375439105en-000101 • February 2020
PR - 1
Pressure Reducing Valves Technical Information
1
Application Notes
PRESSURE REDUCING VALVES
Pressure reducing valves are pressure limiting devices that limit pressure in one portion of a circuit while leaving system pressure unaected. They are available in direct-acting and pilot-operated types and as pressure reducing/relieving valves or as pressure reducing valves only.
Pressure reducing valves
DIRECT ACTING PRESSURE REDUCING / RELIEVING VALVES
Direct-acting pressure reducing/relieving valves allow ow to pass from 2 to 1 until the pressure at 1 reaches the predetermined setting, at which point the spool shifts to restrict input ow from 2 (reducing mode) or to open ow from 1 to 3 (relieving mode) as needed to maintain the regulated pressure at 1.
Advantages of direct-acting pressure reducing valves are:
· Fast response
· Economical
A typical application for direct-acting pressure reducing valves is for pressure control in systems requiring two or more dierent pressure settings. These valves are best suited for low ow applications such as hydraulic brake or motor shift.
Direct acting pressure reducing valve
23
Applications Notes
BC332375439105en-000101 • February 2020
PR - 2
Pressure Reducing Valves Technical Information
1
Application Notes
Applications Notes
PILOTOPERATED PRESSURE REDUCING / RELIEVING VALVES
Pilot-operated pressure reducing/relieving valves operate similarly to direct-acting pressure reducing/relieving valves -- the spool allows ow to pass from 2 to 1 until the pressure at 1 reaches the predetermined setting and forces the pilot poppet o it’s seat. This creates a pressure dierential across the spool that causes the spool to shift and maintain regulated pressure at 1 in the same manner as the direct-acting pressure reducing/relieving valve.
Advantages of pilot-operated relief valves are:
· Smooth, stable response
· High pressure capability
· Precise pressure control with varying ow rates
A typical application for pilot-operated pressure reducing valves is for pressure control in systems requiring two or more dierent pressure settings where high pressure capability and/or extremely precise pressure control is required.
Pilot-operated pressure reducing valve
23
BC332375439105en-000101 • February 2020
PR - 3
Pressure Reducing Valves Technical Information
1,16
1,45
1,74
2
2
1
3
t
t
Regulated
[100-1400]
[500-2400]
Seals
Pressure Reducing, Non-Relieving, Direct Acting CP230-2
OPERATION
SPECIFICATIONS
DIMENSIONS
mm [in]
This is a direct-acting pressure-reducing (non-relieving) valve.
Theoretical performance
psi bar
0
0
0
870
580
290
154 SUS (33 cSt) hyd. oil @ 100° F (38° C)
120
100
80
60
Press ure
40
20
0
10L/min
2.6US gal/min
20 30 40 50
Flow
5.3 7.9 10.6 13.
Cross-sectional view
Schematic
Specications
Rated pressure 210 bar [3000 psi]
Rated ow at 7 bar
[100 psi]
Weight 0.25 kg [0.56 lb]
Cavity SDC10-3
40 l/min
[11 US gal/min]
7/8-14 UNF THD
1
23
Press
46.4
Tank
[1.83]
ORDERING INFORMATION
B=Buna-N 120027 V=Viton 120028
Housing and portsHousing P/N
SE3B=Al,3/8 BSP SDC10-3-SE-3B SE4B=Al,1/2 BSP SDC10-3-SE-4B
6S =Al, #6 SAE CP10-3-6S 8S =Al, #8 SAE CP10-3-8S
Other housings available
Adjustment option
BC332375439105en-000101 • February 2020
h 1.00 in
41-47 N.m
t
[30-35 lbf.ft]
Type A adjustment
Type F adjustment
55.9
[2.20]
Seal kit
0=No Housing No Housing
A= Internal
E= External F= Tamper resistant
K= Knob
CP230-2-B-6S-A-C - 100
80.0
max.
[3.15]
Crack pressure
Code x 10 = psi Example: 100 = 1000 psi
Pressure range
A= 4-28 [50-400]
Std. setting 17 [250]
B= 5-55 [75-800]
Std. setting 28 [400]
C= 7-97
Std. setting 69 [1000]
D= 34-166
Std. setting 103 [1500]
bar [psi]
Type E adjustmen
Type K adjustmen
PR - 4
Pressure Reducing Valves Technical Information
2
1
3
NCS06/3-SE-3/8 NCS06/3-SE-1/2
T
Pressure Reducing, Non-Relieving, Direct Acting PRC 06
OPERATION
SPECIFICATIONS
DIMENSIONS
mm [in]
This is a direct-acting pressure reducing (non-relieving) valve.
Theoretical performance
Reduced pressure
psi bar
60
800
45
600
30
400
15
200
0
0
010203040
l/min
US gal/min
024 6 810
2 1
Cross-sectional view
Schematic
Specications
Rated pressure 315 bar [4500 psi]
Rated Flow 40 l/min
[11 US gal/min]
Weight 0.14 kg [0.31 lb]
Cavity NCS06/3
I
ORDERING INFORMATION
Ty pe of adjustmen t
E = Internal screw EN = External screw M = Handwheel
Setting range
.5 = 1-10 bar [14.5-145 psi] 1 = 10 - 25 bar 2 = 25-80 bar
BC332375439105en-000101 • February 2020
o order this valve with a specic factory setting,contact your Danfoss ICS representative
[145-363 psi]
[363-1160 psi]
PRC 06 - EN - 1 - 00 -V
Seals
V =Viton B = Buna-N
Seal kit 230000110
230000070
Housing and po rtsHousing P/N
00 =No Housing No Housing SE3/8 =AL, 3/8 BSP SE1/2 =AL, 1/2 BSP SE6S =AL, #6 SAE NCS06/3-SE-6S SE8S =AL, #8 SAE NCS06/3-SE-8S Other housings available
PR - 5
Pressure Reducing Valves Technical Information
1,16
1,45
1,74
2,03
06
2
1
3
t
Regulate
[100-1400]
[500-2400]
Seals
Housing and po
O
Pressure Reducing, Relieving, Direct Acting CP230-1
OPERATION
SPECIFICATIONS
DIMENSIONS
mm [in]
This is a direct-acting pressure reducing/ relieving valve.
Theoretical performance
psi bar
1
0
0
0
870
580
290
154 SUS (33 cSt) hyd. oil @ 100° F (38° C)
140
120
100
80
60
Press ure
40
20
0
regulated press
to tank (relieving)
40L/min
20 0204
10.6US gal/min
5.3 0. 5.3 10.6 15.9
regulated press (reducing)
Flow
0
Cross-sectional view
Schematic
Specications
Rated pressure 210 bar [3000 psi]
Rated ow at 7 bar
[100 psi]
Weight 0.23 kg [0.51 lb]
Cavity SDC10-3
40 l/min
[11 US gal/min]
7/8-14 UNF THD
1
d
23
Press
46.4
[1.83]
Tank
55.9
[2.20]
ORDERING INFORMATION
B=Buna-N 120570 V=Viton 120571
0=No Housing No Housing SE3B=Al,3/8 BSP SDC10-3-SE-3B SE4B=Al,½ BSP SDC10-3-SE-4B
6S =Al, #6 SAE CP10-3-6S 8S =Al, #8 SAE CP10-3-8S
ther housings available
Adjustment option
A= Internal
E= External F= Tamper resistant
K= Knob
rtsHousing P/N
BC332375439105en-000101 • February 2020
h 1.00 in t
Type A adjustment
Type F adjustment
Seal kit
41-47 N.m
[30-35 lbf.ft]
[3.15]
CP230-1-B-6S-A-C - 100
80.0
max.
Pressure setting
Code x 10psi (0.69 bar) Example: 100 = 1000 psi (70 bar)
Pressure range
A= 4-28 [50-400]
Std. setting 17 [250]
B= 5-55 [75-800]
Std. setting 28 [400]
C= 7-97
Std. setting 69 [1000]
D= 34-166
Std. setting 103 [1500]
bar [psi]
Type E adjustment
Type K adjustmen
PR - 6
Pressure Reducing Valves Technical Information
H
Pressure Reducing, Relieving, Direct Acting, Designed for PVG Actuators
PRR10-PVG
OPERATION
SPECIFICATIONS
DIMENSIONS
Cross-sectional view
mm [in]
relieving valve, designed for PVG actuators.
Max. pressure in
port 2
Maximum ow 5 l/min
Cartridge Weight 0.23 kg [0.51 lb]
Cavity SDC10-3
210 bar [3000 psi]
[1.3 US gal/min]
Theoretical performance
Pressure Comparison from ports 2-1 at 1 l/min
SchematicsThis is a direct-acting pressure reducing/
Reduced Pressure from ports 2-1
ORDERING INFORMATION
E
BC332375439105en-000101 • February 2020
B
354001019
PR - 7
Pressure Reducing Valves Technical Information
1,16
1,45
1,74
2,03
9
[1.64]
[1.82]
1.00 in
[300-1500]
[400-3000]
[400-5000]
Ad
Seals
Housing and po
O
Pressure Reducing, Non-Relieving, Pilot Operated CP230-4
OPERATION
SPECIFICATIONS
DIMENSIONS
mm [in]
This is a pilot-operated pressure­reducing (non-relieving) valve.
Theoretical performance
psi bar
1
0
0
0
870
580
290
154 SUS (33 cSt) hyd. oil @ 100° F (38° C)
140
120
100
80
60
Press ure
40
20
0
10L/min
20 30 40 50 60
2.6US gal/min
5.3 7.9 10.6 13.2 15.
Flow
Cross-sectional view
7/8 -14 UNF THD
Schematic
Specications
Rated pressure 350 bar [5000 psi]
Rated ow at 7 bar
[100 psi]
Weight 0.20 kg [0.43 lb]
Cavity SDC10-3
64-73 Nm [47-54 lbf*ft]
40 l/min
[11 US gal/min]
1
Regulated
2
Pressure
46.2
ORDERING INFORMATION
B=Buna-N 120027 V=Viton 120028
0=No Housing No Housing SE3B=Al,3/8 BSP SDC10-3-SE-3B SE4B=Al,1/2 BSP SDC10-3-SE-4B
6S =Al, #6 SAE CP10-3-6S 8S =Al, #8 SAE CP10-3-8S
ther housings available
justment option
A= Internal
E= External
F= Tamper resistant
K= Knob
rtsHousing P/N
BC332375439105en-000101 • February 2020
3
Tank
Seal kit
41.7
CP230-4-B-6S-A-C - 150
Type A
adjustment
Type F
adjustment
Pressure setting
Code x 10psi (0.69 bar) Example: 150 = 1500 psi (105 bar)
Pressure range
A= 14-55 [200-800]
Standard 28 [400]
B= 21-103
Standard 69 [1000]
C= 28-207
Standard 103 [1500]
D= 28-345
Standard 103 [1500]
bar [psi]
PR - 8
Pressure Reducing Valves Technical Information
40
40
80
NCS06/3-SE-3/8 NCS06/3-SE-1/2
T
Pressure Reducing, Non-Relieving, Pilot Operated PPRC 06
OPERATION
SPECIFICATIONS
DIMENSIONS
mm [in]
This is a pilot-operated pressure reducing (non-relieving) valve.
Theoretical performance
psi
0
600
0
200
0
bar
280
210
140
Press ure
70
US gal/min
154 SUS (33 cSt) hyd. oil @ 100° F (38° C)
0
L/min
0
10
2
4
Flow
20
30
6
10
8
Cross-sectional view
Schematic
Specications
Rated pressure 315 bar [4500 psi]
Rated ow at 7 bar
[100 psi]
Weight 0.14 kg [0.31 lb]
Cavity NCS06/3
40 l/min
[11 US gal/min]
ORDERING INFORMATION
Ty pe of adjustmen t
E = Internal screw EN = External screw M = Handwheel
Setting range
1 = 10-70 bar [145-1015 psi] 2 = 30-140 bar 3 = 70-210 bar
o order this valve with a specic factory setting,contact your Danfoss ICS representative
[435-2031 psi] [1015-3046 psi]
BC332375439105en-000101 • February 2020
PPRC 06 - EN - 1 - 00 -V
Seals
V =Viton Omit = Buna-N
Seal kit
230000110 230000070
Housing and po rtsHousing P/N
00 =No Housing No Housing SE3/8 =AL, 3/8 BSP SE1/2 =AL, 1/2 BSP SE6S =AL, #6 SAE NCS06/3-SE-6S SE8S =AL, #8 SAE NCS06/3-SE-8S Other housings available
PR - 9
Pressure Reducing Valves Technical Information
1000
1500
2000
2500
3000
3400
46
SDC10-3-SE-3B SDC10-3-SE-4B
T
Pressure Reducing, Relieving, Pilot Operated PRMP 064
OPERATION
SPECIFICATIONS
DIMENSIONS
mm [in]
This is a pilot-operated pressure reducing/relieving valve.
Theoretical performance
psi
240
200
Press ure
100
500
0
L/min
US gal/min
150
50
0
40
Dump 1 3
30
8
10
20
6
Reduced pressure 2 1
010
10
Flow
224
0
20
154 SUS (33 cSt) hyd. oil @ 100° F (38° C)
bar
Cross-sectional view
Schematic
Specications
Rated pressure 315 bar [4500 psi]
Rated Flow 40 l/min
[11 US gal/min]
Weight 0.21 kg [0.46 lb]
Cavity SDC10-3
40
30
10
8
ORDERING INFORMATION
Adjustmen t
E = Internal screw EN = External screw M = Handwheel
Setting r ange
1 = 10-70 bar [145-1015 psi] 2 = 30-140 bar 3 = 70-210 bar
o order this valve with a specic factory setting,contact your Danfoss ICS representative
BC332375439105en-000101 • February 2020
PRMP 064 - EN - 1 - SE3/8 -V
[435-2031 psi] [1015-3046 psi]
Seals
V =Viton
Omit = Buna-N
Seal Kit
354001019
354000919
Housing and po rtsHousing P/N
00 =No Housing No Housing SE3B =Al, 3/8 BSP SE4B =Al, 1/2 BSP
6S =Al, #6 SAE CP10-3-6S
8S =Al, #8 SAE CP10-3-8S Other housings available
PR - 10
Pressure Reducing Valves Technical Information
435
145
290
03
CP231-3-B-10S-A-A-050
Adjustment options
A= Internal
F=Tamper Resistant E= External
K= Knob
Pressure range
A= 14-55 bar [200-800 psi] B= 21-103 bar [300-1500 psi] C= 27-207 bar [400-3000 psi] D= 27-345 bar [400-5000 psi]
Pressure setting
Code x 10psi (0.69 bar) Example: 050 = 500 psi (34 bar)
Seals Seal kit
B=Buna-N 120335 V=Viton 120336
Housing and portsHousing P/N
0=No Housing No Housing 4B =Al, 1/2 BSP CP12-3S-4B/2B 6B =Al, 3/4 BSP CP12-3S-6B/2B
10S =Al, #10 SAE CP12-3S-10S/4S 12S =Al, #12 SAE CP12-3S-12S/4S
Other housings available
Pressure Reducing, Relieving, Pilot Operated CP231-3
OPERATION
SPECIFICATIONS
DIMENSIONS
mm [in]
This is a pilot-operated pressure reducing/relieving valve.
Theoretical performance
psi bar
300
3625
2175
0
0
0
250
200
150
Pressu re
100
50725
0
US gal/min
L/min
regulated press
to tank (relieving)
regulated press
012040 8080 40
Flow
(reducing)
Cross-sectional view
Schematic
Specications
Rated pressure 350 bar [5000 psi]
Rated ow at 7 bar
[100 psi]
Weight 0.27 kg [0.60 lb]
Cavity CP12-3S
211 2121 11
115 l/min
[30 US gal/min]
ORDERING INFORMATION
BC332375439105en-000101 • February 2020
PR - 11
Pressure Reducing Valves Technical Information
2
USgal/min
t
Pr 1 = 4-27 bar [50-400 psi] Standard Setting 21 bar 2 = 5-55 bar [70-800 psi] Standard Setting 35 bar 3 = 7-96 bar [100-1400 psi] Standard Setting 69 bar
4 = 35-165 bar [500-2400 psi]
Standard Setting 104 bar
#
Pressure Reducing, Relieving, Direct Acting with Damping Port
PRR10-DRD
OPERATION
SPECIFICATIONS
DIMENSIONS
mm [in]
This is a direct-acting pressure reducing/ relieving valve, with damping port.
Theoretical performance
33 cSt[154 SUS] hyd.oil@38°
bar
psi
1740
1450
1160
870
580
290
0
l/min
Relieving
120
100
80
60
40
20
0
50 40 30 20 10 01020304050
13.2 10.67.9 5.32.6 02.6 5.37.9 10.6 13.
C[100° F]
Reducing
Cross-sectional view
Schematic
4
2
1
Specications
Rated pressure 207 bar [3000 psi]
Rated Flow at 7 bar
[100 psi]
Weight 0.29 kg [0.64 lb]
Cavity SDC10-4
38 l/min
[10 US gal/min]
3
1
ORDERING INFORMATION
BC332375439105en-000101 • February 2020
2
62.35
[2.45]
7/8-14 UNF
3
1.00 in. 41-47 Nm [30-35 lbf-ft]
Type A Adjustment
Type F
4
55.37
[2.18]
Adjustment
1.00 in.
[3.15]
Type E adjustment
Type K adjustmen
80
max.
PRR10-DRD-4-E-104-B-00
essure Range
[300 psi]
[500 psi]
[1000 psi
[1500 psi]
]
Adjustment Type A = Internal E = External F = Tamper Resistant K = Knob
Housing and ports 00 = No Housing 3B = Al, 3/8 BSP 4B = Al, 1/2 BSP 6S = Al, #6 SAE 8S = Al, #8 SAE
Seals Seal Kit B = Buna-N 120023 V = Viton 120024
Pressure Setting
104 = 104 bar [1500 psi]
XXX = Standard Setting
Housing Part No Housing
CP10-4-3B CP10-4-4B CP10-4-6S CP10-4-8S
P108 370E
PR - 12
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