Danfoss PMFL, PMFH, SV Data sheet

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Data Sheet

Liquid level regulating valves

Type PMFL / PMFH and SV

For modulating liquid level control in refrigeration, freezing and air conditioning plant

For modulating liquid level control in refrigeration, freezing and air conditioning plant, a system comprising a liquid level regulating valve type PMFL or PMFH, controlled by a pilot €oat valve type SV, is used.

PMFL and SV systems are used on the evaporator side. PMFH and SV systems are used on the condenser side.

The system is suitable for use with ammonia or €uorinated refrigerants. The PMFL and PMFH can be used in liquid lines to or from

• evaporators

• separators

• intermediate coolers

• condensers

• receivers

Modulating liquid level regulation provides liquid injection that is proportional to the actual capacity. This gives a constant amount of €ashgas, thus ensuring stable regulation and economic operation because variations in pressure and temperature are held to a minimum.

AI242086443737en-001001

Liquid level regulating valves, Type PMFL / PMFH and SV

Features

Applicable to HCFC, HFC and R717 (Ammonia)

PMFL / PMFH are based on PM valve family housings

Same €ange programme as for PM valve series

Valve housing in low temperature cast iron (spherical) - EN GJS 400-18-LT

Manual operation possible

Position indicator available

Pressure gauge connection to monitor inlet pressure

Simple installation

Main valve top cover can be located in any position without affecting the function

Classification: DNV, CRN, BV, EAC etc. To get an updated list of certification on the products please contact your local Danfoss Sales Company

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Liquid level regulating valves, Type PMFL / PMFH and SV

Functions

PMFL

Figure 1: PMFL

to SV float

When the liquid level inside the €oat drops, the €oat orifice opens. This relieves the higher pressure, ps, acting on the servo piston to the low pressure side causing the PMFL to open. Variations in liquid level will result in variations in pressure over the piston and variation in the amount of liquid injected. It is important to choose the correct spring set when designing the plant. The spring set should be selected from the table below:

Table 1: Subcooling

Subcooling

 

 

Pressure di€erence over main valve

 

 

bar

psi

bar

psi

 

 

 

 

 

 

 

 

 

 

K

 

F

4 – 15

58 – 218

1.2 – 4.0

17 – 58

 

0

– 8

0 – 14

 

Normal spring set

 

Weak spring set

8

– 40

14 – 72

 

Strong spring set

 

 

 

 

 

 

 

 

 

The setting spindle, pos. 60, has not been set from factory. It is imperative that the setting spindle is adjusted before the valve is put into operation. The outer spring, pos. 23, is preset and the inner spring, pos. 43, is adjusted when turning the spindle. The following tables shows the adjustment of the inner spring in number of turns of the spindle as a function of valve size, spring type and pressure difference:

Table 2: PMFL

 

 

 

C/w normal (factory mounted) spring set, subcooling 0 – 8 K ~ 0 – 14 F

 

 

PMFL

 

Pressure di€erence (Dp) over PMFL in bar or psi

 

 

< 5 bar

5 – 8 bar

8 – 10 bar

10 – 12 bar

> 12 bar

 

 

 

 

 

 

 

 

 

 

 

< 72 psi

72 – 116 psi

116 – 145 psi

145 – 174 psi

> 174 psi

 

80

No tension

2 – 3

3 – 4.5

4.5 – 6

ca. 7

 

125

No tension

3 – 5

5 – 7

7 – 9

ca. 10

 

200

No tension

3 – 5

5 – 7

7 – 9

ca. 10

 

300

No tension

4 – 6

6 – 9

9 – 12

ca. 14

 

 

 

 

 

 

 

Table 3: PMFL

 

 

C/w strong spring set, subcooling 8 – 40 K ~ 14 – 72 F

 

PMFL

Pressure di€erence (Dp) over PMFL in bar or psi

 

6 – 9 bar

> 9 bar

 

 

 

 

 

 

 

 

87 – 131 psi

> 131 psi

 

80

4

Max. tension

 

125

6

Max. tension

 

 

 

 

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Liquid level regulating valves, Type PMFL / PMFH and SV

Table 4: PMFL

 

 

C/w stong spring set, subcooling 8 – 40 K ~ 14

– 72 F

 

PMFL

Pressure di€erence (Dp) over PMFL in bar or psi

 

6 – 16 bar

 

 

 

 

 

 

 

 

 

 

87 – 232 psi

 

 

300

Spring must always be set to max. tension

 

 

 

 

 

Table 5: PMFL

 

 

 

C/w weak spring set, low pressure plants

 

 

PMFL

 

Pressure di€erence (Dp) over PMFL in bar or psi

 

 

1.2 – 1.8 bar

1.8 – 2.5 bar

2.5 – 3 bar

3 – 4 bar

 

 

 

 

 

 

 

 

 

 

17 – 26 psi

26 – 36 psi

36 – 43 psi

43 – 58 psi

 

80

No tension

3 – 4

4 – 6

Max. tension

 

125

No tension

4 – 6

6 – 8

Max. tension

 

200

No tension

4 – 6

6 – 8

Max. tension

 

300

No tension

5 – 7

5 – 7

Max. tension

 

 

 

 

 

 

Figure 2: PMFL function example

From compressor

 

 

 

 

 

To compressor

From evaporator

 

 

 

Condenser

Alarm

Alarm

 

 

 

float switch

Overflow

 

 

 

valve

 

 

 

Liquid level

Through type receiver

 

 

 

Filter

 

 

 

 

 

Oil drain

 

 

 

valve

 

 

 

 

To evaporator

The values for spindle turns are an indication for an initial setting only. If a position indicator is used, a more precise modulation can be achieved when fine tuning the valve setting. If the PMFL is not opening fully, the spring tension must be reduced. If the PMFL is operating in a ON / OFF function, the spring tension should be increased. The condenser pressure will have an effect on the fine tuning and large variations in condensing pressure might call for readjustment. The subcooling is measured just before the PMFL and the pressure difference is for the valve only excluding piping and armatures.

The PMFL can be used together with SV 4 as a pilot valve.

The orifices determines the Kv (Cv) value of the pilot and the following table can be used as an initial selection guide:

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Danfoss PMFL, PMFH, SV Data sheet

Liquid level regulating valves, Type PMFL / PMFH and SV

Table 6: PMFL

 

PMFL

 

SV 4 – 6

 

Ø 2.5

Ø 3 (SV 4)

 

 

 

80

X

 

 

125

X

 

 

200

X

 

 

300

 

X

 

 

 

 

The final choice of orifice may vary depending on refrigerant and pressure levels. Smaller pressure levels needs a bigger orifice. Pressure difference levels below 3 bar (43 psi) need SV 4 – 6 with Ø3 mm orifice.

SV floats for PMFL

SV 4 can be used for PMFL low pressure control system. The €oat must be connected as shown.

Figure 3: SV floats for PMFL

Inlet to SV 4 from PMFL

NOTE:

Only one inlet connection possible for SV 4.

PMFH

Figure 4: PMFH

If the liquid level inside the SV €oat rises, the €oat orifice opens and relieves pressure through the pilot line to the top of the PMFH, increasing the pressure, ps, moving the pushrod downwards and opening the PMFH. The pilot line is connected in the topcover at SI. Override of the pilot signal can be made by using an EVM valve at SII. It is important to choose the correct spring set when designing the plant. The spring set should be selected from the table below:

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Liquid level regulating valves, Type PMFL / PMFH and SV

Table 7: spring set selection

Pressure di€erence over main valve

bar

psi

bar

psi

0 – 4.5

0 – 65

> 4.5

> 65

 

Weak spring set

 

Normal spring set

 

 

 

 

The PMFH can be used together with either SV 1 or 3 with the SV mounted with the bleed valve downwards, refer to the drawing below. This reverses the opening so that rising €oat opens the orifice.

Figure 5: PMFH function example

From low stage

Tohigh stage

compressor(s)

compressor(s)

Alarm

Alarm float switch

S-connection

 

 

Intermediate

 

 

pressure

To

vessel

low stage

 

separator

 

P-connection

From high stage compressor(s)

Condenser

SV 3 (1)

Liquid trap receiver

Filter

To compressor cooling

NOTE:

High pressure €oat system (for explanatory purposes only)

SV 1 - 3

SV 1 – 3 €oat has 2 different pilot connections: S-port (series connection with PMFH) or P-port (parallel connection with the PMFH).

P-port:

When using the P-port, it is possible to force open the PMFH valve to a fully open position. This is practical for service purposes or to confirm if the €oat has su‡cient capacity for the PMFH and the operating conditions. However, when P-port connection is used it is possible to overfill a system due to constant bleeding or unautorised tampering. In this case, it is advisable to introduce a shut off when the liquid level reaches a preset point. Shut off can be done via an electrical switch if an EVM valve is mounted in the SII port in the top of the PMFH. It is only advisable to use the P-port at low pressure difference.

S-port:

The S-port offers the advantage of a preorifice which divides the pressure drop and any wear possibility due to cavitation. S-port connection must be used at high pressure differences, dp > 10 bar (145 psi). The Kv (Cv) value of the SV is higher using P-port than using S-port. A higher P-band can thus be obtained.

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