Danfoss PMFL, PMFH, SV Data sheet

Data Sheet
Liquid level regulating valves Type PMFL / PMFH and SV
For modulating liquid level control in refrigeration, freezing and air conditioning plant
For modulating liquid level control in refrigeration, freezing and air conditioning plant, a system comprising a liquid level regulating valve type PMFL or PMFH, controlled by a pilot oat valve type SV, is used.
PMFL and SV systems are used on the evaporator side. PMFH and SV systems are used on the condenser side.
• evaporators
• separators
• intermediate coolers
• condensers
• receivers
Modulating liquid level regulation provides liquid injection that is proportional to the actual capacity. This gives a constant amount of ashgas, thus ensuring stable regulation and economic operation because variations in pressure and temperature are held to a minimum.
AI242086443737en-001001
Liquid level regulating valves, Type PMFL / PMFH and SV
Features
• Applicable to HCFC, HFC and R717 (Ammonia)
• PMFL / PMFH are based on PM valve family housings
• Same ange programme as for PM valve series
• Valve housing in low temperature cast iron (spherical) - EN GJS 400-18-LT
• Manual operation possible
• Position indicator available
• Pressure gauge connection to monitor inlet pressure
• Simple installation
• Main valve top cover can be located in any position without aecting the function
Classication: DNV, CRN, BV, EAC etc. To get an updated list of certication on the products please contact your local Danfoss Sales Company
© Danfoss | Climate Solutions | 2021.02 AI242086443737en-001001 | 2
to SV float
Subcooling
Pressure
dierence over main valve
bar
psi
bar
psi
K
F
4 – 15
58 – 218
1.2 – 4.0
17 – 58
0 – 8
0 – 14
Normal spring set
Weak spring set
8 – 40
14 – 72
Strong spring set
PMFL
C/w normal (factory mounted) spring set, subcooling 0 – 8 K ~ 0 – 14 F
Pressure
dierence (Dp) over PMFL in bar or psi
< 5 bar
5 – 8 bar
8 – 10 bar
10 – 12 bar
> 12 bar
< 72 psi
72 – 116 psi
116 – 145 psi
145 – 174 psi
> 174 psi
80
No tension
2 – 3
3 – 4.5
4.5 – 6
ca. 7
125
No tension
3 – 5
5 – 7
7 – 9
ca. 10
200
No tension
3 – 5
5 – 7
7 – 9
ca. 10
300
No tension
4 – 6
6 – 9
9 – 12
ca. 14
PMFL
C/w strong spring set, subcooling 8 – 40 K ~ 14 – 72 F
Pressure
dierence (Dp) over PMFL in bar or psi
6 – 9 bar
> 9 bar
87 – 131 psi
> 131 psi
80
4
Max. tension
125
6
Max. tension
Liquid level regulating valves, Type PMFL / PMFH and SV
Functions
PMFL
Figure 1: PMFL
When the liquid level inside the oat drops, the oat orice opens. This relieves the higher pressure, ps, acting on the servo piston to the low pressure side causing the PMFL to open. Variations in liquid level will result in variations in pressure over the piston and variation in the amount of liquid injected. It is important to choose the correct spring set when designing the plant. The spring set should be selected from the table below:
Table 1: Subcooling
The setting spindle, pos. 60, has not been set from factory. It is imperative that the setting spindle is adjusted before the valve is put into operation. The outer spring, pos. 23, is preset and the inner spring, pos. 43, is adjusted when turning the spindle. The following tables shows the adjustment of the inner spring in number of turns of the spindle as a function of valve size, spring type and pressure dierence:
Table 2: PMFL
Table 3: PMFL
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PMFL
C/w stong spring set, subcooling 8 – 40 K ~ 14 – 72 F
Pressure dierence (Dp) over PMFL in bar or psi
6 – 16 bar
87 – 232 psi
300
Spring must always be set to max. tension
PMFL
C/w weak spring set, low pressure plants
Pressure dierence (Dp) over PMFL in bar or psi
1.2 – 1.8 bar
1.8 – 2.5 bar
2.5 – 3 bar
3 – 4 bar
17 – 26 psi
26 – 36 psi
36 – 43 psi
43 – 58 psi
80
No tension
3 – 4
4 – 6
Max. tension
125
No tension
4 – 6
6 – 8
Max. tension
200
No tension
4 – 6
6 – 8
Max. tension
300
No tension
5 – 7
5 – 7
Max. tension
From compressor
To compressor
From evaporator
Condenser
Alarm
Alarm float switch
Through type receiver
Liquid level
Overflow
valve
Filter
Oil drain valve
To evaporator
Liquid level regulating valves, Type PMFL / PMFH and SV
Table 4: PMFL
Table 5: PMFL
Figure 2: PMFL function example
The values for spindle turns are an indication for an initial setting only. If a position indicator is used, a more precise modulation can be achieved when ne tuning the valve setting. If the PMFL is not opening fully, the spring tension must be reduced. If the PMFL is operating in a ON / OFF function, the spring tension should be increased. The condenser pressure will have an eect on the ne tuning and large variations in condensing pressure might call for readjustment. The subcooling is measured just before the PMFL and the pressure dierence is for the valve only excluding piping and armatures.
The PMFL can be used together with SV 4 as a pilot valve.
The orices determines the Kv (Cv) value of the pilot and the following table can be used as an initial selection guide:
© Danfoss | Climate Solutions | 2021.02 AI242086443737en-001001 | 4
PMFL
SV 4 – 6
Ø 2.5
Ø 3 (SV 4)
80X125X200X300
X
Inlet to SV 4 from PMFL
Liquid level regulating valves, Type PMFL / PMFH and SV
Table 6: PMFL
The nal choice of orice may vary depending on refrigerant and pressure levels. Smaller pressure levels needs a bigger orice. Pressure dierence levels below 3 bar (43 psi) need SV 4 – 6 with Ø3 mm orice.
SV oats for PMFL
SV 4 can be used for PMFL low pressure control system. The oat must be connected as shown.
Figure 3: SV oats for PMFL
NOTE:
Only one inlet connection possible for SV 4.
PMFH
Figure 4: PMFH
If the liquid level inside the SV oat rises, the oat orice opens and relieves pressure through the pilot line to the top of the PMFH, increasing the pressure, ps, moving the pushrod downwards and opening the PMFH. The pilot line is connected in the topcover at SI. Override of the pilot signal can be made by using an EVM valve at SII. It is important to choose the correct spring set when designing the plant. The spring set should be selected from the table below:
© Danfoss | Climate Solutions | 2021.02 AI242086443737en-001001 | 5
Pressure dierence over main valve
bar
psi
bar
psi
0 – 4.5
0 – 65
> 4.5
> 65
Weak spring set
Normal spring set
SV 3 (1)
From low stage compressor(s)
Tohigh stage compressor(s)
From high stage compressor(s)
To low stage separator
Condenser
Alarm float switch
Intermediate pressure vessel
Liquid trap receiver
Filter
To compressor cooling
Alarm
S-connection
P-connection
Liquid level regulating valves, Type PMFL / PMFH and SV
Table 7: spring set selection
The PMFH can be used together with either SV 1 or 3 with the SV mounted with the bleed valve downwards, refer to the drawing below. This reverses the opening so that rising oat opens the orice.
Figure 5: PMFH function example
NOTE:
High pressure oat system (for explanatory purposes only)
SV 1 - 3
SV 1 – 3 oat has 2 dierent pilot connections: S-port (series connection with PMFH) or P-port (parallel connection with the PMFH).
P-port:
When using the P-port, it is possible to force open the PMFH valve to a fully open position. This is practical for service purposes or to conrm if the oat has sucient capacity for the PMFH and the operating conditions. However, when P-port connection is used it is possible to overll a system due to constant bleeding or unautorised tampering. In this case, it is advisable to introduce a shut o when the liquid level reaches a preset point. Shut o can be done via an electrical switch if an EVM valve is mounted in the SII port in the top of the PMFH. It is only advisable to use the P-port at low pressure dierence.
S-port:
The S-port oers the advantage of a preorice which divides the pressure drop and any wear possibility due to cavitation. S-port connection must be used at high pressure dierences, dp > 10 bar (145 psi). The Kv (Cv) value of the SV is higher using P-port than using S-port. A higher P-band can thus be obtained.
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