MAKING MODERN LIVING POSSIBLE
Technical Information
PLUS+1®
Controller Family
powersolutions.danfoss.com
Technical Information PLUS+1® Controller Family
Revision History Table of Revisions
Date Changed Rev
Feb 2014 MC050-055/05B input voltage maximum is limited to 16 Vdc. PB
Jan 2014 Converted to Danfoss layout-DITA CMS PA
Jun 2005 to Sep 2013 Various updates BA through OA
Mar 2004 First edition AA
2 520L0719 • Rev PB • Feb 2014
Technical Information PLUS+1® Controller Family
Contents
About This Manual
PLUS+1 Controller Family Technical Information.................................................................................................................
What information is in this manual?..........................................................................................................................................5
What information is in individual module product data sheets?....................................................................................5
What information is in individual module API specifications?.........................................................................................5
What information is in the PLUS+1 GUIDE Software User Manual?...............................................................................5
Product Overview
PLUS+1 Family of Mobile Machine Management Products............................................................................................. 6
User liability and safety statements
OEM responsibility........................................................................................................................................................................... 7
Inputs/Outputs Types and Specifications
Inputs....................................................................................................................................................................................................8
Input Types....................................................................................................................................................................................8
Digital (DIN)...................................................................................................................................................................................8
Analog (AIN)..................................................................................................................................................................................9
Analog Input Offset....................................................................................................................................................................9
A/D Refresh Rate..........................................................................................................................................................................9
Analog/Temperature/Rheostat (AIN/Temp/Rheo); Digital/Analog/Frequency/Rheostat (Din/AIN/
FreqIN/Rheo)...................................................................................................................................................................... 10
Digital/Analog/Frequency(DIN/AIN/FreqIN);Digital/Analog/Frequency/Rheostat(Din/AIN/FreqIN/
Rheo) (All modules except IX012-010, IX024-010)................................................................................................11
Digital/Analog/Frequency (DIN/AIN/FreqIN) (IX012-010, IX024-010 modules)................................................ 12
Digital/Analog/4-20 mA (DIN/AIN/4-20 mA IN).............................................................................................................14
Outputs..............................................................................................................................................................................................14
Output Types..............................................................................................................................................................................14
Digital (DOUT) and Digital/PVG Reference Power (DOUT/PVEpwr).......................................................................15
High Current Digital (HDOUT)..............................................................................................................................................16
Pulse Width Modulated (PWMOUT/DOUT/PVGOUT)..................................................................................................17
High Current Pulse Width Modulated (HPWMOUT/DOUT).......................................................................................19
MC038-010, MC088-XXX Output Pin Power Supply.................................................................................................... 19
Controller Area Network Specifications
CAN (Controller Area Network) Ports .................................................................................................................................... 20
System Design........................................................................................................................................................................... 20
Terminating Resistor............................................................................................................................................................... 20
CAN Bus Installation................................................................................................................................................................ 20
Expansion Module CAN Bus Loading..................................................................................................................................... 20
Product Ratings
Power..................................................................................................................................................................................................22
Module Supply Voltage/Maximum Current Ratings....................................................................................................22
MC038-010 Power Supply..................................................................................................................................................... 22
MC038-010 Sleep Mode.........................................................................................................................................................22
Sensor Power Supply Ratings...............................................................................................................................................23
PVG Valve Power Supply........................................................................................................................................................24
EEPROM Write/Erase.....................................................................................................................................................................24
Ratings..........................................................................................................................................................................................24
Vault Memory.............................................................................................................................................................................24
FRAM Memory........................................................................................................................................................................... 24
Environmental Testing Criteria................................................................................................................................................. 25
General Product Ratings........................................................................................................................................................ 25
PLUS+1 Module Environmental Testing Criteria...........................................................................................................25
Modules Housing......................................................................................................................................................................26
Product Installation and Start-up
General Comments........................................................................................................................................................................27
Mating Connectors...................................................................................................................................................................27
5
520L0719 • Rev PB • Feb 2014 3
Technical Information PLUS+1® Controller Family
Contents
Product Installation.......................................................................................................................................................................28
Mounting.....................................................................................................................................................................................
Machine Diagnostic Connector...........................................................................................................................................29
Grounding...................................................................................................................................................................................29
Hot Plugging.............................................................................................................................................................................. 29
Recommended Machine Wiring Guidelines...................................................................................................................29
Recommended Machine Equipped with PLUS+1 Module Welding Procedures ............................................. 29
PLUS+1 USB/CAN Gateway...................................................................................................................................................30
28
4 520L0719 • Rev PB • Feb 2014
Technical Information PLUS+1® Controller Family
About This Manual
PLUS+1 Controller Family Technical Information
This manual is designed to be a comprehensive PLUS+1® product family hardware module reference tool
for vehicle OEM design, engineering, and service personnel. It is one of four sources of PLUS+1 product
technical information. Other sources include individual module product data sheets, module specific
Application Program Interface (API) specifications and the PLUS+1 GUIDE Software User Manual,
literature number 10100824.
What information is in this manual?
This manual describes unique characteristics of specific PLUS+1 modules and electrical details that are
common to all PLUS+1 modules, including general specifications, input and output parameters,
environmental ratings and installation details.
What information is in individual module product data sheets?
Parameters that are unique to an individual PLUS+1 module are contained in the module product data
sheet. Data sheets contain the following information:
Numbers and types of inputs and outputs
•
Module connector pin assignments
•
Module maximum current capacity
•
Module sensor power supply (if present) current capacity
•
Module installation drawing
•
Module weights
•
Product ordering information
•
What information is in individual module API specifications?
Detailed information about the module BIOS is contained in the module API specification. PLUS+1 BIOS
functionality is pin dependent. Pins are defined in module data sheets as C (connector number) p (pin
number). API specifications include:
Variable name
•
Variable data type
•
Variable direction (read/write)
•
Variable function and scaling
•
Module API specifications are the definitive source of information regarding PLUS+1 module pin
characteristics.
What information is in the PLUS+1 GUIDE Software User Manual?
Detailed information regarding the PLUS+1 GUIDE software tool set that is used to build PLUS+1
machine management solutions is contained in the user manual. This technical information manual
covers the following broad topics:
How to use the GUIDE graphical application development tool to create machine applications
•
How to configure module input and output parameters
•
How to configure module input and output parameters
•
How to download GUIDE applications to target PLUS+1 hardware modules
•
How to upload and download tuning parameters
•
How to use the PLUS+1 service tool
•
PLUS+1 product literature is available at: www.danfoss.com
520L0719 • Rev PB • Feb 2014 5
Technical Information PLUS+1® Controller Family
Product Overview
PLUS+1 Family of Mobile Machine Management Products
12, 18, 24, 38, 50, and 88 Pin Models
PLUS+1 controllers and input/output expansion modules are designed to provide flexible, expandable,
powerful, and cost effective total machine management systems for off-highway vehicles. These modules
communicate with one another and other intelligent systems over a machine Controller Area Network
(CAN) data bus. PLUS+1 hardware products are designed to be equally effective in a distributed CAN
system, with intelligence in every node, or as stand-alone control for smaller machine systems. PLUS+1
systems are incrementally expandable: additional modules can be easily added to the machine CAN bus
to increase system capabilities or computational power.
PLUS+1 control products utilize modular designs wherever possible. This modularity extends to product
housings, connectors and control circuitry. Five standard housings, 12, 18, 24, 38, 50, and 88 pin, cover
the entire product line.
6 520L0719 • Rev PB • Feb 2014
Technical Information PLUS+1® Controller Family
User liability and safety statements
OEM responsibility
The OEM of a machine or vehicle in which Danfoss products are installed has the full responsibility for all
consequences that might occur. Danfoss has no responsibility for any consequences, direct or indirect,
caused by failures or malfunctions.
Danfoss has no responsibility for any accidents caused by incorrectly mounted or maintained
•
equipment.
Danfoss does not assume any responsibility for Danfoss products being incorrectly applied or the
•
system being programmed in a manner that jeopardizes safety.
All safety critical systems shall include an emergency stop to switch off the main supply voltage for
•
the outputs of the electronic control system. All safety critical components shall be installed in such a
way that the main supply voltage can be switched off at any time. The emergency stop must be easily
accessible to the operator.
520L0719 • Rev PB • Feb 2014 7
Technical Information PLUS+1® Controller Family
Inputs/Outputs Types and Specifications
Each PLUS+1 hardware module has input or output pins that support multiple functions. Pins that
support multiple input or output types are user-configurable using PLUS+1 GUIDE software. Refer to
controller data sheets for the input/output (I/O) content of individual modules.
Inputs
Input Types
Digital (DIN)
•
Digital or Analog (DIN/AIN)
•
Analog or Temperature or Rheostat (AIN/Temp/Rheo)
•
Multifunction: Digital or Analog or Frequency (DIN/AIN/FreqIN)
•
Multifunction: Digital or Analog or Frequency or Rheostat (DIN/AIN/FreqIN/Rheo)
•
Fixed Range Analog or CAN shield (AIN/CAN shield)
•
Digital or Analog or Current (DIN/AIN/4-20 mA IN)
•
Each PLUS+1 Module input pin supports one of the above functional types. For pins with multiple
functions, input configurations are user programmable using PLUS+1 GUIDE templates.
Digital (DIN)
Digital inputs connected to PLUS+1 dedicated digital input pins are debounced in software. Digital input
debounce is defined as an input being in a given state for three samples before a state change is
reported. The sample time is a function of application loop time.
Multifunction pins that are configured to be DIN are subject to the same update rates as the analog input
function for that pin. Debounce is not used, as hysteresis is built into the function. The time to recognize
a transition is dependent on the timing of the switch activation and the sample rate.
General
Description Comment
Response to input below minimum voltage Non-damaging, non-latching; reading saturates to the low limit.
Response to input above maximum voltage Non-damaging, non-latching; reading saturates to the high limit.
Response to input open Pin configuration dependent:
No pull up/ no pull down = floating
Pull up to 5 Vdc = 5 Vdc
Pull down = 0 Vdc
Pull up/ pull down = 2.5 Vdc
Voltage working ranges Programmable (see specific data sheets for ranges).
Specifications
Description Units Minimum Maximum Comment
Allowed voltage at pin Vdc 0 36* Modules will survive with full
functionality if input voltage does not
exceed 36 Vdc.
* MC050-055/05B input voltage
maximum is limited to 16 Vdc.
Rising voltage threshold Vdc 2.80 4.15 A digital input is guaranteed to be read
as high if the voltage is greater than
4.15 Vdc.
8 520L0719 • Rev PB • Feb 2014
Technical Information PLUS+1® Controller Family
Inputs/Outputs Types and Specifications
Specifications (continued)
Description Units Minimum Maximum Comment
Falling voltage threshold Vdc 1.01 2.77 A digital input is guaranteed to be read
Time to change state in response to
step input
Input impedance
Input voltage < 5.7 Vdc kΩ 233 nominal—no pull up or pull down
Input impedance
Input voltage < 5.7 Vdc kΩ 14.1 nominal—pull up or pull down pin
Input impedance
Input voltage ≥ 5.7 Vdc kΩ 14.1 nominal—all pin configurations.
Analog (AIN)
as low if the voltage is less than 1.01
Vdc.
ms 1.5 Input change from maximum to
minimum—add to debounce time.
pin configuration.
configuration.
Specifications
Description Units Minimum Maximum Comment
Allowed voltage at pin * Vdc 0 36** * Maximum allowed voltage on fixed
range analog input pins (CAN shield)
is 25 Vdc.
** MC050-055/05B input voltage
maximum is limited to 16 Vdc.
0 to 5 Vdc range Maximum
discernable voltage
0 to 36 Vdc rangeMaximum
discernable voltage
Precision mV 1.28
Input impedance kΩ 206 236 Depends on pin configuration.
Vdc 5.21 5.30 5.26 is typical.
Vdc 31.70
Analog Input Offset
Module analog input offset error can be 80 counts out of 4096 (12 bit resolution). Therefore, the
minimum voltage that a module will read at the 0 to 5.25 Vdc range is 105 mV. The minimum voltage that
a module will read at the 0 to 36 Vdc range is 703 mV.
The input offset error is a function of component tolerances and can vary from one module to the next.
When an input value is used in an algorithm where the offset error could impact the control strategy, the
way the signal is acquired and the need to calibrate should be considered.
A/D Refresh Rate
Analog to Digital (A/D) refresh rates for individual PLUS+1 modules are as follows. A/D channels are
sampled at 25 kHz and 64 samples are taken to build an average value. This results in a refresh rate of 2.56
ms for channels directly measured. All internal current feedback channels are refreshed at the 2.56 ms
rate.
Some PLUS+1 module A/D channels are shared. Each of the shared channels has eight multiplexed
analog inputs. Each multiplexed input is serviced every 20.48 ms. Update rates for specific analog input
520L0719 • Rev PB • Feb 2014 9
0
500
1000
1500
2000
2500
3000
3500
4000
100009000
800070006000
500040003000
2000
10000
Load Resistance (Ω)
AD Counts
P108013
Technical Information PLUS+1® Controller Family
Inputs/Outputs Types and Specifications
pins are found below. Update rates for input expander modules are dependent on the CAN message
frequency selected in the application program.
A/D Refresh Rates for PLUS+1 Modules
PLUS+1 module A/D refresh rate
MC012-010/012 All: 2.56 ms
MC012-026/029 All: 2.56 ms
MC018-010/012 All: 2.56 ms
MC024-010/011/012/014 All: 2.56 ms
MC024-020/021/022/024 C1p10 to C1p12: 7.68 ms
MC024-500 All: 2.56 ms
MC038-010 C1p08, C1p14, C1p17 to C1p20, C1p24 to C1p27, C1p36 to C1p38: 20.48 ms
MC050-010/012 C1p05, C1p08, C1p14 to C1p19, C1p22 to C1p30, C1p34 to C1p36: 20.48 ms
MC050-020/022 C1p05, C1p22, C1p25 to C1p32, C1p39, C1p40: 20.48 ms
MC050-055/05B C1p05, C1p13 to C1p29, C1p31 to C1p39, C1p41 to C1p45: 20.48 ms
MC088-015/01B/315 C1p05, C1p08, C1p14 to C1p19, C1p22 to C1p30, C1p34 to C1p36, C1p47 to
IOX012-010 Refresh rate is a function of CAN message frequency
IOX024-020 Refresh rate is a function of CAN message frequency
IX012-010 Refresh rate is a function of CAN message frequency
IX024-010 Refresh rate is a function of CAN message frequency
Remaining pins: 2.56 ms
C1p05, C1p10 to C1p12: 2.56 ms
C1p02: 2.56 ms
C1p02, C1p08, C1p18, C1p19, C1p23, C1p24: 2.56 ms
C1p46 to C1p49: 2.56 ms
C1p50 , C2p09 to C2p11, C2p35 to C2p38: 20.48 ms
Analog/Temperature/Rheostat (AIN/Temp/Rheo); Digital/Analog/Frequency/Rheostat (Din/AIN/ FreqIN/Rheo)
When a PLUS+1 module input pin is configured in the temperature/rheostat mode, the input has a 1.33
kΩ pull up resistor to +5 Vdc. It will source up to 3.75 mA current to an external load (RL) which then can
be measured. The equation for relating AD counts to a given load is: AD counts = (4096*RL) / (RL + 1330).
This calculation is solved internally and the ohms value is available for the programmer. The following
chart shows the relationship between AD counts and load resistance in ohms.
Rheostat Inputs
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Technical Information PLUS+1® Controller Family
Inputs/Outputs Types and Specifications
Specifications
Description Units Minimum Maximum Comment
Allowed voltage at pin Vdc 0 36
Measured resistance Ω 0 10000
Digital/Analog/Frequency(DIN/AIN/FreqIN);Digital/Analog/Frequency/Rheostat(Din/AIN/FreqIN/ Rheo) (All modules except IX012-010, IX024-010)
The characteristics of Digital/Analog/Frequency pins are GUIDE software controlled. The input can be
digital, analog or frequency. Inputs can be pulled to 5 Vdc, pulled to ground, pulled to 2.5 Vdc, or no pullup/pull-down.
General
Description Comment
Response to input below
minimum voltage
Response to input above
maximum voltage
Expected measurement Frequency (Hz)
Pull up/pull down configuration No pull down/ pull up is standard with pull up or pull down programmable;
Non-damaging, non-latching; reading saturates to the low limit.
Non-damaging, non-latching; reading saturates to the high limit.
Period (0.1 µsec)
Channel to channel phase shift (paired inputs . . . ) (0.1 ms).
PWM duty cycle (0.01%)—Duty cycle measurement only valid up to 5 kHz
(FreqIN).
xEdge count.
Quadrature count (paired inputs driven from a quadrature encoder).
failure modes are detectable.
As with analog input pins, values in the following table assume software compensation for AD converter
offset errors.
Specifications
Description Units Minimum Maximum Comment
Allowed voltage at pin Vdc 0 36
Frequency range Hz 0 10000 In steps of 1 Hz.
Maximum discernable voltage (high range) Vdc 34.62 35.91 35.3 Vdc is typical.
Maximum discernable voltage (middle range) Vdc 5.18 5.33 5.26 Vdc is typical.
Maximum discernable voltage (low range) Vdc 0.360 0.375 0.368 Vdc is typical.
Precision (high range) mV – – 8.62
Worst case error (high range) mV – – 614
Precision (middle range) mV – – 1.28
Worst case error (middle range) mV – – 75
Precision (low range) µV – – 89.7
Worst case error (low range) mV – – 7.39
Input impedance (pulled to 5 Vdc or ground,
middle and low range)
520L0719 • Rev PB • Feb 2014 11
kΩ 13.9 14.3
Technical Information PLUS+1® Controller Family
Inputs/Outputs Types and Specifications
Specifications (continued)
Description Units Minimum Maximum Comment
Input impedance (pulled to 2.5 Vdc middle and
low range)
Input impedance (no pull ups, middle and low
range)
Input impedance (pulled to 5 Vdc or ground, high
range)
Input impedance (pulled to 2.5 Vdc high range) kΩ 6.92 7.12
Input impedance (no pull ups, high range) kΩ 108 112
Rising voltage threshold (high range) Vdc 18.9 27.6 It is inadvisable to use the
Falling voltage threshold (high range) Vdc 6.8 18.5 It is inadvisable to use the
Rising voltage threshold (middle range) Vdc 2.92 4.12 A digital input is
Falling voltage threshold (middle range) Vdc 1.02 2.75 A digital input is
Rising voltage threshold (low range) Vdc 0.197 0.298 A digital input is
Falling voltage threshold (low range) Vdc 0.071 0.192 A digital input is
kΩ 7.17 7.37
kΩ 230 236
kΩ 13.0 13.4
high range option when
configuring the input as a
digital or frequency input.
high range option when
configuring the input as a
digital or frequency input.
guaranteed to be read as
high if the voltage is
greater than 3.99 Vdc.
These numbers also apply
to frequency.
guaranteed to be read as
low if the voltage is less
than 0.96 Vdc. These
numbers also apply to
frequency.
guaranteed to be read as
high if the voltage is
greater than 0.28 Vdc.
guaranteed to be read as
low if the voltage is
greater than 0.067 Vdc.
MC050-010 Pin C1p26 should not be configured as a FreqIN.
Recommendation is to not use pin C1p26 as a frequency input. If used, recommendation is to disable
internal filtering and use filter inside the application instead.
Digital/Analog/Frequency (DIN/AIN/FreqIN) (IX012-010, IX024-010 modules)
The characteristics of Analog/Digital/Frequency pins are GUIDE software controlled. The input can be
digital, analog or frequency. Inputs can be pulled to 5 Vdc, pulled to ground, or pulled to 2.5 Vdc. Analog
to digital resolution is 10 bits.
As with analog input pins, values in the following table assume software compensation for the errors in
the AD converter.
12 520L0719 • Rev PB • Feb 2014
Technical Information PLUS+1® Controller Family
Inputs/Outputs Types and Specifications
Specifications
Description Units Minimum Maximum Comment
Allowed voltage at pin Vdc 0 36
Frequency range Hz 0 10000 In steps of 1 Hz.
Maximum discernable voltage (high
range)
Maximum discernable voltage
(middle range)
Maximum discernable voltage (low
range)
Minimum discernable voltage Vdc 0 0.08
Precision (high range) mV – – 36.5
Worst case error (high range) mV – – 614
Precision (middle range) mV – – 5.62
Worst case error (middle range) mV – – 75
Precision (low range) µ
Worst case error (low range) mV – – 7.39
Input impedance (pulled to 5 Vdc or
ground, middle and low range)
Input impedance (pulled to 2.5 Vdc
middle and low range)
Input impedance (no pull ups,
middle and low range)
Input impedance (pulled to 5 Vdc or
ground, high range)
Input impedance (pulled to 2.5 Vdc
high range)
I
nput impedance (no pull ups, high
range)
Vdc 35.3 36 36 Vdc is typical.
Vdc 5.67 5.83 5.75 Vdc is typical.
Vdc 0.440 0.456 0.448 Vdc is typical.
– – 438
V
kΩ 13.9 14.3
kΩ 7.17 7.37
kΩ 230 236
kΩ 10.3 10.7
kΩ 6.07 6.27
kΩ 36.4 38.4
This table shows the rising and falling thresholds when the input is used as a digital or frequency input.
Specifications
Description Units Minimum Maximum Comment
Rising voltage threshold (high
range)
Falling voltage threshold (high
range)
Rising voltage threshold (middle
range)
Falling voltage threshold (middle
range)
520L0719 • Rev PB • Feb 2014 13
Vdc – – – – It is inadvisable to use the high range
option when configuring the input as
a digital or frequency input.
Vdc – – – – It is inadvisable to use the high range
option when configuring the input as
a digital or frequency input.
Vdc 2.85 4.03 A digital input is guaranteed to be
read as high if the voltage is greater
than 4.03 Vdc. These numbers also
apply to frequency.
Vdc 1.15 2.59 A digital input is guaranteed to be
read as low if the voltage is less than
Technical Information PLUS+1® Controller Family
Inputs/Outputs Types and Specifications
Specifications (continued)
Description Units Minimum Maximum Comment
Rising voltage threshold (low range) Vdc 0.22 0.31 A digital input is guaranteed to be
Falling voltage threshold (low
range)
Potential for IX modules to not go online. If voltage is applied to an IX module input pin prior to the
module being powered on, there is a possibility that the module CPU will not power up. The module is
not damaged and will power up and operate normally once power is removed from the input pins. It is
recommended that either the IX module’s 5 Vdc sensor power be used to power sensors or that power is
removed from the input pins until the module is powered up.
If the frequency goes to zero, the data will not decay over time, it will be updated once a new pulse is
seen, or times out. It is possible to monitor the count of pulses to know when the frequency reading is
updated.
1.15 Vdc. These numbers also apply
to frequency.
read as high if the voltage is greater
than 0.31 Vdc.
Vdc 0.090 0.20 A digital input is guaranteed to be
read as low if the voltage is greater
than 0.090 Vdc.
Outputs
Digital/Analog/4-20 mA (DIN/AIN/4-20 mA IN)
Refer to Analog/Digital/Frequency Specifications table, page 12, for input properties when pins are
configured as digital, analog or frequency. If the pin is configured to read current, the table below
applies. When interfacing with sensors that transmit a 4 to 20 mA current signal, the positive lead of the
transmitter is connected to battery voltage and the negative lead is connected to the PLUS+1 module
pin. The current measuring configuration relies on the application program to provide over current
protection.
The current measuring configuration is only available on MC088-XXX modules.
Specifications
Description Units Minimum Maximum Comment
Allowed voltage at pin Vdc 0 36
Minimum input current mA 3 4
Maximum input current mA 20 24
Precision µA 5.86
Output Types
Digital (DOUT)
•
Digital/PVG valve reference power (DOUT/PVGpwr)
•
High current digital (HDOUT)
•
Pulse width modulated (PWM/DOUT/PVGOUT)
•
High current (6 A) pulse width modulated (HPWMOUT/DOUT)
•
High current (10 A) pulse width modulated (HPWMOUT/DOUT)
•
14 520L0719 • Rev PB • Feb 2014
W
C
Technical Information PLUS+1® Controller Family
Inputs/Outputs Types and Specifications
Output Pins Available on Individual PLUS+1 Modules
PLUS+1 Module DOUT
(2A)
MC012-010/012 2
MC012-026/029 2
MC018-010/012 4 2
MC024-010/011/012/014 4
MC024-020/021/022/024 8
MC038-010 2 3 3 5
MC050-010/012 3 3 10
MC050-020/022 6 2 6
MC050-055/05B 1 2
MC088-015/01B 13 6 3 10
IOX012-010 2
IOX024-020 8
OX012-010 6
OX024-010 4 2 10
DOUT
(3 A)
HDOUT
(6 A)
DOUT/
PVGpwr
(3 A)
PWMOUT/
DOUT/
PVGOUT (3
A)
HPWMOUT/
DOUT (6 A)
HPWMOUT/
DOUT (10 A)
PLUS+1 control modules feature user-configurable output pin parameters. Output pin parameters are
configured using PLUS+1 GUIDE templates.
Refer to module data sheets for maximum output current ratings of individual modules and MC038-010
and MC088-015/01B power planes. The total output current for any PLUS+1 module must not exceed the
maximum allowable current specified in the module data sheet. In the case of MC038-010 and
MC088-015/01B modules, both the total output current for an individual power plane and the total
output for the module must not exceed the limits specified on the module data sheets.
Warning
Unintended movement of the machine or mechanism may cause injury to the technician or bystanders.
The module will be powered up if battery voltage is applied to the module’s output pin. To protect
against unintended movement, secure the machine.
Caution
Warranty will be voided if module is damaged by significant current driven back through an output pin.
Digital (DOUT) and Digital/PVG Reference Power (DOUT/PVEpwr)
Digital outputs can source up to 3 A. The exception is MC038-010 controller, DOUT pins are limited to 2 A.
520L0719 • Rev PB • Feb 2014 15
Technical Information PLUS+1® Controller Family
Inputs/Outputs Types and Specifications
Current outputs for MC050-010, MC050-020, MC088-015, and OX024-010 module
•
DOUT and DOUT/PVG Pwr pins are pair limited and a function of temperature.
•
Output per pair is: 6 A maximum at 25 C [77 F]. Output per pair is 4 A maximum at 70° C [158˚ F]
MC050-010 pairs are: C1p31 and C1p32, C1p33 and C1p34, C1p35 and C1p36
•
MC050-020 pairs are: C1p33 and C1p34, C1p35 and C1p36, C1p37 and C1p38, C1p39 and C1p40
•
MC088-015 pairs are:
•
Power plane C2p35: C1p31 and C1p32, C1p33 and C1p34
Power plane C2p36: C1p35 and C1p36
Power plane C2p37: C2p1 and C2p7, C2p2 and C2p3, C2p4 and C2p5, C2p30 and C2p33
Power plane C2p38: C2p6 and C2p12
OX024-010 pairs are: C1p6 and C1p7, C1p8 and C1p9, C1p10 and C1p11
•
Example: at a module temperature of 70˚ C [158˚ F], if C1p31 is sourcing 2.5 A, the most current that
•
can be sourced on its paired pin C1p32 is 1.5 A
General
Description Comment
Configuration Sourcing only.
Type Linear switching.
Short circuit to ground protection Non-damage, current/thermal limit with status indication;
Open circuit detection Fault indication provided. The GUIDE Pin Status requires a load
Parallel operation Digital outputs from the same module are capable of being
Shut off Processor control with hardware WatchDog override.
automatic latch off /resume.
of 500 mA to be connected or an open fault will be declared.
connected together such that the net current rating is the sum
of the individual ratings; timing is resolved by the operating
system; diagnostic capability is maintained.
Specifications
Description Units Minimum Maximum Comment
Allowed voltage at pin Vdc 0 36 See caution statement, page 17.
Output voltage, energized state Vdc Vbatt-1.0 Vbatt Over all load conditions.
Output voltage, off state Vdc 0 0.1 At Rload=200 Ω
Output current range for a status bit
to read OK
Do not connect a digital output to battery+ (back drive) without a series diode.
High Current Digital (HDOUT)
High current digital outputs can source up to 6 A.
General
Description Comment
Configuration Sourcing only.
16 520L0719 • Rev PB • Feb 2014
A 0.5 3 See note regarding pair, above.
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Technical Information PLUS+1® Controller Family
Inputs/Outputs Types and Specifications
General (continued)
Description Comment
Type Linear switching.
Short circuit to ground protection Non-damage, current/thermal limit with status indication;
Open circuit detection Status indication provided. The GUIDE pin status requires a load
Parallel operation Digital outputs from the same module are capable of being
Shut off Processor control with hardware Watchdog override.
Specifications
Description Units Minimum Maximum Comment
Allowed voltage at pin Vdc 0 36 See caution statement below.
Output voltage, energized state Vdc Vbatt-1.0 Vbatt Over all load conditions.
Output voltage, off state Vdc 0 0.1 At Rload=200 Ω
Output current range for status bit
to read OK
automatic latch off/resume.
of 1000 mA to be connected or an open status will be declared.
connected together such that the net current rating is the sum of
the individual ratings: timing is resolved by the operating system
and diagnostic capability is maintained.
A 1 6 See pair comment above.
Warning
Unintended movement of the machine or mechanism may cause injury to the technician or bystanders.
DOUT and HDOUT digital outputs do not have an internal feedback to the PLUS+1 module kernel. To
protect against unintended movement, if the application requires fault detection, an external feedback
using an AIN configured pin must be used. External feedback is required if the actual output is to be read
by the PLUS+1 Service Tool.
All other output types have internal feedback to the PLUS+1 module kernel that provide pin fault and
status information that can be read directly by the application and the PLUS+1 Service Tool.
Pulse Width Modulated (PWMOUT/DOUT/PVGOUT)
All PLUS+1 Module proportional outputs are Pulse Width Modulated (PWM). PWM frequency is software
adjustable using GUIDE. A low frequency dither may also be added with software to some outputs (see
individual module API specifications for PWM outputs that support dither). There are two modes of PWM
operation: open loop and closed loop (current control).
In open loop mode, current can be sourced or sunk (all modules are limited to 8 amps sinking), but the
output is a PWM duty cycle. Current feedback may be monitored in open loop mode, but the output is a
constant voltage, not a constant current. PVG valves may be driven with open loop PWM.
In closed loop mode, current is sourced and a constant current is maintained by the module’s operating
system using internal current feedback. Load impedance must not exceed 65 ohms.
In closed loop mode, the maximum current is limited by measuring the feedback current. There is no
thermal protection. If the maximum current is exceeded, the controller kernel will shut down the output
and latch it. The kernel also limits how quickly the output can be repowered (250 ms). The output cannot
be reset until the command goes to 0 or False (if configured as a digital output).
Proportional outputs that are used as a digital sinking output have a potential for a leakage current of up
to 5 mA when off.
520L0719 • Rev PB • Feb 2014 17
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C
Technical Information PLUS+1® Controller Family
Inputs/Outputs Types and Specifications
Refer to individual module data sheets for the maximum allowable output current for each PLUS+1
module.
General
Description Comment
Configuration Sourcing or sinking.
Type (Linear vs. PWM) PWM
Operating modes Programmable: closed loop current or open loop voltage (duty
Dual coil PCPs Compensated for induced currents in a non-driven coil (closed
Short circuit to ground Output fully protected against damage and fault detected.
Mode selection (current or voltage) and full scale
current ranges
Do not connect a digital output to battery+ (back drive) without a series diode.
PLUS+1 PWM output circuits are not designed to be used as inputs. Output current feedback readings
should be used for fault checking only.
cycle).
loop mode).
Programmable.
Warning
Unintended movement of the machine or mechanism may cause injury to the technician or bystanders.
The module will be powered up if battery voltage is applied to the module’s output pin. To protect
against unintended movement, secure the machine.
Caution
Warranty will be voided if module is damaged by significant current driven back through an output pin.
Specifications
Description Units Minimum Maximum Comment
Full scale proportional current
output
Output voltage, 100% duty cycle Vdc 0 Vbatt-1
Output resolution of 3 A mA 0.25
Repeatability of full range % of full
Absolute accuracy of full range % of full
Output settling time ms 100 Depends on load characteristics.
PWM frequency Hz 33 4000 Some pins have a fixed frequency,
Dither frequency Hz 33 250 Increased in steps, see module API.
Dither amplitude A 0 0.5 Increased in steps, see module API.
Over-current trip point A 5 5.25 There is over-current protection built
mA 10 3000 The current may accidently be
exceeded in open loop mode. If the
current exceeds the trip point, the
output will be latched off.
0.5
scale
0.5
scale
consult module application program
interface (API).
into each output driver. If the
instantaneous current exceeds the
trip point, the driver is latched off.
GUIDE application software can reset
18 520L0719 • Rev PB • Feb 2014
Technical Information PLUS+1® Controller Family
Inputs/Outputs Types and Specifications
Specifications (continued)
Description Units Minimum Maximum Comment
High Current Pulse Width Modulated (HPWMOUT/DOUT)
High current proportional outputs are unique to the MCO38-010 controller. These outputs are PWM, with
PWM frequency user-configurable using PLUS+1 GUIDE.
The MC038-010 has two types of high current PWM outputs: Paired bi-directional PWMs (10 A) that can
be configured as either H bridges or independent outputs and sourcing only PWMs (one 10 A and six 6
A). See the product data sheet and API documents for pair assignments.
All high current proportional outputs are operated as open loop. The controller kernel does, however,
monitor current for circuit protection, but there is no current feedback to the application. The output is a
constant voltage and not a constant current. PWM outputs are hardware protected from short or over
current.
Specifications
Description Units Minimum Maximum Comment
Over-current trip point, 6 A A 12 Temperature dependent.
Over-current trip point, 10 A A 18 Temperature dependent.
PWM frequency Hz 33 4000
the latch and attempt to drive
current again.
MC038-010, MC088-XXX Output Pin Power Supply
The output pin power supply design of the MC038-010 and MC088-XXX controllers is different from that
of other PLUS+1 modules. MC038-010 and MC088-XXX controllers have discrete power supply planes for
output pins and a separate dedicated power supply for the DSP. Each output pin is associated with a
specific power supply plane. Refer to the controller data sheets for a map of outputs and their associated
power plane.
The controller DSP will be powered if power is supplied to any one of the controller’s power planes.
520L0719 • Rev PB • Feb 2014 19
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Technical Information PLUS+1® Controller Family
Controller Area Network Specifications
CAN (Controller Area Network) Ports
System Design
All PLUS+1 modules have CAN ports that conform to CAN 2.0B specifications, including CAN shield.
The second (CAN1) port on MC050-010/012 and MC050-020/022 controllers may not interface with the
PLUS+1 Service Tool, depending on the version of .hwd file used to build the application.
MC050-010/012 .hwd files version 190 and higher allow communication with the PLUS+1 Service Tool.
MC050-020/022 .hwd files version 150 and higher allow communication with the PLUS+1 Service Tool.
Regardless of .hwd version, CAN1 port and CAN2 port on MC050-055/05B controllers cannot be used to
download GUIDE application programs.
Warning
Unintended movement of the machine or mechanism may cause injury to the technician or bystanders.
Machine performance may be impaired if CAN communications are disrupted by electrical fields in excess
of 30 V/m between 20 and 30 MHz. To prevent potential unintended machine movement and to meet
EMC requirements, a shielded CAN bus must be used to achieve 100 V/m immunity.
Terminating Resistor
Each end of the main backbone of the CAN bus must be terminated with an appropriate resistance to
provide correct termination of the CAN_H and CAN_L conductors. This termination resistance should be
connected between the CAN_H and CAN_L conductors.
Specifications
Description Units Minimum Maximum Nominal Comment
Resistance Ω 110 130 120 Minimum power dissipation
Inductance µH 1
CAN Bus Installation
Total bus impedance should be 60 Ω.
The CAN transceiver will be damaged by any voltage outside of allowable range, (-7 to +36 Vdc), even
with a very short pulse.
If using shielded cable, the shield must be grounded to the machine ground at one point only; preferably
at the mid-point of the CAN bus. Each PLUS+1 module CAN shield pin must be connected to the cable
shield.
Expansion Module CAN Bus Loading
System designers incorporating PLUS+1 expansion modules in their applications should be aware of
PLUS+1 CAN bus loading and controller memory usage during system design. Each expansion module is
associated with a PLUS+1 controller and uses part of the controller’s memory resources for inter-module
communications. The table below can be used to estimate system CAN bus loading and the memory
impact of I/O modules on their associated controller.
Estimated Usage of Memory and Communication Resources
Description IX012-010 IX024-010 OX012-010 OX024-010 IOX012-010 IOX024-20
Estimated
module bus load
(using default
400 mW (assumes a short of 16
Vdc to CAN_H).
4% 10% 11% 27% 11% 27%
20 520L0719 • Rev PB • Feb 2014
Technical Information PLUS+1® Controller Family
Controller Area Network Specifications
Estimated Usage of Memory and Communication Resources (continued)
Description IX012-010 IX024-010 OX012-010 OX024-010 IOX012-010 IOX024-20
update and 250K
bus speed)
Estimated
module bus load
(using 70 ms
updates and 250K
bus speed)
RAM usage on
MC012-XXX
RAM usage on
MC018-010
RAM usage on
MC024-010
RAM usage on
MC024-011
RAM usage on
MC038-010
RAM usage on
MC050-010,
MC050-020
RAM usage on
MC050-055
RAM usage on
MC088-010
ROM usage on
MC012-XXX
ROM usage on
MC018-010
ROM usage on
MC024-010
ROM usage on
MC024-011
ROM usage on
MC038-010
ROM usage on
MC050-010,
MC050-020
ROM usage on
MC050-055
ROM usage on
MC088-015
2% 5% 3% 8% 4% 8%
9% 12% 9% 14% 9% 17%
9% 12% 9% 14% 9% 17%
9% 12% 9% 14% 9% 17%
9% 12% 9% 14% 9% 17%
9% 12% 9% 18% 9% 26%
1% 1% 1% 2% 1% 2%
1% 1% 1% 2% 1% 0%
1% 1% 1% 2% 1% 2%
8% 11% 12% 18% 10% 19%
8% 11% 12% 18% 10% 20%
8% 11% 12% 18% 10% 20%
3% 4% 4% 6% 3% 7%
8% 11% 12% 18% 10% 21%
3% 4% 4% 6% 3% 8%
3% 4% 4% 6% 3% 8%
3% 4% 4% 6% 3% 7%
520L0719 • Rev PB • Feb 2014 21
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Technical Information PLUS+1® Controller Family
Product Ratings
Power
Module Supply Voltage/Maximum Current Ratings
PLUS+1 modules are designed to operate with a nominal 9 to 32 Vdc power supply. The modules will
survive with full functionality if the supply voltage remains below 36 Vdc.
Specifications
Description Units Minimum Maximum Comment
Allowed voltage at pin Vdc 0 36* * MC050-055/05B input voltage
Allowed module current A 0 Consult module data sheets for
Caution
PCB damage may occur. To prevent damage to the module all module power supply + pins must be
connected to the vehicle power supply to support advertised module maximum output current capacity.
DO NOT use module power supply + pins to supply power to other modules on a machine.
maximum is limited to 16 Vdc.
maximum allowable current.
MC038-010 Power Supply
The MC038-010 controller’s power supply design recommendations must be followed:
Power supply to MC038-010 controller’s output power planes (C1-p36 to C1-p38) must be wired
•
directly to the vehicle battery and the wiring runs must be kept as short as possible.
Power supply to the controller’s DSP (C1-p2) must be wired separately from the power supply to the
•
controller’s output power planes.
Do not connect any other PLUS+1 controllers to the power supply to MC038-010 controller’s output
•
power planes.
MC038-010 Sleep Mode
Sleep mode is unique to the MC038-010 controller. This feature gives OEM designers the ability to
implement automotive-like features in their machine control system design. If the sleep mode feature is
not implemented, this controller has the same operating characteristics as any other PLUS+1 controller.
When used as a sleep mode controller, supply power to the MC038-010 is connected directly to the
battery. Sleep mode initiation is defined by the controller’s application software: PLUS+1 GUIDE
programmers define the conditions under which the controller is to put to sleep. When in sleep mode,
controller outputs are set to zero, sensor power supply is off and the controller consumes a small amount
of current.
Controller Sleep Mode Current Consumption
Supply voltage Sleep mode current consumption
12 Vdc 0.14 mA
24 Vdc 0.28 mA
Battery power must be supplied to designated wake-up digital inputs, since the controller’s 5 Vdc
regulated power supply is not available when the controller is in sleep mode.
Either of two conditions will wake up the controller:
22 520L0719 • Rev PB • Feb 2014
Technical Information PLUS+1® Controller Family
Product Ratings
Switching any of the designated wake-up digital inputs (DIN) in the GUIDE application, to high
•
Cycling all input power to the controller
•
The following input pins may be designated as wake-up digital inputs:
DIN (C1p06, C1p07)
•
DIN/AIN (C1p14, C1p17 to C1p20, C1p24 to C1p27
•
Specifications
Description Units Minimum Maximum Comment
Wake-up pin threshold Vdc 2 36 To wake up by cycling input power.
Wake-up pin threshold Vdc 4.5 36 To wake up by digital input.
Wake-up time delay mSec 250 500
Sensor Power Supply Ratings
PLUS+1 modules that support sensor inputs are provided with dedicated regulated sensor power supply
and ground pins. Refer to individual product data sheets for sensor power supply current ratings. The
sensor power is nominally 5 Vdc, unless otherwise noted on the product data sheet.
General
Description Comment
Short circuit to ground Output is not damaged and fault is detected.
Short circuit to battery + Output is not damaged and fault is detected.
Specifications (all modules except MC050-055/05B)
Description Units Minimum Maximum Comment
Output short circuit voltage Vdc 36
Output voltage Vdc 4.88 5.12
Output current mA Refer to individual data sheets for
sensor power supply ratings.
Output Load Capacitance µF 10
Hold up time after power loss m
s
5 15
MC050-055/05B controllers feature two additional levels of regulated power: 1.6 Vdc and 3.3 Vdc. The
PLUS+1 GUIDE application developer can detect open and short digital inputs, when these power
supplies are used in conjunction with DIN/AIN inputs.
Specifications (MC050-055/05B)
Description Units Minimum Maximum Comment
Output short circuit voltage Vdc 36
Output voltage, sensors Vdc 4.88 5.12 Sensor power supply drops below
minimum if controller power supply
is less than 9 Vdc.
Output voltage, DIN diagnostics Vdc 1.54 1.66 Nominal 1.6
Output voltage, DIN diagnostics Vdc 3.00 3.60 Nominal 3.3
520L0719 • Rev PB • Feb 2014 23
Technical Information PLUS+1® Controller Family
Product Ratings
PVG Valve Power Supply
DOUT/PVGpwr pins can provide the battery supply voltage required by Danfoss PVG valve electronics for
those control strategies requiring application software control of the valve power source.
When enabled, the DOUT/PVGpwr pin passes battery (reference) voltage to the PVG valve electronics.
One DOUT/PVGpwr pin can power up to 3 PVG valves. Refer to individual module API documents for PVG
power pin characteristics.
EEPROM Write/Erase
Ratings
To prevent unexpected memory writes, care must be taken to ensure memory with a high number of
read/write cycles is either U32 or S32 data types.
Specifications
Description Minimum Maximum Comment
EEPROM write/erase cycles (all modules except
IX012-010, IX024-010)
EEPROM write/erase cycles (IX012-010,
IX024-010)
FRAM write/erase cycles(all extended memory
modules-MC0XX-XX8)
1 million Minimum valid over entire operating
temperature range.
10,000 Minimum valid over entire operating
temperature range.
100 trillion Minimum valid over entire operating
temperature range.
EEPROM used in PLUS+1 controllers is rated for 1million read/write cycles per sector. Sector size is 32 bits.
When a value is written to EEPROM, all 32 bits in a particular sector are always written, regardless of the
size of the size of the saved value. If the value being saved in a sector is less than 32 bits (such as. U8, S16,
BOLL, etc) adjacent bits in the same EEPROM sector are rewritten with their previous value. The
implication of this memory property is that if two values are being written to the same memory sector,
the useful life of the sector is determined by the value being written most frequently. If that value
exceeds 1 million read/write cycles, all values in the sector may be compromised if the useful life is
exceeded.
Vault Memory
Some variants of PLUS+1 modules have 2 MByte of serial flash vault memory (also referred to as
application logging memory).
Application developers can use this memory to log machine event data and use the PLUS+1 Service Tool
to extract the logged data. As there is no real time clock on PLUS+1 modules, vault memory is not time
stamped.
FRAM Memory
Any of the PLUS+1 extended memory controllers use FRAM memory. FRAM has a write endurance of over
100 trillion cycles. This increased write endurance is particularly ideal for datalogging.
Accessing non-volatile or application log memory can delay the service tool scan.
24 520L0719 • Rev PB • Feb 2014
Technical Information PLUS+1® Controller Family
Product Ratings
Environmental Testing Criteria
General Product Ratings
Description Units Minimum Maximum
Operating temperature ˚C [˚F] -40 [-40] 70 [158] Maximum operating temperature for
Storage temperature ˚C [˚F] -40 [-40] 85 [185] Maximum storage temperature for
Allowable module supply voltage Vdc 9 36* Minimum allowable supply voltage for
Module sensor supply voltage Vdc 4.8 5.2 Sensor voltage drops below the
Analog input voltage levels Vdc 36* * MC050-055/05B input voltage
Allowable output load current (per
pin)
Module allowable total output
current
All modules Ingress Protection (IP)
rating**
All modules CE rating CE compliant.
A See individual module date sheets.
A See individual module data sheets.
Comment
MC012-026/029 modules is 105° C (221°
F).
MC012-026/029 modules is 105° C (221°
F).
the MC038-010 module CPU power pin
is 6 Vdc.
* MC050-055/05B input voltage
maximum is limited to 16 Vdc.
minimum value if module supply
voltage < 9 Vdc. Exception for
MC050-055/05B and MC024-01A, see
Sensor Power Supply Ratings, page 23.
maximum is limited to 16 Vdc.
IP 67
** The PLUS+1 modules IP 67 rating is
only valid when the module mating
connector is in place and unused
connector pin positions have sealing
plugs installed.
PLUS+1 Module Environmental Testing Criteria
Climate Environment
Description Applicable standard Comment
Storage temperature IEC 60068-2-1, test Ab, IEC
60068-2-2 test Bb
Operating temperature IEC 60068-2-1, test Ab, IEC
60068-2-2 test Bd
Thermal cycle IEC 60068-2-2, test Na, IEC
60068-2-38 (partial)
Humidity IEC 60068-2-78, IEC
60068-2-30 test Db
Degree of protection IEC 60529
520L0719 • Rev PB • Feb 2014 25
Damp heat steady state and cyclic.
Technical Information PLUS+1® Controller Family
Product Ratings
Chemical Environment
Description Applicable standard Comment
Salt mist IEC 60068-2-58 test Kb
Chemical resistance ISO 16750-5
Mechanical Environment
Description Applicable standard Comment
Vibration IEC 60068-2-6 test Fc,
Bump IEC 60068-2-29 test Eb
Shock IEC 60068-2-27 test Ea
Free fall IEC 60068-2-32 test Ed
Electrical/Electromagnetic
Description Applicable standard Comment
EMC emission ISO 13766, SAE J1113-13 Electromagnetic compatibility for earth moving
EMC immunity ISO 13766 Electromagnetic compatibility for earth moving
Electrostatic discharge EN 60-1 000-4-2
Auto electrical transients ISO 7637-2, ISO 7637-3
Short circuit protection Danfoss test Inputs and outputs survive continuous short
Reversed polarity protection Danfoss test Survives reverse polarity at supply voltage for at
IEC6008-2-64 test Fh
machinery.
machinery.
circuit. Normal function resumes when short is
removed.
least five minutes.
Modules Housing
PLUS+1 module housings feature a snap together assembly that is tamper-proof. Once assembled at the
factory, the housing cannot be opened for service.
Opening the modules housing will void the factory warranty.
26 520L0719 • Rev PB • Feb 2014
Technical Information PLUS+1® Controller Family
Product Installation and Start-up
General Comments
Mating Connectors
PLUS+1 modules use Deutsch® connectors. Danfoss has assembled a mating connector kit, referred to as
a bag assembly, for the 12, 24, 38, 50, and 88 pin module housings. Mating connector bag assembly
ordering information is found in the product data sheet for each module.
Deutsch Mating Connector Part Information
Description 12 pin
module
Crimp tool HDT48-00(soli
d contacts)(20
to 24 AWG)
DTT20-00(stam
ped contacts)
(16 to 20 AWG)
Contacts Solid:
0462-201-2031
(20 to 24 AWG)
Stamped:
1062-20-0144
(16 to 20 AWG)
Connector
plug
Wedge WM-12S Not required WM-12S Not required Not required Not required
Strip length 3.96 to 5.54
Rear
sealmaximum
insulation OD
Sealing plugs 0413-204-2005 114017 0413-204-2005 114017 0413-204-2005 0413-204-2005
Gray A-Key
DTM 06-12SA
mm[0.156 to
0.218 in]
3.05 mm
[0.120 in]
18 pin
module
HDT48-00(soli
d contacts)(16
to 20 AWG)
Solid:
0462-201-163
1(16 to 20
AWG)
DT16-185BK004
6.35 to 0.792
mm[0.250 to
0.312 in]
3.05 mm
[0.120 in]
24 pin
module
HDT48-00(soli
d contacts)(20
to 24 AWG)
DTT20-00(stam
ped contacts)
(16 to 20 AWG)
Solid:
0462-201-2031
(20 to 24 AWG)
Stamped:
1062-20-0144(
16 to 20 AWG)
Gray AKeyDTM
06-12SA Black
B-Key DTM
06-12SB
3.96 to 5.54
mm[0.156 to
0.218 in]
3.05 mm
[0.120 in]
38 pin
module
— — HDT48-00(soli
DTT20-00(stam
ped contacts)
(16 to 20 AWG)
Stamped:
0462-203-1214
1(10 to 14
AWG)
1062-20-0144(
16 to 20 AWG)
DRC26-38S01P017
6.43 to 0.79
mm[0.253 to
0.031 in]
4.32 mm [0.17
in]
50 pin
module
d contacts)(20
to 24 AWG)
DTT20-00(stam
ped contacts)
(16 to 20 AWG)
Solid:
0462-201-2031
(20 to 24 AWG)
Stamped:
1062-20-0144(
16 to 20 AWG)
DRC26-50S01 DRC26-50S01D
3.96 to 5.54
mm[0.156 to
0.218 in]
2.41 mm
[0.095 in]
88 pin
module
HDT48-00(soli
d contacts)(20
to 24 AWG, 12
to 14 AWG)
Solid:
0462-201-2031
(20 to 24 AWG)
Solid:
0462-201-1214
1 (12 to 14
AWG)
Stamped:
1062-20-0144(
16 to 20 AWG)
RC26-38S01P017
20 to 24 AWG:
3.96 to 5.54
mm[0.156 to
0.218 in]
12 to 14 AWG:
6.43 to 0.79
mm[0.253 to
0.031 in]
20 to 24 AWG:
2.41 mm
[0.095 in]
12 to 14 AWG:
4.32 mm [0.17
in]
, 114017
520L0719 • Rev PB • Feb 2014 27
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Technical Information PLUS+1® Controller Family
Product Installation and Start-up
Danfoss Mating Connector Part Information
Description 12 pin
module
Mating
connector bag
assembly (20
to 24 AWG)
Mating
connector bag
assembly (16
to 20 AWG)
Danfoss Crimp Extraction Tool Part Information
Description Part number
Crimp tool for 20 to 24 AWG 10100745
Crimp tool for 16 to 20 AWG 10102028
Extraction tool Deutsch 114010; 12 AWG 11068808
Extraction tool Deutsch 0144-240-2005; 16 to 20, 20 to 24 AWG 10100744
10100944 — — 10100945 — — 10100946 10105649
10102025 10102025 10102023 11027919 10102024 11071844
18 pin
module
24 pin
module
38 pin
module
50 pin
module
88 pin
module
Product Installation
PLUS+1 module mating connectors may be mated 10 times.
Recommended torque for the Deutsch® mating connector retaining fastener on 38 and 50 pin connectors
is 20 lb•in (2.26 N•m).
Mounting
PLUS+1 12, 24, 38, and 50 pin modules can be mounted in one of three ways:
End (bulkhead) installation
•
Up to 3 units stacked on one another
•
Individually side mounted
•
MC018-XXX modules are designed for panel mounting only.
MC088-XXX modules are designed for bulkhead mounting only.
In each case, care must be taken to insure that the module connector is positioned so that moisture
drains away from the connector. If the module is side or stack mounted, provide a drip loop in the
harness. If the module is mounted vertically, the connector should be on the bottom of the module.
Provide strain relief for mating connector wires.
Caution
Module damage may occur. Use caution when installing MC050-XXX modules. Due to the size of the
mating connector wire bundle, it is possible to twist off the end cap of the module if excessive pressure is
applied during the installation of harness strain relief.
Suggested Fasteners and Recommended Installation Torque
Mounting method Recommended OD Recommended torque
Bulkhead mount; multiple units stacked; single 6.0 mm (.25 in) 9.49 N•m (7 ft•lb)
28 520L0719 • Rev PB • Feb 2014
Technical Information PLUS+1® Controller Family
Product Installation and Start-up
Machine Diagnostic Connector
It is recommended that a diagnostic connector be installed on machines that are controlled by PLUS+1
modules. The connector should be located in the operator’s cabin or in the area where machine
operations are controlled and should be easily accessible.
Communication (software uploads and downloads and service and diagnostic tool interaction) between
PLUS+1 modules and personal computers is accomplished over the vehicle CAN network. The diagnostic
connector should tee into the vehicle CAN bus and have the following elements:
CAN +
•
CAN -
•
CAN shield
•
Grounding
Proper operation of any electronic control system requires that all control modules including displays,
microcontrollers and expansion modules be connected to a common ground. A dedicated ground wire
of appropriate size connected to the machine battery is recommended.
Hot Plugging
Machine power should be off when connecting PLUS+1 modules to mating connectors.
Recommended Machine Wiring Guidelines
1. All wires must be protected from mechanical abuse. Wires should be run in flexible metal or plastic
conduits.
2. Use 85˚ C [185˚ F] wire with abrasion resistant insulation. 105˚ C [221˚ F] wire should be considered
near hot surfaces.
3. Use a wire size that is appropriate for the module connector.
4. Separate high current wires such as solenoids, lights, alternators or fuel pumps from sensor and other
noise-sensitive input wires.
5. Run wires along the inside of, or close to, metal machine surfaces where possible. This simulates a
shield which will minimize the effects of EMI/RFI radiation.
6. Do not run wires near sharp metal corners. Consider running wires through a grommet when
rounding a corner.
7. Do not run wires near hot machine members.
8. Provide strain relief for all wires.
9. Avoid running wires near moving or vibrating components.
10. Avoid long, unsupported wire spans.
11. All analog sensors should be powered by the sensor power source from the PLUS+1 controller and
ground returned to the sensor ground pin on the PLUS+1 controller.
12. Sensor lines should be twisted about one turn every 10 cm [4 in].
13. It is better to use wire harness anchors that will allow wires to float with respect to the machine rather
than rigid anchors.
14. Electronic modules should be grounded to a dedicated conductor of sufficient size that is connected
to the battery (-).
Recommended Machine Equipped with PLUS+1 Module Welding Procedures
The following procedures are recommended when welding on a machine equipped with PLUS+1
modules:
520L0719 • Rev PB • Feb 2014 29
Technical Information PLUS+1® Controller Family
Product Installation and Start-up
The engine should be off.
•
Disconnect the negative battery cable from the battery.
•
Do not use electrical components to ground the welder. Clamp the ground cable for the welder to
•
the component that will be welded as close a possible to the weld.
PLUS+1 USB/CAN Gateway
Communication (software uploads and downloads and service and diagnostic tool interaction) between
PLUS+1 modules and a personal computer (PC) is accomplished using the vehicle’s PLUS+1 CAN
network.
The PLUS+1 CG150 USB/CAN gateway provides the communication interface between a PC USB port and
the vehicle CAN bus. When connected to a PC, the gateway acts as a USB slave. In this configuration, all
required electrical power is supplied by the upstream PC host. No other power source is required.
Refer to the PLUS+1 GUIDE Software User Manual, literature number 10100824, for gateway set-up
information. Refer to the CG150 USB/CAN Gateway Data Sheet, literature number 520L0945, for electrical
specifications and connector pin details.
30 520L0719 • Rev PB • Feb 2014
Technical Information PLUS+1® Controller Family
520L0719 • Rev PB • Feb 2014 31
Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and
electronic components. We specialize in providing state-of-the-art technology and solutions that
excel in the harsh operating conditions of the mobile off -highway market. Building on our extensive
applications expertise, we work closely with our customers to ensure exceptional performance for a
broad range of off -highway vehicles.
We help OEMs around the world speed up system development, reduce costs and bring vehicles to
market faster.
Danfoss – Your Strongest Partner in Mobile Hydraulics.
Go to www.powersolutions.danfoss.com for further product information.
Wherever off -highway vehicles are at work, so is Danfoss.
We off er expert worldwide support for our customers, ensuring the best possible solutions for
outstanding performance. And with an extensive network of Global Service Partners, we also provide
comprehensive global service for all of our components.
Please contact the Danfoss Power Solution representative nearest you.
Danfoss
Power Solutions GmbH & Co. OHG
Krokamp 35
D-24539 Neumünster, Germany
Phone: +49 4321 871 0
Danfoss
P
ower Solutions ApS
Nordborgvej 81
DK-6430 Nordborg, Denmark
Phone: +45 7488 2222
Danfoss
Power Solutions US Company
2800 East 13th Street
Ames, IA 50010, USA
Phone: +1 515 239 6000
Danfoss
P
ower Solutions
(Shanghai) Co. Ltd.
Building #22, No. 1000 Jin Hai Rd
Jin Qiao, Pudong New District
Shanghai, China 201206
Phone: +86 21 3418 5200
Products we off er:
•
Bent Axis Motors
• Closed Circuit Axial Piston
Pumps and Motors
• Displays
• Electrohydraulic Power
Steering
• Electrohydraulics
• Hydraulic Power Steering
• Integrated Systems
• Joysticks and Control
Handles
• Microcontrollers and
Software
• Open Circuit Axial Piston
Pumps
• Orbital Motors
• PLUS+1® GUIDE
• Proportional Valves
• Sensors
• Steering
• Transit Mixer Drives
Comatrol
www.comatrol.com
Schwarzmüller-Inverter
www.schwarzmuellerinverter.com
Turolla
www.turollaocg.com
Valmova
www.valmova.com
Hydro-Gear
www.hydro-gear.com
Daikin-Sauer-Danfoss
www.daikin-sauer-danfoss.com
Local address:
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to
products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
520L0719 • Rev PB • Feb 2014 www.danfoss.com
©
Danfoss A/S, 2014
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