Danfoss PLUS+1 MC024-120, PLUS+1 MC012-110, PLUS+1 MC024-112, PLUS+1 MC024-110, PLUS+1 MC024-122 Technical Information
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Technical Information
PLUS+1®
MC0XX-1XX Controllers Family
www.danfoss.com
Revision history Table of revisions
Date Changed Rev
April 2018 Added caution statement in DOUT and DOUT/PVGpwr topic and then added a new topic, Single
Pulse Maximum Demagnetization Energy at 150 C
0401
August 2017 Minor correction 0302
May 2017 Recommended torque for fastners updated 0301
July 2016 Added notes regarding 5.7 V and high range under Analog (AIN) specifications table; then
added High Range Input Impedance for Analog Inputs chart; updated Sensor power supply
ratings: Specifications (MC50-155/15B)
0201
March 2016 Updated to Engineering Tomorrow design 0102
Mar 2014 First edition AA
Technical Information
PLUS+1® MC0XX-1XX Controller Family
2 | © Danfoss | April 2018 L1321895 | BC00000227en-US0401
MC0XX-1XX Controller Family literature references
Technical Information (TI)............................................................................................................................................................. 4
Module product Data Sheet (DS)................................................................................................................................................4
API specifications (API)................................................................................................................................................................... 4
PLUS+1® GUIDE User Manual....................................................................................................................................................... 4
User liability and safety statements
OEM responsibility........................................................................................................................................................................... 5
Overview
MC0XX-1XX Controllers Family................................................................................................................................................... 6
Inputs/outputs types and specifications
Input types..........................................................................................................................................................................................7
DIN....................................................................................................................................................................................................7
AIN.................................................................................................................................................................................................... 8
High range input impedance for analog inputs.........................................................................................................9
A/D refresh rate......................................................................................................................................................................... 10
AIN/Temp/Rheo; Din/AIN/FreqIN/Rheo........................................................................................................................... 10
DIN/AIN/FreqIN; Din/AIN/FreqIN/Rheo (All models)................................................................................................... 11
Output types....................................................................................................................................................................................13
DOUT and DOUT/PVGpwr.....................................................................................................................................................14
Single Pulse Maximum Demagnetization Energy at 150 C....................................................................................... 15
PWMOUT/DOUT/PVGOUT.....................................................................................................................................................15
Controller Area Network (CAN)
CAN system design........................................................................................................................................................................18
Specifications for terminating resistor...................................................................................................................................18
Notes on CAN Bus installation...................................................................................................................................................18
Expansion module CAN Bus loading...................................................................................................................................... 18
Product ratings
Power..................................................................................................................................................................................................20
Module supply voltage/maximum current ratings......................................................................................................20
Sensor power supply ratings................................................................................................................................................20
PVG valve power supply ratings..........................................................................................................................................21
Non-volatile memory read/write ratings...............................................................................................................................21
FRAM memory........................................................................................................................................................................... 21
Vault memory.............................................................................................................................................................................21
General ratings................................................................................................................................................................................21
Environmental testing criteria...................................................................................................................................................22
Modules housing............................................................................................................................................................................23
Product installation and start-up
Connectors....................................................................................................................................................................................... 24
Mounting.......................................................................................................................................................................................... 24
Machine diagnostic connector................................................................................................................................................. 25
Grounding........................................................................................................................................................................................ 25
Hot plugging................................................................................................................................................................................... 25
Machine wiring guidelines......................................................................................................................................................... 25
Machine welding guidelines......................................................................................................................................................26
PLUS+1® USB/CAN Gateway.......................................................................................................................................................26
Technical Information
PLUS+1® MC0XX-1XX Controller Family
Contents
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Literature title Document type Literature ID
PLUS+1® MC0XX-1XX Controller Family Technical Information User Guide L1321895
PLUS+1® MC012-110 and 112 Data Sheet Data Sheet AI00000155
PLUS+1® GUIDE Software User Manual Operation Guide 10100824
Comprehensive technical literature is online at powersolutions.danfoss.com
Technical Information (TI)
A TI is comprehensive information for engineering and service personnel to reference.
Module product Data Sheet (DS)
A module product DS contains summarized information and parameters that are unique to an individual
PLUS+1® module, including:
•
Numbers and types of inputs and outputs
•
Module connector pin assignments
•
Module maximum current capacity
•
Module sensor power supply (if present) current capacity
•
Module installation drawing
•
Module weights
•
Product ordering information
API specifications (API)
Module API specifications contain detailed information about the module BIOS. PLUS+1® BIOS
functionality is pin dependent. Pins are defined in module data sheets as C (connector number) p (pin
number).
API specifications include:
•
Variable name
•
Variable data type
•
Variable direction (read/write)
•
Variable function and scaling
Module API specifications are the definitive source of information regarding PLUS+1® module pin
characteristics.
PLUS+1® GUIDE User Manual
This user operation manual (OM) details information regarding the PLUS+1® GUIDE tool set that is used to
build PLUS+1® applications. This OM covers the following broad topics:
•
How to use the PLUS+1® GUIDE graphical application development tool to create machine
applications
•
How to configure module input and output parameters
•
How to download PLUS+1® GUIDE applications to target PLUS+1® hardware modules
•
How to upload and download tuning parameters
•
How to use the PLUS+1® Service Tool
Technical Information
PLUS+1® MC0XX-1XX Controller Family
MC0XX-1XX Controller Family literature references
4 | © Danfoss | April 2018 L1321895 | BC00000227en-US0401
OEM responsibility
The OEM of a machine or vehicle in which Danfoss products are installed has the full responsibility for all
consequences that might occur. Danfoss has no responsibility for any consequences, direct or indirect,
caused by failures or malfunctions.
•
Danfoss has no responsibility for any accidents caused by incorrectly mounted or maintained
equipment.
•
Danfoss does not assume any responsibility for Danfoss products being incorrectly applied or the
system being programmed in a manner that jeopardizes safety.
•
All safety critical systems shall include an emergency stop to switch off the main supply voltage for
the outputs of the electronic control system. All safety critical components shall be installed in such a
way that the main supply voltage can be switched off at any time. The emergency stop must be easily
accessible to the operator.
Technical Information
PLUS+1® MC0XX-1XX Controller Family
User liability and safety statements
©
Danfoss | April 2018 L1321895 | BC00000227en-US0401 | 5
MC0XX-1XX Controllers Family
PLUS+1® Mobile Machine Modules are designed to provide flexible, expandable, powerful and cost
effective total machine management systems for a wide variety of vehicle applications.
These modules communicate with one another and other intelligent systems over a machine Controller
Area Network (CAN) data bus.
PLUS+1® controller products utilize modular designs wherever possible. This modularity extends to
product housings, connectors and control circuitry.
PLUS+1® hardware products are designed to be equally effective in a distributed CAN system, with
intelligence in every node, or as stand-alone control for smaller machine systems.
PLUS+1® Compliant systems are incrementally expandable: additional modules can be easily added to
the machine CAN bus to increase system capabilities or computational power.
Three standard housings, 12, 24, and 50 pin, cover this product line.
Technical Information
PLUS+1® MC0XX-1XX Controller Family
Overview
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PLUS+1® modules have input or output pins that support multiple functions. Pins that support multiple
input or output types are user-configurable using PLUS+1® GUIDE software. Refer to product data sheets
for the input/output (I/O) content of individual modules.
Input types
•
Digital (DIN)
•
Digital or Analog (DIN/AIN)
•
Analog or Temperature or Rheostat (AIN/Temp/Rheo)
•
Multifunction: Digital or Analog or Frequency (DIN/AIN/FreqIN)
•
Multifunction: Digital or Analog or Frequency or Rheostat (DIN/AIN/FreqIN/Rheo)
•
Fixed Range Analog or CAN shield (AIN/CAN shield)
Each PLUS+1® module input pin supports one of the above functional types. For pins with multiple
functions, input configurations are user programmable using PLUS+1® GUIDE templates.
DIN
Digital inputs (DIN) connected to PLUS+1® dedicated digital input pins are debounced in software. Digital
input debounce is defined as an input being in a given state for three samples before a state change is
reported. The sample time is a function of application loop time.
Multifunction pins that are configured to be Digital input (DIN) are subject to the same update rates as
the Analog input (AIN) function for that pin. Debounce is not used, as hysteresis is built into the function.
The time to recognize a transition is dependent on the timing of the switch activation and the sample
rate.
General response to input time
Description Comment
Response to input below minimum voltage
Non-damaging, non-latching; reading saturates to the low limit.
Response to input above maximum voltage
Non-damaging, non-latching; reading saturates to the high limit.
Response to input open
Pin configuration dependent: No pull up/ no pull down = floating
Pull up to 5 Vdc = 5 Vdc
Pull down = 0 Vdc
Pull up/ pull down = 2.5 Vdc
Voltage working ranges
Programmable (see specific data sheets for ranges).
Specifications
Description Units Minimum Typical Maximum Comment
Input voltage
range
V 0 — 36
Rising threshold
voltage
V — — 3.91 Guaranteed high voltage.
Falling threshold
voltage
V 0.85 — — Guaranteed low voltage.
Input impedance kΩ 230 233 236 No pull up or pull down.
Input impedance
(5 V/GND)
kΩ 13.9 14.1 14.3 Pull up to +5 V or pull down
to ground.
Technical Information
PLUS+1® MC0XX-1XX Controller Family
Inputs/outputs types and specifications
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AIN
Analog inputs (AIN) specifications
Description Units Minimum Typical Maximum Comment
Allowed voltage at
pin
V 0 — 36
Middle range
Minimum
discernible voltage
mV 0 — 20
Maximum
discernible voltage
V 5.15 — 5.37
Precision mV — 1.3 —
Worst case error mV — — 120 Over the full temperature
range
Input impedance kΩ 230 233 236 No pull up or pull down
Input impedance
(5 V/GND)
kΩ 13.9 14.1 14.3 Pull up to +5 V or pull down
to ground
Input impedance
(2.5 V)
kΩ 7.1 7.3 7.4 Pull to +2.5 V
High range
Minimum
discernible voltage
mV 0 — 130
Maximum
discernible voltage
V 34.1 35.3 36.4
Precision mV — 9 —
Worst case error V — — 1.1 Over the full temperature
range
Input impedance kΩ 108 109 111 No pull up or pull down.
Input impedance
(5 V/GND)
kΩ 13.0 13.2 13.4 Pull up to +5 V or pull down
to ground.
Input impedance
(2.5 V)
kΩ 6.9 7.0 7.1 Pull to +2.5 V
For voltages > 5.7 V, see High range input impedance for analog inputs on page 9.
In high range the input impedance decreases as the input voltage increases.
Technical Information
PLUS+1® MC0XX-1XX Controller Family
Inputs/outputs types and specifications
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High range input impedance for analog inputs
9 12 15 18 21 24 27 30 33 36
5000
7500
10000
12500
15000
17500
20000
22500
25000
27500
30000
Voltage
Ohms
Rxhi
nopull.HiV
(Vin)
Rxhi
pullup.HiV
(Vin)
Rxhi
pulldn.HiV
(Vin)
Rxhi
pullboth.HiV
(Vin)
Vin
Technical Information
PLUS+1® MC0XX-1XX Controller Family
Inputs/outputs types and specifications
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