Danfoss PLUS 1 GUIDE, PLUS 1 Compliant, S42 NFPE User Manual

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Danfoss PLUS 1 GUIDE, PLUS 1 Compliant, S42 NFPE User Manual

142.0 mm [5.59]

97.0 mm [3.82]

2x 7.0 [.28] MOUNTING DIRECTION #2

 

 

 

 

LED INDICATOR

 

 

 

PIN #1

LIGHTS

 

 

 

INDICATED

 

 

 

 

 

51.6 mm

 

 

 

 

[2.03]

1

6

1

6

 

12

7

12

7

 

47.1 mm [1.85]

CONNECTOR MATES

CONNECTOR MATES

WITH DEUTCH

WITH DEUTCH

CONNECTOR #DTM-06-125A

CONNECTOR #DTM-06-125A

PLUS+1 GUIDE™

Software

PLUS+1 Compliant

S42 NFPE

Function Block

User Manual

TM

COMPLI ANT

Organization

and Headings

Special Text Formatting

Table of Contents

2

PLUS+1 Compliant S42 NFPE Function Block

User Manual

About this Manual

To help you quickly find information in this manual, the material is divided into sections, topics, subtopics, and details, with descriptive headings set in red type. Section titles appear at the top of every page in large red type.

In the PDF version of this document, clicking an item underlined in blue italic type jumps you to the referenced page in the document.

Controls and indicators are set in bold black type.

A Table of Contents (TOC) appears on the next page. In the PDF version of this document, the TOC entries are hyperlinked.

Revision History

Revision

Date

Comment

 

 

 

Rev BA

October 2011

 

 

 

 

©2011 Sauer-Danfoss. All rights reserved.

Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material. Sauer-Danfoss reserves the right to alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made without affecting agreed specifications.

All trademarks in this material are properties of their respective owners.

PLUS+1, GUIDE, and Sauer-Danfoss are trademarks of the Sauer-Danfoss Group. The PLUS+1 GUIDE, PLUS+1 Compliant, and Sauer-Danfoss logotypes are trademarks of the Sauer-Danfoss Group.

L1020210 · BA · October 2011

PLUS+1 Compliant S42 NFPE Control Function Block

User Manual

Contents

S42_12V_NFPE Function Block ...................................................................................................................

4

Overview ....................................................................................................................................................

4

Inputs...........................................................................................................................................................

5

Function Block Internal Constants.....................................................................................................

6

Function Block Parameters ..................................................................................................................

6

Outputs.......................................................................................................................................................

8

About Function Block Connections ................................................................................................

10

Status and Fault Logic..........................................................................................................................

11

Configuration Values............................................................................................................................

13

About Modifying the Config_Data Page.......................................................................................

16

About the Relationship between the Function Block Input and Output Signals............

18

MC Controller—Output Configuration..........................................................................................

19

How to Configure an MFOut .....................................................................................................

19

SC Controller—Output Configuration ...........................................................................................

21

How to Configure an MFOut .....................................................................................................

21

How to Calibrate the Function Block..............................................................................................

22

How to Calibrate an Individual Parameter....................................................................................

24

About Manual Calibration with the Service Tool Program......................................................

25

About the Name Space Feature .......................................................................................................

26

How to Enter a Name Space Value ..........................................................................................

26

L1020210 · Rev BA · October 2011

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PLUS+1 Compliant S42 NFPE Control Function Block

User Manual

S42_12V_NFPE Function Block

Overview

The S42_12V_NFPE function block interfaces between your application and a SauerDanfoss S42 12 V DC NFPE (Non-Feedback Proportional Electric) control that is used with Sauer-Danfoss pumps. The output of this function block drives the coils that control flow direction and flow magnitude through the pump’s A and B ports.

TPLUS+1 I/O modules do not have the fault-checking feedback signals that are needed by this function block. An application that uses this function block to control an I/O module will fail to compile.

See:

About Function Block Connections on page 10 for an overview of this function block’s connections and signals.

About the Name Space Feature on page 26 if you are using more than one of these function blocks in your application.

4

L1020210 · Rev BA · October 2011

PLUS+1 Compliant S42 NFPE Control Function Block

User Manual

S42_12V_NFPE Function Block

Inputs

S42_12V_NFPE Function Block Inputs

Input

Type

Range

Description

 

 

 

 

Pwr

——

——

Reports controller power supply voltage.

 

 

 

The function block uses this voltage when it calculates the measured resistance of the control circuit.

 

 

 

 

Fdbk_A

——

——

Reports the status of the MFOut (Multifunction Output) block that receives the function block’s Out_A (Output A)

 

 

 

bus.

 

 

 

Each MFOut block in the Outputs page has a corresponding MFOut block in the Inputs page that reports on its

 

 

 

status through a Status bus.

 

 

 

 

Fdbk_B

——

——

Reports the status of the MFOut (Multifunction Output) block that receives the function block’s Out_B (Output B)

 

 

 

bus.

 

 

 

Each MFOut block in the Outputs page has a corresponding MFOut block in the Inputs page that reports on its

 

 

 

status through a Status bus.

 

 

 

 

Setup

——

——

Allows common configuration values to be applied to multiple function blocks.

 

 

 

 

Enable

BOOL

——

Enables the OutputValue signals in the Out_A and Out_B buses.

 

 

 

T = OutputValue signals follow the CmdIn signal.

 

 

 

F = Holds both OutputValue signals at zero.

 

 

 

F/ T = Clears latched faults if CmdIn is zero.

 

 

 

 

CmdIn

S16

±10000

Specifies the requested speed and direction.

 

 

 

+10000 = Requests maximum Out_A speed.

 

 

 

0 = Requests neutral (stop).

 

 

 

–10000 = Requests maximum Out_B speed.

 

 

 

 

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PLUS+1 Compliant S42 NFPE Control Function Block

User Manual

S42_12V_NFPE Function Block

Function Block Internal Constants

The following table lists constant values that are provided in the function blocks for setting limits. These constants cannot be edited.

Function Block Internal Constants

Constant

Range

Description

MaxCrnt

1500 mA

The maximum current for displacement or proportional control.

 

 

 

Nominal Ω

5.3 Ω

The resistance of the load normally connected to Out_A and Out_B.

 

 

 

Function Block Parameters

Warning

Using the PLUS+1 Service Tool program download new parameter values to an application can result in unexpected and sudden machine movements.

Unexpected and sudden machine movements can result in personal injury and equipment damage.

Always secure your machine against unexpected and sudden movements before you use the Service Tool program download new parameter values.

The following table lists function block parameters that are stored in the controller’s nonvolatile memory.

You can change these values by:

Execution of the calibration process.

Direct access to serial EE memory using the PLUS+1 Service Tool.

Recalling default values.

S42_12V_NFPE Function Block Parameters

Parameter

Type

Range

Description

 

 

 

 

A_EE_Thld,

U16

CalThldMinCalThldMax

The calibrated threshold values for Out_A and Out_B.

B_EE_Thld

 

 

 

 

 

 

 

A_EE_EndCrnt,

U16

Thld + 1–MaxCurrent

The calibrated end current values for Out_A and Out_B.

B_EE_EndCrnt

 

 

 

 

 

 

 

A_EE_CalFlg,

U8

——

The calibration flags for Out_A and Out_B.

B_EE_CalFlg

 

 

Bit 1 = 1 (0x0001)—Threshold is not calibrated.

 

 

 

Bit 2 = 1 (0x0002)—End current is not calibrated.

 

 

 

The Call signal in the Diag bus contains both pairs of flags, with the Out_B bits shifted to

 

 

 

positions 3 and 4.

 

 

 

 

6

 

L1020210 · Rev BA · October 2011

PLUS+1 Compliant S42 NFPE Control Function Block

User Manual

S42_12V_NFPE Function Block

These parameters determine the values used as threshold and end current for each direction during normal operation. However, the values actually applied might be different because:

Thld and EndCrnt are both subject to range limits.

Thld is modified by the ThldMult value.

The following intermediate values represent the values that are actually applied:

EndCrntApplied = MIN (EE_EndCrnt, MaxCrnt).

ThldApplied = MIN ((EE_Thld × ThldMult), EndCrntApplied).

This assures that:

EndCrntApplied never exceeds MaxCrnt.

ThldApplied never exceeds EndCrntApplied.

Also note that, while the CalTask value is set to select a calibration task:

EndCrntApplied = MaxCrnt.

ThldApplied = 1.

The applied values are available in the Diag bus as Thld_A, Thld_B, EndCrnt_A, and

EndCrnt_B.

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PLUS+1 Compliant S42 NFPE Control Function Block

User Manual

S42_12V_NFPE Function Block

Outputs

S42_12V_NFPE Function Block Outputs

Output

Type

Range

Description

 

 

 

 

Status

——

——

Reports the function block’s status.

 

 

 

This output uses the standard bitwise scheme described in the Basic Function Blocks Library User’s Manual.

 

 

 

 

Status_A

U16

——

Status conditions for the A output.

 

 

 

 

Status_B

U16

——

Status conditions for the B output.

 

 

 

 

Fault

——

——

Reports the function block’s faults.

 

 

 

This output uses the standard bitwise scheme described in the Basic Function Blocks Library User’s Manual.

 

 

 

 

Fault_A

U16

——

Reports fault conditions for the A output.

 

 

 

 

Fault_B

U16

——

Reports fault conditions for the B output.

 

 

 

 

Diag

——

——

Outputs bus with these signals:

 

 

 

– CalFlg (Calibration Flag).

 

 

 

– EndCrnt_A (End Current A).

 

 

 

– FltTmr_A (Fault Timer A).

 

 

 

– MeasOhm (Ohm A).

 

 

 

Thld_A (Threshold A).

 

 

 

– EndCrnt_B (End Current B).

 

 

 

– FltTmr_B (Fault Timer B).

 

 

 

– MeasOhm_B (Ohm B).

 

 

 

Thld_B (Threshold B).

 

 

 

The Diag bus has Config and Define sub-buses that report the configuration and setup values used by the

 

 

 

function blocks.

 

 

 

Use these signals for troubleshooting.

 

 

 

 

CalFlg

U8

——

The CalFlg signal is a bitmask value that indicates the state of calibration values.

 

 

 

Bit 1 = 1 (0x0001)—Threshold A is not calibrated.

 

 

 

Bit 2 = 1 (0x0002)—End current A is not calibrated.

 

 

 

Bit 3 = 1 (0x0004)—Threshold B is not calibrated.

 

 

 

Bit 4 = 1 (0x0008)—End current B is not calibrated.

 

 

 

Use these flags to manage the calibration process.

 

 

 

 

EndCrnt_A,

U16

——

Report the active end current value for the A and B outputs.

EndCrnt_B

 

 

During:

 

 

 

Normal operation, end current values equal A_EE_EndCrnt and B_EE_EndCrnt values.

 

 

 

Calibration, the active end current values equal the MaxCrnt value.

 

 

 

 

FltTmr_A,

U16

——

Report the values of the fault delay timers.

FltTmr_B

 

 

 

 

 

 

 

 

 

8

L1020210 · Rev BA · October 2011

PLUS+1 Compliant S42 NFPE Control Function Block

User Manual

S42_12V_NFPE Function Block

S42_12V_NFPE Function Block Outputs

Output

Type

Range

 

 

 

Thld_A,

U16

——

Thld_B

 

 

MeasOhm_A,

U16

——

MeasOhm_B

 

 

 

 

 

Out_A

——

——

 

 

 

Out_B

——

——

Description

Report the active threshold values for the forward and reverse directions.

During:

Normal operation, the forward threshold value equals A_EE_Thld x ThldMult and the reverse threshold value equals B_EE_Thld x ThldMult.

Calibration, threshold values equal 1.

Indicate the measured resistance of the control circuits that drive the pump’s coils.

Has an OutputValue signal that drives the A coil.

Has an OutputValue signal that drives the B coil.

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