Danfoss Orbital Motors User guide

Technical Information
Orbital Motors
with Speed Sensor
www.danfoss.com
Technical Information
Orbital Motors with Speed Sensor
Revision history Table of revisions
Date Changed Rev
June 2021 Changed document number from '520L0830' to 'BC152886483462' and removed obsolete
motors
June 2015 Removed some code numbers 0201
November 2014 Converted to Danfoss layout - DITA CMS CA
November 2012 First edition BF
2 | © Danfoss | June 2021 BC152886483462en-000401
Technical Information
Orbital Motors with Speed Sensor

Contents

A wide range of Orbital Motors
A Wide Range of Hydraulic Motors............................................................................................................................................ 4
Survey of Literature with Technical Data on Danfoss Hydraulic Motors......................................................................4
Data survey
Introduction........................................................................................................................................................................................5
Principle............................................................................................................................................................................................... 5
Advantages.........................................................................................................................................................................................5
Typical Applications........................................................................................................................................................................ 5
Versions OMT EM and OMV EM
Versions................................................................................................................................................................................................6
Features available:...................................................................................................................................................................... 6
Code Numbers OMT EM and OMV EM
Code number.....................................................................................................................................................................................7
Ordering......................................................................................................................................................................................... 7
Technical Data OMT EM
Technical data for OMT EM...........................................................................................................................................................8
Max. Permissible Shaft Seal Pressure.........................................................................................................................................9
OMT EM with check valves and without use of drain connection:........................................................................... 9
OMT EM with check valves and with drain connection:............................................................................................... 9
Pressure drop in motor...................................................................................................................................................................9
Technical Data OMV EM
Technical data for OMV EM........................................................................................................................................................ 11
Max. Permissible Shaft Seal Pressure......................................................................................................................................11
OMV EM with check valves and without use of drain connection:.........................................................................11
OMV EM with check valves and with drain connection:.............................................................................................12
Pressure drop in motor................................................................................................................................................................ 12
Technical Data Speed Sensor
Technical Data Speed Sensor.................................................................................................................................................... 13
Mechanical data:.......................................................................................................................................................................13
Electrical data.............................................................................................................................................................................13
Wiring Diagram...............................................................................................................................................................................14
Speed Sensor with Plug Connection Dimensions..............................................................................................................14
Speed Sensor with Molded in Cable Dimensions.............................................................................................................. 15
Spare Parts........................................................................................................................................................................................15
Speed sensor..............................................................................................................................................................................15
Accessories.......................................................................................................................................................................................15
Cable with plug......................................................................................................................................................................... 15
Wire (shield)................................................................................................................................................................................16
Plug................................................................................................................................................................................................16
Shaft Versions
Shaft Versions..................................................................................................................................................................................17
Port Thread Versions
Port Thread Versions.....................................................................................................................................................................18
Dimensions - US Version
OMT EM............................................................................................................................................................................................. 19
Dimensions - European Version
OMT EM............................................................................................................................................................................................. 21
OMV EM............................................................................................................................................................................................. 22
Weight of Motors
Weight of Motors OMT and OMV.............................................................................................................................................24
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Technical Information
Orbital Motors with Speed Sensor

A wide range of Orbital Motors

A Wide Range of Hydraulic Motors

Danfoss is a world leader within production of low speed hydraulic motors with high torque. We can offer more than 3000 different hydraulic motors, categorised in types, variants and sizes (incl. different shaft versions).
The motors vary in size (rated displacement) from 25 cm3 [1.5 in3] to 800 cm3 [48.9 in3] per revolution. Speeds range up to approx. 1700 min-1 (rpm) for the smallest type and up to approx 600 min-1 (rpm) for the largest type. Maximum operating torques vary from 13 Nm [115 lbf·in] to 2700 Nm [24.000 lbf·in] (peak) and maximum
outputs are from 12 kW [16.1 hp] to 70 kW [95 hp]. Characteristic features:
Smooth running over the entire speed range
Constant operating torque over a wide speed range
High starting torque
High return pressure without the use of drain line (High pressure shaft seal)
High efficiency
Long life under extreme operating conditions
Robust and compact design
High radial and axial bearing capacity
For applications in both open and closed loop hydraulic systems
Suitable for a wide variety of hydraulics fluids
The programme is characterised by technical features appealing to a large number of applications and a part of the programme is characterised by motors that can be adapted to a given application. Adaptions comprise the following variants among others:
Motors with corrosion resistant parts
Wheel motors with recessed mounting flange
Short motors without bearings
Ultra short motors
Motors with integrated positive holding brake
Motors with integrated negative holding brake
Motors with integrated flushing valve
Motors with speed sensor
Motors with tacho connection
All motors are available with black finish paint

Survey of Literature with Technical Data on Danfoss Hydraulic Motors

Detailed data on all Danfoss motors can be found in our motor catalogue, which is divided into 5 individual subcatalogues:
General information on Danfoss hydraulic motors: function, use, selection of hydraulic motor,
hydraulic systems, etc. Technical data on large motors: OMT and OMV
Technical data on large motors: TMK
Technical data on large motors: TMT
Technical data on large motors: TMVW
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Technical Information
Orbital Motors with Speed Sensor

Data survey

Introduction

Danfoss has developed a speed sensor specially designed for LSHT motors. The electric output signal is a standard voltage signal that can be used for regulating the speed motor.

Principle

The speed is measured by a sensor in accordance with the Hall principle. Signal processing and amplification are performed in the sensor housing. A connection is provided in the housing for a Binder Series 713 plug or a plug with 5 metres of cable (available from Danfoss). The sensor can also be supplied with 2 metres molded in cable.

Advantages

Robust design
CE-marked
Fulfils EMC requirements of EN50081 and EN50082
Large frequency range, precise regulation
No limit on motor performance when compared to corresponding motors without speed sensor
IEC 529 degree of protection: IP 67
Replacable transducer
Standard speed signal
Easy installation
Electronic signal processing and amplification integrated in the sensor’s housing and requiring no
maintenance.

Typical Applications

Speed indication
Setting tightening speed in machine tools
Extend/retract positioning of work platforms
Granulate metering on injection moulding machines
Conveyor speed regulation
Metering on salt spreaders
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Technical Information
Orbital Motors with Speed Sensor

Versions OMT EM and OMV EM

Versions

Mounting flange
OMT EM Motors
Standard flange
OMV EM Motors
Standard flange
Spigot diameter
Ø125 mm Ø160 mm Cyl. 40 mm G 3/4 X X X Yes Yes OMT EM Ø5 in Ø6.38 Cyl. 1.5 in 11/16 - 12
Ø160 mm Ø200 mm Cyl. 50 mm G 1 X X X Yes Yes OMV EM
Bolt circle diameter (BC)
Shaft Port size European
version ­delivered with sensor for plug connector (PNP version)
UN
US version ­delivered with sensor with 2 m moduled in cable (PNP version)
X X Yes Yes OMT EM
Side port vers ion
Stan dard shaf t seal
Drai n conn ectio n
Chec k valve
Main type designation

Features available:

Motors in european version: Speed sensor with 2 metres of molded in cable. Motors in US versions: Speed sensor for plug connection. Speed sensor for plug connector in NPN version.
The standard speed sensor is a PNP version
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Technical Information
Orbital Motors with Speed Sensor

Code Numbers OMT EM and OMV EM

Code number

Code numbers
OMT EM Motors
151B - - - 3260 3261 3262 3263 3264 3265 - ­151B - - - 3700 3701 3702 3703 3704 3705 - -
OMV EM Motors
151B - - - - - - 3266 3267 3268 3269 3270
Displacements 80 100 125 160 200 250 315 400 500 630 800

Ordering

Add the four digit prefix “151-” to the four digit numbers from the chart for complete code number.
Orders will not be accepted without the four digit prefix.
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Technical Information
Orbital Motors with Speed Sensor

Technical Data OMT EM

Technical data for OMT EM

Type Motor size
Geometric displacements cm
[in3]
Max. speed min
rpm
Max torque Nm
[lbf•in]
Max. output kW
[hp]
Max. pressure drop bar
[psi]
Max. oil flow l/min
[US gal/min]
Max. starting pressure with unloaded shaft
bar [psi]
Min starting torque Nm
[lbf•in]
3
-1
cont. 625 625 500 380 305 240 int. 780 750 600 460 365 285 cont. 470
int. 560
cont. 26.5
1)
int.
cont. 200
1)
int.
2)
peak
cont. 100
1)
int.
at max. press. drop cont.
at max. press. drop int.
OMT EM 160
161.1 [9.83]
[4160]
[4960]
[35.5]
32.0 [42.9]
[2900] 240
[3480] 280
[4060]
[26.4] 125
[33.0] 10
[145] 340
[3010] 410
1)
[3630]
OMT EM 200
201.4 [12.29]
590 [5220]
710 [6280]
33.5 [44.9]
40.0 [53.6]
200 [2900]
240 [3480]
280 [4060]
125 [33.0]
150 [39.6]
10 [145]
430 [3810]
520 [4600]
OMT EM 250
251.8 [15.37]
730 [6460]
880 [7790]
33.5 [44.9]
40.0 [53.6]
200 [2900]
240 [3480]
280 [4060]
125 [33.0]
150 [39.6]
10 [145]
530 [4690]
630 [5580]
OMT EM 315
326.3 [19.91]
950 [8410]
33.5 [44.9]
40.0 [53.6]
200 [2900]
240 [3480]
280 [4060]
125 [33.0]
150 [39.6]
10 [145]
740 [6550]
890 7880]
OMT EM 400
410.9 [25.07]
30.0 [40.2]
35.0 [46.9]
180 [2610]
210 [3050]
240 [3480]
125 [33.0]
150 [39.6]
10 [145]
840 [7430]
970 [8590]
Frequency [Hz] max. 1014 975 780 598 475 371
1)
Intermittent operation: the permissible values may occur for max. 10% of every minute.
2)
Peak load: the permissible values may occur for max. 1% of every minute.
OMT EM 500
523.6 [31.95]
26.5 [35.5]
30.0 [40.2
160 [2320]
180 [2610]
210 [3050]
125 [33.0]
150 [39.6]
10 [145]
950 [8410]
Type Max. inlet pressure Max. return pressure with
drain line
OMT EM bar [psi]
cont. bar [psi]
1)
int. bar [psi]
2)
peak
1)
Intermittent operation: the permissible values may occur for max. 10% of every minute.
2)
Peak load: the permissible values may occur for max. 1% of every minute.
210 [3050]
250 [3630]
300 [4350]
140 [2030]
175 [2540]
210 [3050]
For further technical specifications please see technical information for OMT and OMV (BC152886483862)
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151-320.10
151-1674.10
0 100 200 300 400 500 600 700 800 max.
1500
1200
900
600
300
0
100
90 80 70 60 50 40 30 20 10
0
psi bar
P P
min
-1
(rpm)
151-1409.10
0 20 40 60 80 100 120 140 l/min
0 4 8 12 16 20 24 28 32 36 US gal/min
200
150
100
50
0
16
14
12
10
8
6
4
2
0
psi bar
p p
Q
Q
Technical Information
Orbital Motors with Speed Sensor
Technical Data OMT EM

Max. Permissible Shaft Seal Pressure

OMT EM with check valves and without use of drain connection:

The pressure on the shaft seal never exceeds the pressure in the return line.

OMT EM with check valves and with drain connection:

The shaft seal pressure equals the pressure on the drain line
Max. return pressure without drain line or max. pressure in drain line
--- Intermittent operation: the permissible values may occur for max. 10% of every minute. ___ Continuous operation

Pressure drop in motor

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Technical Information
Orbital Motors with Speed Sensor
Technical Data OMT EM
The curve applies to an unloaded motor shaft and an oil viscosity of 35 mm2/s [165 SUS]
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Technical Information
Orbital Motors with Speed Sensor

Technical Data OMV EM

Technical data for OMV EM

Type Motorsize
Geometric displacements cm
[in3]
Max. speed min
rpm
Max torque Nm
[lbf•in]
Max. output kW
[hp]
Max. pressure drop bar
[psi]
Max. oil flow l/min
[US gal/min]
Max. starting pressure with unloaded shaft
bar [psi]
Min starting torque Nm
[lbf•in]
3
-1
cont. 510 500 400 315 250 int. 630 600 480 380 300 cont. 920
int. 1110
cont. 42.5
1)
int.
cont. 200
1)
int.
2)
peak
cont. 160
1)
int.
at max. press drop cont.
at max. press.drop
1)
int.
OMV EM 315
314.5 [19.19]
[8140]
[9820]
[57.0]
51.0 [68.4]
[2900] 240
[3480] 280
[4060]
[42.3] 200
[52.8] 8
[116] 710
[6280] 850
[7520]
OMV EM 400
400.9 [24.46]
53.5 [71.7]
64.0
85.8] 200
[2900] 240
[3480] 280
[4060] 200
[52.8] 240
[63.4] 8
[116] 910
[8050] 1090
[9650]
OMV EM 500
499.6 [30.49]
53.5 [71.7]
64.0 [85.8]
200 [2900]
240 [3480]
280 [4060]
200 [52.8]
240 [63.4]
8 [116]
OMV EM 630
629.1 [38.39]
48.0 [64.4]
56.0 [75.1]
180 [2610]
210 [3050]
240 [3480]
200 [52.8]
240 [63.4]
8 [116]
Frequency [Hz] max. 1071 1020 816 646 510
1)
Intermittent operation: the permissible values may occur for max. 10% of every minute.
2)
Peak load: the permissible values may occur for max. 1% of every minute.
OMV EM 800
801.8 [48.93]
42.5] [57.0]
48.0 [64.4]
160 [2320]
180 [2610]
210 [3050]
200 [52.8]
240 [63.4]
8 [116]
Type Max. inlet pressure Max. return pressure with drain line
OMV EM bar [psi]
cont. bar [psi]
1)
int. bar [psi]
2)
peak
1)
Intermittent operation: the permissible values may occur for max. 10% of every minute.
2)
Peak load: the permissible values may occur for max. 1% of every minute.
210 [3050]
250 [3630]
300 [4350]
140 [2030]
175 [2540]
210 [3050]
For further technical specifications please see technical information for OMT and OMV (BC152886483862)

Max. Permissible Shaft Seal Pressure

OMV EM with check valves and without use of drain connection:

The pressure on the shaft seal never exceeds the pressure in the return line.
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151-320.10
151-1673.10
0 100 200 300 400 500 600 max.
1500
1200
900
600
300
0
100
90 80 70 60 50 40 30 20 10
0
psi bar
P P
min
-1
(rpm)
151-1410.10
0 20 40 60 80 100 120 140 160 180 200 l/min
0 5 10 15 20 25 30 35 40 45 50 US gal/min
200
150
100
50
0
16
14
12
10
8
6
4
2
0
psi bar
p p
Q
Q
Technical Information
Orbital Motors with Speed Sensor
Technical Data OMV EM

OMV EM with check valves and with drain connection:

The shaft seal pressure equals the pressure on the drain line
Max. return pressure without drain line or max. pressure in drain line
--- Intermittent operation: the permissible values may occur for max. 10% of every minute. ___ Continuous operation

Pressure drop in motor

12 | © Danfoss | June 2021 BC152886483462en-000401
The curve applies to an unloaded motor shaft and an oil viscosity of 35 mm2/s [165 SUS]
Technical Information
Orbital Motors with Speed Sensor

Technical Data Speed Sensor

Technical Data Speed Sensor

Mechanical data:

Temperatur range: -30°C to +90°C Enclosure acc. to IEC 529: IP 67

Electrical data

Principle: Hall Supply voltage: 11 - 30V Load max.: Lhigh = Llow ± 50 mA No load current, max.: 20 mA
Output signal:
Connection type
Binder Series 713 Molded in cable Connection
Terminal no.: 1 brown UDC (+supply)
2 White No connection 3 Blue UDC (-supply) 4 Black Output signal
Protection: Protected against short circuit and incorrect polarization.
Revolution:
Pulses per revolution (PPR) OMT EM OMV EM
84 102
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Technical Information
Orbital Motors with Speed Sensor
Technical Data Speed Sensor
Calculation of frequency:

Wiring Diagram

Speed Sensor with Plug Connection Dimensions

14 | © Danfoss | June 2021 BC152886483462en-000401
Technical Information
Orbital Motors with Speed Sensor
Technical Data Speed Sensor

Speed Sensor with Molded in Cable Dimensions

Spare Parts

Accessories

Speed sensor

Code numbers
Type Code no.
Sensor with plug (PNP output) 151-5662 Sensor with 2 m [6.56 ft] molded in cable (PNP output) 151-5663 Sensor with 5.5 m [18.04 ft] moulded in cable (PNP output) 151-5667 Sensor with plug (NPN output) 151-5833

Cable with plug

Code numbers
Cable length 5 m [16.4 ft] 984F0101
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Technical Information
Orbital Motors with Speed Sensor
Technical Data Speed Sensor

Wire (shield)

Core: Cu, 4 • 0.34 mm2 Sheath: PUR/PVC, colour: grey

Plug

Type: Binder, Series 713
Cable no: 1 brown
Temperature range: -30 °C to +80 °C Enclosure acc. to IEC 529: IP 67
2 white 3 blue 4 black
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Technical Information
Orbital Motors with Speed Sensor

Shaft Versions

Shaft Versions

OMT
A: Cylindrical shaft; 40 mm C: Parallel key A12 •8 • 70; DIN 6885
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OMT US Version
B: Cylindrical 1.5 in shaft D: Parallel key 3/8 × 3/8 × 21/4 in; B.S.46
OMV
A: Cylindrical shaft; 50 mm C: Parallel key A14 • 9 • 70; DIN 6885
A
B
C D
G
H
E F
151-1977.11
min. 13 [0.51]
min. 12 [0.47]
min. 18 [0.67]
min. 19 [0.75]
Ø41.5 [1.634] Ø41.0 [1.614]
Technical Information
Orbital Motors with Speed Sensor

Port Thread Versions

Port Thread Versions

OMT
A: G main ports B: UN main ports E: ISO 228/1 - G3/4 F: 1 1/16 - 12 UN, O-ring boss port C: G drain port D: UNF drain port G: ISO 228/1 - G1/4 H: 9/16 - 20 UNF, O-ring boss port
OMV
A: G Main port B : G drain port E: ISO 228/1 - G1 G: ISO 228/1 - G1/4
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Technical Information
Orbital Motors with Speed Sensor

Dimensions - US Version

OMT EM

C: Drain connection 9⁄16 - 18 UNF; 13 mm [0.51 in] deep O-ring boss port D: 1 1⁄16 - 12 UN; 19 mm [0.75 in] deep O-ring boss port F : Plug connection: 2 m [6.56 ft] molded in cable
Type Lmax
mm [in]
OMT 160 EM 190
[7.48]
OMT 200 EM 195
[7.68]
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L1 mm [in]
16.5 [0.650]
21.5 [0.846]
L2 mm [in]
140 [5.51]
145 [5.71]
Technical Information
Orbital Motors with Speed Sensor
Dimensions - US Version
Type Lmax
mm [in]
OMT 250 EM 201
[7.91]
OMT 315 EM 211
[8.31]
OMT 400 EM 221
[8.70]
OMT 500 EM 235
[9.25]
L1 mm [in]
27.8 [1.094]
37.0 [1.457]
47.5 [1.870]
61.5 [2.421]
L2 mm [in]
151 [5.94]
161 [6.34]
171 [6.73]
185 [7.28]
*) The gearwheel set is 3.5 mm [0.138 in] wider across the rollers than the L1 dimensions
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Technical Information
Orbital Motors with Speed Sensor

Dimensions - European Version

OMT EM

C: Drain connection G 1⁄4 ; 12 mm [0.47 in] deep D: M10 ; 10 mm [0.39 in] deep E: G 3⁄4 ; 17 mm [0.67 in] deep F : Plug connection: Binder Series 713
Type Lmax
mm [in]
OMT 160 EM 190 [7.48] 16.5 [0.650] 140 [5.51] OMT 200 EM 195 [7.68] 21.5 [0.846] 145 [5.71]
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L1 mm [in]
L2 mm [in]
Technical Information
Orbital Motors with Speed Sensor
Dimensions - European Version

OMV EM

Type Lmax
mm [in]
OMT 250 EM 201 [7.91] 27.8 [1.094] 151 [5.94] OMT 315 EM 211 [8.31] 37.0 [1.457] 161 [6.34] OMT 400 EM 221 [8.70] 47.5 [1.870] 171 [6.73] OMT 500 EM 235 [9.25] 61.5 [2.421] 185 [7.28]
L1 mm [in]
L2 mm [in]
*) The gearwheel set is 3.5 mm [0.138 in] wider across the rollers than the L1 dimensions
C: Drain connection G 1⁄4 ; 12 mm [0.47 in] deep
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Technical Information
Orbital Motors with Speed Sensor
Dimensions - European Version
D: M12; 12 mm [0.47 in] deep E: G 1; 18 mm [0.71 in] deep F : Plug connection: Binder Series 713
Type Lmax
mm [in]
OMV 315 EM 215 [8.46] 22.0 [0.87] 160 [6.30] OMV 400 EM 222 [8.74] 29.0[1.14] 167 [6.57] OMV 500 EM 230 [9.05] 37.0 [1.46] 175 [6.89] OMV 630 EM 240 [9.45] 47.5 [1.87] 186 [7.32] OMV 800 EM 254 [10.00] 61.5 [2.42] 200 [7.87]
L1 mm [in]
L2 mm [in]
*) The gearwheel set is 3.5 mm [0.138 in] wider across the rollers than the L1 dimensions
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Technical Information
Orbital Motors with Speed Sensor

Weight of Motors

Weight of Motors OMT and OMV

Code no. Weight
151B3260 20.1 [44.31] 151B3262 21.1 [44.31] 151B3263 22.1 [40.72] 151B3264 23.1 [50.93] 151B3265 24.1 [53.13] 151B3266 31.9 [70.33] 151B3260 32.7 [72.09] 151B3261 20.6 [45.42] 151B3268 33.6 [74.07] 151B3269 35.0 [77.16] 151B3270 36.6 [80.69] 151B3700 20.2 [44.53] 151B3701 20.7 [45.64] 151B3702 21.2 [46.74] 151B3703 22.2 [48.94] 151B3704 23.2 [51.15] 151B3705 24.2 [53.35]
kg [lb]
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Danfoss Power Solutions GmbH & Co. OHG
Krokamp 35 D-24539 Neumünster, Germany Phone: +49 4321 871 0
Danfoss Power Solutions ApS
Nordborgvej 81 DK-6430 Nordborg, Denmark Phone: +45 7488 2222
Danfoss Power Solutions (US) Company
2800 East 13th Street Ames, IA 50010, USA Phone: +1 515 239 6000
Danfoss Power Solutions Trading (Shanghai) Co., Ltd.
Building #22, No. 1000 Jin Hai Rd Jin Qiao, Pudong New District Shanghai, China 201206 Phone: +86 21 2080 6201
Products we offer:
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www.hydro-gear.com
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www.daikin-sauer-danfoss.com
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Gear pumps
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circuits (HICs) Hydrostatic motors
Hydrostatic pumps
Orbital motors
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PLUS+1® joysticks and
pedals PLUS+1® operator
interfaces PLUS+1® sensors
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PLUS+1® software services,
support and training Position controls and
sensors PVG proportional valves
Steering components and
systems Telematics
Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and electric components. We specialize in providing state-of-the-art technology and solutions that excel in the harsh operating conditions of the mobile off-highway market as well as the marine sector. Building on our extensive applications expertise, we work closely with you to ensure exceptional performance for a broad range of applications. We help you and other customers around the world speed up system development, reduce costs and bring vehicles and vessels to market faster.
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Go to www.danfoss.com for further product information.
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