2.3 Features ........................................................................................................................................................................... 5
3.3 Performance data ........................................................................................................................................................ 8
3.2 General Data .................................................................................................................................................................. 8
3.5 Electrical Data ............................................................................................................................................................... 8
3.6 Dimensional Data ....................................................................................................................................................... 9
4. Installation and Operation ............................................................................................ 10
4.1 Storage and Handling ...............................................................................................................................................10
4.7 Refrigerant and oil charge ......................................................................................................................................13
4.8 Verification before operating ................................................................................................................................13
4.9 First start-up ................................................................................................................................................................. 13
4.10 Verification of the unit while operating .......................................................................................................... 13
The content of this material applies only to
“Optyma
TM
TRIO” condensing units. This product
is a Danfoss technology solution with the use of
three in parallel connected scroll compressors
in a robust foil framework with high efficiency
micro-channel (MCHE) Danfoss condenser.
Even though a lot of benefits for the use of
in parallel compressor systems exist, the
more important benefits are the use of less
equipment, flexibility on the capacity control,
use of few tubing lines, better control of energy
consumption and reduction of installation
time when compared to the use of different
equipment with single compressor systems
to obtain the same capacity.
To guarantee an adequate protection,
it is necessary to observe all emphasized
recommendations in this application guide.
• It is not recommended to open the packaging
before the unit being at the installation site.
• Handle the unit carefully. The framework
allows the use of a forklift or handling cart. Use
appropriate and safe elevation equipment.
• Keep the unit in a vertical position both in
storage and transport.
• Store the unit in an adequate and protected
environment.
• Do not expose the packaging to rain or
corrosive atmosphere.
• After unpacking, verify if the unit is complete
and undamaged.
• The installation and maintenance of this unit
must only be held by a certified installer /
engineer / electrician and in accordance with
the local regulatory guidelines.
• Never place the unit in a flammable atmosphere
• Place the unit in a way that it doesn’t block or
complicate the passage areas, doors, windows,
stairs and other accesses.
• Ensure adequate space around the unit for
the air circulation and door opening. See Figure
5 to obtain the minimum distance values to
the walls.
• Avoid installing the unit in aggressive
environments and with difficult access.
• Ensure a base with strong horizontal surface
that is stable enough to support all the
unit’s weight and eliminate the vibrations
by misalignment.
The next sections will provide necessary
recommendations for the installation and
operation of the Optyma
safety data and appropriate use of the product.
All the equipment must be examined carefully
upon product receipt in order to verify if
no damages were caused by handling and
transportation.
This equipment was carefully inspected in
our factory, in case there is any apparent or
hidden malfunction, notify immediately the
establishment where it was purchased.
• Check if the power supply corresponds
to the technical specifications of the unit
(see product’s marking label).
• By installing units for HFC refrigerants, use
specific equipment for that type of refrigerant,
in other words, that have never been used
before for CFC or HCFC.
• The suction tubing must be flexible in 3 dimensions
to muffle the vibrations. Furthermore, the tubing
must be done in a way so that the return of the
oil to the compressor is ensured and the return of
liquid refrigerant to the compressor is avoided.
The installation at ground level rarely presents
problems, none the less, if it is not installed at
ground level, an additional tubing for drainage
must be considered in the project.
• The installation of the unit must comply with
all the current safety local regulations, under all
circumstances.
• The unit must be installed securely on a bracket
or a steady and secure base, with the use of the
vibration shock absorbers with mounting bolts
provided together with the unit. See Figure 6.
• Remove the nitrogen load slowly through the
schrader valves located in the suction GBC
service valves and liquid line.
• Connect the unit to the system as quickly as
possible to avoid the oil contamination from
moisture present in the air.
• Avoid the penetration of solid residues derived
from the tubing burr and others.
• Weld the tubing with proper material and always
use nitrogen gas flow to make the environment
inert, avoiding internal carbonation and forming
of residue that may damage the system.
• It is recommended to isolate the suction tubing
with insulation thickness that meets the specific
project conditions for the installation.
• For the initial start-up, the oil level must be
verified and completed with a parcial load, with
the oil provided together with the condensing
unit. If more oil is required, acquire from an
oil distributor the oil of the same brand and
specification provided with the condensing unit.
• After the operation, the sight glass of the oil
compressor must be re-checked and the oil load
completed to adjust to the installation tubing
length, if necessary.
• It is recommended to put the oil through the
service valve of the oil separator/trap through
a vacuum pump connected to the high pressure
line.
• The refrigerant charge must be done through the
liquid’s tank service valve or through the schrader
of the GBC service valve of the liquid line.
W
[mm]
Chassis - C109210921000190 0
Note: The specification of the chassis for each model can be found in section “3.6 Dimensional Data” in page 11.
Fixation of 4 “vibra-stop” type shock
absorbers included on the Danfoss
supply for the support on the floor
or laying base
4.4 Leak detection
4.5 Vacuum dehydration
4.6 Electrical Installation
• Never pressurize the circuit with oxygen or
dry air. This can cause fire or explosion.
• Do not use dye for leak detection.
• The use of nitrogen or the system’s own gas
is recommended.
• Never use the compressor to empty the system.
• Connect a vacuum pump to the system’s lower
sides LP and HP.
• The vacuum in the system must reach at least a
complete 500 μm Hg (0.67 mbar).
• When the vacuum level is reached, keep it for a
few hours to guarantee the sealing of the system.
• After this stage, isolate the vacuum pump and
place the nitrogen with a pressure of 4 to 5 bar,
keeping the system at this pressure for 4 hours.
• Switch off and isolate the main power supply.
• Make sure that the power supply can’t be
switched on accidentally during installation.
• All the electrical components must be selected
according to the local standards and according
to the unit’s requirements.
• Consult the wiring diagram supplied with the
installation manual for details on electrical
connections.
• Make sure that the power supply matches the
unit characteristics and that the energy source
is stable (nominal voltage ± 10% and nominal
frequency ± 2.5 Hz).
• Dimension the power supply cables according
to the unit data on voltage and current.
• Protect the power supply and ensure that the
grounding of the unit is done according to the
current standards.
• Perform a leak detection test in the entire
system.
• The maximum test pressure is 32 bar.
• When a leak is detected, repair the leak
and repeat the leak detection.
• If the pressure in the gauge connected to the
suction line and discharge lowers in this period,
locate the leak, perform the repair and restart
the vacuum procedure and check the leak again.
• Do not apply energy to the unit while the
system is under vacuum, as this might cause
internal damage.
• The unit is equipped with high and low pressure
switches, which directly shut off the power
supply to the compressor in case of activation.
The unit is also equipped with a phase sequence
relay to protect the unit against phase/
sequence loss / asymmetry and under voltage /
over voltage.
• Observe the correct phase sequence in the
condensing units which use three-phase
compressors.
• Determine the sequence using a phase gauge
to establish the sequences of the line phases L1,
L2 e L3.
• Connect the line phases L1, L2 e L3
corresponding to the terminals of the
compressor T1, T2 e T3 respectively.
• Use individual protection equipment (IPE)
such as safety glasses and gloves.
• Never start the compressor under vacuum.
Keep the compressor switched off.
• Before performing the refrigerant charge,
verify if the oil level is between ¼ and ¾ on the
compressor oil display. If necessary, add oil to
the compressors, refer to the compressor’s label
for oil type.
• Only use the coolant for which the unit was
designed for.
• Perform the refrigerant charge in liquid phase
into the condenser and in the liquid receiver.
• Use safety devices according to locally
applicable regulations and security standards.
• Verify if all electrical connections are attached
correctly and in accordance with the local
regulations.
• Never switch on the unit without having
performed a refrigerant charge .
• All service valves must be in the open position.
See figure 5.
• Verify if the power supply is adequately
connected.
• Verify if the crankcase heater is working.
• Verify if the fan can rotate freely.
• Verify if high and low pressure are balanced.
• Energize the unit and verify the conformity of
the wiring, the tension in the terminals and the
phase sequence.
Make sure to perform a slow refrigerant
charge until it reaches 4-5 bar in systems
with R404A/507.
• Never put liquid refrigerant through the
suction line.
• Never use additive or oil mixtures.
• The remaining charge is carried out until the
installation has reached a stable nominal
condition level during the operation.
• Never leave the filling cylinder connected to
the system.
• Keep the crankcase heater switched on for at
least 12 hours before the system start-up, for the
guarantee of proper lubrication and elimination
of the liquid refrigerant from the compressor's
crankcase.
• The potential reverse rotation of a three-phased
compressor can be detected by no pressure
increase, an abnormal sound level of the
compressor and a lower energy consumption
than the one expected. In this case, immediately
switch off the unit and connect the phases to
their appropriate terminals.
• If the direction of rotation is correct, the indication
of low pressure on the low pressure gauge must
display a decreasing pressure and the indication
of high pressure in the high pressure measurer
must display an increasing pressure.
• The electronic buoys must comply with the
indication.
4.10 Verification of the unit
while operating
• Check the rotation direction of the fan. The air
must flow from the condenser to the fan (air
flow from bottom to top).
• Check the high pressure stabilization and the
power supply stability.
• Check the suction overheating to reduce the risk
of the return of liquid to the compressor.
• Observe the compressor oil level in the
beginning and during the operation to confirm
that the oil level remains visible.
• Verify all tubing with respect to unusual
vibration. The movements exceeding 1.5mm
require corrective measures, as the use of
fixation supports in the tubing.
• Before leaving the installation site, perform
a general inspection of the installation on
cleanliness, detection of noise and leakage.
• Record type and amount of refrigerant charge,
as well as operation conditions as reference for
future inspections. Use data check sheet
• Always switch off the unit with the main switch
before removing the fan panel, or any other
panel of the condensing unit.
• The internal pressure and the surface
temperature are hazardous and can cause
permanent injuries.
• The installers and/or maintenance operators
must be certified in accordance with the current
standards and with the use of appropriate tools.
• High pressure tubing temperature may exceed
100°C and cause severe burns.
• Make sure that periodical inspection services
are carried out to guarantee the reliability of
the system and to meet the mandatory local
regulations.
• To ensure the good functioning of the unit and
its energy efficiency, it is recommended:
• Periodic maintenance;
• Verify if the safety devices are operational
and properly set;
• Make sure the unit retains the fixation
steady without fragility;
• Check if the compressor’s current is correct;
• Confirm if the system is operating
consistently with previous maintenance
records in the established conditions;
• Check if all electrical connections still are
properly attached;
• Keep the unit clean and without rust and
oxidation of the unit’s components, tubing
and electrical connections.
• The condenser must be verified at least once
a year regarding the blockage of the fins by
impurities and must be cleaned if considered
necessary. The access to the internal side of
the condenser takes place through the fans
panel (guard). The micro-channel coils tend
to accumulate dirt on the surface and not in
the interior, which makes them easier to clean
comparing to the tube condensers and fins.
• Remove the dirt from the surface, leaves, fibers,
etc., with a vacuum, equipped with a brush
or other soft accessory. Alternatively, blow
the compressed air through the condenser
inside out and brush with a soft bristle. Do not
use a wire brush. Do not impact or scrape the
condenser with the vacuum tube or air orifice.
• If the refrigeration system is open, the system
must be pressurized with nitrogen processed in
vacuum to remove the moisture and a new filter
drier must be installed.
is a worldwide compressor and condensing units manufacturer for refrigeration and HVAC applications. With a wide range of innovative
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We have over 40 years of experience in the development of hermetic compressors which placed us among the global leaders in our business
and positioned us as variable speed technology specialists. Currently we act from the engineering and project up to the production stages in
three continents.
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