Danfoss DHP-A, DHP-AQ Maxi, DHP-H, DHP-H Opti, DHP-A Opti Installation Instructions Manual

...
VIBMB402
086U8255 Rev 4
UK-specific appendix to Installation instructions
DHP-A
DHP-A Opti
DHP-AQ Maxi
DHP-H Opti
DHP-H Opti Pro
DHP-L
DHP-L Opti
DHP-L Opti Pro
2 – Appendix UK
To be read together with Installation instructions
Contents
1 Important information/Safety regulations . . . . . . . . . . . . . . . . . . . 3
1.1 Test results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 About documents and labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Manufacturer labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Piping installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 System solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
3.3 Discharge pipe arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
4 Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1 How to flush the tap water system . . . . . . . . . . . . . . . . . . . . . . . . . .14
4.2 How to drain the tap water system . . . . . . . . . . . . . . . . . . . . . . . . . .14
4.3 Inspection access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Appendix UK – 3
1 Important information/Safety regulations

These instructions are a UK-specific appendix to those instructions found in the Installation instructions.

Read the Installation instructions prior to installation.

For DHP Opti Pro SP (Single Phase) heat pumps it is imperative that the maximum hot water temperature is altered from the default factory setting from 95°C to 60°C. Refer to Chapter 9.8 menu Service – HGW Parameter MAX TEMP in Installation instructions.

Hard Water Areas; Normally it is not a problem to install a heat pump in hard water areas since the normal domestic hot water working temperature will be not greater than 60°C. In areas where exceptional water conditions prevail, consideration may need to be given to the fitting of a device capable of inhibiting scale. In such circumstances the advice of the local water authority should be sought.
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The immersion heater, thermostat, and thermal cut-out are supplied by Danfoss and are factory fitted. If a replacement part is necessary, it must be replaced with a Danfoss spare part.

The water heater is protected with a sacrificial aluminium anode. Under normal circumstances no mainte­nance is needed.
 
Note! Leave the following documents with the end-user;
- This manual
- Installation instructions
- User manual
The above documents are an integral and essential part of the product. They should be kept with the appli­ance so that they can be consulted by the user and our authorised personnel.
Please read carefully the instructions and notices about the appliance contained in this manual, as they pro­vide important information regarding the safe installation, use and maintenance of the heat pump.
1.1 Test results
1.1.1 Heat up time
The heat up time is measured when heating the water from 14°C to 60°C. DWH 300: Heat up time 1 hour 53 minutes DHP-H, DHP-A, DHP-AQ Maxi and DWH 200: Heat up time 1 hour 3 minutes
1.1.2 Re-heat time
The re-heat time is measured when 70% of the hot water has been drained and replaced by equal amount 14°C water and re-heated to 60°C.
DWH 300: Re-heat times 70% 1 hour 25 minutes DHP-H, DHP-A and DWH 200: Re-heat time 70% 41 minutes DHP-AQ Maxi: 1 hour 6 minutes according to EN12897.
1.1.3 Pressure drop
The measured pressure drop throgh the primary heater is 15 kPa.
1.1.4 Hot water capacity
DHP-AQ Maxi: 160 liter according to EN12897.
4 – Appendix UK
2 About documents and labels
2.1 Manufacturer labels
The heat pump and the indoor unit are marked with durable, permanently fixed labels.
2.1.1 Manufacturer label:
P. O. Box 950 SE-67129 Arvika Sweden
DHP-H 6
Heat Pump
Source of heat Max Mpa 0,3 System of heat Max Mpa 0,3 Source of heat Min/Max ˚C -10 / +20 Refrigerant Type *R407C Operation Pressure Min/Max MPa 0,08/3,1 Refrigerant Kg 1.2
Connection
Electric connection V 400 3N~50Hz Power input Total kW 5,0/8,0/11,0 Power input Heat pump kW 2.0 Power input Auxiliary Heater kW 3/6/9
Pressure Vessel
Volume Sec/Prim l 180/7.5 Design Pressure Sec/Prim MPa 1.0 / 0.3 Test Pressure Sec/Prim MPa 1.43 / 0.43 Design Temp ˚C 100
Rating condition EN 14511
B0W35 A2/W35 A7/W35
(see technical documentation)
Heating capacity kW 5.33 -- -- Coefficient of Performance 4.04 -- --
* This product contains fluorinated greenhouse gases covered by the Kyoto Protocol
--
Serial No 086U5000*testBRE
086U5000*testBRE
Model -- YY-WW 09-33
IP 21
Appendix UK – 5
2.1.2 Manufacturer label: DHP-AQ
P. O. Box 950 SE-671 29 Arvika Sweden
DHP-AQ CONTROL MAXI 6-13 SP
Heat Pump
Source of heat Max Mpa 0 System of heat Max Mpa 0 Source of heat Min/Max ˚C Refrigerant Type * Operation Pressure Min/Max MPa -­Refrigerant Kg
Connection
Electric connection V 230 1N~50Hz Power input Total kW 3.1/6.1/9.1 Power input Heat pump kW Power input Auxiliary Heater kW 3/6/9
Pressure Vessel
Volume Sec/Prim l 180/7.5 Design Pressure Sec/Prim MPa 1.0 / 0.3 Test Pressure Sec/Prim MPa 1.43 / 0.43 Design Temp ˚C 100
Rating condition EN 14511
B0W35 A2/W35 A7/W35
(see technical documentation)
Heating capacity kW -- Coefficient of Performance --
* This product contains fluorinated greenhouse gases covered by the Kyoto Protocol
--
Serial No 086U0283xxxxxxxx
086L0283xxxxx
Model CU-*104-303 YY-WW 11-27
IP x 2
6 – Appendix UK
2.1.3 Additional label:
Weight when full (kg)
DHP-H 4
405
DHP-H 6
409
DHP-H 8
409
DHP-H 10
409
DHP-H 12
418
DHP-H 16
422
DHP-A 6
440
DHP-A 8
440
DHP-A 10
440
DHP-A 12
448
Heat Pump *)
*) Incl. DHP Opti and Opti Pro
This label will ensure th at this p ro duct co nforms to the requ irements of United Kingdom Building Regula tions. The informa tion is en tirely valid in a UK specific installations.
Maximum water supply pressure 10 bar Pressure reducing valve 3 bar Expansion valve 6 bar Expansion vessel charge pressure 3 bar Operating pressure 5, 5 bar Temp and pressure release valve 10 bar; 90−95˚C Max imum primary working pressure 1,5 bar Immersion heater D76 / 9 kW / 230 V
WARNI NG TO T HE USER (a) Do not remove or adjus t any component part of this unvented water h eater. Contact the ins taller. (b)
If this unvented water heater develops a fault, such as a flow of hot wate r from the discharge pipe, switch the heater off and contact the installer.
WARNING TO THE INSTALLER (a) This installation is subjec t to buil ding regulation
approval,
notify the Local Authority of intention to
install.
(b)
Use o nly manufacturer's recommended
replacement parts.
(c) INSTALLED BY:
Name.__ _ __ __ __ __ __ __ __ _ __ __ __ __ __ __ __ _ __ _ _ __ __
Address.__ __ __ __ __ _ __ __ __ __ __ __ __ _ __ __ __ __ __ __ _
Tel No._ __ __ __ _ __ __ __ __ __ __ __ _ __ __ __ __ __ __ _ __ __ _
Completion date.__ _ _ _ __ __ __ __ __ _ __ __ __ __ __ __ __ _ _
Appendix UK – 7
2.1.4 Additional label: DHP-AQ Control Maxi 6–13 SP
This label will ensure that this produc t conforms to the requirements
of United K ingdom Building Regulations and EN12897:20 06. The information is entirely valid in a UK specific installation.
Weight when full 286 kg PT valve replacem ent no. 086U8267 Oper. temp non self-reset. thermostat 88˚C Maximum flow temperature 65˚C Oper ating pressure heat source 1 bar Primary heating power input 9 kW Primary flow rate 0,16− 0,31 l/s Ac tual capacity 180 liter Standing heat loss 1,8 kWh / 24 h Maximum water supply p ressure 10 bar Pressure reducin g valve 3 bar Expansion valve 6 bar Expansion vessel charge pressure 3 bar Operating pressure 5, 5 bar Temp and pressure release valve 10 bar; 90−95˚C Maximum primar y working pressure 1,5 bar Immersion heater D76 / 9 kW / 230 V
WARNING TO THE USER a)
Do not remove or adjust any component p ar t of this unvented water heater. Contac t the installer. b)
If this unvented water heater develops a fault, such
as a flow of hot water from the discharge pip e, switch the heater off and contact the installer.
WARNING TO THE INSTALLER a)
This installation is subjec t to Building Regulations notification.
b)
Use only appropriate components for installation and maintenance.
c) INSTALLED BY:
Name._ __ _ _ _ _ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ _
Address. __ __ _ _ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
Tel No.__ __ _ _ _ _ __ __ __ __ __ __ __ __ __ __ __ __ __ __ _
Completion date.__ _ _ _ _ __ __ __ __ __ __ __ __ __ __ __ _
8 – Appendix UK
3 Piping installation
3.1 General
In section 5.2 you will find connection diagrams.
3.1.1 Unvented package DHP and DWH200
Danfoss code reference UNV0180. Package contents:
Position Danfoss code
Number
Description
110 FITT0050 1 Expansion vessel 19 liter
- FITT0052 1 Expansion vessel bracket
132 FITT0053 1 Flexible hose
- FITT0001 1 Tundish 15x22 mm
129 FITT0054 1 Unvented manifold assembly
3.1.2 Unvented manifold assembly
E
A
B
C
D
Figure 1. Unvented manifold assembly.
Position Name
A Pressure reducing valve B Non-return valve C Cold water to house D To expansion vessel E Safety relief valve
3.1.3 Temperature and pressure relief valve
Figure 2. Factory fitted Temperature and pressure relief valve
Appendix UK – 9
3.2 System solution
3.2.1 Unvented package installation, DHP-H and DHP-A models
126
110
80
128
96
80
86
80
129
132
91
96
10 11
113
12
12
85
Unvented manifold assembly (see figure 1)
DHP-H DHP-A
Figure 3. The principal installation solution of the unvented package on DHP-H and DHP-A models.
Position Name
10 Supply line heating system 11 Return line heating system 12 Cold water 80 Shut-off valve 85 Venting valve 86 Safety relief valve heating system 91 Strainer 96 Flexible hose 110 Expansion vessel 113 Expansion heating system 126 Factory fitted combined Temperature and pressure relief valve* 128 Double check valve with Shut-off valve 129 Unvented manifold assembly: Pressure reducing valve, Safety relief valve, Non-return valve 132 Flexible hose Unvented package
*
) The water heater tank in DHP-H and DHP-A models is factory fitted with a Temperature and pressure relief valve. The connection from this valve must not be used for other purposes other than discharge pipe con­nection. Please see chapter 5.3 Discharge pipe arrangement.
 
Note! No valve should be fitted between the safety relief valve and the storage cylinder.
10 – Appendix UK
3.2.2 Unvented package installation, DHP-L models, DWH 200, DWH 300
DHP-L
126
110
80
128
96
80
104
80
129
132
Unvented manifold assembly (see figure 1)
DWH 200 DWH 300
96
10 11
13
12
12
86
91
113
Figure 4. The principal installation solution of the unvented package on DHP-L models together with DWH.
Position Name
10 Supply line heating system 11 Return line heating system 12 Cold water 13 Hot water 80 Shut-off valve 86 Safety relief valve heating system 91 Strainer 96 Flexible hose 104 Safety relief valve 2,5 bar 110 Expansion vessel 113 Expansion heating system 126 Factory fitted combined Temperature and pressure relief valve* 128 Double check valve with Shut-off valve 129 Unvented manifold assembly: Pressure reducing valve, Safety relief valve, Non-return valve 132 Flexible hose unvented package
*
) The water heater tank in DWH is factory fitted with a Temperature and pressure relief valve. The connec­tion from this valve must not be used for other purposes other than discharge pipe connection. Please see chapter 5.3 Discharge pipe arrangement.
 
Note! No valve should be fitted between the safety relief valve and the storage cylinder.
Appendix UK – 11
3.2.3 Unvented package installation, DHP-L Opti Pro models, DWH 200, DWH 300
DHP-L Opti Pro
126
110
80
128
96
80
80
129
132
Unvented manifold assembly (see figure 1)
DWH 200 DWH 300
96
10
13
12
12
10411
86
91
113
Figure 5. The principal installation solution of the unvented package on DHP-L Opti Pro models with DWH
Position Name
10 Supply line heating system 11 Return line heating system 12 Cold water 13 Hot water 80 Shut-off valve 86 Safety relief valve heating system 91 Strainer 96 Flexible hose 104 Safety relief valve 2,5 bar 110 Expansion vessel 113 Expansion heating system 126 Factory fitted combined Temperature and pressure relief valve* 128 Double check valve with Shut-off valve 129 Unvented manifold assembly: Pressure reducing valve, Safety relief valve, Non-return valve 132 Flexible hose Unvented package
*
) The water heater tank in DWH is factory fitted with a Temperature and pressure relief valve. The connec­tion from this valve must not be used for other purposes other than discharge pipe connection. Please see chapter 5.3 Discharge pipe arrangement.
 
Note! No valve should be fitted between the safety relief valve and the storage cylinder.
12 – Appendix UK
3.2.4 Unvented package installation, DHP-AQ Maxi
DHP-AQ Maxi
126
80
128
96
80
91
80
129
Unvented manifold assembly (see figure 1)
96
10 11
13
12
12
100
113
5
71
110
132
85
Figure 6. The principal installation solution of the unvented package on DHP-AQ Maxi
Position Name
5 Heat pump unit 10 Supply line heating system 11 Return line heating system 12 Cold water 13 Hot water 71 Flow guard 80 Shut-off valve 85 Venting valve 91 Strainer 96 Flexible hose 100 Safety relief valve 110 Expansion vessel 113 Expansion heating system 126 Factory fitted combined Temperature and pressure relief valve* 128 Double check valve with Shut-off valve 129 Unvented manifold assembly: Pressure reducing valve, Safety relief valve, Non-return valve 132 Flexible hose Unvented package
*
) The water heater tank in DHP-Q Maxi models is factory fitted with a Temperature and pressure relief valve. The connection from this valve must not be used for other purposes other than discharge pipe connection. Please see chapter 5.3 Discharge pipe arrangement.
 
Note! No valve should be fitted between the safety relief valve and the storage cylinder.
Appendix UK – 13
3.3 Discharge pipe arrangement
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The tundish must be positioned away from any electrical devices.

The tundish must be installed so that it is visible to the occupants.
Figure 7.
3
4
5
6
1
2
600 mm maximum
300 mm minimum
The principal installation solution of the discharge pipe assembly.
Position Name
1 Safety device (for example, temperature relief valve) 2 Metal discharge pipe from safety device to tundish 3 Tundish 4 Discharge pipe from tundish, with continuous fall (1 in 200) 5 Discharge below fixed grating 6 Trapped gully
Sizing of copper discharge pipe (4) for common temperature relief valve outlet sizes
Valve outlet size
Minimum size of dis­charge pipe (2)
Minimum size of discharge pipe (4 from tundish)
Maximum resistance allowed, expressed as a length of straight pipe (that is, no elbows or bends)
Resistance created by each elbow or bend
G1/2 15 mm
22 mm Up to 9 m 0.8 m
28 mm Up to 18 m 1.0 m
35 mm Up to 27 m 1.4 m
G3/4 22 mm
28 mm Up to 9 m 1.0 m
35 mm Up to 18 m 1.4 m
42 mm Up to 27 m 1.7 m
G1 28 mm
35 mm Up to 9 m 1.4 m
42 mm Up to 18 m 1.7 m
54 mm Up to 27 m 2.3 m
14 – Appendix UK
4 Commissioning
4.1 How to flush the tap water system
When the tap water and the heating system have been filled up, the unit shall be running at maximal, nor­mal operating temperature for a minimum of one hour. After that the tap water system shall be flushed out and re-filled.
4.2 How to drain the tap water system
After the tap water system has been flushed out, the cold and hot water pipes and the water heater tank need to be drained. To drain the system follow the instructions below:
1. Close the shut-off valve on the incoming water supply.
2. Open both cold and hot water taps which are situated as low as possible in the building to depressu­rise the system.
 
Please note that there can be some water remaining in the cold water pipe which must be taken care of when loosening the pipe.
3. Loosen and remove the cold water pipe at the top of the heat pump.
4. Insert a plastic hose to use as a siphon into the cold water connection and bring it to the bottom of the water heater tank.
5. Place the other end of the hose near a gully.
6. Use the siphon effect to empty the water heater tank.
 
For location and dimension of connections, please see chapter 4.1 in the Installation Instructions.
4.3 Inspection access
The hot water tapping connection can be used as an inspection access.
Appendix UK – 15
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