Danfoss Native BACnet VLT HVAC Drive Operating Instructions Manual

MAKING MODERN LIVING POSSIBLE
Operating Instructions
Native BACnet
VLT® HVAC Drive
Contents
Contents
VLT® HVAC Drive Native BACnet Operating Instructions
1 Safety
1.1.1 Copyright, Limitation of Liability and Revision Rights 2
1.1.4 Before Commencing Repair Work 3
1.1.5 Special Conditions 4
3 How to Install
3.1 The BACnet Interface
3.1.4 Switches S201, S202, and S801 9
3.2 Bus Cabling
4 How to Configure the System
4.1 Configuring BACnet
4.2 Example of a simple setup of BACnet
5 BACnet Objects
5.1 Feedback to Network
5.2 BIBBs
2
5
7 7
10
11 11 12
13 20 20
6 Parameters
6.1 Parameter Overview
6.2 Parameter Description
7 Troubleshooting
7.1 Alarm, Warning and Extended Status Word
7.1.2 Alarm Words 28
7.1.3 Warning Words 29
22 22 24
27 27
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Safety
VLT® HVAC Drive Native BACnet Operating Instructions
11
1 Safety
1.1.1 Copyright, Limitation of Liability and
1.1.2
Safety Note
Revision Rights
Safety Regulations This publication contains information proprietary to Danfoss. By accepting and using this manual the user agrees that the information contained herein will be used solely for operating equipment from Danfoss or equipment from other vendors provided that such equipment is intended for communication with Danfoss equipment over a serial communication link. This publication is protected under the Copyright laws of Denmark and most other countries.
Danfoss does not warrant that a software program produced according to the guidelines provided in this manual will function properly in every physical, hardware or software environment.
Although Danfoss has tested and reviewed the documen­tation within this manual, Danfoss makes no warranty or representation, neither expressed nor implied, with respect to this documentation, including its quality, performance, or fitness for a particular purpose.
In no event shall Danfoss be liable for direct, indirect, special, incidental, or consequential damages arising out of the use, or the inability to use information contained in this manual, even if advised of the possibility of such damages. In particular, Danfoss is not responsible for any costs, including but not limited to those incurred as a result of lost profits or revenue, loss or damage of equipment, loss of computer programs, loss of data, the costs to substitute these, or any claims by third parties.
Danfoss reserves the right to revise this publication at any time and to make changes to its contents without prior notice or any obligation to notify former or present users of such revisions or changes.
1. The frequency converter must be disconnected from mains if repair work is to be carried out. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.
2. The [STOP/RESET] key on the LCP of the frequency converter does not disconnect the equipment from mains and is thus not to be used as a safety switch.
3. Correct protective earthing of the equipment must be established, the user must be protected against supply voltage, and the motor must be protected against overload in accordance with applicable national and local regulations.
4. The earth leakage currents are higher than 3.5mA.
5. Protection against motor overload is set by 1-90 Motor Thermal Protection. If this function is desired, set 1-90 Motor Thermal Protection to data value [ETR trip] (default value) or data value [ETR warning]. Note: The function is initialized at 1.16 x rated motor current and rated motor frequency. For the North American market: The ETR functions provide class 20 motor overload protection in accordance with NEC.
6. Do not remove the plugs for the motor and mains supply while the frequency converter is connected to mains. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.
7. Please note that the frequency converter has more voltage inputs than L1, L2 and L3, when load sharing (linking of DC intermediate circuit) and external 24V DC have been installed. Check that all voltage inputs have been disconnected and that the necessary time has passed before commencing repair work.
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Safety
VLT® HVAC Drive Native BACnet Operating Instructions
Warning against Unintended Start
1. The motor can be brought to a stop by means of digital commands, bus commands, references or a local stop, while the frequency converter is connected to mains. If personal safety consider­ations make it necessary to ensure that no unintended start occurs, these stop functions are not sufficient.
2. While parameters are being changed, the motor may start. Consequently, the stop key [STOP/RESET] must always be activated; following which data can be modified.
3. A motor that has been stopped may start if faults occur in the electronics of the frequency converter, or if a temporary overload or a fault in the supply mains or the motor connection ceases.
Symbols
1.1.3
Symbols used in this manual
NOTE
Indicates something to be noted by the reader.
1 1
CAUTION
Indicates a general warning.
WARNING
Indicates a high-voltage warning.
Indicates default setting
1.1.4 Before Commencing Repair Work
1. Disconnect the frequency converter from mains
2. Disconnect DC bus terminals 88 and 89
3. Wait at least the time mentioned in section General Warning above
4. Remove motor cable
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Safety
VLT® HVAC Drive Native BACnet Operating Instructions
11
1.1.5 Special Conditions
Electrical ratings: The rating indicated on the nameplate of the frequency converter is based on a typical 3-phase mains power supply, within the specified voltage, current and temperature range, which is expected to be used in most applications.
The frequency converters also support other special applications, which affect the electrical ratings of the frequency converter. Special conditions which affect the electrical ratings might be:
Single phase applications
High temperature applications which require de-
rating of the electrical ratings Marine applications with more severe environ-
mental conditions.
Other applications might also affect the electrical ratings.
Consult the relevant sections in this manual and in the VLT HVAC Drive Design Guide, MG.11.BX.YY for information about the electrical ratings.
Installation at High Altitudes (PELV)
1.1.6
WARNING
Hazardous Voltage! By altitudes above 2km, please contact Danfoss regarding PELV. Avoid un-intended start While the frequency converter is connected to mains, the motor can be started/stopped using digital commands, bus commands, references or via the LCP.
Disconnect the frequency converter from mains
whenever personal safety considerations make it necessary to avoid unintended start.
To avoid unintended start, always activate the
[OFF] key before changing parameters. Unless terminal 37 is turned off, an electronic fault,
temporary overload, a fault in the mains supply, or lost motor connection may cause a stopped motor to start.
Failure to follow recommendations could result in death or
®
serious injury.
Installation requirements: The overall electrical safety of the frequency converter requires special installation considerations regarding:
Fuses and circuit breakers for over-current and
short-circuit protection Selection of power cables (mains, motor, brake,
loadsharing and relay) Grid configuration (grounded delta transformer
leg, IT,TN, etc.) Safety of low-voltage ports (PELV conditions)
Consult the relevant clauses in these instructions and in the VLT® HVAC Drive Design Guide for information about the installation requirements.
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Introduction
2 Introduction
VLT® HVAC Drive Native BACnet Operating Instructions
2.1.1 About this Manual
First time users can obtain the most essential information for quick installation and set-up in these chapters
Introduction How to Install How to Configure the System
For more detailed information including the full range of set­up options and diagnosis tools please refer to the chapters:
How to Control the Frequency Converter Parameters Troubleshooting
Technical Overview
2.1.2
BACnet (Building Automation and Control Network) is an open data communications protocol, American National Standard (ANSI/ASHRAE 135-1995). BACnet provides a means by which computer-based control equipment from different manufacturers can work together. BACnet is designed to handle many types of building controls, including HVAC, lighting, security, fire, access control, maintenance and waste management. BACnet permits flexibility for expansion and different equipment combinations.
Conformance Classes, Function Groups and the PICS: Evaluating the capabilities of a BACnet device is potentially a formidable task, given the great choice of Objects, Properties and Services, which can be implemented, as well as the fact that it is not necessary for every BACnet device to have a full BACnet implementation in order to carry out its task. ASHRAE's BACnet Committee recognized this problem and responded with aids to evaluation in the form of "Conformance Classes," "Function Groups" and the "Protocol Implementation Conformance Statement" (PICS).
The BACnet protocol defines six levels of Conformance Classes, each of which specifies the minimum subset of Services implemented on the device. The lowest level, Conformance Class 1, requires only that the BACnet device contain a Device Object and that it be able to execute (respond to) a ReadProperty Service request. Each successive Conformance Class level adds Service Requests that must be executable by the device, as well as the Service Requests it must be able to initiate. Conformance Class 6 requires 21 types of Service Requests (of the 32 overall) to be implemented, of which 20 must be initi able and 17
executable. Conformance Class thus provides a measure of the device's ability to communicate.
Function Groups specify a combination of Objects and Services necessary to carry out certain building automation functions. They are specified independently of Conformance Class, though the implementation of some of the Function Groups automatically confers some Conformance Class higher than 1.
Background information Protocol name: BACnet Technology developer: ASHRAE Year introduced: 1995 Governing standards: ANSI/ASHRAE Standard
135-2008 version 4, ISO 16484-5 Openness: Open specification Physical characteristics Network topology: Bus Physical media: Shielded twisted pair Max. Distance at low speed: 1200 meters Transport mechanism Communication methods: Master/slave Baud Rates Supported: 9600, 19200, 38400, 76800 Termination: 120 ohm
2.1.3 Assumptions
This manual assumes you are using the BACnet Protocol with a FC102 series frequency converter. It is also assumed that your system is equipped with a firmware supporting the BACnet communication services required by your application and that all requirements stipulated in the BACnet standard, as well as those pertaining to the VLT Variable Speed Drive are strictly observed as well as all limitations therein fully respected.
Background Knowledge
2.1.4
The Danfoss BACnet Protocol is designed to communicate with any system complying with the BACnet MS/TP standard. Familiarity with the PC, BMS or PLC used as a master in the system is assumed. Issues regarding hardware or software produced by other manufacturers are beyond the scope of this manual and are not the responsibility of Danfoss.
If you have questions regarding set-up of master-to-master communication or communication to a non-Danfoss slave, please consult the appropriate manuals.
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Introduction
VLT® HVAC Drive Native BACnet Operating Instructions
2.1.5
Available Literature for VLT® HVAC
2.1.6
Abbreviations
Drive
22
- Operating Instructions MG.11.Ax.yy provide the necessary information for getting the frequency converter up and running.
-
Operating Instructions VLT® HVAC Drive High Power, MG.11.Fx.yy
- Design Guide MG.11.Bx.yy entails all technical information about the frequency converter and customer design and applications.
- Programming Guide MG.11.Cx.yy provides information on how to programme and includes complete parameter descriptions.
- Mounting Instruction, Analog I/O Option MCB 109, MI.38.Bx.yy
- Application Note, Temperature Derating Guide, MN.11.Ax.yy
- PC-based Configuration Tool MCT 10, MG.10.Ax.yy enables the user to configure the frequency converter from a Windows™ based PC environment.
-
Danfoss VLT® Energy Box software at
www.danfoss.com/BusinessAreas/DrivesSolutions
then choose PC Software Download
-
VLT® HVAC Drive Drive Applications, MG.11.Tx.yy
-
Operating Instructions VLT® HVAC Drive Profibus, MG.33.Cx.yy
-
Operating Instructions VLT® HVAC Drive Device Net, MG.33.Dx.yy
-
Operating Instructions VLT® HVAC Drive BACnet, MG.11.Dx.yy
-
Operating Instructions VLT® HVAC Drive LonWorks, MG.11.Ex.yy
-
Operating Instructions VLT® HVAC Drive Metasys, MG.11.Gx.yy
-
Operating Instructions VLT® HVAC Drive FLN, MG.11.Zx.yy
- Output Filter Design Guide, MG.90.Nx.yy
- Brake Resistor Design Guide, MG.90.Ox.yy
x = Revision number yy = Language code
ACI Acyclical Control Interval AOC Application Orientated Controller AV Analog Variable BMS Building Management System BV Binary Variable CTW Control Word EEPROM Electrical Erasable Programmable Read Only Memory EIA Electronic Industries Association: Specifies of the EIA
Standard RS 485-A EMC Electromagnetic Compatibility I/O Input/Output ISO International Standards Organization LCP Local Control Panel LED Light Emitting Diode MAV Main Actual Value MRV Main Reference Value PC Personal Computer PDU Protocol Data Unit PELV Protected Extra Low Voltage PLC Programmable Logic Control PNU Parameter Number STW Status Word
Danfoss technical literature is available in print from your local Danfoss Sales Office or online at:
www.danfoss.com/BusinessAreas/DrivesSolutions/Documen­tations/Technical+Documentation.htm
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How to Install
3 How to Install
VLT® HVAC Drive Native BACnet Operating Instructions
3.1 The BACnet Interface
3.1.1 Cabling
Cable lengths and number of nodes For the correct function of a BACnet MS/TP system, it is mandatory to fulfill installation of the communication cables given in this manual. Under correct installation it is possible to have up to 250 nodes (125 masters and 125 slaves) on 1200 meter (4000 feet) cable.
The use of drop cable connection (i.e. T-connection) is not allowed in a BACnet MS/TP system. Drop cables will lead to reflection and malfunction of the system. In location where the cabling will demand a T-connection the use of repeaters is recommended.
Note that a repeater is a node in both of the two segments it connects. The number of frequency converters is based on a single master system. If there are two or more devices (e.g. PC tools, Routers), the number of frequency converters must be reduced correspondingly.
- Maximum length of an MS/TP segment: 1200 meters (4000 feet)
-
Characteristic impedance: 100 to 130
-
Resistance: <110/km
- Distributed capacitance: <100pF/m, between conductors
-
Cross section: 0.82mm2 conductor area, corresponding to AWG 18
- Cable type: twisted in pairs, 1 x 2, or 2 x 2 wires
- Screening: Copper-braided screen or braided screen and foil screen
3
3
Use of the same cable type throughout the entire segment is recommended to avoid impedance mismatch.
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130BA884.11
How to Install
VLT® HVAC Drive Native BACnet Operating Instructions
3.1.2 Network Connection
Connect the frequency converter to the RS-485 network as follows (see also diagram):
1. Connect signal wires to terminal 68 (P+) and terminal 69 (N-) on the main control board of the frequency converter.
2.
Connect the cable screen as described under chapter Bus Cabling.
3
NOTE
Screened, twisted-pair cables are recommended to reduce noise between conductors.
3.1.3 Network Termination
Maximum Cable Lengths Maximum total bus cable length: 4000 feet ~ 1200m
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130BT310.10
1
2
N O
VLT
BUS TER. OFF-ON
A53 A54 U- I U- I
Fieldbus cable
Brake resistor
Min.200mm
90° crossing
130BA080.10
How to Install
VLT® HVAC Drive Native BACnet Operating Instructions
3.1.4 Switches S201, S202, and S801
Switches S201 (A53) and S202 (A54) are used to select a current (0-20mA) or a voltage (-10 to 10V) configuration of the analog input terminals 53 and 54 respectively.
Switch S801 (BUS TER.) can be used to enable termination on the RS-485 port (terminals 68 and 69).
See drawing Diagram showing all electrical terminals in section Electrical Installation.
Default setting:
S201 (A53) = OFF (voltage input) S202 (A54) = OFF (voltage input) S801 (Bus termination) = OFF
NOTE
When changing the function of S201, S202 or S801 be careful not to use force for the switch over. It is recommended to remove the LCP fixture (cradle) when operating the switches. The switches must not be operated with power on the frequency converter.
3.1.5 Cable Routing
The BACnet communication cable must be kept away from motor and brake resistor cables to avoid coupling of high frequency noise from one cable to the other. Normally a distance of 200mm is sufficient, but maintaining the greatest possible distance between cables is generally recommended, especially where cables run in parallel over long distances.
When crossing is unavoidable, the BACnet cable must cross motor and brake resistor cables at an angle of 90°.
3
3
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