Danfoss MVB10 User guide

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Technical Information

Module Valve Block

MVB10

www.danfoss.com

Technical Information

MVB10 Module Valve Block

Revision history

Table of revisions

 

 

 

 

 

 

 

Date

Changed

Rev

 

 

 

 

 

September 2020

Rebranded to Danfoss

0101

 

 

 

 

2 | © Danfoss | September 2020

BC353276907439en-000101

Technical Information

 

MVB10 Module Valve Block

 

Contents

 

MVB10 Module HIC System

 

MVB10 technical data.....................................................................................................................................................................

4

System configuration guidelines................................................................................................................................................

5

Inlet module

 

MVB10-I-LS..........................................................................................................................................................................................

7

MVB10-I................................................................................................................................................................................................

9

Inlet module component selection.........................................................................................................................................

11

Interface module

 

MVB10-IF...........................................................................................................................................................................................

13

Working module

 

MVB10-W...........................................................................................................................................................................................

15

MVB10-W-C......................................................................................................................................................................................

17

MVB10-W-LH with counterbalance valves............................................................................................................................

19

MVB10-W-LH with pilot check valves.....................................................................................................................................

21

MVB10-W-C-LH with counterbalance valves.......................................................................................................................

24

MVB10-W-C-LH with pilot check valves.................................................................................................................................

27

MVB10-W-F.......................................................................................................................................................................................

29

MVB10-W-F-LH with counterbalance valves........................................................................................................................

31

MVB10-W-F-LH with pilot check valves.................................................................................................................................

34

Working module component selection.................................................................................................................................

37

End module

 

MVB10-E............................................................................................................................................................................................

40

Tie rod kits (seals included)

 

© Danfoss | September 2020

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Technical Information

MVB10 Module Valve Block

MVB10 Module HIC System

 

Danfoss has a range of modular HICs developed to match 40 years of experience in HIC and cartridge

 

design with today's market request of compact and flexible solutions. The Danfoss MVB10 system is

 

designed for the electro-hydraulic control of mobile machines for performance up to 80 l/min inlet flow

 

and 210 bar working pressure, rated to 1 million cycles according to the NFPA T2.6.1 endurance test.

 

The modularity concept enables machine developers to create flexible hydraulic control solutions with

 

standard components, ensuring the best speed to market is achieved with a high quality product.

 

Moreover, MVB10 is completely configurable, allowing end customers to apply standard, cost effective

 

solutions in applications.

 

The MVB10 also offers the flexibility to easily expand with optional features, thus reducing stock value

 

while increasing technical and logistic flexibility. MVB10 offers a unique synergy with Danfoss PVG 16 and

 

PVG 32 through an available interface module that allows the two products to be used in combination

 

while using common hardware. This capability unlocks a whole new and exciting potential for tailor-

 

made solutions that can match exactly the increasingly demanding the hydraulic controls market.

MVB10 technical data

 

 

General technical data

 

 

 

 

 

Ambient temperature

 

-25° C to + 50° C

 

 

 

Input flow max

 

80 l/min [21.1 US gal/min]

 

 

 

Working section rated flow

 

22 l/min [5 US gal/min]

 

 

 

Load operating max pressure*

 

210 bar [3045 psi]

Tank peak pressure*

 

210 bar [3045 psi]

Oil temperature

 

NBR seals: -40° C to 100° C [-40° F to 212° F]

 

 

 

 

 

VITON seals: -26° C to 204° C [-15° F to 400° F]

 

 

 

Oil absolute viscosity limits

 

12-400 cSt [66-1854 SUS]

 

 

 

Oil recommended viscosity

 

12-54 cSt [66-250 SUS]

 

 

 

Permissible oil types

 

See Danfoss documents Hydraulic Fluids and Lubricants (BC152886484524) and Biodegradable Hydraulic Fluids

 

 

Applications (520L0465)

 

 

 

Oil cleanliness

 

ISO 4406: 18/17/13 or better

 

 

 

Maximum number of sections

 

10 (for more, consult your Danfoss representative)

 

 

 

Surface treatment

 

Manifolds: black anodized

 

 

 

 

 

Cartridges: zinc plated

 

 

 

* Rated pressure based on NFPA fatigue test standards (at 1 Million Cycles)

4 | © Danfoss | September 2020

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Technical Information

MVB10 Module Valve Block

MVB10 Module HIC System

System configuration guidelines

Every MVB assembly is composed of the following base parts:

An inlet section or a PVG 32/16 interface

One or more work sections

An end plate

Work sections are available with the following functions:

On-off

On-off with integrated load holding

Proportional compensated

Proportional compensated with integrated load holding*

Configuration example 1

3-function assembly for fixed displacement pump with 1 on-off directional controlled section, 1 proportional section, 1 proportional section with load holding function. System is provided with a shut-off valve, a relief valve and a logic element to bypass excessive flow. Proportional sections are locally compensated.

 

 

B1

A1

B2

A2

B3

A3

 

 

LE

RV1

SH2

 

SH4

CB1

CB2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SH6

 

 

 

 

SV1

 

PSV 2

 

PSV 3

 

 

 

 

 

 

 

 

 

 

SV0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SH1

 

LE1

 

 

 

 

 

 

 

SH3

SH5

LE2

Orifice

 

LS

 

 

 

 

 

 

 

 

 

 

 

Provision

Pump

P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T

 

 

 

 

 

 

 

 

 

MVB10- I-LS

MVB10- W

 

MVB10- W- C

MVB10- W-C -LH- VCB0 6

MVB10- E

Tank

 

 

 

 

 

 

 

 

* Load holding module allows the use of either counterbalance or pilot operated check valves

© Danfoss | September 2020

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Technical Information

MVB10 Module Valve Block

MVB10 Module HIC System

Configuration example 2

3-function assembly for LS pump with 1 on-off directional controlled section, 1 proportional section and 1 on-off section with load holding. Proportional sections are locally compensated.

 

 

B1

A1

B2

A2

B3

 

A3

 

 

 

 

 

 

PC1

 

PC2

 

 

 

SH2

 

SH4

 

 

 

 

 

 

SV1

 

PSV2

 

SH6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LE1

 

SV3

 

 

 

 

 

 

 

 

 

 

 

 

SH1

 

SH3

 

SH5

Orifice

Load

Sensing

Pump

 

 

 

 

 

 

 

 

 

 

Provision

 

 

Ls

 

 

 

 

 

 

 

 

P

 

 

 

 

 

 

 

 

T

 

 

 

 

 

 

 

 

MVB10-I

MVB10- W

 

MVB10- W-C

 

MVB10- W-LH-R PC06

MVB10- E

 

 

Tank

 

 

 

 

 

 

6 | © Danfoss | September 2020

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Technical Information

MVB10 Module Valve Block

Inlet module

MVB10-I-LS

Operation

This inlet module is designed to operate in systems using either a fixed or variable displacement pump. Threaded ports are provided for external connection to the P, T and LS lines.

For applications with a fixed pump, the enable valve (SV) will allow all flow to bypass to tank at low pressure when de-energized. When energized, a logic element (LE) is used to efficiently bypass excess flow not used by the work sections to tank. The included LS relief valve (RV) limits the overall system pressure. This inlet section can also be configured to be applied with a variable displacement pump by replacing the logic element(LE) with a closed cavity plug (CP10-B- 3S-B).

Inlet module with compensation, relief and enable valve

LE

RV

SV

MVB10

interface

LS

 

LS

P

P

T

T

MP

MLS

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Technical Information

MVB10 Module Valve Block

Inlet module

MVB10-I-LS dimension drawing

LIFTING HOLE M10

 

| © Danfoss | September 2020

 

8

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Technical Information

MVB10 Module Valve Block

Inlet module

MVB10-I

Operation

This inlet module provides standard port connections to the P, T and LS lines in the MVB10 stack. It does not include any active components.

Standard inlet module

MVB10 interface

LS

 

LS

P

 

P

 

T

 

T

 

© Danfoss | September 2020

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Danfoss MVB10 User guide

Technical Information

MVB10 Module Valve Block

Inlet module

MVB10-I dimension drawing

MVB10 interface

10 | © Danfoss | September 2020

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Technical Information

MVB10 Module Valve Block

Inlet module

Inlet module component selection

The options for the inlet module area standard version equipped only with ports or an LS version equipped with cartridge valves.

For the valve selection:

The relief valve (RV) will limit system pressure through regulating the pressure in the LS passage. If the LS pressure is controlled by an external component,this can be replaced with a plug

The logic element (LE) will bypass excess flow to tank when applied with a fixed pump. LE can be replaced with a plug when applied with a variable displacement pump. In this case we recommend an external relief valve to protect the circuit

The enable valve (SV) will allow flow to be bypassed at low pressure when de-energized through connecting the LS signal to tank. It will also disable the system in the case of power loss

Inlet module component selection

LS

RV

SV

LS

LS

LS

LS

P

P

P

P

T

T

T

T

 

MVB10-I

 

MVB10-I-LS

 

 

MP

MLS

Cartridges shown in red are not included as a part of the base module and must be purchased separately. Refer to Inlet module component selection on page 11 for available options.

Inlet module component selection

Model code

Description

Part number

 

 

 

Body Type

 

 

 

 

 

MVB10-I-4B

Standard Inlet Section. P and T: 1/2 BSP. LS: 1/4 BSP

11193649

 

 

 

MVB10-I-10S

Standard Inlet Section. P and T: #10 SAE. LS: #6 SAE

11198412

 

 

 

MVB10-I-LS-4B

Inlet section with compensation: relief and shut off options. P and T:1/2

11189404

 

BSP ports. LS, MLS, MP: 1/4 BSP

 

 

 

 

MVB10-I-LS-10S

Inlet section with compensation: relief and shut off options. P and T: #10

11195194

 

SAE. LS, MLS, MP: #6 SAE

 

 

 

 

SV - Solenoid Valve (for additional options, see M13 & R13 coil catalog pages)

 

 

 

 

CP08-B-2-B

No solenoid valve - Plug - Buna seals

920554

 

 

 

SVP08-NO-00-00-B-00

Solenoid valve - push pin override - no screen - Buna seals

805315219

 

 

 

SV - Solenoid Valve Coil (for additional options, see SVP08-NO technical information)

 

 

 

 

M13-24D-20W-DN

Standard Coil: DIN 43650 connector, 24V

171139819

 

 

 

 

 

 

© Danfoss | September 2020

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Technical Information

MVB10 Module Valve Block

Inlet module

Inlet module component selection (continued)

Model code

Description

Part number

 

 

 

M13-12D-20W-DN

Standard Coil: DIN 43650 connector, 12V

171140019

 

 

 

M13-24D-20W-DE

Standard Coil: Deutsch DT04-2P connector, 24V

17114131

 

 

 

M13-12D-20W-DE

Standard Coil: Deutsch DT04-2P connector, 12V

17114141

 

 

 

R13-24D-16W-DE

Robust Coil: Deutsch DT04-2P connector, 24V

171180419

 

 

 

R13-12D-16W-DE

Robust Coil: Deutsch DT04-2P connector, 12V

171180619

 

 

 

RV - Relief Valve (for additional options, see RV08-DR catalog page)

 

 

 

 

CP08-B-2-B

No Relief valve - Plug - Buna seals

920554

 

 

 

RV08-DR-2-E-100-B-00

Relief valve: external screw adjustment, Buna seals, 100 bar setting

810216519

 

 

 

RV08-DR-2-E-110-B-00

Relief valve: external screw adjustment, Buna seals, 110 bar setting

83054656

 

 

 

RV08-DR-2-E-120-B-00

Relief valve: external screw adjustment, Buna seals, 120 bar setting

83014557

 

 

 

RV08-DR-3-E-130-B-00

Relief valve: external screw adjustment, Buna seals, 130 bar setting

83051234

 

 

 

RV08-DR-3-E-140-B-00

Relief valve: external screw adjustment, Buna seals, 140 bar setting

83016195

 

 

 

RV08-DR-3-E-150-B-00

Relief valve: external screw adjustment, Buna seals, 150 bar setting

83006885

 

 

 

RV08-DR-3-E-160-B-00

Relief valve: external screw adjustment, Buna seals, 160 bar setting

83022156

 

 

 

RV08-DR-3-E-170-B-00

Relief valve: external screw adjustment, Buna seals, 170 bar setting

83024408

 

 

 

RV08-DR-3-E-180-B-00

Relief valve: external screw adjustment, Buna seals, 180 bar setting

83024684

 

 

 

RV08-DR-3-E-190-B-00

Relief valve: external screw adjustment, Buna seals, 190 bar setting

83006694

 

 

 

RV08-DR-3-E-200-B-00

Relief valve: external screw adjustment, Buna seals, 200 bar setting

810217319

 

 

 

RV08-DR-3-E-210-B-00

Relief valve: external screw adjustment, Buna seals, 210 bar setting

83018587

 

 

 

LS - Compensator (for additional options, see HLE10-CPC and HLEA10-CPC catalog pages)

 

 

 

 

CP10-B-3S-B

No compensator - plug - Buna seals

11018366

 

 

 

HLE10-CPC-15-B-00

Compensator - 15 bar bias spring - Buna seals

83038529

 

 

 

HLEA10-CPC-E-15-B-00

Adjustable compensator - 15 bar setting - Buna seals

83033826

 

 

 

12 | © Danfoss | September 2020

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Technical Information

MVB10 Module Valve Block

Interface module

MVB10-IF

Operation

This connection interface does not include any active components and may be used to connect MVB10 modules with PVG32/16 modules. The unique synergy between the MVB10 and the Danfoss PVG product line allows the use of the same tie-rods kits across both product groups. This enables assemblies the flexibility to be expanded across both product lines to meet the configuration requirements.

Before combining MVB10 sections with products from the Danfoss PVG product families, carefully read and consider the relevant operating instructions provided by Danfoss. Failure to comply with these instructions may result in performance or safety issues.

Standard inlet module

PVG 32 interface

PP

MVB10 interface

LS LS

P P

T T

T0

© Danfoss | September 2020

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