Danfoss MCH22AA1644, MCH11CB1510, MCH21CB1510, MCH12AR1642, MCH22AB1648 Technical Information

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Technical Information
MCHXXX
Control Handle
powersolutions.danfoss.com
Revision history Table of revisions
Date Changed Rev
September 2013 Rebranded to Danfoss layout FA
January 2011 Various updates EA
May 2010 MCHXXX Potentiometer Models with 1K Ohm table updated DA
February 2010 MCHXXX Potentiometer Models with 1K Ohm table updated CA
August 2009 MCHXXX Potentiometer Models with 1K Ohm table updated BA
January 2009 Corrected operation and storage temperature AB
December 2008 First edition AA
Technical Information
MCHXXX
2 | © Danfoss | February 2017 11022667 | BC00000033en-US0601
Overview
Description..........................................................................................................................................................................................4
Features................................................................................................................................................................................................4
Ordering information
Ordering specification chart.........................................................................................................................................................5
Technical data
Specifications.....................................................................................................................................................................................8
Environmental testing....................................................................................................................................................................9
Installation
Dimensions.......................................................................................................................................................................................10
Connectors....................................................................................................................................................................................... 10
Wiring.................................................................................................................................................................................................11
Connection diagrams
Potentiometer option ..................................................................................................................................................................14
Potentiometer option with 1K Ohm potentiometer ........................................................................................................14
PWM Option (primarily)...............................................................................................................................................................15
PWM option performance.....................................................................................................................................................16
Device repair
Return to............................................................................................................................................................................................17
Technical Information
MCHXXX
Contents
©
Danfoss | February 2017 11022667 | BC00000033en-US0601 | 3
Description
The MCHXXX Single Axis Control Handle provides remote electrical actuation of Danfoss pumps/motors, and or other electrically-actuated pump strokers for open loop control systems. The MCHXXX can function as a setpoint for analog or microprocessor-controlled systems for controlling position, speed, pressure, horsepower or other dynamic parameters.
Features
Shock and vibration resistant
Choice of three mounting styles, with or without watertight case
Rugged components designed for the construction environment
High-torque handle actuation gives sure feel
Simple to install
Mechanical options include center-lock, spring-return, friction drag, uni/bi-directionality and optional wire harness with a variety of electrical connectors
Electrical characteristics customized to the application
Technical Information
MCHXXX
Overview
4 | © Danfoss | February 2017 11022667 | BC00000033en-US0601
Ordering specification chart
A wide range of options to the basic control handle allow custom-tailoring to each application. The following ordering specification chart is provided for assistance in determining model number. Other options are possible, consult Danfoss with further questions.
Ordering specification chart
MCH X X X X X XXX
Mounting option Control knob type Handle actuation Electrical
characteristics
Connector Factory assigned
Mounting option
Code Description Detail 1 Base (surface) mount aluminum case Four screws connect to the flanges on the bottom of the metal case. 2 Top mount (drop in) with plastic case
Two screws connect to an enlarged mounting plate. Top mounting allows the entire handle to be removed from above the panel. The case is made of black nylon plastic.
3 Top mount (drop in) without case
Two screws connect to an enlarged mounting plate. Top mounting allows the entire handle to be removed from above the panel.
4 Panel mount with plastic case
Four screws connect to the top plate that holds the boot in place. The case is made of black nylon plastic.
5 Panel mount without case Four screws connect to the top plate that holds the boot in place.
Control knob option
Code Description Detail 1 Non-locking
The friction-held handle detents with a springloaded ball to indicate null, while the spring-return handle has a spring preload indicating null.The non-locking handle has a standard ball knob.
2 Center lock The non-locking handle has a standard ballThe center lock handle has a
cylindrical knob and provides a positive center lock that unlatches when the operator pulls up on the knob.
3 Non-locking, auxiliary push button switch
This knob is teardrop shaped, with an auxiliary momentary push-button switch on top. The switch is wired through the handle shaft to the body with three wires (common, normally open, and normally closed).
5 Non-locking, no knob The customer provides customized knob. 6 Three position maintained rocker switch
The cylindrical knob has a boot covering the three-position switch in the knob. The switch, wired through the handle, is used for auxiliary functions.
8
*
Special (no handle or knob)
9 Three position momentary rocker switch This is the same as option 6, but the switch returns to the center position when
released.
*
Unique configuration, for details contact your Danfoss representative.
Reference Dimensions.
Handle actuation option
Code Description Detail A Spring return, bi-directional This handle uses a torsion spring to return to the mechanical center position and
has 30 degrees of handle throw on either side of center.
B Friction held, bi-directional This handle has an adjustable drag, set with a clamp-type brake that holds the
handle at the set position and has 30 degrees of handle throw on either side of the center detent.
Technical Information
MCHXXX
Ordering information
©
Danfoss | February 2017 11022667 | BC00000033en-US0601 | 5
Handle actuation option (continued)
Code Description Detail C Friction held, uni-directional
This handle has 60 degrees of high-resolution of handle throw, rotating on only one side of mechanical null, which is at full stroke. It has no detent mechanism.
D Special (friction held, center detent only, no brake)
Electrical characteristics option
Code Description Detail A Proportional, no switches, 12 VDC
This handle’s output curve is fairly linear, with output voltage as a function of handle stroke. The supply voltage is 12 Volts, and there are no auxiliary function switches.
B Proportional, center off switch, 12 VDC, This handle has a center-off switch that ensures zero output voltage within ±3
degrees of handle center position.
C Proportional, center off switch, 24 VDC Same as option B except this handle runs on a supply voltage of 24 Volts. D Proportional, center off and auxiliary switch, 12 VDC Same as option B except this handle has a second switch that actuates at +2 or -2
degrees.
E Proportional, set-point potentiometer, 12 VDC Same as option B except this handle maintains the same polarity of signal in
forward or reverse.
F Step-plus-proportional, 12 VDC
This handle uses two switches to give the step-plus-proportional output current on either side of null. This overcomes deadbands in spool valves (see Specifications on page 8, Step­Plus-Proportional-Control-Handle PWM option illustration). Current beyond this step output is proportional through the rest of the handle throw. Full current output at 30 degrees handle stroke is maximum of 250 mA. Step current is a maximum of 50% of full current output.
G Step-plus-proportional, 24 VDC Same as option F, except this handle runs on a supply voltage of 24 Vdc. H Switching This handle is non-proportional. Moving the handle off null activates switches
that power ON/OFF devices (for example, solenoid valves).
J Step-plus-proportional, full auxiliary switching, 12
VDC
This handle uses the step switches for additional secondary functions. Full current output at 30 degrees handle stroke is a maximum of 250 mA. Step current is a maximum of 50% of full current output.
K Proportional, unwired switch The customer uses the unwired center switch to operate an auxiliary function,
such as neutral start interlock.
L
*
Electronic PWM auxiliary switching, 12 Vdc
This handle uses a printed circuit board that makes the step height and output current fully adjustable, accommodating high current applications. It also has pulse width modulation, that dithers the output to overcome hydraulic valve stiction. Full current output at 30 degrees handle stroke is a maximum of 2 Amps into a 5 Ohm load. Step current is a maximum 50% of full current output. Typical dither frequencies (dependent on resistance of the load, specified in the suffix number) are: 60 Hz for the HPI solenoid actuator, approximately 400 Hz for the V7058 Hydrotransmission Valve and approximately 1000 Hz for the MCV101A/ MCV116A Pressure Control Pilot Valve.
M Proportional, three switches The three switches are: a wired center switch; one unwired switch in forward; and
one unwired switch in reverse.
X
Special (no handle or knob)
Y
Special
Z
Special
*
Option L, Electronic PWM auxiliary switching, 12 Vdc reached its end of life cycle in 2008 and is no longer available.
Unique configuration, for details contact your Danfoss representative.
Technical Information
MCHXXX
Ordering information
6 | © Danfoss | February 2017 11022667 | BC00000033en-US0601
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