Danfoss LLZ013-015-018, LLZ024-033 Installation guide

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Danfoss LLZ013-015-018, LLZ024-033 Installation guide

Instructions LLZ compressors

A: Model number B: Serial Number

C: Technical number D: Manufacturing year E: Internal protection

F: Supply voltage range G: Locked rotor current

Maximum operating current

H: Lubricant type and nominal charge I: Approved Refrigerant

Installation and servicing of the compressor by qualified personnel only. Follow these instructions and

sound refrigeration engineering practice relating to installation, commissioning, maintenance and service.

A F

BG

CH I

D

E

Operating limits

 

 

 

 

 

 

Electrical connections

Threephase(Wiringdiagramwithpump-downcycle)

 

 

LLZ - R404A / R507 - Standard

 

 

CONTROL CIRCUIT

 

 

 

L1

L3

L2

<![if ! IE]>

<![endif]>(°C)

65

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T

 

 

 

 

 

 

 

 

60

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Q1

<![if ! IE]>

<![endif]>temperature

 

 

 

 

 

 

 

 

 

 

 

 

 

KA

KS

 

 

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

55

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50

 

 

 

 

 

 

 

 

S

F1

F1

 

 

 

 

 

 

 

45

 

 

 

 

 

 

 

 

T

 

 

 

 

 

 

 

KM

<![if ! IE]>

<![endif]>discharge

35

 

 

20K superheat

 

 

 

 

 

 

KM

KA

KA

 

 

 

 

 

 

 

 

 

 

 

 

R

 

 

 

 

 

 

30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T

 

 

 

 

PM

 

 

 

 

25

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>Saturated

20

 

 

 

 

 

 

 

 

 

 

 

 

 

180 s

HPs

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

A1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T1

 

T2

 

10

 

 

 

 

 

 

 

 

 

 

 

KS

 

A3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-45

-40

-35

-30 -25 -20

-15

-10

-5

Ring connect screw terminals

 

 

 

 

A2

 

 

T3

 

 

 

Saturated suction temperature (°C)

 

 

 

 

 

 

 

 

 

LLZ - R404A / R507 - Economizer cycle

C terminal box type

 

 

LP

 

TH

 

 

 

<![if ! IE]>

<![endif]>(°C)

65

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60

 

 

 

 

 

 

 

 

push

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>temperature

55

 

 

 

 

 

 

 

 

 

 

 

 

KS

 

 

M

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DGT

 

 

 

50

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

45

 

 

 

 

 

 

 

 

 

 

 

KM

KA

LLSV

KS

 

 

 

40

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>discharge

 

 

18.3°C suction gas temperature

 

 

 

 

 

 

 

 

 

 

 

25

 

 

 

 

 

 

Wiring diagram with pump-down cycle

 

 

 

35

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30

 

 

 

 

 

 

 

 

 

pu

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>Saturated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-45

-40

-35

-30

-25

-20

-15

-10

-5

push

 

 

 

 

 

 

 

 

 

 

 

Saturated suction temperature (°C)

 

 

 

 

 

 

 

 

 

 

 

The compressor must only be

Never operate

The

compressor

is

delivered

used for its designed purpose(s)

under

nitrogen

gas

pressure

and within its scope of applica-

compressor without

(between 0.3 and 0.4 bar / 4 and

tion (refer to «operating limits»).

terminal box cover

6 psi). Do not disassemble bolts,

Consult Application guidelines

in place and secured.

plugs,

fittings,

etc...

unless

and datasheet available from

 

all pressure has been relieved

cc.danfoss.com

 

from the compressor.

 

 

 

 

 

 

 

Under all circumstances,

The

compressor

the EN378 (or other appli-

must

be

handled

cable local safety regulation)

with caution in the

requirements must be ful-

vertical

position

filled.

(maximum

offset

Wear protective goggles and

from

the vertical :

work gloves.

15°).

 

 

 

 

 

 

1 – Introduction

 

 

3 – Safety measures before assembly

 

with the rubber grommets supplied with the

 

 

 

 

 

These instructions pertain to the LLZ scroll

Never use the compressor in a flammable

compressor.

 

 

compressors used for refrigeration systems. They

atmosphere.

 

 

 

4 – Assembly

 

 

provide necessary information regarding safety and

• Mount the compressor on a horizontal flat

 

 

 

 

 

proper usage of this product.

 

 

surface with less than 7° slope.

• Slowly release the nitrogen holding charge

 

 

 

• Verify that the power supply corresponds to the

through discharge and suction ports.

2 – Handling and storage

 

 

 

 

compressormotorcharacteristics(seenameplate).

• Connect the compressor to the system as

 

 

 

• Handle the compressor with care. Use the

• When installing a compressor for R404A,R507or

soon as possible to avoid oil contamination

dedicated handles in the packaging. Use the

R407A, use equipment specifically reserved for

from ambient moisture.

 

 

compressor lifting lug and use appropriate

HFC refrigerants which was never used for CFC

• Avoid material entering into the system while

and safe lifting equipment.

 

 

or HCFC refrigerants.

cutting tubes. Never drill holes where burrs

• Store and transport the compressor in an

• Use clean and dehydrated refrigeration-grade

cannot be removed.

 

 

upright position.

 

 

copper tubes and silver alloy brazing material.

• Do not exceed the maximum tightening

• Store the compressor between -35°C and 70°C /

• Use clean and dehydrated system components.

torque for rotolock connections

-31°F and 158°F.

 

 

• The piping connected to the compressor

 

 

 

 

Rotolock connections

Tightening torque

• Don’t expose the compressor

and the

must be flexible in 3 dimensions to dampen

1” Rotolock

80 Nm

1” 1/4 Rotolock

90 Nm

packaging to rain or corrosive atmosphere.

vibrations.

1” 3/4 Rotolock

110 Nm

 

 

 

• The compressor must always be mounted

 

 

 

 

 

 

 

 

 

 

1

FRCC.EI.028.A3.02 © Danfoss Commercial Compressors 05/13

 

 

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