Danfoss LLZ013 Application guide

0 (0)

Application guidelines

Danfoss scroll for refrigeration

LLZ013 to 034 with NI/VI/LI

Low temperature

50-60 Hz - R404A, R507

http://cc.danfoss.com

FRCC.PC.039.A1.02

Content

GENERAL INFORMATION........................

4

Manage superheat..................................

28

 

 

Requirement.............................................................

28

 

 

Evaluate the risk......................................................

28

PRODUCT INFORMATION........................

5

Test, criteria and solutions...................................

28

Features.....................................................

5

Manage off cycle migration...................

29

Overview.......................................................................

5

Requirement.............................................................

29

Compressor model designation

6

Evaluate the risk......................................................

29

Test, criteria and solutions...................................

29

Nomenclature.............................................................

6

Control logic

30

Technical specifications

7

Safety control logic requirements

30

50-60 Hz data

7

Cycle rate limit requirements

30

 

 

Dimensions..............................................

10

Oil management logic recommendations....

30

Single compressors LLZ013-015-018................

10

Defrost logic recommendations.......................

30

Single compressors LLZ024.................................

11

Pump-down logic recommendations.............

31

Single compressors LLZ034 ................................

12

Provide power supply and electrical

 

Electrical data, connections and wiring14

protection................................................

32

Motor voltage...........................................................

14

Wiring information.................................................

32

Wiring connections.................................................

14

 

 

IP rating.......................................................................

15

INTEGRATION INTO SYSTEMS..............

33

Three phase electrical characteristics..............

15

Reduce moisture in the system

33

Motor protection.....................................................

16

Approval and certificates

17

Requirements...........................................................

33

Solutions....................................................................

33

Pressure equipment directive.............................

17

Assembly line procedure

34

Low voltage directive.............................................

17

Machines directive..................................................

17

Compressor storage..............................................

34

Internal free volume...............................................

17

Compressor holding charge...............................

34

 

 

Handling ...................................................................

34

SYSTEM DESIGN

18

Piping assembly......................................................

35

System pressure test and leak detection.......

35

Design piping..........................................

18

Vacuum evacuation and moisture removal .36

General requirements

18

Refrigerant charging.............................................

36

Dielectric strength and insulation resistance

Design compressor mounting

19

tests.............................................................................

36

General requirements............................................

19

Commissioning

37

Single compressor requirements

19

Preliminary check

37

Manage sound and vibration

20

Initial start-up............................................................

37

Compressor sound radiation..............................

20

System monitoring.................................................

37

Mechanical vibrations............................................

21

Dismantle and disposal

38

Gas pulsation

21

 

 

Manage operating envelope.................

22

 

 

Requirement.............................................................

22

ORDERING INFORMATION....................

39

Evaluate the risk......................................................

24

Packaging

39

Theory of Injection cycle

25

Ordering codes

40

Theory of Vapor injection cycle........................

25

Theory of liquid injection cycle.........................

25

Accessories..............................................

41

TREV installation.....................................................

26

 

 

3

General Information

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Danfoss scroll compressors are designed and manufactured according to the state of the art and to valid European and US regulations. Particular emphasis has been placed on safety and reliability. Related instructions are highlighted with the following icons:

R This icon indicates instructions to avoid reliability risk.

This icon indicates instructions to avoid safety risk.

You are strongly advised to follow these instructions. For any deviation from the guidelines, please contact Danfoss Technical Support.

In any case, Danfoss accepts no liability as a result of the improper integration of the compressor into the unit by the system manufacturer.

4 FRCC.PC.039.A1.02

Features

Overview

Danfoss scroll compressor for refrigeration, LLZ,

 

with its unique scroll design and manufacturing

 

process flexibility, offers a highly efficient solution

 

for demanding refrigeration applications.

 

This new family of refrigeration scroll

 

compressors includes 5 sizes of low temperature

 

scroll compressors designed for commercial

 

refrigeration applications. These compressors are

 

engineered for refrigeration and offer cooling

 

capacity from 5 to 12 kW (4 to 10 HP) at common

 

voltages and frequencies as well as any of the

 

common refrigerants (R404A / R507).

Economized compressor: In the LLZ range of refrigeration scrolls, the compressors can work with the economizer line activated, named as economized compressor; or with the economizer line disabled, named as standard compressor. The economized compressor has been developed to provide improved performance and an enlarged operating envelope in refrigeration applications. The economized compressor system presents benefits over standard refrigeration compressor systems of equivalent horse power due to the following:

Capacity improvement: The capacity is improved without increasing compressor displacement, as it is increased by further increasing system sub cooling with a heat exchanger acting as an economizer

(connected to the compressor economizer line). Furthermore a smaller economized compressor can be used to achieve the same capacity as a larger standard compressor, leading to cost advantages.

Efficiency improvement: With a suitable sized heat exchanger, the efficiency improves

due to the fact that the gain in capacity is greater than the increase in power that the compressor consumes.

Enlarged operating envelope: The injection of vapour through the economizer line will reduce the discharge temperature and therefore enlarge the operating envelope based on the same suction status.

Standard compressor with liquid injection: The standard compressor can also connect with a liquid valve to reduce the discharge temperature and enlarge the envelope.

Enlarged operating envelope: The liquid injection of refrigerant into the compressor will flash and absorb heat from the compressed gas and scroll set leading to cooling of the discharge gas, thus keeping the discharge gas temperature within safe limits. The enlarged operating envelope is therefore based on the same suction status.

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<![endif]>PRODUCT INFORMATION

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<![endif]>SYSTEM DESIGN

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<![endif]>INTEGRATION INTO SYSTEM

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<![endif]>ORDERING INFORMATION

FRCC.PC.039.A1.02 5

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Compressor model designation

Danfoss scroll compressor LLZ for R404A, R507

The example below presents the compressor

is available as single compressor and can be

nomenclature which equals the technical

assembled in manifolding combinations.

reference as shown on the compressor

 

 

 

 

 

nameplate. Code numbers for ordering are listed

 

 

 

 

section “Ordering information and packaging”.

Nomenclature

 

 

 

 

 

 

 

 

 

Type

Size

Motor

Features

 

 

 

 

 

 

LLZ

013

T 4 L

Q 9

 

 

 

 

 

 

Family, Refrigerant & lubricant

 

 

 

Other features

 

 

 

 

 

 

 

Oil sight

Oil

Oil

LP gauge

 

Gas

LLZ: low temperature refrigeration,

 

 

 

equalisation

 

 

 

glass

equalisation

drain

port

R404A, R507 & PVE lubricant

 

 

 

 

port

 

 

 

 

 

 

 

 

 

 

9

Threaded

None

Schrader

None

 

None

 

 

 

 

 

 

 

 

Tubing and electrical connections

 

 

 

 

 

 

Q: rotolock connections, screw terminals

 

 

Nominal capacity

 

 

 

 

 

 

 

 

 

In thousand Btu/h at 60 Hz,

 

 

 

 

 

 

 

 

 

ARI, LBP conditions

 

 

 

Motor protection

 

 

 

 

 

 

 

 

L: internal motor protection

 

 

 

Model variation

 

 

 

Motor voltage code

 

 

 

 

 

 

2: 200-220V/3~/50 Hz & 208-230V/3~/60 Hz

 

T: design optimised for refrigeration

 

 

 

 

 

 

 

4: 380-415V/3~/50 Hz & 460V/3~/60 Hz

 

 

 

 

 

 

 

 

 

 

 

 

9: 380V/3~/60 Hz

 

 

 

 

6 FRCC.PC.039.A1.02

Technical specifications

50-60 Hz data

Model with activated economizer line only

Models

Nominal

Nominal cooling

Power

COP

E.E.R.

Swept

Displace-

Oil charge

Net weight

tons 60 Hz

capacity

input

volume

ment

Refrigerant

TR

W

Btu/h

W

W/W

Btu/h/W

cm3/rev

m3/h

dm3

kg

 

 

 

LLZ013

4

4044

13802

3011

1.34

4.57

67.4

11.7

1.62

42

50 Hz

LLZ015

5

4840

16519

3511

1.38

4.71

83.5

14.5

1.62

42

LLZ018

6

5766

19679

4041

1.43

4.88

97.6

17

1.62

43

R404A/507*

LLZ024

8

7242

24717

4994

1.45

4.95

120.2

20.9

2.51

46

 

 

LLZ034

10

9907

33812

6597

1.50

5.12

168.7

29.4

2.51

51

 

 

 

 

 

 

 

 

 

 

 

 

 

LLZ013

4

4863

16597

3482

1.40

4.78

67.4

14.2

1.62

42

60 Hz

LLZ015

5

5778

19720

4158

1.39

4.74

83.5

17.5

1.62

42

LLZ018

6

6905

23567

4739

1.46

4.98

97.6

20.5

1.62

43

R404A/507*

LLZ024

8

8555

29198

5784

1.48

5.05

120.2

25.3

2.51

46

 

 

LLZ034

10

12041

41096

7807

1.54

5.26

168.7

35.4

2.51

51

Displacement at nominal speed: 2900 rpm at 50 Hz, 3500 rpm at 60 Hz

Net weight with oil charge

TR: Ton of Refrigeration,

Standard rating conditions: EN12900

Evaporating temperature: -35 °C

Superheat: 10 K

EER: Energy Efficiency Ratio

Refrigerant: R404A*

Condensing temperature: 40 °C

Subcooling: 5 K

COP: Coefficient Of Performance

 

Economizer SH: 5 K

Economizer ΔT: 5K

All of the compressor performance test after run-in 72h

*R507 performance data are nearly identical to R404A performance data Subject to modification without prior notification.

Data given for motor code 4 compressor, for full data details and capacity tables refer to Online Datasheet Generator: www.danfoss.com/odsg

Model without activated economizer line, without liquid injection

Models

Nominal

Nominal cooling

Power

COP

E.E.R.

Swept

Displace-

Oil charge

Net weight

tons 60 Hz

capacity

input

volume

ment

Refrigerant

TR

W

Btu/h

W

W/W

Btu/h/W

cm3/rev

m3/h

dm3

kg

 

 

 

LLZ013

4

2417

8249

2366

1.02

3.48

67.4

11.7

1.62

42

50 Hz

LLZ015

5

2937

10024

2776

1.06

3.62

83.5

14.5

1.62

42

LLZ018

6

3453

11785

3150

1.10

3.75

97.6

17

1.62

43

R404A/R507*

LLZ024

8

4411

15055

3957

1.11

3.79

120.2

20.9

2.51

46

 

 

LLZ034

10

6051

20652

5458

1.11

3.79

168.7

29.4

2.51

51

 

 

 

 

 

 

 

 

 

 

 

 

 

LLZ013

4

2896

9884

2774

1.04

3.55

67.4

14.2

1.62

42

60 Hz

LLZ015

5

3552

12123

3307

1.07

3.65

83.5

17.5

1.62

42

LLZ018

6

4228

14430

3799

1.11

3.79

97.6

20.5

1.62

43

R404A/R507*

LLZ024

8

5278

18014

4611

1.14

3.89

120.2

25.3

2.51

46

 

 

LLZ034

10

7404

25270

6157

1.20

4.10

168.7

35.4

2.51

51

Displacement at nominal speed: 2900 rpm at 50 Hz, 3500 rpm at 60 Hz

Net weight with oil charge

TR: Ton of Refrigeration,

Standard rating conditions: EN12900

Evaporating temperature: -35 °C

Superheat: 10 K

EER: Energy Efficiency Ratio

Refrigerant: R404A*

Condensing temperature: 40 °C

Subcooling: 0 K

COP: Coefficient Of Performance

 

 

 

All of the compressor performance test after run-in 72h

*R507 performance data are nearly identical to R404A performance data Subject to modification without prior notification.

Data given for motor code 4 compressor, for full data details and capacity tables refer to Online Datasheet Generator: www.danfoss.com/odsg

<![if ! IE]>

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<![if ! IE]>

<![endif]>PRODUCT INFORMATION

<![if ! IE]>

<![endif]>SYSTEM DESIGN

<![if ! IE]>

<![endif]>INTEGRATION INTO SYSTEM

<![if ! IE]>

<![endif]>ORDERING INFORMATION

FRCC.PC.039.A1.02 7

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Technical specifications

50-60 Hz data

Model with activated economizer line only

Models

Nominal

Nominal cooling

Power

COP

E.E.R.

Swept

Displace-

Oil charge

Net weight

tons 60 Hz

capacity

input

volume

ment

Refrigerant

TR

W

Btu/h

W

W/W

Btu/h/W

cm3/rev

m3/h

dm3

kg

 

 

 

LLZ013

4

4819

16447

3087

1.56

5.32

67.4

11.7

1.62

42

50 Hz

LLZ015

5

5713

19498

3595

1.59

5.43

83.5

14.5

1.62

42

LLZ018

6

6806

23229

4137

1.64

5.60

97.6

17

1.62

43

R404A

LLZ024

8

8548

29174

5113

1.67

5.70

120.2

20.9

2.51

46

 

 

LLZ034

10

11624

39672

6805

1.71

5.84

168.7

29.4

2.51

51

 

 

 

 

 

 

 

 

 

 

 

 

 

LLZ013

4

5776

19713

3573

1.62

5.53

67.4

14.2

1.62

42

60 Hz

LLZ015

5

6821

23280

4266

1.60

5.46

83.5

17.5

1.62

42

LLZ018

6

8152

27823

4861

1.68

5.73

97.6

20.5

1.62

43

R404A

LLZ024

8

10100

34471

5934

1.70

5.80

120.2

25.3

2.51

46

 

 

LLZ034

10

14028

47877

8055

1.74

5.94

168.7

35.4

2.51

51

 

 

 

 

 

 

 

 

Displacement at nominal speed: 2900 rpm at 50 Hz, 3500 rpm at 60 Hz

 

 

 

 

 

 

 

Net weight with oil charge

 

 

 

TR: Ton of Refrigeration,

Standard rating conditions: ARI

Evaporating temperature: -31.7 °C

Superheat: 50 K

EER: Energy Efficiency Ratio

Refrigerant: R404A*

Condensing temperature: 40.6 °C

Subcooling: 5 K

COP: Coefficient Of Performance

 

Economizer SH: 5 K

Economizer ΔT: 5K

All of the compressor performance test after run-in 72h

*R507 performance data are nearly identical to R404A performance data Subject to modification without prior notification.

Data given for motor code 4 compressor, for full data details and capacity tables refer to Online Datasheet Generator: www.danfoss.com/odsg

Model without activated economizer line, without liquid injection

Models

Nominal

Nominal cooling

Power

COP

E.E.R.

Swept

Displace-

Oil charge

Net weight

tons 60 Hz

capacity

input

volume

ment

Refrigerant

TR

W

Btu/h

W

W/W

Btu/h/W

cm3/rev

m3/h

dm3

kg

 

 

 

LLZ013

4

3213

10966

2507

1.28

4.37

67.4

11.7

1.62

42

50 Hz

LLZ015

5

3898

13304

2949

1.32

4.51

83.5

14.5

1.62

42

LLZ018

6

4583

15642

3346

1.37

4.68

97.6

17

1.62

43

R404A

LLZ024

8

5854

19980

4204

1.39

4.74

120.2

20.9

2.51

46

 

 

LLZ034

10

7991

27273

5772

1.38

4.71

168.7

29.4

2.51

51

 

 

 

 

 

 

 

 

 

 

 

 

 

LLZ013

4

3857

13164

2938

1.31

4.47

67.4

14.2

1.62

42

60 Hz

LLZ015

5

4718

16102

3507

1.35

4.61

83.5

17.5

1.62

42

LLZ018

6

5616

19167

4028

1.39

4.74

97.6

20.5

1.62

43

R404A

LLZ024

8

7011

23928

4889

1.43

4.88

120.2

25.3

2.51

46

 

 

LLZ034

10

9791

33416

6616

1.48

5.05

168.7

35.4

2.51

51

Displacement at nominal speed: 2900 rpm at 50 Hz, 3500 rpm at 60 Hz

Net weight with oil charge

TR: Ton of Refrigeration,

Standard rating conditions: ARI

Evaporating temperature: -31.7 °C

Superheat: 50 K

EER: Energy Efficiency Ratio

Refrigerant: R404A*

Condensing temperature: 40.6 °C

Subcooling: 0 K

COP: Coefficient Of Performance

 

 

 

All of the compressor performance test after run-in 72h

*R507 performance data are nearly identical to R404A performance data Subject to modification without prior notification.

Data given for motor code 4 compressor, for full data details and capacity tables refer to Online Datasheet Generator: www.danfoss.com/odsg

8 FRCC.PC.039.A1.02

Technical specifications

50-60 Hz data

Model with liquid injection only

Models

Nominal

Nominal cooling

Power

COP

E.E.R.

Swept

Displace-

Oil charge

Net weight

tons 60 Hz

capacity

input

volume

ment

Refrigerant

TR

W

Btu/h

W

W/W

Btu/h/W

cm3/rev

m3/h

dm3

kg

 

 

 

LLZ013

4

2255

7694

2285

0.99

3.38

67.4

11.7

1.62

42

50 Hz

LLZ015

5

2814

9601

2811

1.00

3.41

83.5

14.5

1.62

42

LLZ018

6

3307

11283

3247

1.02

3.48

97.6

17

1.62

43

R404A/507*

LLZ024

8

4086

13941

4016

1.02

3.47

120.2

20.9

2.51

46

 

 

LLZ034

10

5807

19813

5619

1.03

3.53

168.7

29.4

2.51

51

 

 

 

 

 

 

 

 

 

 

 

 

 

LLZ013

4

2754

9397

2750

1.00

3.41

67.4

14.2

1.62

42

60 Hz

LLZ015

5

3407

11625

3355

1.02

3.46

83.5

17.5

1.62

42

LLZ018

6

4031

13754

3809

1.06

3.61

97.6

20.5

1.62

43

R404A/507*

LLZ024

8

5024

17142

4703

1.07

3.64

120.2

25.3

2.51

46

 

 

LLZ034

10

7154

24409

6383

1.12

3.82

168.7

35.4

2.51

51

Displacement at nominal speed: 2900 rpm at 50 Hz, 3500 rpm at 60 Hz

Net weight with oil charge

TR: Ton of Refrigeration,

Standard rating conditions: EN12900

Evaporating temperature: -35 °C

Superheat: 10 K

EER: Energy Efficiency Ratio

Refrigerant: R404A*

Condensing temperature: 40 °C

Subcooling: 0 K

COP: Coefficient Of Performance

 

 

 

All of the compressor performance test after run-in 72h

*R507 performance data are nearly identical to R404A performance data Subject to modification without prior notification.

Data given for motor code 4 compressor, for full data details and capacity tables refer to Online Datasheet Generator: www.danfoss.com/odsg All of these performance data base on using the injection valve: Sporlan Y1037-1/2-230-3/8ODFX3/8ODF

Model with liquid injection only

Models

Nominal

Nominal cooling

Power

COP

E.E.R.

Swept

Displace-

Oil charge

Net weight

tons 60 Hz

capacity

input

volume

ment

Refrigerant

TR

W

Btu/h

W

W/W

Btu/h/W

cm3/rev

m3/h

dm3

kg

 

 

 

LLZ013

4

3027

10341

2403

1.26

4.30

67.4

11.7

1.62

42

50 Hz

LLZ015

5

3777

12887

2957

1.28

4.36

83.5

14.5

1.62

42

LLZ018

6

4439

15146

3415

1.30

4.44

97.6

17

1.62

43

R404A/507*

LLZ024

8

5450

18595

4225

1.29

4.40

120.2

20.9

2.51

46

 

 

LLZ034

10

7746

26429

5912

1.31

4.47

168.7

29.4

2.51

51

 

 

 

 

 

 

 

 

 

 

 

 

 

LLZ013

4

3694

12604

2896

1.28

4.35

67.4

14.2

1.62

42

60 Hz

LLZ015

5

4569

16688

3533

1.29

4.41

83.5

17.5

1.62

42

LLZ018

6

5406

18445

4011

1.35

4.60

97.6

20.5

1.62

43

R404A/507*

LLZ024

8

6691

22830

4956

1.35

4.60

120.2

25.3

2.51

46

 

 

LLZ034

10

9528

32510

6727

1.41

4.83

168.7

35.4

2.51

51

Displacement at nominal speed: 2900 rpm at 50 Hz, 3500 rpm at 60 Hz

Net weight with oil charge

TR: Ton of Refrigeration,

Standard rating conditions: ARI

Evaporating temperature: -31.7 °C

Superheat: 50 K

EER: Energy Efficiency Ratio

Refrigerant: R404A*

Condensing temperature: 40.6 °C

Subcooling: 0 K

COP: Coefficient Of Performance

 

 

 

All of the compressor performance test after run-in 72h

*R507 performance data are nearly identical to R404A performance data Subject to modification without prior notification.

Data given for motor code 4 compressor, for full data details and capacity tables refer to Online Datasheet Generator: www.danfoss.com/odsg All of these performance data base on using the injection valve: Sporlan Y1037-1/2-230-3/8ODFX3/8ODF

<![if ! IE]>

<![endif]>GENERAL INFORMATION

<![if ! IE]>

<![endif]>PRODUCT INFORMATION

<![if ! IE]>

<![endif]>SYSTEM DESIGN

<![if ! IE]>

<![endif]>INTEGRATION INTO SYSTEM

<![if ! IE]>

<![endif]>ORDERING INFORMATION

FRCC.PC.039.A1.02 9

Dimensions

Single compressors LLZ013-015-018

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95.3

133

108.8 Schrader

119.3

78.5- 80.5

Discharge line Ø1.00" - 14UN (2A)

92 - 94

451

238.4

231.9

190.25 - 190.75

Schrader valve and cover

95.3

 

 

124.9

106.4

suction

sight

line

glass

231.9

 

190.25 - 190.75

34° 31°

45°±2°

Injection line Ø1.00" - 14UN (2A)

Suction line Ø1.25" - 12UN (2A)

478.2

374.5

Sight glass

302.2

86.4

7.2

Terminal box

Mounting grommet

1.7

C T

S

41 29.5

T

 

R

5/16" - 18 UNC

T

self tapping

 

 

Ø11

 

Ø 41

 

Recommended torque for

Ring connect screw terminals

mounting bolts: 11 Nm (±1 Nm)

C terminal box type

 

10 FRCC.PC.039.A1.02

Danfoss LLZ013 Application guide

Dimensions

Single compressors

LLZ024

 

 

231.9

 

 

 

 

 

 

 

108.8

 

 

 

 

190.25-190.75

4x Ø19.0 - 20.0

 

95.25

 

 

 

 

 

 

 

 

 

 

124.9

 

 

 

 

 

106.4

suction

 

 

133

 

 

line

95.25

 

 

sight

 

 

 

 

 

 

glass

 

 

231.9

 

 

 

 

 

 

190.25-

119.3

 

 

 

 

 

190.75

 

 

14°±2°

 

 

 

 

 

 

 

 

 

78.5-80.5

34°

31°

73°

 

 

 

 

45°±2°

 

 

 

 

 

 

 

 

 

 

Ø183.14-185.14

 

 

 

 

Discharge line

 

 

Injection line

 

 

 

 

Ø1.00" - 14UN (2A)

 

Ø1.25" - 12UN (2A)

 

 

 

 

 

 

 

 

 

Suction line

 

 

 

 

 

Ø1.75" - 12UN (2A)

 

92.0-94.0

 

 

 

 

 

 

505.5

 

 

Sight glass

 

532.7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Schrader valve

414.5

278.4

 

 

 

 

 

and cover

342.2

 

 

 

 

 

 

 

 

 

126.4

 

 

 

 

 

7.2

 

 

 

 

 

48.4

 

 

 

Terminal box

Mounting grommet

C

1.7

 

T

 

S

41 29.5

T

 

R

5/16" - 18 UNC

T

self tapping

 

 

Ø11

 

Ø 41

 

Recommended torque for

Ring connect screw terminals

mounting bolts: 11 Nm (±1 Nm)

C terminal box type

 

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FRCC.PC.039.A1.02 11

Dimensions

Single compressors LLZ034

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231.9

190.25 - 190.75

 

 

 

 

 

 

108.8

4x Ø19 - 20

95.25

Schrader

 

 

 

 

124.9

 

 

106.4

suction

 

133

line

95.25

sight

 

 

glass

 

231.9

 

 

 

190.25 - 190.75

119.3

 

 

14°±2°

 

 

 

78.5 - 80.5

34°

31°45°±2°

 

 

73°

 

183.14 - 185.14

 

Discharge line

 

 

Injection line

 

 

Ø1.00" - 14UN (2A)

Ø1.25" - 14UN (2A)

 

 

 

 

 

 

Suction line

 

 

 

Ø1.75" - 12UN (2A)

92 - 94

 

 

 

 

 

 

557.7

530.5

Sight glass

439.5

 

Schrader valve

367.2

 

 

303.4

and cover

 

 

 

126.4 48.4

7.2

Terminal box

Mounting grommet

1.7

C T

S

41 29.5

T

 

R

5/16" - 18 UNC

T

self tapping

 

 

Ø11

 

Ø 41

 

Recommended torque for

Ring connect screw terminals

mounting bolts: 11 Nm (±1 Nm)

C terminal box type

 

12 FRCC.PC.039.A1.02

Dimensions

Oil sight glass

LLZ scroll compressors come equipped with a

 

 

 

 

 

 

threaded oil sight glass with 1"1/8 - 18 UNEF

 

 

 

 

 

 

connection. It can be used for a visual check

 

 

 

 

 

 

of the oil amount and condition or it may be

 

 

 

 

 

 

replaced by an accessory oil management device.

 

 

 

 

 

 

The oil level must be visible in the sight glass

 

 

 

 

 

 

during operation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Oil sight glass

Schrader valve and cap

Schrader

The oil fill and drain connection and gauge port

 

 

 

is a 1/4" male flare connector incorporating a

 

 

 

schrader valve.

 

 

 

 

 

 

Suction and discharge

LLZ scroll compressors are factory delivered with rotolock connections only.

 

connections

 

 

 

 

 

Compressor Models

 

Rotolock Sizes

 

 

Suction Fitting (in)

Discharge Fitting (in)

Injection Fitting (in)

 

 

 

LZL013

1"1/4

1"

1"

 

LLZ015

1"1/4

1"

1"

 

LLZ018

1"1/4

1"

1"

 

LLZ024

1"3/4

1"1/4

1"

 

LLZ034

1"3/4

1"1/4

1"

 

 

 

 

 

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FRCC.PC.039.A1.02 13

Danfoss scroll compressors LLZ are available in 3 different motor voltages as listed below.
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Electrical data, connections and wiring

Motor voltage

Motor voltage code

Code 2

Code 4

Code 9

Nominal voltage

200-220V-3 ph

380-415V - 3 ph

-

50 Hz

 

 

 

Voltage range

180-242V*

342-457 V

 

 

 

 

 

Nominal voltage

208-230V-3 ph

460V - 3 ph

380V -3 ph

60 Hz

 

 

 

Voltage range

187-253V*

414-506 V

342-418V

 

 

 

 

The maximum allowable voltage imbalance is

overheating and possible motor damage. Voltage

2%. Voltage imbalance causes high amperage

imbalance is given by the formula:

over one or several phases, which in turn leads to

 

 

 

% voltage

| Vavg - V1-2 | + | Vavg - V1-3 | + | Vavg - V2-3 |

 

 

 

=

 

x 100

 

 

imbalance

2 x Vavg

 

Vavg = Mean voltage of phases 1, 2, 3.

V1-3 = Voltage between phases 1 and 3.

 

 

V1-2 = Voltage between phases 1 and 2.

V2-3 = Voltage between phases 2 and 3.

 

Wiring connections

R

Danfoss scroll compressors LLZ will only

 

 

 

compress gas while rotating counter-clockwise

 

 

 

(when viewed from the compressor top).

C

 

 

Three-phase motors will start and run in either

T

 

 

 

 

 

direction, depending on the phase angles of

 

S

 

the supplied power. Care must be taken during

 

 

installation to ensure that the compressor

 

T

 

 

 

 

operates in the correct direction (see “Phase

R

 

 

sequence and reverse rotation protection”).

 

 

T

 

 

 

 

 

 

 

The drawings hereafter show electrical terminal

 

 

 

labelling and should be used as a reference

 

 

 

when wiring the compressor. For three phase

Ring connect screw terminals

 

applications, the terminals are labelled T1, T2, and

 

C terminal box type

 

 

T3. . For single-phase applications the terminals

 

 

 

 

 

are labelled C (common), S (start), and R (run).

 

 

Terminal cover mounting

Terminal cover removal

The terminal cover and gasket should be installed

that the two outside tabs of the cover engage the

prior to operation of the compressor. Respect the

terminal box.

"up" marking on gasket and cover and ensure

 

push

push

push

14 FRCC.PC.039.A1.02

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