Danfoss LLG 185 - 1550 Data sheet

Data Sheet
Sight glass Type LLG 185 - 1550
For industrial and marine refrigeration installations.
LLG are sight glasses in ductile steel which meets the strictest requirements on industrial and marine refrigeration installations.
The sight glasses are oered in 3 dierent versions:
• with welding nipples (LLG)
• with stop valves equipped with caps (LLG S)
• with stop valves and sight adapter in acrylic glass ready for insulation on site (LLG SF)
The range of sight glasses is based on 3 basic sight glasses: LLG 185, LLG 335 and LLG 740. The other standard lengths are combined by using variations of basic glass lengths.
LLG produce sucient ow areas to secure the highest possible degree of synchronous operation, and have a specially hardened reection glass for quick reading. The front and the base frame are mounted together from the front with countersunk allen screws. This ensures easy insulation on site as well as easy inspection and service, if any.
All sight glasses are equipped as standard with a built-in safety system (non return device). If a glass is damaged, the pressure of the refrigerant will activate the safety system and refrigerant loss will be limited to an absolute minimum.
AI176286432251en-000701
Sight glass, Type LLG 185 - 1550
Features
• Refrigerants Applicable to HCFC, HFC and R717 (Ammonia).
• Temperature range:
–10/+100 °C (–14/+212 °F) or–50/+30°C (–58/+86°F)
• Maximum operating pressure 25 bar g (363 psi g)
• Equipped with boron silicate glass, hardened by an accurately controlled heat treatment process
Classication: CRN, EAC etc.
To get an updated list of certication on the products please contact your local Danfoss Sales Company.
Product specication
Technical data
Refrigerants
Applicable to HCFC, HFC and R717 (Ammonia). For further information please see installation instruction for LLG. Flammable hydrocarbons are not recommended. For further information please contact your local Danfoss Sales Company.
Temperature range
The sight glasses are applicable to the above mentioned refrigerants within the temperature range of:
• –10/+100°C (+14/+212°F) for the LLG types with safety system with welding nipples and the LLG S types with
safety system with stop valves.
• –50/+30°C (–58/+86°F) for the LLG SF types with safety system with stop valves and sight adapter (acrylic glass)
and the LLG F types with safety system and sight adapter (acrylic glass).
Pressure range
All LLG types are designed for: Max. operating pressure 25 bar g (363 psi g) Strength test: 50 bar g (725 psi g) Leakage test: at 25 bar g (363 psi g)
Design
Glass
LLG's are equipped with a boronsilicate glass, hardened by an accurately controlled heat treatment process. All glasses are according to DIN 7081.
Gaskets
The glasses are equipped with a special nonasbestos carbon compound gasket which provides superior mechanical characteristics and a long time guarantee against service leakage.
Connectors
LLG 590, LLG 995, LLG 1145 and LLG 1550 are joined together by 2 basic LLG’s by means of a connector. The connector holds the two basic glasses together by means of screws and guiding pins, which ensures a rigid construction.
Stop Valves/Nipples
The glasses are connected to the refrigeration system by means of welding nipples or stop valves. Which ever system is used, the nipples or stop valves are screwed into a ange, which is located in the correct position and subsequently tightened with a seal gasket and 4 screws.
Installation
Install the glasses on a bracket using the 4 screws supplied with the glass.
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2 3
LLG
4
Danfoss
148H21
1234Separator/ Intermediate cooler
Purge valve
Oil charging valve
Oil vessel
Sight glass, Type LLG 185 - 1550
Use the threaded holes on the back of the frame to mount the glass on a bracket (not of Danfoss supply). Always connect the piping after mounting on the bracket. Please note the importance of a minimum of stress in the sight glasses from the connected pipes. Please also make sure that there is sucient space behind the the sight glasses to ensure proper insulation, service and inspection, etc.
For installations below –10 °C (+14 °F) it is recommended to add the sight adapter to enable reading after insulation has been applied. For installations below –10 °C (+14 °F) in R717 plants it is recommended to use an oil column as described in the following pages. There will be no formation of bubbles or ice build-up in oillled sight glasses, which may be the case in the refrigerant-lled glasses.
The sight glasses are designed to withstand high internal pressures. However, the piping system in general should be designed to avoid liquid traps and reduce the risk of hydraulic pressure caused by thermal expansion.
NOTE:
The LLG sight glass can only be placed in CE approved applications with the stop valves in front.
Frostproof sight glasses
Example 1
Refrigerant: R717 (ammonia) Temperature: Recommended for temperatures below –10 °C (+14 °F).
The principle shown in Figure 1 can be used in connection with low temperature liquid separators or intermediate coolers when the refrigerant is R717 (ammonia). As the liquid level in the R717 separator varies the oil level will change simultaneously.
Figure 1: Working principle of sight glass
Oil changing
The system is charged with synthetic oil type SHC 226 with a specic weight, diering from that of R717, and (h) must be multiplied by approximately 1.35 (the ratio of density oil to density R717) to calculate H.
Charge the oil vessel (volume approximate 10 litres) to a level just below the lower balancing pipe (A) through the oil charging valve. Close the oil charging valve.
The oil will show in the sight glass at a level equal to the level in the oil vessel. When R717 is lled into the separator or intermediate cooler it will enter the oil vessel and press down the oil surface.
The R717 will also rise into the upper balance pipe (B) to a level equal to the level in the separator or intermediate cooler. As the oil surface in the oil vessel is pressed down, the oil will rise into the sight glass.
NOTE:
It is important to use an oil which is not likely to mix with R717. The oil must have a high viscosity index to ensure easy owing at low temperatures. Mobil SHC 226 of the synthetic polyalphaolen type has proven suitable for this purpose.
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2
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Danfoss
148H20
1
23456
Separator pressure P
0
Uninsulated
Bypass
Oil charging valve
Purge valve
Oil vessel
P
0
H
ρ
g
Separator pressure – [N/m2]
R717 liquid level, see g. 2 – [m]
R717 density – [kg/m3]
Acceleration due to gravity 9.81 – [m/s2]
Sight glass, Type LLG 185 - 1550
Example 2
Refrigerant: R717 (ammonia) Temperature: Recommended for temperatures below –10 °C (+14 °F).
Figure 2 shows a frostproof sight glass for an R717 liquid separator which is placed above ground level. The
arrangement is called a Hampsonmeter.
Due to the evaporation taking place in the uninsulated balance pipe (ND 80/3 in.) the pressure in this pipe will be equal to P1 = P0 + H × ρ × g.
Figure 2: Frostproof sight glass
Oil Charging
The pressure will act on the oil surface in the oil vessel and cause the oil to rise in the sight glasses which are installed in a length of e.g. 2 in. pipe, the top of which is connected to the top of the separator which is at pressure P0.
The oil will rise to a level h and H can then be calculated by multiplying h by 1.35 (the ratio of density oil to density R717).
Charge the oil vessel through the oil charging valve to a level of approximately ¾ of full level. The level will show in the lower sight glass.
Take care that the volume of the oil vessel is sucient to allow the oil to rise into the sight glasses. When the system is operating keep the bypass valve closed.
NOTE:
It is important to use an oil not likely to mix with R717, and having a high viscosity index to ensure easy oil movements at low temperatures. Mobil SHC 226 of the synthetic polyalphaolen type has proven suitable for this purpose.
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Danfoss
148H16
Danfoss
148H17
No.
Part
Material
DIN
ISO
ASTM
1
Front frame
Steel
RSt. 37.2, 17 100
Fe 360 B, 630
Grade C, A 283
2
Back frame
Steel
RSt. 37.2, 17 100
Fe 360 B, 630
Grade C, A 283
3
Sight glass
Glass4Gasket
Non-asbestos
5
Protective coating for sight glass
Non-asbestos
6
Sight adapter
PMMA-acrylic
8
Connecting piece
Steel
RSt. 37.2, 17 100
Fe 360 B, 630
Grade C, A 283
10
Oring
Cloroprene (Neoprene)
14
Flange
Steel
RSt. 37.2, 17 100
Fe 360 B, 630
Grade C, A 283
15
Balls
Stainless steel
18
Welding nipple
Steel
RSt. 37.2, 17 100
Fe 360 B, 630
Grade C, A 283
19
Stop valve (SNV-ST
(1)
)
Steel
Sight glass, Type LLG 185 - 1550
Material specication
Figure 3: LLG
Table 1: Material specication
Figure 4: LLG S and LLG SF
(1)
(1)
See Technical data for SNV-ST valves.
See Technical data for SNV-ST valves.
Dimensions and weights
Figure 5: LLG
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Danfoss
148H19
Only for LLG SF with sight adapter
Type
UnitABCD
Weight
LLG 185
mm
185
2556948
4.2 kg
(1)
in7¼102¾2
5.8 kg
(2)
LLG 335
mm
335
4056342
7.5 kg
(1)
in
13¼162½1¾9.2 kg
(2)
LLG 590
mm
590
660
69 + 63
48 + 42
13.2 kg
(1)
in
23¼262¾ + 2½
2 + 1¾
15.1 kg
(2)
LLG 740
mm
740
8106342
16.5 kg
(1)
in
29¼322½1¾18.5 kg
(2)
LLG 995
mm
995
1065
69 + 63
48 + 42
22.5 kg
(1)
in
39¼422¾ + 2½
2 + 1¾
24.7 kg
(2)
LLG 1145
mm
1145
12156342 + 42
25.7 kg
(1)
in4547¾2½1¾ + 1¾
28.0 kg
(2)
LLG 1150
mm
1550
16206342
33.5 kg
(1)
in6163¾2½1¾
36.1 kg
(2)
Sight glass, Type LLG 185 - 1550
Figure 6: LLG S and LLG SF
Table 2: LLG 185 - 1550
(1)
(1)
Type LLG
Type LLG
(2)
(2)
Type LLG S and LLG SF
Type LLG S and LLG SF
NOTE:
Specied weights are approximate values only
• LLG 740 consist of one back piece and 2 front sight glasses.
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Valve type
LLG
Sight glass
Nominal size in mm
Combined by:
185
DN 185
335
DN 335
590
DN 590
LLG 185 + LLG 335
740
DN 740
LLG 740 consist of one back piece and 2 front sight glasses
995
DN 995
LLG 185 + LLG 740
1145
DN 1145
LLG 335 + LLG 740
1550
DN 1550
LLG 740 + LLG 740
Equipment
-
Safety system and welding nipples
F
Safety system and sight adapter
S
Safety system and stop valves (SNV-ST)
SF
Safety system, stop valves (SNV-ST) and sight adapter
Length
Type
Code no.
mm
in
1857¼LLG 185
2512+049
335
13¼
LLG 335
2512+050
590
23¼
LLG 590
2512+051
740
29¼
LLG 740
2512+052
995
39¼
LLG 995
2512+053
1145
45
LLG 1145
2512+054
1550
61
LLG 1550
2512+055
Length
Type
Code no.
mm
in
185
LLG 185 S
2512+056
335
13¼
LLG 335 S
2512+057
590
23¼
LLG 590 S
2512+058
740
29¼
LLG 740 S
2512+059
995
39¼
LLG 995 S
2512+060
1145
45
LLG 1145 S
2512+061
1550
61
LLG 1550 S
2512+062
Sight glass, Type LLG 185 - 1550
Ordering
How to order
The table below is used to identify sight glasses required.
NOTE:
The type codes only serve to identify the sight glasses, some of which may not form part of the standard product range.
For further information please contact your local Danfoss Sales Company.
Type codes
Example for type codes: LLG 740 SF
Table 3: Type codes
Sight glasses - LLG
Table 4: With safety system and welding nipples
Sight glasses - LLG S
Table 5: With safety system and stop valves (SNV-ST)
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Length
Type
Code no.
mm
in
185
LLG 185 F
2512+078
335
13¼
LLG 335 F
2512+079
590
23¼
LLG 590 F
2512+080
740
29¼
LLG 740 F
2512+081
995
39¼
LLG 995 F
2512+082
1145
45
LLG 1145 F
2512+083
1550
61
LLG 1550 F
2512+084
Length
Type
Code no.
mm
in
185
LLG 185 SF
2512+066
335
13¼
LLG 335 SF
2512+067
590
23¼
LLG 590 SF
2512+068
740
29¼
LLG 740 SF
2512+069
995
39¼
LLG 995 SF
2512+070
1145
45
LLG 1145 SF
2512+071
1550
61
LLG 1550 SF
2512+072
File name
Document type
Document topic
Approvals Authority
MD 033F0691.AE
Manufacturers Declaration
RoHS
Danfoss
MD 033F0686.AH
Manufacturers Declaration
PED
Danfoss
RMRS 19.10327.266
Marine - Safety
Certicate
RMRS
TSSA CRN.0F2997.7123456890YTN
Pressure - Safety
Certicate
CRN
TSSA
Sight glass, Type LLG 185 - 1550
Sight glasses for insulating - LLG F
Table 6: With safety system and sight adapter
Sight glasses for insulating - LLG SF
Table 7: With safety system, stop valves (SNV-ST) and sight adapter
IMPORTANT:
Where products need to be certied according to specic certication societies or where higher pressures are required, the relevant information should be included at the time of order.
Certicates, declarations, and approvals
The list contains all certicates, declarations, and approvals for this product type. Individual code number may have some or all of these approvals, and certain local approvals may not appear on the list.
Some approvals may change over time. You can check the most current status at danfoss.com or contact your local Danfoss representative if you have any questions.
Table 8: LLG 185 and LLG 1550
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