Danfoss Link Installation manual

MAKING MODERN LIVING POSSIBLE
Installation Guide
Danfoss Link™ Hydronic Controller
DANFOSS HEATING SOLUTIONS
Installation Guide Danfoss Link™ HC
Content
1. Quick guide for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. Functional Overview (g. 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4. Mounting and Installation Procedure (Sequential) . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.1 Danfoss Link™ HC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
4.2 24 V Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.3 Relays for Pump and Boiler Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
4.4 Input for Away Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
4.5 Input for Heating and Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4.6 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4.7 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4.8 CF-EA External Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5. Conguration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.1 Adding Danfoss Link™ HC to the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
5.2 Conguring Danfoss Link™ HC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
5.3 Creating rooms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
5.4 Adding an output to a room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
5.5 Conguring a room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
5.6 Performing a network test after adding new devices . . . . . . . . . . . . . . . . . . . . . . . . . . .9
5.7 Leaving the service area in Danfoss Link™ CC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
6. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6.1 Removing an output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
6.2 Factory reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
7. Technical Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
8. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Figures and illustrations
A1 ...............................................................................12
A2 ...............................................................................13
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Installation Guide Danfoss Link™ HC
1. Quick guide for Installation
Mount the Danfoss Link™ HC, connect all actuators (TWA) and power-up the unit
Create rooms, add outputs and Room Thermostats - choose output type in actuator settings
Add any other devices to the system
2. Introduction
Add Danfoss Link™ HC to the Danfoss Link™ CC as a service device
Check the conguration in Danfoss Link™ HC setting menu
Perform a network test
Danfoss Link™ is a wireless control system for a variety of heating systems.
The Danfoss Link™ HC is a part of this system allowing wireless control of manifolds for water based oor heating/cooling.
3. Functional Overview (g. 2)
Output LEDs. Boiler relay. Pump relay. Actuator connections. Install/Link Test. External antenna connection. Front cover release. Not in use (Input 1). Away Function (Input 2) (external ON/OFF switch). Input for heating/cooling (Input 3) (external ON/OFF switch). Output cable xing.
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4. Mounting and Installation Procedure (Sequential)
The wireless systems transmission range is sucient for most applications; however, wire­less signals are weakened on the way from the Danfoss Link™ to the Room Thermostats and each building has dierent obstacles.
Checklist for optimal installation and best wireless signal strength (g. 1):
• No metal objects between the Danfoss Link™ HC and the Room Thermostats.
• Wireless signal through walls on shortest possible diagonal distance.
• Optimise the wireless signal by installing a RU Repeater Unit.
Note! Danfoss recommends that an installation plan is made before beginning the actual installation (g. 1).
4.1 Danfoss Link™ HC
Mount the Danfoss Link™ HC in an horizontal upright position.
Wall:
• Remove the front and side covers (g. 3).
• Mount with screws and wall plugs (g. 3).
DIN-Rail:
• Mount DIN-rail parts (g. 4).
• Click on DIN-rail (g. 5).
• Release from DIN-rail (g. 6).
Important! Complete all the installations on the Danfoss Link HC as described below, before connecting to a 230 V power supply!
4.2 24 V Actuators
• Connect the two actuator wires to an output (g. 7).
• Fix the cable (g. 8).
Note! If NC (normally closed) actuators are installed for ON/OFF regulation, no further actuator output conguration is needed.
4.3 Relays for Pump and Boiler Control
• Connect wires for pump and boiler controls to their respective output (g. 9).
• Fix the cable (g. 10).
Note! The relays for pump and boiler are potential free contacts and can therefore NOT be used as direct power supply. Max. load is 230 V and 8 A/2 A!
4.4 Input for Away Function
• Connect an external ON/OFF switch to the terminals for Away Function (Input 2). When this switch is closed (ON) the system will override all room thermostat set points and change the temperature to 15 °C (g. 11).
• Fix the cable (g. 12).
Note! The Away Function ensures a set room temperature xed at 15 °C for all room thermo­stats, but it can be changed with the Danfoss Link CC.
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Installation Guide Danfoss Link™ HC
50 Hz
4.5 Input for Heating and Cooling
• Connect an external ON/OFF switch to the terminals for Heating and Cooling (Input 3) (g. 13). With the switch closed (ON), the system will switch from heating to cooling mode.
• Fix the cable (g. 14).
Note! With the system in cooling mode, the actuator output will be activated (ON for NC actua­tors/OFF for NO actuators), when the temperature in a room exceeds the set point. When the system is in cooling mode a dew-point sensor should be installed.
4.6 Wiring
Input Relays Actuator outputs
Input 1 Input 2 Input 3
910876 54321
External antenna
Max. 3 m
230 V~
4.7 Power Supply
Connect all actuators (TWA), before mains powering the unit!
!
Then, connect the Danfoss Link™ HC power supply plug to a 230 V power supply, when all actuators, pump and boiler controls and other inputs are installed. The Danfoss Link™ HC is now ready to be added to the Danfoss Link™ CC.
Note! If the power supply plug is removed from the power supply cable during installation, ensure that the connection is made according to existing law/legislation.
4.8 CF-EA External Antenna
The CF-EA is installed as diverter when there is no transmission possible through a large building, heavy construction or metal barrier, e.g. if the Danfoss Link™ HC is located in a metal cabinet/box.
• Remove the plastic cover from the antenna connection on the Danfoss Link™ HC (g. 15).
• Connect the CF-EA (g. 16).
• Place the CF-EA on the other side of the transmission barrier away from the
Danfoss Link™ HC.
5. Conguration
5.1 Adding Danfoss Link™ HC to the system
Note! Adding Danfoss Link HC to a system is made from the Danfoss Link CC. For further information, see separate instruction.
• Remove the front cover of the Danfoss Link™ CC by gently pulling it o, pull near the edges of the cover.
• Press the SETUP pin for 3 seconds to enter the service area.
Important!
• The Danfoss Link™ HC must be added to the network as a service device. For further instructions on network inclusion, see more information in the Danfoss Link™ CC Installation Guide.
• Add any dedicated repeater units (CF-RU) BEFORE adding the Danfoss Link™ HC to the wireless network.
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Service Options
1
Rooms and Devices
?
Click here for adding the Danfoss Link HC
Note! During installation, the distance between the Danfoss Link CC and the Danfoss Link HC must not exceed 1.5m.
5.2 Conguring Danfoss Link™ HC
Note! Conguring Danfoss Link HC is made from the Danfoss Link CC. For further information, see separate instruction.
Rooms and Devices
2
Add Service Device
Add Service Device
3
Begin Registration
?
?
Service Options
1
Rooms and Devices
Conguring outputs
Congure Device Congure Device Setup Relays
1
Setup Setup Relays Choose settings
Conguring inputs
Congure Device
?
?
Rooms and Devices
2
Manage Devices
2
Setup Inputs
?
?
Manage Devices
3
Congure Device
?
3
?
Input
1
Setup Inputs
?
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Select Input
?
3
Choose setting
?
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Installation Guide Danfoss Link™ HC
5.3 Creating rooms
Danfoss recommends to create and add device(s) to one room in a single step, and there­after move on to the next room.
Service Options
1
Rooms and Devices
?
5.4 Adding an output to a room
Note! Conguring Danfoss Link HC is made from the Danfoss Link CC. For further information, see separate instruction.
Congure Room
1
Room devices
?
Rooms and Devices
2
Add New Room
Room Devices
2
Add a device
Edit Room Name
3
Enter/Edit Room Name
?
Room Devices
3
Use an output
?
?
?
Select Device
4
Select
?
Actuator Settings
7
Select type / OK
?
5.5 Conguring a room
Congure Room
1
Heating regulation
?
Select Output
5
Select from list
Heating Regulation
2
Select type
Select Heating Emitter
6
Actuator Setting
?
Forecasting method:
By activation of the fore­cast method, the system will automatically predict the heating start-up time necessary to reach desired room temperature at de­sired time.
?
?
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5.6 Performing a network test after adding new devices
After nishing installation, perform a network test to ensure that communication between added devices and the Danfoss Link CC™ is stable.
Note! Do not perform the network test before the Danfoss Link CC is mounted in its nal position.
Service Options
1
Status and Diagnostics
?
At the end of the network test the Danfoss Link™ CC awaits for all battery operated devices to wake up and report. Follow the instructions given on the screen. If the network test is running smoothly, there will be no need for further interaction. If the network test is per­forming slow, the Danfoss Link™ CC guides through troubleshooting and gives useful tips for speeding up the process.
5.7 Leaving the service area in Danfoss Link™ CC
Press the SETUP pin for 3 seconds and put back the front cover to the Danfoss Link™ CC.
Status and Diagnostics
2
Network
?
Wireless Network Status
3
Start Network Test
?
6. Maintenance
6.1 Removing an output
Service Options
Rooms and Devices
Select Room
1
Rooms and Devices
Congure Room
4
Room devices
Remove Output
7
Yes, remove output now
?
?
2
Manage Devices
Room Devices
5
Remove a device
?
?
3
Select existing room
?
Room Devices
6
Remove an output
?
?
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Installation Guide Danfoss Link™ HC
6.2 Factory reset
• Disconnect the power supply for the Danfoss Link™ HC.
• Wait for green LED to turn o.
• Press and hold the Install/Link Test (g. 2 ).
• While holding Install/Link Test, reconnect the power supply.
• Release the Install/Link Test, when the LEDs are on.
7. Technical Specications
Transmission frequency 862.42 MHz
Transmission range in normal constructions (up to) 30 m
Transmission power < 1 mW
Supply voltage 230 V AC
Actuator outputs 5 or 10 x 24 V DC
Max. continued output load (total) 35 VA
Relays 230 V AC/8 (2) A
Ambient temperature 0 - 50 °C
IP class 30
8. Troubleshooting
Error indication Possible Causes
Impossible to add devices to the Danfoss Link™ CC system
The connection to a device is lost - Empty/low battery
Actuator (TWA) not visible on Danfoss Link™ CC
Flashing output/alarm LEDs - Output or actuator is short-circuited
High room temperature (above comfort settings)
The distance between the Danfoss Link™ CC and the Danfoss Link™ HC has exceeded
1.5m. For further information, see separate instruc­tion for the Danfoss Link™ CC.
- The wireless signal is weak
- Defective device For further information, see separate instruc­tion for the Danfoss Link™ CC.
- Actuator incorrectly mounted
- Defective actutator
- The actuator is disconnected
Degraded mode. (The actuator will be acti­vated with a 25% duty cycle - caused by lost connection to a device)
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Installation Guide Danfoss Link™ HC
A1
Fig. 1
Danfoss Link™ RS
Danfoss Link™ HC
Fig. 2
Metal
Danfoss Link™ RS
Danfoss Link™ RS
!
Metal
!
Danfoss Link™ CC
Danfoss Link™ HC
Danfoss Link™ CC
!
Fig. 3
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A2
Fig. 4 Fig. 5 Fig. 6
Fig. 7 Fig. 8
Fig. 9 Fig. 10
Fig. 11 Fig. 12
Fig. 13 Fig. 14
Fig. 15 Fig. 16
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Danfoss A/S Indoor Climate Solutions
Ulvehavevej 61 7100 Ve jle Denmark Phone: +45 748 8 8500 Fax: +45 7488 8501 Email: heating.solutions@danfoss.com www.heating.danfoss.com
VIFZL402
088N2776 | 06.2013 | Version 01
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