Direct Displacement Control................................................................................................................................................10
Control Handle Requirements ............................................................................................................................................ 10
System Pressure..............................................................................................................................................................................11
Case pressure...................................................................................................................................................................................12
Filtration System ............................................................................................................................................................................13
Case Drain.........................................................................................................................................................................................15
Bearing Loads and Life.................................................................................................................................................................16
Applications with External Shaft Loads............................................................................................................................16
Shaft Torque Rating and Spline Lubrication...................................................................................................................18
Shaft Availability and Torque Ratings...............................................................................................................................18
Model Code: A - H.......................................................................................................................................................................... 20
Model Code: J - M...........................................................................................................................................................................21
Model Code: N - Z...........................................................................................................................................................................22
Installation Drawings
Shaft Availability and Torque Ratings: Input Shaft/PTO Shaft.......................................................................................23
Shaft Availability and Torque Ratings: Output Shaft........................................................................................................ 24
Center section: Option A.............................................................................................................................................................27
Center section: Option B............................................................................................................................................................. 28
Center section: Option F..............................................................................................................................................................29
Center section: Option H.............................................................................................................................................................30
LDU20/24 is a kind of U-style HST hardware, including a closed circuit variable displacement piston pump
with DDC (Direct displacement control) and a fixed motor. LDU20/24 is specially designed with optimized
performance, size, and cost, in order to fulfill the demand of the mobile applications marketplace. This
document provides the detailed specifications and features for LDU20/24.
Key Features
Easy to use design as Complete Hydrostatic Transmission package for Turf care machines & Compact
•
Utility Tractors up to 26 kw[35 PS]
Compact design
•
U-style layout in One housing with Z-shaft configuration
•
Require external charge
•
Bypass valve to allow the vehicle to be towed
•
Same shaft center distance as BDU21 85mm…Between pump and motor shaft
•
Same drive line design is available between BDU21 and LDU20/24
•
Best in class Efficiency by Female Piston & Male slipper design…Can reach approximately 80% overall
•
efficiency
Longer life kit, Higher Duty Cycle capability in the most compact design in this class of HST
Recommended charge pump displacement for external charge supplycm3/rev [in3/rev]6 [0.37]
Torque at maximum displacement (theoretical)
Mass moment of inertia of
rotating components
Weight drykg [lb]14.1 [31.1]
Oil volume
InstallationSee Installation Drawings on page 25-30
RotationClockwise or Counterclockwise
Ports (ISO 11926-1)See Installation Drawings on page 25-30
Input shafts and PTO shaftsSee Installation Drawings on page 23
Output shaftSee Installation Drawings on page 24
Control typeDDC
LDU20/24 is equipped with a combination high pressure relief and charge check valve. The high-pressure
relief function is a dissipative (with heat generation) pressure control valve for the purpose of limiting
excessive system pressures. The charge check function acts to replenish the low-pressure side of the
working loop with charge oil. Each side of the transmission loop has a dedicated HPRV valve that is nonadjustable with a factory set pressure. When system pressure exceeds the factory setting of the valve, oil
is passed from the high pressure system loop, into the charge gallery, and into the low pressure system
loop via the charge check.
The order code allows for different pressure settings to be used at each system port. HPRV valve with
orifice is available to gain wider neutral dead-band. When HPRV valves with orifice are used, it is only for
High pressure ports when vehicle goes in reverse. The system pressure order code for transmissions with
only HPRV is a reflection of the HPRV setting.
The system pressure order code for transmissions configured with pressure limiter and HPRV is a
reflection of the pressure limiter setting.
Check/High pressure relief valve with orifice
As an option, LDU20/24 offers Check / HPRV with an orifice produce a larger neutral deadband.
In some applications, it is desirable to use Check / HPRV with an orifice to expand null dead band, which
would help provide a larger margin of safety for vehicle movement in neutral and provide easier
adjustment of the vehicle linkage for machine neutral. The orifice connects the working loop, which is a
main hydraulic circuit, to a charge circuit. It always allows some internal leakage to ensure the expanding
null dead band around neutral position of control shaft. However, it decreases the volumetric efficiency,
particularly at high system pressure in the working loop. Check / HPRV with an orifice has possibility to
increase downhill creap. It is recommended to install the orifice in a specific working loop, which is
pressurized when the vehicle moves in reverse.
The HPRV are set at the following flow rates
Check/HPRV without orifice5 l/min [1.3 US gal/min]
Check/HPRV with orifice17 l/min [4.5 US gal/min]
Caution
HPRV´s are factory set at a low flow condition. Any application or operating condition which leads to
elevated HPRV flow will cause a pressure rise with flow above a valve setting. Consult factory for
application review.
The LDU20/24 contains a dedicated bypass valve option. The bypass function is activated when the
bypass valve is mechanically backed out 3 full turns (maximum). The bypass function allows a machine or
load to be moved without rotating the pump shaft or prime mover. In some applications, it is desirable to
bypass the fluid around the variable displacement pump when pump shaft rotation is unachievable or
undesired. To illustrate, an inoperable vehicle may need to be moved to the service or the repair location,
or winched onto a trailer without operating the prime mover. Thus, LDU20/24 is designed with the
bypass function as an option.
Bypass Function
Caution
Excessive speed or extended movement will damage the transmission.
Avoid excessive speeds and extended load/vehicle movement. Do not move the load or vehicle more
than 20 % of maximum speed or for longer than 3 minutes. When the bypass function is no longer
needed, reseat the bypass valve to the normal operating position.
The charge pressure relief valve maintains charge pressure at a designated level above case pressure. The
charge pressure relief valve is a direct acting poppet valve which opens and discharges fluid to the HST
case when pressure exceeds a designated level. For external charge flow the CPRV is set according to
below table. The charge pressure relief valve setting is specified on the model code of the transmission.
Charge Pressure Relief Valve settings for external charge supply
The LDU20/24 features Direct Displacement Control (DDC) .The swashplate angle is set directly by a
control lever or linkage attached directly to the swashplate trunnion. Control lever movement changes
the speed and rotating direction of the motor by increasing or decreasing the swashplate angle.
The control input shaft is configurable on both of left and right hand side of the LDU20/24.
Control Handle Requirements
Maximum allowable trunnion torque is 79.1 N•m [700 lbf•in]. The approximate torque necessary to rotate
the control arm at 300 bar system operating pressure and 3000 rpm is 25 N•m with the standard
valveplate. Minimum torque necessary to hold the swashplate at a zero angle for neutral is 2.3 N•m [20
in•lbf ]. The actual value will vary due to the influence of pump operating conditions. For mating
dimensions, see Installation Drawings LDU20/24 on page 25.
Input shaft rotationCWCCW
Trunnion locationRightLeftRightLeft
Trunnion rotationCWCCWCWCCWCWCCWCWCCW
Output rotationCCWCWCWCCWCWCCWCCWCW
High pressure portMAMBMBMAMBMAMAMB
Low pressure portMBMAMAMBMAMBMBMA
Warning
With no external forces applied to the swashplate trunnion, internal hydraulic forces may not return the
swashplate to the neutral position under all conditions of operation.
This section defines the operating parameters and limitations for LDU20/24 with regard to input speeds
and pressures. For actual parameters, refer to Operating Parameters in the Technical Specifications
section.
Input Speed
Minimum speed is the lowest input speed recommended during engine idle condition. Operating below
minimum speed limits pump’s ability to maintain adequate flow for lubrication and power transmission.
Rated speed is the highest input speed recommended at full power condition. Operating at or below
this speed should yield satisfactory product life.
Maximum speed is the highest operating speed permitted. Exceeding maximum speed reduces product
life and can cause loss of hydrostatic power and braking capacity. Never exceed the maximum speed
limit under any operating conditions.
Operating conditions between rated speed and maximum speed should be restricted to less than full
power and to limited periods of time. For most drive systems, maximum unit speed occurs during
downhill braking or negative power conditions.
Warning
System Pressure
Input Power
Unintended vehicle or machine movement hazard.
Exceeding maximum speed may cause a loss of hydrostatic drive line power and braking capacity. You
must provide a braking system, redundant to the hydrostatic transmission, sufficient to stop and hold the
vehicle or machine in the event of hydrostatic drive power loss.
System pressure is the differential pressure between system ports A & B. It is the dominant operating
variable affecting hydraulic unit life. High system pressure, which results from high load, reduces
expected life. Hydraulic unit life depends on speed and normal operating—or weighted average—
pressure that you can only determine from a duty cycle analysis.
Maximum Working Pressure is the highest recommended Application pressure. Maximum working
pressure is not intended to be a continuous pressure. Propel systems with Application pressures at, or
below, this pressure should yield satisfactory unit life given proper component sizing.
Maximum pressure (peak) is the highest intermittent pressure allowed under any circumstances.
Applications with applied pressures between rated and maximum require factory approval with
complete application, duty cycle, and life expectancy analysis.
All pressure limits are differential pressures referenced to low loop (charge) pressure. Subtract low loop
pressure from gauge readings to compute the differential.
Maximum continuous input power is the highest recommended input power to HST excluding PTO
output power.
Charge Pressure
An internal charge relief valve regulates charge pressure. Charge pressure maintains a minimum pressure
in the low side of the transmission loop. Charge pressure is the differential pressure above case pressure.
Minimum charge pressure is the lowest pressure safe working conditions allow in the system.
Under normal operating conditions, the rated case pressure must not be exceeded. During cold start case
pressure must be kept below maximum intermittent case pressure. Size drain plumbing accordingly.
Caution
Possible component damage or leakage
Operation with case pressure in excess of stated limits may damage seals, gaskets, and/or housings,
causing external leakage. Performance may also be affected since charge and system pressure are
additive to case pressure.
Viscosity
Maintain fluid viscosity within the recommended range for maximum efficiency and bearing life.
Minimum viscosity should only occur during brief occasions of maximum ambient temperature and
severe duty cycle operation. Maximum viscosity should only occur at cold start. Limit speeds until the
system warms up. Refer to Fluid Specifications on page 6
Temperature
1. Maintain fluid temperature within the limits shown in the table.
Minimum
temperature
Maximum
temperature
2. Measure maximum temperature at the hottest point in the system.
Refer to Fluid specifications for specifications.
3. Ensure fluid temperature and viscosity limits are concurrently satisfied.
relates to the physical properties of the component materials. Cold oil will not
affect the durability of the components, however, it may affect the ability of
the transmission to provide flow and transmit power.
To prevent premature wear, ensure that only clean fluid enters the hydrostatic transmission circuit. A
filter capable of controlling the fluid cleanliness to ISO 4406, class 22/18/13 (SAE J1165) or better, under
normal operating conditions, is recommended.These cleanliness levels cannot be applied for hydraulic
fluid residing in the component housing/case or any other cavity after transport.
Filtration strategies include suction or pressure filtration. The selection of a filter depends on a number of
factors including the contaminant ingression rate, the generation of contaminants in the system, the
required fluid cleanliness, and the desired maintenance interval. Filters are selected to meet the above
requirements using rating parameters of efficiency and capacity.
Filter efficiency can be measured with a Beta ratio1 (βX). For simple suction-filtered closed circuit
transmissions and open circuit transmissions with return line filtration, a filter with a β-ratio within the
range of β
and closed circuits with cylinders being supplied from the same reservoir, a higher filter efficiency is
recommended. This also applies to systems with gears or clutches using a common reservoir. For these
systems, a charge pressure or return filtration system with a filter β-ratio in the range of β
10) or better is typically required.
Because each system is unique, only a thorough testing and evaluation program can fully validate the
filtration system. Please see Design Guidelines for Hydraulic Fluid Cleanliness Technical Information,BC152886482150 for more information.
= 75 (β10 ≥ 2) or better has been found to be satisfactory. For some open circuit systems,
35-45
= 75 (β10 ≥
15-20
Cleanliness level and βx-ratio
Cleanliness per ISO 440622/18/13
Filtration
(recommended
minimum)
Efficiency (charge pressure filtration)β
Efficiency (suction and return line filtration) β
Recommended inlet screen mesh size100 – 125 µm
= 75 (β10 ≥ 10)
15-20
= 75 (β10 ≥ 2)
35-45
1
Filter βx-ratio is a measure of filter efficiency defined by ISO 4572. It is defined as the ratio of the number of particles greater than a
given diameter (“x” in microns) upstream of the filter to the number of these particles downstream of the filter.
The pressure filter is remotely mounted in the circuit after the charge pump, as shown in the
accompanying illustration.
Filters used in charge pressure filtration circuits must be rated to at least 34.5 bar [500 psi] pressure.
Danfoss recommends locating a 100 - 125 µm screen in the reservoir or in the charge inlet line when
using charge pressure filtration.
A filter bypass valve is necessary to prevent damage to the system. In the event of high pressure drop
associated with a blocked filter or cold start-up conditions, fluid will bypass the filter. Avoid working with
an open bypass for an extended period. We recommend a visual or electrical bypass indicator. Proper
filter maintenance is mandatory.
Charge filtration
Suction Filtration
The suction filter is placed in the circuit between the reservoir and the inlet to the charge pump as shown
in the accompanying illustration.
Vehicle propel applications may require a provision for non-linear control input to reduce control
sensitivity near neutral. Damping or frictional forces may be necessary to produce the desired control
feeling.
These units do not include any neutral centering device for the swashplate. It is necessary to provide a
force in the machine’s control system that will hold the swashplate at the desired angle. A “ fail safe
“ which will return the swashplate to the neutral in the event of linkage failure is recommended.
Warning
Unintended vehicle or machine movement hazard.
The loss of hydrostatic drive line power, in any mode of operation (forward, neutral, or reverse) may cause
the system to lose hydrostatic braking capacity. You must provide a braking system, redundant to the
hydrostatic transmission, sufficient to stop and hold the vehicle or machine in the event of hydrostatic
drive power loss.
Fluid Selection
Ratings and performance data are based on operating with hydraulic fluids containing oxidation, rust
and foam inhibitors. These fluids must possess good thermal and hydrolytic stability to prevent wear,
erosion, and corrosion of the components.
Reservoir
Case Drain
Caution
Never mix hydraulic fluids of different types.
The hydrostatic system reservoir should accommodate maximum volume changes during all system
operating modes and promote de-aeration of the fluid as it passes through the tank.
A suggested minimum total reservoir volume is 5⁄8 of the maximum charge pump flow per minute with a
minimum fluid volume equal to ½ of the maximum charge pump flow per minute. This allows 30 seconds
fluid dwell for removing entrained air at the maximum return flow. This is usually adequate to allow for a
closed reservoir (no breather) in most applications.
Locate the reservoir outlet (charge pump inlet) above the bottom of the reservoir to take advantage of
gravity separation and prevent large foreign particles from entering the charge inlet line. A 100-125 µm
screen over the outlet port is recommended.
Position the reservoir inlet (fluid return) to discharge below the normal fluid level, toward the interior of
the tank. A baffle (or baffles) will further promote de-aeration and reduce surging of the fluid.
A case drain line must be connected to one of the case outlets to return internal leakage to the system
reservoir. Use the higher of the outlets to promote complete filling of the case. Since case drain fluid is
typically the hottest fluid in the system, it is a good idea to return this flow to the reservoir via the heat
exchanger
Charge Pump
Charge flow requirements for the LDU20/24 should be equivalent to a 6-8cc/rev charge pump,
depending on pump input speed. Charge flow must not exceed 30 l/min.
Bearing life is a function of speed, system pressure, charge pressure, and swashplate angle, plus any
external side or thrust loads. The influence of swashplate angle includes displacement as well as
direction. External loads are found in applications where the pump is driven with a side/thrust load (belt
or gear) as well as in installations with misalignment and improper concentricity between the pump and
drive coupling. All external side loads will act to reduce the normal bearing life of a pump. Other life
factors include oil type and viscosity.
Applications with External Shaft Loads
LDU20/24 is designed with bearings that can accept some external radial and thrust loads. When external
loads are present, the allowable radial shaft loads are a function of the load position relative to the
Housing surface, the load orientation relative to the internal loads, and the operating pressures of the
hydraulic unit. In applications where external shaft loads cannot be avoided, the impact on bearing life
can be minimized by proper orientation of the load. Optimum pump orientation is a consideration of the
net loading on the shaft from the external load, the pump rotating group.
In applications where the pump is operated such that nearly equal amounts of forward vs. reverse
•
swashplate operation is experienced; bearing life can be optimized by orientating the external side
load at 90° or 270° such that the external side load acts 90° to the rotating group load (for details see
drawing below).
In applications where the pump is operated such that the swashplate is predominantly (> 75 %) on
•
one side of neutral (ie vibratory, conveyor, typical propel); bearing life can be optimized by
orientating the external side load generally opposite of the internal rotating group load. The direction
of internal loading is a function of rotation and which system port has flow out.
LDU20/24 is designed with bearings that can accept some thrust load such that incidental thrust
•
loads are of no consequence. When thrust loads are anticipated the allowable load will depend on
many factors and it is recommended that an application review be conducted.
Contact Danfoss for a bearing life review if external side loads are present.
Thrust loads should be avoided. Contact factory in the event thrust loads are anticipated.
The maximum allowable radial load (Re) is based on the maximum external moment (Me) and the
distance (L) from the mounting flange to the load. It is shown in the chart below.
Re = Me / L
MeShaft moment
LFlange distance
ReExternal force to the shaft
Danfoss recommends clamp-type couplings for applications with radial shaft loads
Contact your Danfoss representative for an evaluation of unit bearing life if you have continuously
applied external loads exceeding 25 % of the maximum allowable radial load (Re) or the pump
swashplate is positioned on one side of center all or most of the time.
Maximum torque ratings are based on torsional fatigue strength considering 100.000 full load reversing
cycles. However, a spline running in oil-flooded environment provides superior oxygen restriction in
addition to contaminant flushing. The rated torque of a flooded spline can increase to that of the
maximum published rating. A flooded spline would be indicative of a pump driven by a pump drive or
plugged into an auxiliary pad of a pump.
Maintaining a spline engagement at least equal to the Pitch Diameter will also maximize spline life. Spline
engagements of less than ¾ Pitch Diameter are subject to high contact stress and spline fretting.
Shaft Availability and Torque Ratings
Alignment between the mating spline’s pitch diameters is another critical factor in determining the
operating life of a splined drive connection. Plug-in, or rigid spline drive installations can impose severe
radial loads on the shaft. The radial load is a function of the transmitted torque and shaft eccentricity.
Increased spline clearance will not totally alleviate this condition; BUT, increased spline clearance will
prevent mechanical interference due to misalignment or radial eccentricity between the pitch diameters
of the mating splines. Maximize spline life by adding an intermediate coupling between the bearing
supported splined shafts.
The following equations are helpful when sizing hydraulic transmissions. Generally, the sizing process is
initiated by an evaluation of the machine system to determine the required transmission speed and
torque to perform the necessary work function. Refer to Selection of drive line components,
BC157786484430, for a more complete description of hydrostatic drive line sizing.
N - Check & Relief Valve Side A
P - Check & Relief Valve Side B
The following two tables are used to selection for ports “A” and “B”
(Orifice must not be used for both side (A or B))
**N
14N
17N
21N
23N
25N
28N
30N
32N
34N
00N
1
Duty cycle analysis and Factory approval is needed. See Maximum Pressure in System Pressure on page 11.
**A
14A
17A
21A
25A
Check & Relief valve without orifice
140 bar [2030 psi]
175 bar [2538 psi]
210 bar [3045 psi]
230 bar [3285 psi]
250 bar [3625 psi]
280 bar [4060 psi]
300 bar [4351 psi]
1
325 bar [4713 psi]
1
345 bar [5003 psi]
Poppet type check valve
Check & Relief valve with orifice (∅0.85)
140 bar [2030 psi]
175 bar [2538 psi]
210 bar [3045 psi]
250 bar [3625 psi]
Y - Special Hardware Features
CodeDescription
NNNHousing Configuration : Standard
Z - Paint and Tag
CodeDescription
NNNNo Paint (corrosion protection), Danfoss Logo
NANNo Paint (corrosion protection), Daikin Logo
BNNBlack Paint, Danfoss Logo
BANBlack Paint, Daikin Logo
Spline data
Number of teeth : 14
Module : 1.25
Pressure angle : 20°
Pitch diameter : 17.5
Addendum modification
Coefficient : 0.8
Involute spline
Per : JIS D 2001 CLASS a
Spline data
Number of teeth : 14
Module : 1.25
Pressure angle : 20°
Pitch diameter : 17.5
Addendum modification
Coefficient : 0.8
Involute spline
Per : JIS D 2001 CLASS a
full spline length
full spline length
P400012
±0.039
±0.02
[
7.913
]
[
0.787
]
Spline data
Number of teeth : 13
Pitch fraction : 16/32
Pressure angle : 30°
Pitch diameter : 20.638 [0.8125
]
Type of fit : Fillet root side
Per : ANSI B92.1-1970 CLASS
5
Spline data
Number of teeth : 13
Pitch fraction : 16/32
Pressure angle : 30°
Pitch diameter : 20.638 [0.8125
]
Type of fit : Fillet root side
Per : ANSI B92.1-1970 CLASS
5
∅
21.72
201
±1
20
±0.5
20
33
±1
±0.5
±0.09
∅
21.72
±0.09
±0.039
±0.02
[
1.299
]
[
0.787
]
±0.0035
[
0.855
]
±0.0035
[
0.855
]
full spline lengthfull spline length
P400013
Technical Information
LDU20/24 Closed Circuit Axial Piston Transmission
Installation Drawings
Shaft Availability and Torque Ratings: Input Shaft/PTO Shaft
Spline data
Number of teeth : 14
Module : 1.25
Pressure angle : 20°
Pitch diameter : 17.5
Addendum modification
Coefficient : 0.8
Involute spline
Per : JIS D 2001 CLASS a
full spline length
P400014
∅
21.72
20full spline length
±0.5
±0.09
36
±1
Spline data
Number of teeth : 13
Pitch fraction : 16/32
Pressure angle : 30°
Pitch diameter : 20.638 [0.8125
]
Type of fit : Fillet root side
Per : ANSI B92.1-1970 CLASS
5
±0.02
[
0.787
]
±0.039
[
1.417
]
±0.0035
[
0.855
]
P400015
Technical Information
LDU20/24 Closed Circuit Axial Piston Transmission
Installation Drawings
Shaft Availability and Torque Ratings: Output Shaft
2800 East 13th Street
Ames, IA 50010, USA
Phone: +1 515 239 6000
Danfoss
Power Solutions Trading
(Shanghai) Co., Ltd.
Building #22, No. 1000 Jin Hai Rd
Jin Qiao, Pudong New District
Shanghai, China 201206
Phone: +86 21 2080 6201
Products we offer:
Hydro-Gear
www.hydro-gear.com
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www.daikin-sauer-danfoss.com
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•
Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and
electric components. We specialize in providing state-of-the-art technology and solutions
that excel in the harsh operating conditions of the mobile off-highway market as well as the
marine sector. Building on our extensive applications expertise, we work closely with you to
ensure exceptional performance for a broad range of applications. We help you and other
customers around the world speed up system development, reduce costs and bring vehicles
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Danfoss Power Solutions – your strongest partner in mobile hydraulics and mobile
electrification.
Go to www.danfoss.com for further product information.
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