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IKP1000
User guide
12 pgs2.96 Mb0
Table of contents
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Danfoss IKP1000 User guide

Download
User Manual
IKP1000 Transmitter
Remote Control
www.danfoss.com
User Manual
Revision history Table of revisions
Date Changed Rev
October 2019 Rebranded to Danfoss. 0101
2 | © Danfoss | October 2019 BC319754051671en-000101
User Manual

Contents

Safety instructions
Technical description
Maintenance
Charger and battery
Safety in General...............................................................................................................................................................................4
Safety Warnings................................................................................................................................................................................ 4
Safety Quick Guide...........................................................................................................................................................................5
IKP1000 Dimensions........................................................................................................................................................................6
IKP1000 Start-up............................................................................................................................................................................... 7
IKP1000 Maintenance Recommendations.............................................................................................................................. 8
Troubleshooting............................................................................................................................................................................... 8
Specifications.....................................................................................................................................................................................9
Battery Charger Set-up...................................................................................................................................................................9
Battery Charger LEDs Status ..................................................................................................................................................... 10
Battery Charging Recommendations..................................................................................................................................... 10
Battery Charger Dimensions......................................................................................................................................................11
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User Manual

Safety instructions

IKP1000 General Safety
The following safety instructions must be read carefully to install and use the product properly, and to keep it in perfect working condition, and to reduce the risk of misuse.
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Strictly adhere to the installation instructions contained in this document.
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Make sure that professional and competent personnel carry out the installation.
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Ensure that all site and prevailing safety regulations are fully respected.
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Make sure that this document is permanently available to the operator and maintenance personnel.
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Keep the transmitter out of reach of non-authorized personnel.
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Remove the transmission key when the set is not in use.
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Check each working day the STOP button and other safety measures. When in doubt, press the STOP button.
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Whenever several sets have been installed, make sure the transmitter is the right one. Identify the machine controlled on the label for this purpose on the transmitter or by using the display (in case it has one).
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Service the equipment periodically.
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When carrying out repairs, use spare parts supplied by Danfoss only.
Warning
IKP1000 Safety Warnings
Potential damage to the operator or the product. Do not use this product on machines in potentially
explosive atmospheres unless the model is ATEX/RATEX certified to work in such conditions.
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Use the device with the manufacturer's battery and battery charger (if applicable).
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Only allow qualified personnel to operate the equipment.
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After use, do not leave any transmitter on. Always set the STOP button in the off position, which will disconnect the transmitters. This will avoid any unintentional maneuvers – specially for crane maintenance purposes.
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Do not plug a tether cable while the transmitter is in operation mode. Always press STOP before plugging in the tether cable.
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Do not operate product when visibility is limited.
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Make sure product is compatible with the machine.
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Avoid knocking or dropping the product.
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Do not use the equipment if a failure is detected.
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User Manual
Safety instructions
IKP1000 Safety Quick Guide
Follow the Safety Quick Guidelines below to reduce risk of injury to the operator or the product.
Changes or modifications not approved by Danfoss can void the user's authority to operate this equipment.
After working with the machine, OR whenever in doubt, press the STOP button.
Do not use the set when visibility is limited.
Make sure the transmitter works with the machine to be handled.
Avoid knocking or dropping the set.
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Technical description

IKP1000 Dimensions

Dimensions (mm)
1. Status LED
2. STOP button
3. Lateral push-buttons
4. Hall effect joysticks
5. START push-button
6. Fixation ball
7. Potentiometers
8. Deadman options
9. External and extractable EP70 EEPROM module
10. Battery housing
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User Manual
Technical description

IKP1000 Start-up

In order to turn the transmitter on - OPERATION mode, follow the steps bellow:
1. Insert the charged battery in the transmitter.
The battery must be charged according to the Battery Chargers' Manual.
2. Push and pull out the STOP button.
A red LED fixed light will be turned on indicating that the transmitter is ON.
3. Press the START button.
The status LED will blink in green color until the connection between transmitter and receiver has been established. Once connected, the status LED will show a fixed green light.
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Maintenance

IKP1000 Maintenance Recommendations

This product is designed for use in an industrial environment that may shorten the product's lifespan. Use these recommendations to maximize the lifespan of the product.
Use the hook/belt provided with the transmitter to prevent the transmitter from falling.
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Do not clean the transmitter with solvents or pressurized water; use a damp cloth or soft brush for
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cleaning. Be sure to recharge or replace battery regularly.
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If the push buttons show signs of deterioration, contact the Authorized Technical Service.
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Check the battery for correct contacts, otherwise replace them.
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Maintenance tips quick reference
IKP1000 Troubleshooting
The transmitter has status monitoring LED's which help identify irregularities. The most common signals are contained in the table below:
LED color | Frequency Pulse Frequency Description Action Green | continuous
Green | pulses
Red | slow pulses
Red | fast pulses
Red | double pulses
Red | continuous
The transmitter works properly. Operation mode is OK.
STANDBY mode. If transmitter is 4 minutes ON and no action has been taken.
Low battery signal. In 5 minutes you need to replace with full
EEPROM module missing or corrupted. Check EEPROM module or reprogram if
A maneuver is activated at transmitter start up process; may indicate hardware damage if no order is active.
General hardware failure or damage. Replace transmitter
No action needed.
Press START to return to operation mode.
battery.
necessary.
Release maneuver or replace transmitter if necessary.
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Charger and battery

Specifications

BC70 battery charger
AC power supply DC power supply, nominal
230 VCA ± 10%, 50 Hz Optional: 115 VCA, 60 Hz
10.5 – 35 V
BT271K battery
Voltage Capacity Charging temperature Discharge temperature Autonomy Charging mode Weight
4.8 V
2700 mAh NiMH
0°C to 45°C
-20°C to 50°C
12 to 18 h (use at 50%)
Fast (<2 h) and intelligent
156.3 g

Battery Charger Set-up

The battery charger has two charging compartments that can simultaneously charge two batteries. Use the information below to set up the battery charger.
1. Connect the charger to a power source using the cable provided.
The red LED will switch on if the charger is properly connected.
2. Place the batteries in the charger.
If charging two batteries, wait at least five seconds before inserting the second battery into the compartment.
Warning
Possible damage to battery. Ensure to charge batteries in environments with temperatures over 0°C.
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Charger and battery

Battery Charger LEDs Status

Each battery location has a green LED indicator associated, see more details below:
Green LED blinking battery excessively unloaded.
Green LED permanent light normal charging operation mode.
Green LED switched off battery charging process has finished.

Battery Charging Recommendations

The battery lifespan is estimated to 500 recharging cycles and is largely dependent on the conditions of use. To maximize the lifespan of the batteries and battery charger, follow these recommendations:
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Do not recharge the battery until it is completely flat, as shown with red LED slow pulse on the transmitter
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Always charge the batteries at temperatures between 0° and 45°C (the batteries will not become fully charged at temperatures exceeding 45°C)
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Do not leave the battery charger or batteries in a direct sunlight
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Charge batteries at least once every six months
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Avoid short circuits between the battery contacts; do not carry charged batteries in toolboxes or next to other metal objects (keys, coins, etc.)
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Always keep contacts clean
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Charger and battery

Battery Charger Dimensions

Dimensions (mm)
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Danfoss Power Solutions GmbH & Co. OHG
Krokamp 35 D-24539 Neumünster, Germany Phone: +49 4321 871 0
Danfoss Power Solutions ApS
Nordborgvej 81 DK-6430 Nordborg, Denmark Phone: +45 7488 2222
Danfoss Power Solutions (US) Company
2800 East 13th Street Ames, IA 50010, USA Phone: +1 515 239 6000
Danfoss Power Solutions Trading (Shanghai) Co., Ltd.
Building #22, No. 1000 Jin Hai Rd Jin Qiao, Pudong New District Shanghai, China 201206 Phone: +86 21 2080 6201
Products we offer:
Hydro-Gear
www.hydro-gear.com
Daikin-Sauer-Danfoss
www.daikin-sauer-danfoss.com
DCV directional control
•
valves Electric converters
•
Electric machines
•
Electric motors
•
Gear motors
•
Gear pumps
•
Hydrostatic motors
•
Hydrostatic pumps
•
Orbital motors
•
PLUS+1® controllers
•
PLUS+1® displays
•
PLUS+1® joysticks and
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pedals PLUS+1® operator
•
interfaces PLUS+1® sensors
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PLUS+1® software
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PLUS+1® software services,
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support and training Position controls and
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sensors PVG proportional valves
•
Steering components and
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systems Telematics
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Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and electric components. We specialize in providing state-of-the-art technology and solutions that excel in the harsh operating conditions of the mobile off-highway market as well as the marine sector. Building on our extensive applications expertise, we work closely with you to ensure exceptional performance for a broad range of applications. We help you and other customers around the world speed up system development, reduce costs and bring vehicles and vessels to market faster.
Danfoss Power Solutions – your strongest partner in mobile hydraulics and mobile electrification.
Go to www.danfoss.com for further product information.
We offer you expert worldwide support for ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service Partners, we also provide you with comprehensive global service for all of our components.
Local address:
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequent changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
©
Danfoss | October 2019 BC319754051671en-000101
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