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Hoses and hose fittings
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Danfoss Hoses and hose fittings Data sheet

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Data sheet
Data sheet
Hoses and fittings
Hoses and hosettings
for APP pumps
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Data sheet | Hoses and hose ttings
Table of contents
1. High-pressure hose with Victaulic
(OGS cut groove)
Contents
Table of contents ...................................................................................2
1. High-pressure hose with Victaulic (OGS cut groove) .....................................2
2. 2” low-pressure hose kit with 2” Victaulic ................................................4
3. 3” low-pressure hose kit with 3” Victaulic ................................................6
4. Pump connections ......................................................................8
Victaulic® is a registered trademark of Victaulic Corporation Inc.
Introduction
The function of hoses with Victaulic® ends is to connect the APP pumps with the rest of the system in a exible and noise-reducing way.
Features
The hose assembly is produced with a nitrile rubber high-pressure hose, highly exible, with Victaulic ends made of Duplex/ Super Duplex­stainless steel.
General conditions
Temperature
Fluid and ambient 2 - 50°C (35.6 - 112° F), storage -30 - 70° C (-22 - 158°F)
Fluid Brackish, seawater and antifreeze solutions
UV resistant
Max. allowable working pressure (MAWP)
Limited lifetime (annual inspection is recommended - max. lifetime 5 years)
83 barg (1,200 psig)
Use only style 77DX coupling
1)
Test pressure 1.5 x MAWP according to ISO 1402, sec. 8.1
Test duration according to ISO 1402, sec. 8.1
Storage in a cool and dry location, protected from sunlight or
Storage
any articial light. The original packaging must be kept on as long as possible, including caps protecting the ends of the hoses.
1)
The installation instuction for Style 77DX is located in the Victaulic document I-100 Field Installation Handbook
(htpp://static.victaulic.com)
AI319454706473en-000201 | 521B0909 | 10. 2019
Data sheet | Hoses and hose ttings
Technical data
Code
number
Pipe connection1
[A]
Pipe connec­tion material
180Z0228 1.5" Vic. OGS Super duplex
Hose size
Inner diam-
eter
25.4 mm (1.0") 0.66 m (26") 152 mm (6.08"), max. 90°
Hose length
ISO 1436
[B]
Bending radius
EN 1.4410
180Z0229 1.5" Vic. OGS Super duplex
25.4 mm (1.0") 1.16 m (45.7") 152 mm (6.08"), max. 180°
EN 1.4410
180Z0167 1.5" Vic. OGS Super duplex
38.0 mm (1.5") 1.16 m (45.7") 250 mm (9.84"), max. 180°
EN 1.4410
180Z014 0 2.0" Vic. OGS Super duplex
50 mm (2.0") 1.25 m (49") 630 mm (24.8"), max. 90°
EN 1.4410
180Z0263 2.5" Vic. OGS
)
Super duplex
50 mm (2.0") 1.78 m (70") 630 mm (24.8"), max. 180°
EN 1.4410
180Z0280 2.5" Vic. OGS Super duplex
50 mm (2.0") 1.00 m (39.4") 630 mm (24.8"), max. 90°
EN 1.4410
180Z0 619 2.5" Vic. OGS Super duplex
65 mm (2.5") 1.78 m (70") 200 mm (7.87"), max. 270°
EN 1.4410
180Z0618 2.5" Vic. OGS Super duplex
65 mm (2.5") 1.00 m(39.4") 200 mm (7.87"), max. 90°
EN 1.4410
180Z0612 3.0" Vic. OGS Super duplex
76 mm (3.0") 1.79 m (70.5") 250 mm (9.84"), max. 270°
EN 1.4410
18 0Z0611 3.0" Vic. OGS Super duplex
76 mm (3.0") 1.00 m (39.4") 250 mm (9.84"), max. 90°
EN 1.4410
180Z1000 3.0" Vic. OGS Super duplex
76 mm (3.0") 1,25 m (49") 250 mm (9.84"), max. 180°
EN 1.4410
180Z1001 3.0" Vic. OGS Super duplex
76 mm (3.0") 1,6 m (63") 250 mm (9.84"), max. 180°
EN 1.4410
1)
The installation instuction for Style 77DX is located in the Victaulic document I-100 Field Installation Handbook (htpp://static.victaulic.com)
AI319454706473en-000201 | 521B0909 | 10.2019
Data sheet | Hoses and hose ttings
2. 2” low-pressure hose kit with 2” Victaulic
Allen key (6mm)
Introduction
The function of hoses with Victaulic® ends is to
The allen key is used for assembling the hose
clamps. connect the APP pumps with the rest of the system in a exible and noise-reducing way.
The hose clamps secure the hose/hosetail
connection and prevent the hose from being
Features
torn o the hosetails. The hose assembly is produced with a rubber low-pressure hose, highly exible, and with two 2” Victaulic ends made of Super Duplex stainless steel.
The hose can be reduced to t the length
required as long as the minimum bend radius is
observed. The longer the hose is the more
pulsation dampening eect it has.
Technical data
Code numbers
180Z0298 Low-pressure hose kit
Hose FDA Tilt.21 - item 177.2600 and BFR XXI Cat. 2
Inner diameter 50.8 mm (2”)
Min. bend radius 170 mm (6.7”)
Materials Chloridebutyl rubber (IIR)
UV resistant Limited lifetime
Max. working pressure 10 barg (145 psig)
Hosetails (connections)* 2” Victaulic OGS cut groove
Materials Super Duplex EN1.4410
Hose with Victaulic ends
Length (A) 2.135 m (84”)
Temperature 0 to + 50°C (32 to +122°F)
* Please see next page
A
Hose kit (assembled)
AI319454706473en-000201 | 521B0909 | 10. 2019
Data sheet | Hoses and hose ttings
3” Victaulic
Ø 60.3 [ 2.375]
89[3.5]
7.95 [0.313] 15.9 [0.626]
44[1.73]
Ø 50 [1.968]
2x Hosetail
AI319454706473en-000201 | 521B0909 | 10.2019
Data sheet | Hoses and hose ttings
3. 3” low-pressure hose kit with 3” Victaulic
Allen key (6mm)
Introduction
The function of hoses with Victaulic® ends is to connect the APP pumps with the rest of the system in a exible and noise-reducing way.
The Allen key is used for assembling the hose clamps. The hose clamps secure the hose/ hosetail connection and prevent the hose from being torn o the hosetails.
Features
The hose assembly is produced with a rubber low-pressure hose, highly exible, and with two 3” Victaulic ends made of Super Duplex stainless steel.
The hose can be reduced to t the length required as long as the minimum bend radius is observed. The longer the hose is the more pulsation dampening eect it has.
Technical data
Code numbers
180Z014 4 Low pressure hose kit
Hose FDA Tilt.21 - item 177.2600 and BGA XXI Cat. 2
Inner diameter 76.2 mm (3”)
Min. bend radius 300 mm (11.8")
Materials Chloridebutyl rubber (IIR)
UV resistant Limited lifetime
Max. working pressure 10 barg (145 psig)
Hosetails (connections) * 3” Victaulic OGS cut groove
Materials Super Duplex EN1.4410
Hose with Victaulic ends
Length (A) 2.135 m (84”)
Temperature 0 to + 50°C (32 to +122°F)
* Please see next page
A
Hose kit (assembled)
AI319454706473en-000201 | 521B0909 | 10. 2019
Data sheet | Hoses and hose ttings
Ø 88.9 [ 3.5]
3” Victaulic
116 [4. 57 ]
70.9 [2.79]
Ø 76 [2.99]
7.95 [0.313] 15.9 [0.626]
2x Hosetail
AI319454706473en-000201 | 521B0909 | 10.2019
Data sheet | Hoses and hose ttings
4. Pump connections
A
B
C
[B]
1)
Length
[C]
45 mm
(1.77” )
103 mm
(4.05”)
103 mm
(4.05”)
115 mm
(4.53”)
163 mm
(6.42”)
Material Max.
Pressure
Duplex 80 barg
(1160 psi g)
Super
Duplex
Super
Duplex
80 barg
(1160 psi g)
80 barg
(1160 psi g)
Duplex 80 barg
(1160 psi g)
Super
Duplex
80 barg
(1160 psi g)
To be used for
APP 5.1-10.2
APP 5.1-10.2
APP 11-13
APP 16-22
APP 21-26
APP 30-46
Code No. Thread
Victaulic
[A]
180B3202 M42 1.5” Vic. OGS
(48.3 mm)
180Z0166 M42 2.0” Vic. OGS
(60. 3 mm)
180Z0165 M52 2.0” Vic. OGS
(60. 3 mm)
180B3206 M60 2.5“ Vic. OGS
(73.1 mm)
180B3208 M60 3.0” Vic. OGS
(89.0 mm)
1)
The installation instuction for Style 77DX is located in the Victaulic document I-100 Field Installation Handbook
(htpp://static.victaulic.com)
Code No. Outside
thread
(A)
180B3209 3/4” M42 38 mm
AI319454706473en-000201 | 521B0909 | 10. 2019
Inside
thread
(B)
Length
(C)
(1.50” )
Material Max.
Pressure
Duplex 80 barg
(1160 psi g)
To be used for
APP 1.5-3.5
Data sheet | Hoses and hose ttings
Code No. Outside
thread
(A)
180Z0624 M60 M60 74 mm
Important: If the rubber dampener is deselected an extension must be used together with a non return valve.
Inside
thread
(B)
Length
(C)
(2.913”)
Material Max.
Super
Duplex
Pressure
120 barg
(174 0 ps ig)
To be used for
APP 21-46 APP W HC
21-30
Code No. For hose
size
(A)
180B3205 1.5” M42 60 mm
180Z0059 2.0” M42 60 mm
AI319454706473en-000201 | 521B0909 | 10.2019
Thread size
(B)
Length
(C)
(2.83”)
(2.83”)
Material Max.
Pressure
Duplex 6 barg
(87 psig)
Duplex 10 barg
(145 psig)
To be used for
APP 5.1-10.2
APP 11-13
Data sheet | Hoses and hose ttings
C
B
(B)
1)
Total length
(C)
89 mm
(3.50 inch)
116 mm
(4.57 inch)
Material Max.
Super Duplex 10 barg
Super Duplex 10 barg
Code No. For hose size
Victaulic size
(A)
180Z0297 2.0” 2.0” Vic. OGS
(60. 3 mm)
180Z0061 3.0” 3.0” Vic. OGS
(89.0 mm)
1)
The installation instuction for Style 77DX is located in the Victaulic document I-100 Field Installation Handbook
(htpp://static.victaulic.com)
A
Pressure
(145 psig)
(145 psig)
10
AI319454706473en-000201 | 521B0909 | 10. 2019
Data sheet | Hoses and hose ttings
Inlet 3" Vic. OGS
Outlet 3" Vic. OGS
[B]
1)
Length
[C]
61.0 mm (2.40” )
65.0mm (2.56”)
Material Max.
Pressure
Super
Duplex
Super
Duplex
10 barg
(145 psig)
80 barg
(1160 psi g)
To be used for
APP 53-86
(up to series 7)
APP 53-86
(up to series 7)
Code No. Diameter
Victaulic
[A]
180Z0654
Inlet
180Z0655
Outlet
1)
The installation instuction for Style 77DX is located in the Victaulic document I-100 Field Installation Handbook
(htpp://static.victaulic.com)
87.8 m m (3.46")
87.8 m m (3.46")
3” Vic. OGS (76.1 mm)
3” Vic. OGS (76.1 mm)
AI319454706473en-000201 | 521B0909 | 10.2019
11
Inlet 3" Vic. OGS
Outlet 3" Vic. OGS
Danfoss A/S High Pressure Pumps Nordborgvej 81 DK-6430 Nordborg Denmark
© Danfoss | DCS (im) | 2019.10
[B]
1)
Length
[C]
61.0 mm (2.40” )
65.0mm (2.56”)
Material Max.
Pressure
Super
Duplex
Super
Duplex
10 barg
(145 psig)
80 barg
(1160 psi g)
To be used for
APP 53 - 92
(series 08 or higher)
APP 53 -92
(series 08 or higher)
Code No. Diameter
Victaulic
[A]
180Z1991
Inlet
180Z1992
Outlet
1)
The installation instuction for Style 77DX is located in the Victaulic document I-100 Field Installation Handbook
(htpp://static.victaulic.com)
87.8 m m (3.46")
87.8 m m (3.46")
3” Vic. OGS (76.1 mm)
3” Vic. OGS (76.1 mm)
AI319454706473en-000201 | 521B0909 | 12
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