Features and benefits..................................................................................................................................................................... 6
Model code....................................................................................................................................................................................8
A Family.....................................................................................................................................................................................8
B Displacement.......................................................................................................................................................................8
C Rotation.................................................................................................................................................................................9
D Project version....................................................................................................................................................................9
E Mounting flange.................................................................................................................................................................9
F Drive gear..............................................................................................................................................................................9
G Rear cover.............................................................................................................................................................................9
H Inlet size; I Outlet size.......................................................................................................................................................9
J Ports positions & Special body.................................................................................................................................... 10
K Seals......................................................................................................................................................................................10
L Screws.................................................................................................................................................................................. 10
M Set valve.............................................................................................................................................................................10
N Type mark.......................................................................................................................................................................... 10
O Mark position....................................................................................................................................................................10
Model code.......................................................................................................................................................................................17
A Family........................................................................................................................................................................................17
B Displacement..........................................................................................................................................................................17
C Rotation....................................................................................................................................................................................17
D Project version.......................................................................................................................................................................17
E Mounting flange....................................................................................................................................................................18
F Drive gear.................................................................................................................................................................................18
G Rear cover................................................................................................................................................................................18
H Inlet size; I Outlet size..........................................................................................................................................................18
J Ports positions & Special body..........................................................................................................................................19
K Seals........................................................................................................................................................................................... 19
L Screws........................................................................................................................................................................................20
M Set valve..................................................................................................................................................................................20
N Type mark................................................................................................................................................................................20
O Mark position.........................................................................................................................................................................20
Determination of Nominal Pump Sizes
Determination of nominal pump sizes.................................................................................................................................. 21
Temperature and viscosity......................................................................................................................................................... 23
Selecting a filter.........................................................................................................................................................................24
Line sizing......................................................................................................................................................................................... 25
Pump drive data form.................................................................................................................................................................. 26
Flange, shaft and port configurations....................................................................................................................................31
Inlet/Outlet port configurations...............................................................................................................................................33
Variant codes for ordering integral relief valves.................................................................................................................35
Integral relief valve schematic...................................................................................................................................................37
Dimensions
SNP1NN - 01BA and 01DA.......................................................................................................................................................... 38
SKP1NN – 02BB and 02FA........................................................................................................................................................... 39
Gear Pumps Group 0 and Group 1 Technical Information
General Information
Overview
The Danfoss Group 0 and Group 1 is a range of peak performance fixed-displacement gear pumps.
Constructed of a high strength extruded aluminum body with aluminum cover and flange, all pumps are
pressure-balanced for exceptional efficiency. The flexibility of the range, combined with high efficiency
and low noise, makes the pumps in this series ideal for a wide range of applications, including: turf care,
aerial lifts, material handling, and power packs.
Gear Pumps Group 0 and Group 1 Technical Information
Group 0
OwerTFP0NN pumps provide flexibility, numerous displacements, features, and shaft/port options. The
TFP0NN series has earned an excellent reputation for rugged, dependable performance at continuous
pressures and speeds.
TFP0NN 01FA
Design
Features
TFP0NN pumps are available in five displacements from 0.25 to 1.27 cm3/rev [0.015 to 0.075 in3/rev].
Complete information can be found by referring to the specific sections in this technical manual.
Constructed of high strength aluminum, the TFP0NN rotation is either clockwise or counterclockwise.
Gear Pumps Group 0 and Group 1 Technical Information
Group 1
SKP1NN
SKP1NN has a larger diameter shaft than the SNP1NN. It spans the complete displacement range at
higher pressures than the SNP1IN and the SNP1NN. Configurations include European and SAE flanges
and shafts (code 02BB, 02FA, 06SA, and 06GA).
SKP1IN
Danfoss offers an optional integral relief valve integrated in the rear cover. It is drained internally and
directs all flow from the pump outlet to the inlet when the outlet pressure reaches the valve setting. SNI1
pumps only include European flange and shaft configurations (code 01BA, 01DA, and 03CA).
Danfoss | October 2019BC320173499791en-000101 | 15
2
C
Technical Information
Gear Pumps Group 0 and Group 1 Technical Information
General Information
Caution
The rated and peak pressure mentioned are for pumps with flanged ports only. When threaded ports are
required a derated performance has to be considered. To verify the compliance of an high pressure
application with a threaded ports pump apply to a Danfoss representative.
Danfoss | October 2019BC320173499791en-000101 | 21
Peak pressure
Rated pressure
Reaction time (100 ms max)
Time
Pressure
Technical Information
Gear Pumps Group 0 and Group 1 Technical Information
System Requirements
Pressure
The inlet vacuum must be controlled in order to realize expected pump life and performance. The system
design must meet inlet pressure requirements during all modes of operation. Expect lower inlet
pressures during cold start. It should improve quickly as the fluid warms.
Peak pressure is the highest intermittent pressure allowed. The relief valve overshoot (reaction time)
determines peak pressure. It is assumed to occur for less than 100 ms. The accompanying illustration
shows peak pressure in relation to rated pressure and reaction time (100 ms maximum).
Rated pressure is the average, regularly occurring, operating pressure that should yield satisfactory
product life. The maximum machine load demand determines rated pressure. For all systems, the load
should move below this pressure.
System pressure is the differential of pressure between the outlet and inlet ports. It is a dominant
operating variable affecting hydraulic unit life. High system pressure, resulting from high load, reduces
expected life. System pressure must remain at, or below, rated pressure during normal operation to
achieve expected life.
Speed
Maximum speed is the limit recommended by Danfoss for a particular gear pump when operating at
rated pressure. It is the highest speed at which normal life can be expected.
The lower limit of operating speed is the minimum speed. It is the lowest speed at which normal life can
be expected. The minimum speed increases as operating pressure increases. When operating under
higher pressures, a higher minimum speed must be maintained, as illustrated here.
Gear Pumps Group 0 and Group 1 Technical Information
System Requirements
Speed versus pressure
Where:
N1 = Minimum speed at 100 bar
N2 = Minimum speed at 180 bar
Hydraulic fluids
Ratings and data for SNP1NN, and SKP1NN gear pumps are based on operating with premium hydraulic
fluids containing oxidation, rust, and foam inhibitors. These fluids must possess good thermal and
hydrolytic stability to prevent wear, erosion, and corrosion of internal components. They include:
•
Hydraulic fluids following DIN 51524, part 2 (HLP) and part 3 (HVLP) specifications
•
API CD engine oils conforming to SAE J183
•
M2C33F or G automatic transmission fluids
•
Certain agricultural tractor fluids
Use only clean fluid in the pump and hydraulic circuit.
Caution
Never mix hydraulic fluids.
Temperature and viscosity
Temperature and viscosity requirements must be concurrently satisfied. Use petroleum / mineral-
based fluids.
High temperature limits apply at the inlet port to the pump. The pump should run at or below the
maximum continuous temperature. The peak temperature is based on material properties. Don’t exceed
it.
Cold oil, generally, doesn’t affect the durability of pump components. It may affect the ability of oil to
flow and transmit power. For this reason, keep the temperature at 16 °C [60 °F] above the pour point of
the hydraulic fluid.
Minimum (cold start) temperature relates to the physical properties of component materials.
Minimum viscosity occurs only during brief occasions of maximum ambient temperature and severe duty
cycle operation. You will encounter maximum viscosity only at cold start. During this condition, limit
speeds until the system warms up. Size heat exchangers to keep the fluid within these limits. Test
regularly to verify that these temperatures and viscosity limits aren’t exceeded. For maximum unit
efficiency and bearing life, keep the fluid viscosity in the recommended viscosity range.
Danfoss | October 2019BC320173499791en-000101 | 23
Technical Information
Gear Pumps Group 0 and Group 1 Technical Information
System Requirements
Fluid viscosity
Maximum (cold start)
Recommended range
Minimum
Temperature
Minimum (cold start)
Maximum continuous
Peak (intermittent)
Filtration
Filters
Use a filter that conforms to Class 22/18/13 of ISO 4406 (or better). It may be on the pump outlet
(pressure filtration), inlet (suction filtration), or reservoir return (return-line filtration).
mm2/s [SUS]
°C [°F]
1000 [4600]
12-60 [66-290]
10 [60]
-20 [-4]
80 [176]
90 [194]
Selecting a filter
When selecting a filter, please consider:
•
contaminant ingression rate (determined by factors such as the number of actuators used in the
system)
•
generation of contaminants in the system
•
required fluid cleanliness
•
desired maintenance interval
•
filtration requirements of other system components
Measure filter efficiency with a Beta ratio (βX). For:
•
suction filtration, with controlled reservoir ingression, use a β
•
return or pressure filtration, use a pressure filtration with an efficiency of β10 = 75
35-45
= 75 filter
βx ratio is a measure of filter efficiency defined by ISO 4572. It is the ratio of the number of particles
greater than a given diameter ( “X“ in microns) upstream of the filter to the number of these particles
downstream of the filter.
Fluid cleanliness level and βx ratio
Fluid cleanliness level (per ISO 4406)
βx ratio (suction filtration)
βx ratio (pressure or return filtration)
Recommended inlet screen size
Class 22/18/13 or better
β
= 75 and β10 = 2
35-45
β10 = 75
100-125 µm [0.004-0.005 in]
The filtration requirements for each system are unique. Evaluate filtration system capacity by monitoring
and testing prototypes.
Reservoir
The reservoir provides clean fluid, dissipates heat, removes entrained air, and allows fluid volume
changes associated with fluid expansion and cylinder differential volumes. A correctly sized reservoir
accommodates maximum volume changes during all system operating modes. It promotes deaeration of
the fluid as it passes through, and accommodates a fluid dwell-time between 60 and 180 seconds,
allowing entrained air to escape.
Gear Pumps Group 0 and Group 1 Technical Information
System Requirements
Minimum reservoir capacity depends on the volume required to cool and hold the oil from all retracted
cylinders, allowing for expansion due to temperature changes. A fluid volume of 1 to 3 times the pump
output flow (per minute) is satisfactory. The minimum reservoir capacity is 125% of the fluid volume.
Install the suction line above the bottom of the reservoir to take advantage of gravity separation and
prevent large foreign particles from entering the line. Cover the line with a 100-125 micron screen. The
pump should be below the lowest expected fluid level. Put the return-line below the lowest expected
fluid level to allow discharge into the reservoir for maximum dwell and efficient deaeration. A baffle (or
baffles) between the return and suction lines promotes deaeration and reduces fluid surges.
Line sizing
Choose pipe sizes that accommodate minimum fluid velocity to reduce system noise, pressure drops, and
overheating. This maximizes system life and performance.
Design inlet piping that maintains continuous pump inlet pressure above 0.8 bar absolute during normal
operation. The line velocity should not exceed the values in this table:
Maximum line velocity
Inlet
Outlet
Return
m/s [ft/sec]
2.5 [8.2]
5.0 [16.4]
3.0 [9.8]
Pump drive
Most systems use hydraulic oil containing 10% dissolved air by volume. Under high inlet vacuum
conditions the oil releases bubbles. They collapse when subjected to pressure, resulting in cavitation,
causing adjacent metal surfaces to erode. Over-aeration is the result of air leaks on the inlet side of the
pump, and flow-line restrictions. These include inadequate pipe sizes, sharp bends, or elbow fittings,
causing a reduction of flow line cross sectional area. This problem will not occur if inlet vacuum and rated
speed requirements are maintained, and reservoir size and location are adequate.
Shaft options for Group 1 gear pumps include tapered, tang, splined, or parallel shafts. They are suitable
for a wide range of direct and indirect drive applications for radial and thrust loads.
Plug-in drives, acceptable only with a splined shaft, can impose severe radial loads when the mating
spline is rigidly supported. Increasing spline clearance does not alleviate this condition.
Use plug-in drives if the concentricity between the mating spline and pilot diameter is within 0.1 mm
[0.004 in]. Lubricate the drive by flooding it with oil. A 3-piece coupling minimizes radial or thrust shaft
loads.
Danfoss | October 2019BC320173499791en-000101 | 25
C
90
o
a
a
0
o
270
o
180
o
0
o
Inlet port
Inlet port
a
dw
270
o
180
o
90
o
dw
a
P
Technical Information
Gear Pumps Group 0 and Group 1 Technical Information
System Requirements
Caution
In order to avoid spline shaft damages it is recommended to use carburized and hardened steel
couplings with 80-82 HRA surface hardness.
Allowable radial shaft loads are a function of the load position, load orientation, and operating pressure
of the hydraulic pump. All external shaft loads have an effect on bearing life, and may affect pump
performance.
In applications where external shaft loads can’t be avoided, minimize the impact on the pump by
optimizing the orientation and magnitude of the load. Use a tapered input shaft; don’t use splined shafts
for belt or gear drive applications. A spring-loaded belt tension-device is recommended for belt drive
applications to avoid excessive tension. Avoid thrust loads in either direction.
Pump drive data form
Contact Danfoss if continuously applied external radial or thrust loads occur. Fill out this page and send
the complete form to your Danfoss representative for an assistance in applying pumps with belt or gear
drive. This illustration shows a pump with counterclockwise orientation:
Optimal radial load position
min-1 (rpm)
Application data
ItemValueUnit
Pump displacementcm3/rev [in3/rev]
Rated system pressurebar psi
Relief valve setting
Pump shaft rotationleft right
Pump minimum speed
Pump maximum speed
Drive gear helix angle (gear drive only)degree
Belt type (gear drive only)V notch
Belt tension (gear drive only)PN lbf
Gear Pumps Group 0 and Group 1 Technical Information
System Requirements
Application data (continued)
ItemValueUnit
Angular orientation of gear or belt to inlet port
Pitch diameter of gear or pulleydwmm in
Distance from flange to center of gear or pulleya
Pump Life
Pump life is a function of speed, system pressure, and other system parameters (such as fluid quality and
cleanliness).
All Danfoss gear pumps use hydrodynamic journal bearings that have an oil film maintained between the
gear/shaft and bearing surfaces at all times. If the oil film is sufficiently sustained through proper system
maintenance and operating within recommended limits, long life can be expected.
B10 life expectancy number is generally associated with rolling element bearings. It does not exist for
hydrodynamic bearings.
High pressure, resulting from high loads, impacts pump life. When submitting an application for review,
provide machine duty cycle data that includes percentages of time at various loads and speeds. We
strongly recommend a prototype testing program to verify operating parameters and their impact on life
expectancy before finalizing any system design.
ɑ
degree
Sound levels
Noise is unwanted sound. Fluid power systems create noise. There are many techniques available to
minimize noise. Understanding how it’s generated and transmitted is necessary to apply these methods
effectively.
Noise energy is transmitted as fluid borne noise (pressure ripple) or structure borne noise. Pressureripple is the result of the number of pumping elements (gear teeth) delivering oil to the outlet and the
pump’s ability to gradually change the volume of each pumping element from low to high pressure.
Pressure ripple is affected by the compressibility of the oil as each pumping element discharges into the
outlet of the pump. Pressure pulsations travel along hydraulic lines at the speed of sound (about 1400
m/s in oil) until there is a change in the system (as with an elbow fitting). Thus, the pressure pulsation
amplitude varies with overall line length and position.
Structure borne noise may be transmitted wherever the pump casing is connected to the rest of the
system.
The way circuit components respond to excitation depends on their size, form, and mounting. Because of
this, a system line may actually have a greater noise level than the pump. To minimize noise, use:
•
flexible hoses (if you must use steel plumbing, clamp the lines).
•
flexible (rubber) mounts to minimize other structure borne noise.
Danfoss | October 2019BC320173499791en-000101 | 27
Technical Information
Gear Pumps Group 0 and Group 1 Technical Information
Pump Performance
Pump performance graphs
The following graphs provide typical output flow and input power for Group 1 pumps at various working
pressures. Data were taken using ISO VG46 petroleum /mineral based fluid at 50°C (viscosity at 28 mm2/s
[cSt]).
Danfoss | October 2019BC320173499791en-000101 | 31
12.7 mm [0.5 in] parallelThreaded SAE ORing boss
9-teeth splined SAE
spline J
498-9T-20/40DP
Threaded SAE ORing boss
C
Technical Information
Gear Pumps Group 0 and Group 1 Technical Information
Product Options
Shaft options
Direction is viewed facing the shaft. Group 1 pumps are available with a variety of tang, splined, parallel,
and tapered shaft ends. Not all shaft styles are available with all flange styles.
Shaft availability and nominal torque capability
ABC DEFGHIJK LMN O
/● ●/
ShaftMounting flange code with maximum torque in Nm [lb•in]
Code Description010203040608B1V6
Taper 1:5-M625 [221]
AA
Taper 1:8-M725 [221]
BA
Taper 1:8-M1050 [442]
BB
Taper 1:8-M7-shaft for short
BG
version
Tang 5x Ø1014 [124]
CA
Tang 5x Ø11,5 distance from
CD
gear face 47,5
Tang 6,63x Ø1121 [186]
CE
Tang 5x Ø11,5 distance from
CF
gear face 35
Tang 5x Ø10-type 03 + w/o
CM
coupling
Splined Z15-m0,75-alfa 30°-L14 35 [309]
DA
Splined Z15-m0,75-alfa 30°-L1435 [309]
DB
Splined B12x9-L14-flange
DC
protrusion sb22-Z6-m1,60- alfa
30°
Splined B12x9-L20-flange
DD
protrusion sb40-Z6-m1,75- alfa
30°
Parallel Ø12-Thread M10x124 [212]
FA
Parallel Ø12,7-Key 3.232 [283]
GA
SAE spline J498-9T-20/4034 [301]34 [301]
SA
SAE spline J498-8T-16/32-shaft
SG
for short version
21 [186]
30 [265]
25 [221]
17 [150]
14 [124]
30 [265]
34 [301]
Danfoss recommends mating splines conform to SAE J498 or DIN 5482.
Danfoss external SAE splines have a flat root side fit with circular tooth thickness reduced by 0.127 mm
[0.005 in] in respect to class 1 fit. Dimensions are modified to assure a clearance fit with the mating spline.
Caution
Shaft torque capability may limit allowable pressure. Torque ratings assume no external radial loading.
Applied torque must not exceed these limits, regardless of stated pressure parameters. Maximum torque
ratings are based on shaft torsional fatigue strength.
Various port configurations are available on Group 1 pumps. They include:
Danfoss offers an optional integral relief valve integrated in the rear cover. It is drained internally and
directs all flow from the pump outlet to the inlet when the outlet pressure reaches the valve setting.
Caution
When the relief valve is operating in bypass condition, rapid heat generation occurs. If this bypass
condition continues, the pump prematurely fails. The reason for this is that it is a rule, not an exception.
2800 East 13th Street
Ames, IA 50010, USA
Phone: +1 515 239 6000
Danfoss
Power Solutions Trading
(Shanghai) Co., Ltd.
Building #22, No. 1000 Jin Hai Rd
Jin Qiao, Pudong New District
Shanghai, China 201206
Phone: +86 21 2080 6201
Products we offer:
Hydro-Gear
www.hydro-gear.com
Daikin-Sauer-Danfoss
www.daikin-sauer-danfoss.com
DCV directional control
•
valves
Electric converters
•
Electric machines
•
Electric motors
•
Gear motors
•
Gear pumps
•
Hydrostatic motors
•
Hydrostatic pumps
•
Orbital motors
•
PLUS+1® controllers
•
PLUS+1® displays
•
PLUS+1® joysticks and
•
pedals
PLUS+1® operator
•
interfaces
PLUS+1® sensors
•
PLUS+1® software
•
PLUS+1® software services,
•
support and training
Position controls and
•
sensors
PVG proportional valves
•
Steering components and
•
systems
Telematics
•
Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and
electric components. We specialize in providing state-of-the-art technology and solutions
that excel in the harsh operating conditions of the mobile off-highway market as well as the
marine sector. Building on our extensive applications expertise, we work closely with you to
ensure exceptional performance for a broad range of applications. We help you and other
customers around the world speed up system development, reduce costs and bring vehicles
and vessels to market faster.
Danfoss Power Solutions – your strongest partner in mobile hydraulics and mobile
electrification.
Go to www.danfoss.com for further product information.
We offer you expert worldwide support for ensuring the best possible solutions for
outstanding performance. And with an extensive network of Global Service Partners, we also
provide you with comprehensive global service for all of our components.
Local address:
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products
already on order provided that such alterations can be made without subsequent changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.