Danfoss Gear Pumps Group 4 User guide

0 (0)

Technical Information

Gear Pumps

Group 4

www.danfoss.com

Technical Information

Gear Pumps Group 4 Technical Information

Revision history

Table of revisions

 

 

 

 

 

 

 

Date

Changed

Rev

 

 

 

 

 

October 2019

First edition

0101

 

 

 

 

2 | © Danfoss | October 2019

BC319660010597en-000101

Technical Information

 

Gear Pumps Group 4 Technical Information

 

Contents

 

General Information

 

Overview..............................................................................................................................................................................................

4

Group 4 gear pumps attributess.................................................................................................................................................

4

Pump displacements.......................................................................................................................................................................

4

Pump design......................................................................................................................................................................................

5

Technical data for TAP4NN...........................................................................................................................................................

5

Determination of nominal pump sizes.....................................................................................................................................

6

Product Code

 

Model code.........................................................................................................................................................................................

7

A Family..........................................................................................................................................................................................

7

B Displacement............................................................................................................................................................................

7

C Rotation......................................................................................................................................................................................

7

D Project version.........................................................................................................................................................................

7

E Mounting flange......................................................................................................................................................................

7

F Drive gear...................................................................................................................................................................................

8

G Rear cover..................................................................................................................................................................................

8

H Inlet size; I Outlet size............................................................................................................................................................

8

J Ports positions & Special body............................................................................................................................................

9

K Seals..............................................................................................................................................................................................

9

L Screws..........................................................................................................................................................................................

9

M Set valve.....................................................................................................................................................................................

9

N Type mark..................................................................................................................................................................................

9

O Mark position.........................................................................................................................................................................

10

System Requirements

 

Pressure.............................................................................................................................................................................................

11

Speed..................................................................................................................................................................................................

11

Hydraulic fluids...............................................................................................................................................................................

12

Temperature and viscosity.........................................................................................................................................................

12

Filtration............................................................................................................................................................................................

13

Filters.............................................................................................................................................................................................

13

Selecting a filter.........................................................................................................................................................................

13

Reservoir......................................................................................................................................................................................

13

Line sizing.........................................................................................................................................................................................

14

Pump drive.......................................................................................................................................................................................

14

Pump drive data form..................................................................................................................................................................

15

Pump Life..........................................................................................................................................................................................

16

Product Options

 

Shaft, flange, and port configurations....................................................................................................................................

17

Mounting flanges...........................................................................................................................................................................

17

Shaft options....................................................................................................................................................................................

17

Port configurations........................................................................................................................................................................

18

Porting...............................................................................................................................................................................................

19

Dimensions

 

TAP4NN - 01FA, 01DA, and 01BA.............................................................................................................................................

21

TAP4NN - 02RA, and 02GA..........................................................................................................................................................

22

© Danfoss | October 2019

BC319660010597en-000101 | 3

Danfoss Gear Pumps Group 4 User guide

Technical Information

Gear Pumps Group 4 Technical Information

General Information

Overview

The Danfoss Group 4 is a range of peak performance fixed-displacement gear pumps. Constructed of a high-strength extruded aluminum body with aluminum cover and flange, all pumps are pressurebalanced for exceptional efficiency.

Group 4 gear pumps attributess

Wide range of displacements from 60 to 200 cm3/rev [from 3.66 to 12.2 in3/rev]

Continuous pressure rating up to 220 bar [3191 psi]

Speeds up to 3000 min-1 (rpm)

SAE and European standard mounting flanges

High quality case hardened steel gears

Multiple pump configurations in combination with SNP1NN, SNP2NN and SNP3NN

Pump displacements

Quick reference chart for pump displacements vs. rated pressure

<![if ! IE]>

<![endif]>Rated pressure (bar)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

250

 

 

 

 

 

 

 

 

 

 

TAP4NN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200

150

100

50

0

50

60

70

80

90

100

110

120

130

140

150

160

170

180

190

200

Displacement (cm3/rev)

4 | © Danfoss | October 2019

BC319660010597en-000101

Technical Information

Gear Pumps Group 4 Technical Information

General Information

Pump design

TAP4NN

The TAP4NN gear pump is available in a displacement range from 60.0 to 200.0 cm3/ rev [from 3.66 to 12.2 in3/rev]. Suitable for applications where the pressure is lower than 220 bar[3191 psi] continuous, the TAP4NN range is released into SAE and European configurations.

TAP4NN 01BA

Technical data for TAP4NN

TAP4NN pump model

 

Frame size

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60

85

106

130

148

180

200

 

 

 

 

 

 

 

 

 

Displacement

cm3/rev [in3/rev]

58.0

83.3

103.4

126.1

143.8

174.1

194.3

 

 

[3.54]

[5.08]

[6.31]

[7.69]

[8.77]

[10.62]

[11.86]

Peak pressure

bar [psi]

230

230

230

230

220

180

160

 

 

[3335]

[3335]

[3335]

[3335]

[3190]

[2610]

[2320]

Rated pressure

 

220

220

220

220

210

170

150

 

 

[3190]

[3190]

[3190]

[3190]

[3045]

[2465]

[2175]

Minimum speed

min-1 (rpm)

650

650

600

550

500

500

480

Maximum speed

 

3000

3000

2500

2500’

2400

2400

2400

 

 

 

 

 

 

 

 

 

Weight

kg [lb]

13.45

14.4

14.9

15.75

17.2

17.25

18

 

 

[29.65]

[31.75]

[32.85]

[34.72]

[37.92]

[38.03]

[39.68]

Moment of inertia ofrotating

x 10-6 kg•m2

682,7

839

965,2

1106,5

1216,4

1216,4

1530,3

components

[x 10-6 lbf•ft2]

16193,6

19901,1

22894,5

26246,2

28853,0

28853,0

36298,7

Theoretical flow at maximum

l/min

174.0

249.9

258.5

315.2

345.1

417.8

466.3

speed

[US gal/min]

[46.0]

[66.0]

[68.3]

[83.3]

[91.2]

[110.4]

[123.2]

 

 

 

 

 

 

 

 

 

C Caution

The rated and peak pressure mentioned are for pumps with flanged ports only. When threaded ports are required a derated performance must be considered. To verify the compliance of an high pressure application with a threaded ports pump apply to a Danfoss representative.

© Danfoss | October 2019

BC319660010597en-000101 | 5

Technical Information

Gear Pumps Group 4 Technical Information

General Information

Determination of nominal pump sizes

Use these formula to determine the nominal pump size for a specific application:

Vg =

Displacement per rev.

cm3/rev [in3/rev]

pHD =

Outlet pressure

bar [psi]

pND =

Inlet pressure

bar [psi]

Δp =

pHD – pND

bar [psi]

n =

Speed

min-1 (rpm)

ηv =

Volumetric efficiency

 

ηm =

Mechanical (torque) efficiency

 

ηt =

Overall efficiency (ηv • ηm)

 

6 | © Danfoss | October 2019

BC319660010597en-000101

Technical Information

Gear Pumps Group 4 Technical Information

Product Code

Model code

A Family

 

 

A

 

 

B

C

D

E

F

G

H

I

J

K

L

 

 

M

N

O

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

/

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

/

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TAP4NN

Group 4 pumps from 60 up to 200 cc

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B Displacement

 

 

A

 

 

 

 

 

B

 

C

D

E

F

G

H

I

J

K

L

 

 

M

N

O

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

/

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

/

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

060

 

 

58 cc

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

085

 

 

83,3 cc

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

106

 

 

103,4 cc

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

130

 

 

126,1 cc

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

148

 

 

143,8 cc

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

180

 

 

174,1 cc

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200

 

 

194,3 cc

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C Rotation

 

 

A

 

 

 

 

 

B

C

D

E

F

G

H

I

J

K

L

 

 

M

N

O

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

/

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

/

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L

Left rotation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

Right rotation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D Project version

 

 

A

 

 

 

 

 

B

C

D

E

F

G

H

I

J

K

L

 

 

M

N

O

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

/

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

/

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N

Std Version of Project

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E Mounting flange

 

 

A

 

 

 

 

 

B

 

C

D

E

 

F

G

H

I

J

K

L

 

 

M

N

O

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

/

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

/

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Code

Description (Type of flange • Type of drive gear • Preferred ports for configuration)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

01

 

 

 

European 4 bolt - Pilot Ø63,5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

02

 

 

 

SAE C 2 bolt - Pilot Ø127

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F1

European 4 bolt - Pilot Ø63,5 (special FIAT-ALLIS)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

© Danfoss | October 2019

BC319660010597en-000101 | 7

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