Danfoss FC Series Add-On Operating guide

ENGINEERING TOMORROW
Operating Guide
FC Series Add-On Instruction for VLT® EtherNet/IP MCA 121
VLT® HVAC Drive FC 102 • VLT® AQUA Drive FC 202 VLT® AutomationDrive FC 301/302 • VLT® Decentral Drive FCD 302
vlt-drives.danfoss.com
Contents Operating Guide
Contents
1 Introduction
1.1 Purpose of the Manual
1.2 Additional Resources
1.3 Product Overview
1.3.1 Intended Use 2
1.3.2 Add-On Instruction Features 2
1.4 Disposal
1.5 Symbols, Abbreviations, and Conventions
1.6 Safety
2 General Conguration of the Frequency Converter
3 Importing the Add-On Instruction
4 Conguring the I/O of the PLC
5 Setting up the Add-On Instruction
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2
2
2
3
3
3
4
6
8
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MG92M102 Danfoss A/S © 02/2017 All rights reserved. 1
Danfoss_FC_Series
(Ready)
(Running)
(Warning)
(Alarm)
. . .
Danfoss_FC_Series
DriveIn
DriveOut
Run
Reverse
Reset
MRV
MAV
Current
?
?
?
?
??
?
??
??
??
??
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130BF244.10
Introduction
FC Series Add-On Instruction for VLT® EtherNet/IP MCA 121
11
1 Introduction
1.1 Purpose of the Manual
This manual explains how to use the Add-On Instruction (AOI) software to integrate a frequency converter and the
VLT® EtherNet/IP MCA 121 into the Logix5000 control systems (ControlLogix, CompactLogix, and FlexLogix).
This operating guide is intended for use by personnel. Users are assumed to be familiar with:
VLT® frequency converter.
EtherNet/IP technology.
PC or PLC that is used in the master system.
NOTICE
This version of the AOI supports version 20.0 or later of the programming tool RSLogix 5000. Earlier versions of RSLogix do not support the Danfoss EDS le and require additional set-up of the module conguration.
VLT® is a registered Danfoss trademark. EtherNet/IP is a trademark of ODVA, Inc.
Additional Resources
1.2
Resources available for the frequency converters and optional equipment:
The relevant frequency converter operating guide
provides the necessary information for getting the frequency converter up and running.
The relevant frequency converter design guide
provides detailed information about capabilities and functionality to design motor control systems.
The relevant frequency converter programming
guide provides greater detail on working with parameters and many application examples.
qualied
Product Overview
1.3
1.3.1 Intended Use
This operating guide relates to the FC Series Add-On
Instructions for VLT® EtherNet/IP MCA 121.
The AOI for VLT® EtherNet/IP MCA 121 is intended for use with:
VLT® HVAC Drive FC 102.
VLT® AQUA Drive FC 202.
VLT® AutomationDrive FC 301/FC 302.
VLT®Decentral Drive FCD 302.
1.3.2 Add-On Instruction Features
Easy handling of FC series frequency converters.
Start the motor with a single bit.
Speed reference as real value in percentage.
Actual speed of the motor in percentage.
Direct information when a warning or an alarm is
present.
Motor current as readout in Amps.
When the frequency converter prohibits the start
of the motor, it is shown.
Supplementary publications and manuals are available from Danfoss. See drives.danfoss.com/knowledge-center/ technical-documentation/ for listings.
2 Danfoss A/S © 02/2017 All rights reserved. MG92M102
The VLT® EtherNet/IP MCA 121 Installation Guide
provides information about installing the EtherNet/IP and about troubleshooting.
®
The VLT
provides information about conguring the system, controlling the frequency converter, parameter access, programming, troubleshooting, and some typical application examples.
EtherNet/IP MCA 121 Programming Guide
Illustration 1.1 AOI Features
Introduction Operating Guide
1.4 Disposal
Do not dispose of equipment containing
electrical components together with
domestic waste.
Collect it separately in accordance with
local and currently valid legislation.
1.5 Symbols, Abbreviations, and Conventions
Abbreviation Denition
AOI Add-On Instruction
BOOTP Bootstrap protocol
DHCP Dynamic host conguration protocol
EDS Electronic data sheet
IP Internet protocol
LCP Local control panel
MAV Main actual value
MRV Main reference value
PC Personal computer
PLC Programmable logic controller
SINT Short integer
Safety
1.6
The following symbols are used in this guide:
WARNING
Indicates a potentially hazardous situation that could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation that could result in minor or moderate injury. It can also be used to alert against unsafe practices.
NOTICE
Indicates important information, including situations that can result in damage to equipment or property.
1.6.1 Qualied Personnel
Correct and reliable transport, storage, installation, operation, and maintenance are required for the trouble­free and safe operation of the frequency converter. Only qualied personnel are allowed to install or operate this equipment.
1 1
Table 1.1 Symbols and Abbreviations
Conventions
Numbered lists indicate procedures. Bullet lists indicate other information and description of illustrations. Italicized text indicates:
Cross-reference.
Link.
Parameter name.
Parameter group name.
Parameter option.
Qualied personnel are dened as trained sta, who are authorized to install, commission, and maintain equipment, systems, and circuits in accordance with pertinent laws and regulations. Also, the qualied personnel must be familiar with the instructions and safety measures described in this installation guide.
WARNING
UNINTENDED START
When the frequency converter is connected to AC mains, DC supply, or load sharing, the motor can start at any time. Unintended start during programming, service, or repair work can result in death, serious injury, or property damage. The motor can start with an external switch, a eldbus command, an input reference signal from the LCP or LOP, via remote operation using MCT 10 Set-up Software, or after a cleared fault condition.
To prevent unintended motor start:
Press [O/Reset] on the LCP before
programming parameters.
Disconnect the frequency converter from the
mains.
Completely wire and assemble the frequency
converter, motor, and any driven equipment before connecting the frequency converter to AC mains, DC supply, or load sharing.
MG92M102 Danfoss A/S © 02/2017 All rights reserved. 3
General Conguration of th...
FC Series Add-On Instruction for VLT® EtherNet/IP MCA 121
2 General Conguration of the Frequency Converter
22
The parameters listed in Table 2.1 are required for enabling
the frequency converter to communicate with the VLT
®
EtherNet/IP MCA 121. When setting the parameters, use the settings listed in Table 2.1.
Parameter Setting
Parameter 0-03 Regional Settings [0] International
Parameter 8-01 Control Site [0] Digital and ctrl. word or
[2] Control word only
Parameter 8-02 Control Word Source [3] Option A
Parameter 8-04 Control Word
Timeout Function
Parameter 8-10 Control Word Prole [0] FC prole
Parameter 12-00 IP Address
Assignment
Parameter 12-01 IP Address For example 192.168.1.10
Parameter 12-02 Subnet Mask For example
Parameter 12-21 Process Data Cong
Write [0]
Parameter 12-21 Process Data Cong
Write [1]
Parameter 12-22 Process Data Cong
Read [0]
Parameter 12-22 Process Data Cong
Read [1]
Parameter 12-22 Process Data Cong
Read [2]
Parameter 12-22 Process Data Cong
Read [3]
Parameter 12-22 Process Data Cong
Read [4]
Parameter 12-22 Process Data Cong
Read [5]
Parameter 12-22 Process Data Cong
Read [6]
Parameter 12-22 Process Data Cong
Read [7]
[0] O,
[1] Freeze output,
[2] Stop,
[3] Jogging,
[4] Max speed, or
[5] Stop and trip
[0] Manual
255.255.255.000
[1680] Fieldbus CTW 1
[1682] Fieldbus REF 1
[1603] Status word
[1605] Main actual value [%]
[1614] Motor current
[1614] Motor current
[1690] Alarm word
[1690] Alarm word
[1692] Warning word
[1692] Warning word
1. When the frequency converter is commissioned, set parameter 0-03 Regional Settings before any other changes are made to the frequency converter via the Main Menu.
2. Press [Quick Menu] and select Q2 Quick set-up to enter the motor data into the frequency converter. The quick set-up can be done now or at a later time. To ensure proper operation, it must be done before running the motor.
3. Verify the settings of parameter 8-01 Control Site and parameter 8-02 Control Word Source to ensure that the PLC can control the frequency converter.
When parameter 8-01 Control Site is set to [0] Digital and ctrl. word, a connection between terminal 12/13 and terminal 27 is required to control the motor.
4. The default setting of the frequency converter allows the frequency converter to continue operation if the communication is lost to the PLC. If this operation is not wanted, change parameter 8-04 Control Word Timeout Function via the Main Menu.
5. The Add-On Instruction requires that
parameter 8-10 Control Word
Prole is set to [0] FC
Prole. If parameter 8-10 Control Word Prole is set
to [5] ODVA, it leads to malfunction of the AOI. Verify that parameter 8-10 Control Word Prole is
set correctly via the Main Menu. See VLT
®
EtherNet/IP MCA 121 Programming Guide for more information.
6. Congure the IP settings of the frequency converter by setting:
6a Parameter 12-00 IP Address Assignment.
6b Parameter 12-01 IP Address.
6c Parameter 12-02 Subnet Mask.
If the IP settings are set via a DIP switch, BOOTP,
or DHCP server, see the VLT® EtherNet/IP MCA 121 Programming Guide for more information.
Table 2.1 Settings for Required Parameters
4 Danfoss A/S © 02/2017 All rights reserved. MG92M102
General Conguration of th... Operating Guide
7. For module connection instances 103/153, congure the associated additional process data (PCD) words by setting the following paramters according to Table 2.1:
7a Parameter 12-21 Process Data Cong
Write [0].
7b Parameter 12-21 Process Data Cong
Write [1].
7c Parameter 12-22 Process Data Cong
Read [0].
7d Parameter 12-22 Process Data Cong
Read [1].
7e Parameter 12-22 Process Data Cong
Read [2].
7f Parameter 12-22 Process Data Cong
Read [3].
7g Parameter 12-22 Process Data Cong
Read [4].
7h Parameter 12-22 Process Data Cong
Read [5].
7i Parameter 12-22 Process Data Cong
Read [6].
7j Parameter 12-22 Process Data Cong
Read [7].
2 2
MG92M102 Danfoss A/S © 02/2017 All rights reserved. 5
Importing the Add-On Instru...
FC Series Add-On Instruction for VLT® EtherNet/IP MCA 121
3 Importing the Add-On Instruction
1. Download the Add-On Instruction le Danfoss_FC_Series.L5X from drives.danfoss.com/
33
downloads/software/. The le is included in the zip-le VLT EtherNet IP Add-On Instructions and
User Tags.
2. Save the Add-On Instruction le Danfoss_FC_Series.L5X on a PC.
3. Right-click Add-On Instruction in the navigation tree.
4. Select Import Add-On Instruction.
Illustration 3.1 Import Add-On Instruction
5. Select the Add-On Instruction le Danfoss_FC_Series.L5X.
The File selection window is shown in Illustration 3.1.
Illustration 3.2 Select Add-On Instruction File
6. Click Import… to import the AOI to the RXLogix 5000 tool.
7. Select the Error/warnings icon in the Import conguration window to verify that there are no warnings or errors. Illustration 3.3 shown an example without errors.
6 Danfoss A/S © 02/2017 All rights reserved. MG92M102
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Importing the Add-On Instru... Operating Guide
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Illustration 3.3 Check for Errors/Warnings
If warnings and/or errors exist, the AOI does not work properly. If no errors/warnings are present, press OK to import the AOI. No further settings are required in this menu.
8. Verify that the AOI is available in the Add-On
Instruction menu and that it looks as in Illustration 3.4. Also, verify that the name is the
same.
Illustration 3.4 Add-On Instruction Available in Menu
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FC Series Add-On Instruction for VLT® EtherNet/IP MCA 121
4 Conguring the I/O of the PLC
Before continuing, install the EDS le for the frequency converter on the PLC. Download the le from drives.danfoss.com/
downloads/software/. See the VLT® EtherNet/IP MCA 121 Programming Guide for detailed information.
Add the frequency converters to the EtherNet/IP scanner module. When the module is added, the following module dialog appears as in Illustration 4.1:
44
Illustration 4.1 New Module Window
1. Enter the IP address used in parameter 12-01 IP Address, for example 192.168.1.10. All IP addresses
must be unique for each device connected to the network.
2. Set the Name eld to, for example, FC302. This is the tag used for the actual communication
between the PLC and the frequency converter. It is also the input and output tag for the Add-On Instruction.
3. Change the module connection instance from 100/150 to 103/153 by clicking Change... The
Module Denition dialog appears as shown in Illustration 4.2.
8 Danfoss A/S © 02/2017 All rights reserved. MG92M102
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Conguring the I/O of the ... Operating Guide
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Illustration 4.2 Module Denition Window
4. Select the 103/153 IO connection and click OK to accept the new setting. The Size eld is SINT to match the EDS-AOP denition in RSLogix 5000.
5. Click Yes to accept the warning message that follows.
6. Click OK to conrm the setting.
MG92M102 Danfoss A/S © 02/2017 All rights reserved. 9
Danfoss_FC_Series
(Ready)
(Running)
(Warning)
(Alarm)
. . .
Danfoss_FC_Series
DriveIn
DriveOut
Run
Reverse
Reset
MRV
MAV
Current
?
?
?
?
??
?
??
??
??
??
?
?
130BF251.10
This is a basic Add-On Instruction le....
130BF252.10
130BF254.10
Setting up the Add-On Instr...
FC Series Add-On Instruction for VLT® EtherNet/IP MCA 121
5 Setting up the Add-On Instruction
The Danfoss Add-On Instruction can be copied to the PLC’s rung.
Keep the new tag in the controller scope of the PLC to have the status of the frequency converter available in the entire project.
1. Open the Add-On Instruction folder.
2. Drag and drop the VLT AOI into a rung in the programming window.
When the AOI has been placed, the GUI looks as in
55
Illustration 5.1.
4. Insert a name for the frequency converter to be controlled (for example VLT_1) in the Name eld.
5. Click Create.
This generates a list of tags for this AOI. The tags generated look as in Illustration 5.3.
Illustration 5.1 VLT Add-On Instruction
3. Select the eld Danfoss_FC_Series in AOI, right­click, and select New Tag...
The New Tag window appears, see Illustration 5.2.
Illustration 5.2 New Tag Window
10 Danfoss A/S © 02/2017 All rights reserved. MG92M102
Illustration 5.3 Tag List
Name Type Description
EnableIn Boolean Activates the AOI if set to true (1).
Run Boolean Set to true (1): Starts the motor.
Reverse Boolean Set to false (0): Sets the motor direction to
clockwise (CW).
Set to true (1): Reverses the motor direction
to counterclockwise (CCW). If the motor has
to run in CCW, set parameter 4-10 Motor
Speed Direction to [2] Both directions.
Reset Boolean In transition from 0 to 1, a fault trip can be
reset.
MRV Real Main reference value: Speed setpoint in % of
nominal motor speed.
Table 5.1 Function of Input Tags
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Setting up the Add-On Instr... Operating Guide
Name Type Description
Ready Boolean If true (1): The motor can be started.
If false (0): The frequency converter has a
local stop signal activated (for example LCP
stop, terminal 27=0), or an alarm that
prevents the frequency converter from being
ready.
Running Boolean If true (1): The motor is energized.
Warning Boolean If true (1): The frequency converter has an
active warning.
Alarm Boolean If true (1): The frequency converter has an
active alarm.
MAV Real Main actual value: Actual motor speed in % of
nominal motor speed.
Current Real Motor current in Amps.
Table 5.2 Functions of Output Tags
By double-clicking the eld DriveIn of the VLT AOI in the PLC’s rung, the corresponding input tags (in the controller scope of the PLC) appear as in Illustration 5.4. From the drop-down list, select the input tag that corresponds to the actual frequency converter (for example FC302:I1.Data).
5 5
Illustration 5.4 Selecting an Input Tag
New tags can be created by right-clicking in any eld and selecting New Tag. The same procedure must be done with the DriveOut eld to control the frequency converter (for example FC302:O1.Data).
The frequency converter can now be controlled by just calling the AOI, setting the RUN bit to true, and setting the MRV to a value between 0.0 and 100.0%. If MRV is set to a negative value, the motor runs in CCW (if
parameter 4-10 Motor Speed Direction is set to [2] Both directions).
MG92M102 Danfoss A/S © 02/2017 All rights reserved. 11
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specications already agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
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