Danfoss FCM305 56, FCM307 56, FCM315 145, FCM322 182, FCM350 213 Instruction Manual

FCM 300 Series

MG.03.B6.2G - VL T is a register ed Danfoss trademark

Table of Contents

Chapter 1 SafetyChapter 1 Safety

Chapter 1 Safety

....................................................................................................................................................................

..................................................................................page 1-1

■ Warnings............................................... page 1-2

■ Safety Precautions ................................ page 1-3

■ Warning Against Unintended Start ....... page 1-3

Chapter 2Chapter 2

Chapter 2

General TGeneral T

General T

echnical Dataechnical Data

echnical Data

........................................................................................................

....................................................page 2-1

■ Specifications ........................................ page 2-2

■ General Technical Data ......................... page 2-2

Chapter 3Chapter 3

Chapter 3

DimensionsDimensions

Dimensions

..............................................................................................................................................

.......................................................................page 3-1

■ Product Dimensions.............................. page 3-2

Chapter 4Chapter 4

Chapter 4

OrderingOrdering

Ordering

....................................................................................................................................................................

.................................................................................. page 4-1

■ Ordering information ..............................page 4-2

■ Ordering form ........................................ page 4-7

Chapter 5Chapter 5

Chapter 5

Product ConceptProduct Concept

Product Concept

............................................................................................................................

..............................................................page 5-1

■ Integrating an AFD and motor .............. page 5-2

Chapter 6Chapter 6

Chapter 6

InstallationInstallation

Installation

..................................................................................................................................................

.........................................................................page 6-1

■ Mechanical installation .......................... page 6-2

■ Motor information..................................page 6-4

■ Terminal Scpecifications ........................ page 6-6

■ Electrical Installation .............................. page 6-8

Chapter 7Chapter 7

Chapter 7

OperationOperation

Operation

....................................................................................................................................................

..........................................................................page 7-1

■ Start-up ................................................. page 7-2

■ Control Options .....................................page 7-2

■ Local Control Panel ...............................page 7-5

Chapter 8Chapter 8

Chapter 8

Parameter Group 0: Operation & DisplayParameter Group 0: Operation & Display

Parameter Group 0: Operation & Display

..............................................................

............................... page 8-1

■ Parameters 001-019 ............................. page 8-2

Chapter 9Chapter 9

Chapter 9

Parameter Group 1: Load & MotorParameter Group 1: Load & Motor

Parameter Group 1: Load & Motor

....................................................................

.................................. page 9-1

Instruction Manual

MG.03.B6.22 Document Version 2.0

Software version 2.1x The software version number is displayed in parameter 624

FCM 300 Series

MG.03.B6.2G - VLT is a r egistered Danfoss trademark

■ Parameters 100-139 ............................. page 9-2

Chapter 10Chapter 10

Chapter 10

Parameter Group 2: References & LimitsParameter Group 2: References & Limits

Parameter Group 2: References & Limits

..............................................................

...............................

page 10-1

■ Parameters 200-231 ............................. page 10-2

Chapter 11Chapter 11

Chapter 11

Parameter Group 3: Inputs & OutputsParameter Group 3: Inputs & Outputs

Parameter Group 3: Inputs & Outputs

............................................................

..............................page 11-1

■ Parameters 317-340 ............................. page 11-2

Chapter 12Chapter 12

Chapter 12

Parameter Group 4: Special FunctionsParameter Group 4: Special Functions

Parameter Group 4: Special Functions

........................................................

............................page 12-1

■ Parameters 400-446 ............................. page 12-2

Chapter 13Chapter 13

Chapter 13

Parameter Group 5: Serial CommunicationParameter Group 5: Serial Communication

Parameter Group 5: Serial Communication

............................................................

..............................page 13-1

■ Parameters 500-543 ............................. page 13-2

Chapter 14Chapter 14

Chapter 14

Parameter GrParameter Gr

Parameter Gr

oup 6: Toup 6: T

oup 6: T

echnical Functionsechnical Functions

echnical Functions

..............................................................

...............................page 14-1

■ Parameters 600-635 ............................. page 14-2

Chapter 15Chapter 15

Chapter 15

Serial CommunicationSerial Communication

Serial Communication

............................................................................................................

......................................................page 15-1

■ Danfoss PC Software ............................ page 15-2

■ Serial bus ..............................................page 15-3

■ Telegram Communication ..................... page 15-3

■ Telegram Build-up ................................. page 15-3

■ Data Bytes ............................................ page 15-4

Chapter 16Chapter 16

Chapter 16

MessagesMessages

Messages

..................................................................................................................................................

.........................................................................page 16-1

■ List of Warnings and Alarms ................. page 16-2

■ What if the Motor Does Not Start? .......page 16-2

■ Warnings............................................... page 16-3

■ Warnings Words 1+2 and Alarm Word . page 16-5

Chapter 17Chapter 17

Chapter 17

CE / EMCCE / EMC

CE / EMC

..................................................................................................................................................

.........................................................................page 17-1

Table of Contents

FCM 300 Series

MG.03.B6.2G - VL T is a register ed Danfoss trademark

■ CE Labeling ........................................... page 17-2

■ The Machinery Directive (89/392/EEC) . page 17-2

■ The Low-Voltage Directive /73/23/EEC)page 17-2

■ The EMC Directive (89/336/EEC) ......... page 17-2

■ Compliance with EMC Directive (89/336/EEC) page 17-2

■ What is Covered? ................................. page 17-2

■ Danfoss VLT

®

DriveMotor & CE Labeling page 17-3

■ Galvanic Isolation (PELV ) ...................... page 17-3

■ Ground Leakage Current .....................page 17-4

■ Acoustic Noise ...................................... page 17-4

■ Balance................................................. page 17-4

■ Extreme Running Conditions ................page 17-4

■ EMC Standards .................................... page 17-5

■ Harsh Environments .............................. page 17-6

Chapter 18Chapter 18

Chapter 18

Special ConditionsSpecial Conditions

Special Conditions

....................................................................................................................

..........................................................page 18-1

■ Derating ................................................ page 18-2

■ Derating for Ambient Temperature and

for running at low speed ....................... page 18-2

■ Derating for Air Pressure.......................page 18-2

■ Derating for High Switching Frequency .page 18-3

■ Vibration and Shock ............................... page 18-3

■ Air Humidity ...........................................page 18-3

■ Efficiency............................................... page 18-3

■ Harmonics............................................. page 18-4

■ Power Factor ........................................ page 18-4

Chapter 19Chapter 19

Chapter 19

ParametersParameters

Parameters

..............................................................................................................................................

.......................................................................page 19-1

■ Factory Parameter Settings .................. page 19-2

Chapter 20Chapter 20

Chapter 20

IndexIndex

Index

..............................................................................................................................................................

............................................................................... ..page 20-1

■ Index ..................................................... page 20-2

Table of Contents

FCM 300 Series

MG.03.B6.2G - VL T is a register ed Danfoss trademark

Chapter 1Chapter 1

Chapter 1 ■ Warnings............................................... page 1-2

■ Safety Precautions ................................ page 1-3

■ Warning Against Unintended Start ....... page 1-3

Safety

1-1

FCM 300 Series

MG.03.B6.2G - VLT is a r egistered Danfoss trademark

Safety

WARNINGWARNING

WARNING

WARNINGWARNING

WARNING

CAUTIONCAUTION

CAUTION

The FCM 300 Series unit contains dangerous voltages when connected to line voltage. After disconnection from the line, wait at least 4 minutes before touching any electrical components. Also make sure that other voltage inputs have been disconnected. Only a competent electrician should carry out the electrical installation. Improper installation of the FCM 300 Series unit may cause equipment failure, serious injury or death. Follow this manual and the National Electrical Codes (NEC

®

) and local safety codes.

Electrostatic Precaution: Electrostatic discharge (ESD). Many electronic components are sensitive to static electricity. Voltages so low that they can not be felt, seen or heard, can reduce the life, affect performance, or completely destroy sensitive electronic.

When performing service, proper ESD equipment should be used to prevent possible damage from occurring.

It is the reponsibility of the user or the person installing the FCM 300 to provide proper grounding and branch circuit protection according to the National Electrical Code (NEC

®

)

and local codes.

Motor overload protection is internal to the unit.

1-2

FCM 300 Series

MG.03.B6.2G - VL T is a register ed Danfoss trademark

Safety

Safety Precautions

1. The FCM 300 unit must be disconnected from the AC line if repair work is to be carried out. After the AC supply has been disconnected, be sure the necessary time (4 min.) has passed before removing line terminal wires.

2. The "Stop/Reset" key on the optional local control pad or local operating panel of the FCM 300 unit DOES NOT disconnect the equipment from the AC line and is

NOT to be used as a

safety switch.

3. The installer must supply correct protective grounding of the equipment and the user must be protected against supply voltage in accordance with the National Electrical Code and local codes. Class 20 motor overload protection is provided internally.

4. The ground leakage currents are higher than 3.5 mA.

5. Use lifting points, if provided. Lift FCM 300 units vertically only. Lifting points are provided to support the weight of the FCM 300 only - do not use lifting points when additional equipment is attached.

6. Before installation, check unit for fan cover damage, foot/mounting damage, shaft damage and loose fasteners. Check nameplate data on motor.

7. FCM 300 types 311-375 (over 44 lb/20 kg) should be positioned by lifting machines only for your safety, do not attempt hand lifting. Refer to "Handling the FCM 300" on page 6-5 for actual weights.

8. Installation must be correctly fused and isolated per CE directives.

Warning Against Unintended Start

1. The unit can be brought to a stop by means of digital commands, bus commands, references or a local stop, while the FCM 300 unit is connected to the AC line. These stop functions are

NOT sufficient to ensure that no unintended start occurs and should

NOT be used for personal safety

considerations.

2. While parameters are being changed, the motor may start.

3. A FCM 300 unit that has been stopped may start if faults occur int the electronics of the unit, or if a temporary overload occurs or if there is an interruption in the AC line supply.

1-3

FCM 300 Series

MG.03.B6.2G - VLT is a r egistered Danfoss trademark

FCM 300 Series

MG.03.B6.2G - VL T is a register ed Danfoss trademark

Chapter 2Chapter 2

Chapter 2 ■ Specifications ........................................page 2-2

■ General Technical Data ......................... page 2-2

General Technical Data

2-1

FCM 300 Series

MG.03.B6.2G - VLT is a r egistered Danfoss trademark

General Technical Data

■ FCM 305-375 for 3 phases, 380-480 V

FCMFCM

FCM

305305

305

307307

307

311311

311

315 315

315

322322

322

330330

330

340340

340

355355

355

375375

375 Motor output [HP] 0.75 1.0 1.5 2.0 3.0 4.0 5.0 7.5 10.0 [kW] 0.55 0.75 1.1 1.5 2.2 3.0 4.0 5.5 7.5 Motor torque 2 pole [Nm] 1.8 2.4 3.5 4.8 7.0 9.5 12.6 17.5 24.0 4 pole [Nm] 3.5 4.8 7.0 9.6 14.0 19.1 25.4 35.0 48.0 Frame size [mm] 56 56 143 145 182 182 184 213 215 Weight [kg] 11 13 17 20 26 28 37 56 61 Input current 380 V 2 p 1.4 1.6 2.2 2.8 4.1 5.3 7.0 9.3 13.0 4p 1.4 1.7 2.5 3.3 4.7 6.4 7.9 11.1 15.3 480 V 2 p 1.2 1.3 1.8 2.3 3.3 4.2 5.6 7.4 10.2 4 p 1.1 1.4 2.0 2.6 3.7 5.1 6.4 8.8 11.9 Power terminals [AWG] 10 10 10 10 10 10 10 6 6 [mm2] 44444441010 Gland sizes 3XPG16* 3XPG16* 3XPG16* 3XPG16* 3XPG16* 3XPG16* 3XPG16* 1XPG21/ 1XPG21/

3XPG16* 3XPG16* Max. prefuse UL

1)

[A] 10 10 10 10 10 15 15 25 25

IEC1) [A] 25 25 25 25 25 25 25 25 25

* PG to NPT adapters can be ordered separately. See page 4-5.

1)

Type gG prefuses must be used. If you wish to observe UL/cUL, KTS-R 500 V pre-fuses or equivalent must be used. The fuses must provide protection in a circuit capable of supplying max. 100,000 amps rms (symmetrical), 500 V maximum.

AC line supply, TT, TN and IT* (L1, L2, L3):

- Supply voltage 380-480 V units ......................................................... 3 x 380/400/415/440/460/480 V ±10%

- Supply frequency ...............................................................................................................................50/60 Hz

- Max. imbalance of supply voltage....................................................................... ±2% of rated supply voltage

- Power factor / cos ϕ ....................................................................................................... max. 0.9/1.0 at rated load

- Switching on supply input L1, L2, L3 ............................................................................. approx. 1 time/2 min

See chapter 18, "Special conditions". *) Not valid for RFI class 1B units

Torque characteristics:

- Starting torque/overload torque ..............................................................................................160 % for 1 min

- Continuous torque .................................................................................................................... see page 18-2

■ General technical data

2-2

FCM 300 Series

MG.03.B6.2G - VL T is a register ed Danfoss trademark

General Technical Data

Control card, analog inputs:

- No. of programmable analog voltage inputs ................................................................................................. 1

- Terminal nos. ......................................................................................................................................... X101-2

- Voltage level .................................................................................................................. 0 - 10 V DC (scalable)

- Input resistance, R

i

................................................................................................................... approx. 10 kΩ

- No. of programmable analog current inputs ...................................................................................................1

- Terminal no. .......................................................................................................................................... X101-1

- Current range ................................................................................................................... 0 - 20 mA (scalable)

- Input resistance, R

i

................................................................................................................... approx. 300 Ω

- Resolution .................................................................................................................................................. 9 bit

- Accuracy on input................................................................................................... Max. error 1% of full scale

- Scanning time ................................................................................................................................... 20 msec.

Control card, digital/pulse and analog outputs:

- No. of programmable digital and analog outputs ......................................................................................... 1

- Terminal nos. ......................................................................................................................................... X101-9

- Voltage level at digital output/load .................................................................................... 0 - 24 V DC/25 mA

- Current at analog output ................................................................................................................. 0 - 20 mA

- Maximum load to frame (terminal 8) at analog output ............................................................... R

LOAD

≤ 500 Ω

- Accuracy of analog output ................................................................................ Max. error: 1.5% of full scale

- Resolution on analog output. .....................................................................................................................8 bit

Control card, RS 485 serial communication:

- Terminal nos. ................................................................................................................................... X100-1, -2

Control characteristics (adjustable frequency drive):

- Frequency range ..............................................................................................................................0 - 132 Hz

- Resolution on output frequency ............................................................................................................. 0.1 %

- System response time ............................................................................................................ Max. 40 msec.

Control card, digital/pulse inputs:

- Number of programmable digital inputs ..........................................................................................................4

- Terminal nos. ........................................................................................................................X101-2, -3, -4, -5

- Voltage level ................................................................................................... 0-24 V DC (PNP positive logics)

- Voltage level, logic ´0´ ........................................................................................................................ < 5 V DC

- Voltage level, logic ´1´ ...................................................................................................................... > 10 V DC

- Maximum voltage on input ................................................................................................................. 28 V DC

- Input resistance, R

i

..................................................................................................................... approx. 2 kΩ

- Scanning time ................................................................................................................................... 20 msec

Control card, pulse input:

- No. of programmable pulse inputs ................................................................................................................ 1

- Terminal nos. ......................................................................................................................................... X101-3

- Max. frequency on terminal 3, open collector/push pull 24 V ................................................... 8 kHz/70 kHz

- Resolution ................................................................................................................................................ 10 bit

- Accuracy (0.1-1 kHz), terminal 3 ...................................................................... Max. error: 0.5% of full scale

- Accuracy (1-12 kHz), terminal 3 ........................................................................ Max. error: 0.1% of full scale

2-3

Externals:

- Enclosure ............................................................................................................................. IP 55 (IP56, IP66)

- Vibration test ........................................................................................................ (IEC 68 see page 18-3) 1 g

- Max. relative humidity ...................................................93 % +2 %, -3 % (IEC 68-2-3) for storage/transport

- Ambient temperature .......................................................................Max. 40°C (24-hour average max. 35°C)

Derating for high ambient temperature, see chapter 18.

- Min. ambient temperature in full operation .................................................................................................0°C

- Min. ambient temperature at reduced performance .............................................................................. -10°C

- Temperature during storage/transport .....................................................................................-25 - +65/70°C

- Max. altitude above sea level ................................................................................................ 3,300 ft./1000 m

Derating for air pressure, see chapter 18.

- EMC standards applied, Emission................................... EN 50081-1/2, EN 61800-3, EN 55011, EN 55014

Immunity ................... EN 50082-2, EN 61000-4-2, IEC 1000-4-3, EN 61000-4-4

EN 61000-4-5, ENV 50140, ENV 50141

- Safety standards applied, ............................................................................EN 60146, EN 50178, EN 60204

UL508

Protection:

••

• Thermal overload protection of motor and electronics.

••

• Monitoring of the intermediate circuit voltage ensures that the inverter cuts out if the intermediate circuit

voltage gets too high or too low.

••

• If an AC line phase is missing, the inverter will cut out when a load is placed on the motor.

••

• Overcurrent, and voltage transients protection.

2-4

MG.03.B6.22 - VL T is a r egistered Danfoss trademark

General Technical Data

FCM 300 Series

MG.03.B6.2G - VL T is a register ed Danfoss trademark

Chapter 3Chapter 3

Chapter 3 ■

DimensionsDimensions

Dimensions

....................................................................................

..........................................page 3-2

Dimensions

3-1

FCM 300 Series

MG.03.B6.2G - VLT is a r egistered Danfoss trademark

Dimensions

FCMFCM

FCM

305305

305

307307

307

311311

311

315315

315

322322

322

330330

330

340340

340

355355

355

375375

375

Frame sizeFrame size

Frame size

5656

56

5656

56

143T143T

143T

145T145T

145T

182¨T182¨T

182¨T

182T182T

182T

184T184T

184T

213T213T

213T

215T215T

215T

HPHP

HP

0.750.75

0.75

1.01.0

1.0

1.51.5

1.5

2.02.0

2.0

3.03.0

3.0

4.04.0

4.0

5.55.5

5.5

7.57.5

7.5

10.010.0

10.0 UØ [in] 0.625 0.625 0.875 0.875 1.125 1.125 1.125 1.375 1.375 N-W [in] 1.875 1.875 2.25 2.25 2.75 2.75 2.75 3.25 5.575 ES [in] 1.375 1.375 1.406 1.406 1.75 1.75 1.75 2.375 2.375 S [in] 0.188 0.188 0.188 0.188 0.25 0.25 0.25 0.313 0.313 R [in] 0.517 0.517 0.771 0.771 0.986 0.986 0.986 1.201 1.201

Foot mounting - B3Foot mounting - B3

Foot mounting - B3

GeneralGeneral

General

FCMFCM

FCM

305305

305

307307

307

311311

311

315315

315

322322

322

330330

330

340340

340

355355

355

375375

375

Frame sizeFrame size

Frame size

5656

56

5656

56

143T143T

143T

145T145T

145T

NANA

NA

NANA

NA

184T184T

184T

213T213T

213T

215T215T

215T

HPHP

HP

0.750.75

0.75

1.01.0

1.0

1.51.5

1.5

2.02.0

2.0

--

-

--

-

5.55.5

5.5

7.57.5

7.5

10.010.0

10.0 2E [in] 4.875 4.875 5.5 5.5 - - 7.5 8.5 8.5 BA [in] 2.75 2.75 2.25 2.25 - - 2.75 3.5 3.5 D [in] 3.5 3.5 3.5 3.5 - - 4.5 5.25 5.25 HØ [in] 0.344 0.344 0.344 0.344 - - 0.5 0.5 0.5 2F [in] 3 3 4 5 - - 4 5.5 7 C [in] 12.25 12.25 13 13 - - 15.78 17.781 17.781 CBW [in] 8.11 8.11 9.06 9.06 - - 11.26 13.38 13.38 CBH [in] 5.55 5.55 6.22 6.22 - - 7.76 9.25 9.25 HD [in] 8,98 8,98 9,31 9,31 11,50 13,14 13,14

Shaft Drive EndShaft Drive End

Shaft Drive End

■ Dimensions

3-2

FCM 300 Series

MG.03.B6.2G - VL T is a register ed Danfoss trademark

B14B14

B14

FCMFCM

FCM

305305

305

307307

307

311311

311

315315

315

322322

322

330330

330

340340

340

355355

355

375375

375

Frame sizeFrame size

Frame size

5656

56

5656

56

143143

143

145145

145

182182

182

182182

182

184184

184

213213

213

215215

215

HPHP

HP

0.750.75

0.75

1.01.0

1.0

1.51.5

1.5

2.02.0

2.0

3.03.0

3.0

4.04.0

4.0

5.55.5

5.5

7.57.5

7.5

10.010.0

10.0 ØAJ [in] 5.575 5.875 8.575 5.875 5.875 7.25 7.25 7.25 7.25 ØAK [in] 4.5 4.5 4.5 4.5 4.5 8.5 8.5 8.5 8.5 ØBD [in] 6.5 6.5 6.5 6.5 6.5 9 9 9 9 ØBF UNC [in] 0.375 0.375 0.375 0.375 0.375 0.5 0.5 0.5 0.5 BB [in] 0.125 0.125 0.125 0.125 0.156 0.156 0.25 0.25 0.25

Flange mounting - B5, B35 (B3+B5)Flange mounting - B5, B35 (B3+B5)

Flange mounting - B5, B35 (B3+B5)

B5B5

B5

FCMFCM

FCM

305305

305

307307

307

311311

311

315315

315

322322

322

330330

330

340340

340

355355

355

375375

375

Frame sizeFrame size

Frame size

NANA

NA

NANA

NA

143143

143

145145

145

182182

182

182182

182

184184

184

213213

213

215 215

215

HPHP

HP

--

-

--

-

1.51.5

1.5

2.02.0

2.0

3.03.0

3.0

4.04.0

4.0

5.55.5

5.5

7.57.5

7.5

10.010.0

10.0 ØAJ [in] - - 10 10 10 10 10 10 10 ØAK[in] - - 9 999999 ØBD[in] - - 11 11 11 11 11 11 11 ØBF [in] - - 0.531 0.531 0.531 0.531 0.531 0.531 0.531 BB [in] - - 0.25 0.25 0.25 0.25 0.25 0.25 0.25 BE [in] - - 0.5 0.5 0.50 0.50 0.5 0.5 0.5

Face mounting - B14, B34 (B3+B14)Face mounting - B14, B34 (B3+B14)

Face mounting - B14, B34 (B3+B14)

Dimensions

3-3

FCM 300 Series

MG.03.B6.2G - VL T is a register ed Danfoss trademark

Ordering

Chapter 4Chapter 4

Chapter 4 ■ Ordering information overview .................... page 4-2

■ Product range VLT

®

DriveMotor

FCM 300 Series

..................................... page 4-4

■ Ordering information for

frames and flanges ................................ page 4-6

4-1

FCM 300 Series

MG.03.B6.2G - VLT is a r egistered Danfoss trademark

Ordering Information Overview

■■

■ Code Numbers for 2 Pole Motors with HVAC Parameter Setting H

Type HP Phases Hardw. Foot D Flange C Face Foot & Foot & Nema Ref Voltage Variant D Flange C Fac

e

FCM305 0.75 ST 176H1578 NA 176H1579 NA 176H1580 56 SP 176H1581 NA 176H1582 N A 176H1583 FCM307 1.0 ST 176H1584 N A 176H1585 NA 176H1586 56 T4 SP 176H1587 NA 176H1588 NA 176H1589

FCM311 1.5 3 phase ST 176H1590 176H1591 176H1592 176H1593 176H1594 143 380-480 V SP 176H1595 176H1596 176H1597 176H1598 176H1599

FCM315 2.0 ST 176H1600 176H1601 176H1602 176H1603 176H1604 145 SP 176H1605 176H1606 176H1607 176H1608 176H1609

FCM322 3.0 ST NA 176H1610 176H1611 NA NA 182 SP NA 176H1612 176H1613 N A NA FCM330 4.0 ST NA 176H1614 176h1615 NA NA 182 SP NA 176H1616 176H1617 N A NA

FCM340 5.5 ST 176H1618 176H1619 176H1620 176H1621 176H1622 184 SP 176H1623 176H1624 176H1625 176H1626 176H1627

■ Code Numbers for 2 Pole Motors with HVAC Parameter Setting H

4-2

SP 176H1643 176H1644 176H1645 176H1646 176H1647

FCM350 7.5 ST 176H1628 176H1629 176H1630 176H1631 176H1632 213 SP 176H1633 176H1634 176H1635 176H1636 176H1637

FCM375 10.0 ST 215

176H1638 176H1639 176H1640 176H1641 176H1642

Type HP Phases Hardw. Foot D FLange C Face Foot & Foot & Nema Ref Voltage Variant D Flange C Face FCM305 0.75 ST 176H1648 NA 176H1649 N A 176H1650 56 SP 176H1651 NA 176H1652 NA 176H1653

FCM311 1.5 T4 ST 176H1660 176H1661 176H1662 176H1663 176H1664 143 3 phase SP 176H1665 176H1666 176H1667 176H1668 176H1669 FCM315 2.0 380-480 V ST 176H1670 176H1671 176H1672 176H1673 176H1674 145 SP 176H1675 176H1676 176H1677 176H1678 176H1679 FCM322 3.0 ST NA 176H1680 176H1681 NA NA 182 SP NA 176H1682 176H1683 NA NA FCM330 4.0 ST NA 176H1684 176H1685 NA NA 182 SP NA 176H1686 176H167 N A N A FCM340 5.5 ST 176H1688 176H1689 176H1690 176H1691 176H1692 184 SP 176H1693 176H1694 176H1695 176H1696 176H1697 FCM350 7.5 ST 176H1698 176H1699 176J1700 176H701 176H1702 213 SP 176H1703 176H1704 176H1705 176H1706 176H1707 FCM375 10.0 ST 176H1708 176H1709 176H1710 176H1711 176H1712 215 SP 176H1713 176H1714 176H1715 176H1716 176H1717

FCM307 1.0 ST 176H1654 N A 176H1655 NA 176H1656 56 SP 176H1657 NA 176H1658 NA 176H1659

Ordering

FCM 300 Series

MG.03.B6.2G - VL T is a register ed Danfoss trademark

■■

■ Code Numbers for 2 Pole Motors with Industrial Parameter Setting I

Type H P Phases Hardw. Foot D Flange C Face Foot & Foot & Nema Ref Voltage Variant D Flange C Face

FCM305 0.75 ST 176H1864 NA 176H1865 N A 176H1866 56 SP 176H1867 NA 176H1868 NA 176H1869 FCM307 1.0 ST 176H1870 N A 176H1871 NA 176H1872 56 SP 176H1873 NA 176H1874 NA 176H1875 FCM311 1.5 T4 ST 176H1876 176H1877 176H1878 176H1879 176H1880 143 3 phase S P 176H1881 176H1882 176H1883 176H1884 176J1885 FCM315 2.0 380-180V ST 176H1886 176H1887 176H1888 176H1889 176H1890 145 SP 176H1891 176H1892 176H1893 176H1894 176H1895 FCM322 3.0 ST NA 176H1896 176H1897 NA NA 182 SP NA 176H1898 176H1899 NA NA FCM330 4.0 ST NA 176H1900 176H1901 NA NA 182 SP NA 176H1902 176H1903 NA NA FCM340 5.5 ST 176H1904 176H1905 176H1906 176H1907 176H1908 184 SP 176H1909 176H1910 176H1911 176H1912 176H1913 FCM350 7.5 ST 176H1914 176H1915 176H1916 176H1917 176H1918 213 SP 176H1919 176H1920 176H1921 176H1922 176H1923 FCM375 10.0 ST 176H1924 176H1925 176H1926 176H1927 176H1928 215 SP 176H1929 176H1930 176H1931 176H1932 176H1933

4-3

Type HP Phases Hardw. Foot D Flange C Face Foot & Foot & Nema Ref Voltage Variant D Flange C Face FCM305 0.75 ST 176H1934 NA 176H1935 NA 176H1936 56 SP 176H1937 NA 176H1938 N A 176H1939 FCM307 1.0 ST 176H1940 N A 176H1941 NA 176H1942 56 SP 176H1943 NA 176H1944 N A 176H1945 FCM311 1.5 T4 ST 176H1946 176H1947 176H1948 176H1949 176H1950 143 3 phase S P 176H1951 176H1952 176H1953 176H1954 176H1955 FCM315 2.0 380-480 V S T 176H1956 176H1957 176H1958 176H1959 176H1960 145 SP 176H1961 176H1962 176H1963 176H1964 176H1965 FCM322 3.0 ST NA 176H1966 176H1967 NA NA 182 SP NA 176H1968 176H1969 N A NA FCM330 4.0 ST NA 176H1970 176H1971 NA NA 182 SP NA 176H1972 176H1973 N A NA FCM 340 5.5 ST 176H1974 176H1975 176H1976 176H1977 176H1978 184 SP 176H1979 176H1980 176H1981 176H1982 176H1983 FCM350 7.5 ST 176H1984 176H1985 176H1986 176H1987 176H1988 213 SP 176H1989 176H1990 176H1991 176H1992 176H1993 FCM375 10.0 ST 176H1994 176H1995 176H1996 176H1997 176H1998 215 SP 176H1999 176H2000 176H2001 176H2002 176H2003

■■

■ Code Numbers for 4 Pole Motors with Industrial Parameter Setting I

Ordering

FCM 300 Series

MG.03.B6.2G - VLT is a r egistered Danfoss trademark

■ Product range VLT® DriveMotor FCM 300 Series, 2/4 poled motors

FCM 355-P-T4-ST-S55-R2-0213T-4-1-B03-213-T-00

This means that the ordered FCM300 is an FCM355 7,5 HP, three-phase mains voltage of 380 - 480V +/- 10%,

T4 and for process

application

P. The inverter is a standard version

for remote control

ST in a NEMA 12/IP55

enclosure

S55 with integrated RFI filter, class B1 R2. The motor frame size and version is 213T which is a foot mounted motor

0213T. The motor

has 4 poles

4 and is cooled by the shaft-mounted

fan

1. The motor is a foot mounted motor B03 and the frame is 213. The inverter box is mounted on the top of the motor

T and no drain

hole is placed

00.

As an example the above motor with D flange, inverter on the right side, drain hole position between feet

FCM355-P-T4-ST-S55-R2-0213T-4-1-B05-213R-D1

If you wish to place your order by using the type code directly, please use the codes given in parenthesis on the left-hand side of the ordering forms. The code sequence in the type code is stated at the top of each part of the form (character number).

The ordering form for the basic unit must always be completed. When the type code is written, always state the characters of the basic string (1-

30). Together with the order confirmation the customer receives an 8-figure code number to be used when reordering.

Type

Motor

Mains supply

output

FCM 305FCM 305

FCM 305 0.75 HP FCM 307FCM 307

FCM 307FCM 307

FCM 307 1.0 HP FCM 311FCM 311

FCM 311FCM 311

FCM 311 1.5 HP FCM 315FCM 315

FCM 315FCM 315

FCM 315 2.0 HP FCM 322FCM 322

FCM 322FCM 322

FCM 322 3.0 HP

3 phase 380-480 V

FCFC

FC

M 330M 330

M 330 4.0 HP

FCM 340FCM 340

FCM 340 5.0 HP FCM 35FCM 35

FCM 35FCM 35

FCM 35

55

5 7.5 HP

FCM 37FCM 37

FCM 37

55

5 10.0 HP

Each type in the product range is available in different versions.

Inverter versions

Drive control:

-ST: Standard version

- SP: Version for PROFIBUS RFI filter:

Inverter with integrated RFI filter, class A1 (industrial) or class B1 (domestic).

Cooling:

- TEFV: Motor cooled by a shaft mounted fan (IC

411)

- FV: Motor cooled by an independent fan (IC 416) (Not UL)

Mounting versions

- Foot mounting (B3)

- Flange mounting (B5)

- Face mounting (B14)

- Foot + flange mounting (B35)

- Foot + face mounting (B34)

See chapter 6.

Inverter box position: Top, right side or left side. Drainhole (+ position): None, between feet, opposite

feet, vertical drive end, vertical non-drive end, 90° right of feet, 90° left of feet.

■■

■ NEMA Ordering

Take a copy of the ordering forms on page 4-8. Fill in and post or fax your order to the nearest branch office of the Danfoss sales organisation. On the basis of your order, the FCM 300 Series motor is given a type code, which may look as follows:

4-4

Ordering

FCM 300 Series

MG.03.B6.2G - VL T is a register ed Danfoss trademark

Danfoss PC software for serial communication All FCM 300 Series units come standard with an RS 485 port to communicate with a PC using Danofss VLT

®

Dialog Software (see page 7-3).

Ordering numbers, VLT® Software Dialog

VLT® Software Dialog 175Z0953

Incl Basic, Logging, Template, Guided tour modules in 6 languages (Danish, English, German, Italian, Spanish and French)

Accessories for the FC motor A Local Operation Pad (LOP) for local set point and start/stop is available for the FC motor. The LOP is IP 66 enclosed. A Local Control Panel (LCP 2) which makes up a complete interface for operation, programming and monitoring of the FC motor is also available.

Ordering numbers, accessories

Local Operation Pad (LOP) 175N0128 Local Control Panel (LCP 2) 175N0131 Remote mounting kit (LCP 2) 175N0160 Plug kit (LCP 2) 175N0161 Cable for plug kit (LCP 2) 175N0162 Cable (direct mounting) (LCP 2) 175N0165 Service plug kit (LCP 2) 175N0166

4-5

Ordering

PG 16 to ½" NPT adapter 176H9207 PG 21 to 3/4" NPT adapter 176H9208

FCM 300 Series

MG.03.B6.2G - VLT is a r egistered Danfoss trademark

Frame sizes and the corresponding flange sizes for different mounting versions

T ype Frame size version Motor flange size

Foot Flange Face 2 and 4 pole motors FCM305 00056 NA 0056C 056 FCM307 00056 NA 0056C 056 FCM311 0143T 143TD 143TC 143 FCM315 0145T 145TD 145TC 145 FCM322 NA 182TD 182TC 182 FCM330 NA 182TD 182TC 182 FCM340 0184T 184TD 184TC 184 FCM355 0213T 213TD 213TC 213 FCM375 0215T 215TD 215TC 215

■ NEMA Ordering info for Flange, Face and Foot Versions

■ Ordering info for inverter box position and drain hole position seen from drice end side.

4-6

Ordering

FCM 300 Series

MG.03.B6.2G - VL T is a register ed Danfoss trademark

Ordering form FCM 300 Series

Mounting vs. and flange size (char. nos. 24-29) (B03) Foot 0 0 0 (B05) Flange flange size (B35) Foot & flange flange size (B14) Face flange size (B34) Foot & face flange size

Tick off as appropriate and select flange size from the table on page 4-7.

Inverter box position (char. no. 30) (T) Top (R) Right side (L) Left side

Tick off as appropriate. Inverter box position is seen from drive end. (See drawing on page 4-7).

Drain hole position (char. nos. 31-32) (00) None (D1) Between feet (D2) Opposite feet (D3) Vertical drive end (D4) Vertical non-drive end (D5) 90

° °

° right of feet

(D6) 90

° °

° left of feet

Tick off as appropriate. (See drawing on page 4-7).

Other options (contact Danfoss for code)

Number of FCM 300 Series ordered

Ordered by:

Ordering form FCM 300 Series

FCM type (character nos. 1-6)

Select the required FCM type from the product range on the previous page and fill in the squares.

Application range (char. no. 7) (P) Process

Mains voltage (char. nos. 8-9) (T4) 3-phase 380-480 V AC

Tick off as appropriate.

Inverter vs. (char. nos. 10-11) (ST) Standard (SP) PROFIBUS

Tick off as appropriate.

Enclosure (char. no. 12-14) (S55) NEMA 12 IP55 (S56) IP56 (S66) IP66

RFI filter (char. nos. 15-16) (R1) W/ integrated filter, class A1 (R2) W/integrated filter, class B1

Tick off as appropriate.

Frame size and version (char. nos. 17-21)

Fill in the squares with the appropriate value from column 2 and 3 in the table on page 4-7.

Polarity (char. no. 22) (4) 4 poles (2) 2 poles

Tick off as appropriate.

Cooling (char. no. 23) (1) (IC 411) Shaft mounted fan (6) (IC 416) (not UL) Forced ventilation unit

Tick off as appropriate.

Date:

4-7

Ordering

FCM 300 Series

MG.03.B6.2G - VL T is a register ed Danfoss trademark

Chapter 5Chapter 5

Chapter 5 ■

Product ConceptProduct Concept

Product Concept

..................................................................

.................................page 5-2

Product Concept

5-1

FCM 300 Series

MG.03.B6.2G - VLT is a r egistered Danfoss trademark

Product Concept

■ Integration of adjustable frequency drive and

motor

The Danfoss VLT

®

adjustable frequency drive integrated onto the asynchronous motor gives infinite speed control in one unit.

The VLT

®

FCM 300 Series is a very compact alternative to the traditional solution with a VLT adjustable frequency drive and motor as separate units. The adjustable frequency drive is attached in place of the motor terminal box, and it is no higher than the standard terminal box, nor wider or longer than the motor (see page 3-2).

Installation is made extremely easy. Panel space is not a problem. There is no need for special details on wiring to meet the EMC directive, since motor

cables are not necessary. The only connections are the AC line and control connections.

Factory-set adaption between theadjustable frequency drive and motor gives precise and energy efficient control in addition to reducing installation time.

The FCM 300 can be used in stand alone systems with traditional control signals, such as start/stop signals, speed references and closed loop process control or in multiple drive systems with control signals distributed by a fieldbus.

Combination of fieldbus and traditional control signals and closed loop PID control is possible. Also possible is a combination fieldbus and traditional control signals and closed loop PID control.

Control structures

■ Block diagram for FCM 300 Series

■

5-2

FCM 300 Series

MG.03.B6.2G - VL T is a register ed Danfoss trademark

Chapter 6Chapter 6

Chapter 6 ■

Mechanical InstallationMechanical Installation

Mechanical Installation

Mounting Clearances ............................ page 6-2

Alignment .............................................. page 6-2

Maximum axial and radial loads

Standard Ball Bearings ................... page 6-2

Angular Contact Bearings ............... page 6-3

Bolt Torques .......................................... page 6-3

Maintenance......................................... page 6-3

■ Motor information

Motor Description .................................. page 6-4

Handling the FCM 300..........................page 6-5

Bearings................................................ page 6-5

Output Shaf ts ....................................... page 6-5

■ Terminal Scpecifications ........................ page 6-6

Terminal and Switch Locations ............. page 6-6

Connection Diagram ............................. page 6-6

Tightening Torques ................................page 6-7

Maximum Cable Cross Section ............page 6-7

Screw Sizes .......................................... page 6-7

■ Electrical Installation .............................. page 6-8

AC line fuses .........................................page 6-8

Installation

6-1

FCM 300 Series

MG.03.B6.2G - VLT is a r egistered Danfoss trademark

Installation

When the application calls for direct coupling, the shafts must be correctly aligned in all three planes. Bad alignment can be a major source of noise and vibration.

Allowance must be made for shaft endfloat and thermal expansion in both axial and vertical planes. It is preferable to use flexible drive couplings.

■ Alignment

Maximum permissible external axial and radial loads in N (1N = 0.225 lbf) standard ball bearings

Horizontal shaft Vertical shaft

Load towards Load away Shaft up Shaft down Frame motor from motor load load lo ad load size Poles Up Down Up Down Max. radial

2

80 2 275 441 481 245 294 432 638

4 373 549 569 343 392 520 785

90 2 412 638 598 294 373 520 824

4 540 765 716 402 471 628 903

100 2 85 3 853 932 9 32 814 814 1207

4 1010 1010 1118 1118 961 961 1393

112 2 85 3 853 932 9 32 814 814 1207

4 1010 1010 1118 1118 961 961 1393

132S 2 1059 1403 1570 95 2 1216 1305 1785

4 1265 1609 1825 1138 1472 1481 1972

132M 4 1256 1609 1854 1109 1501 1462 2040

1

All figures are based on Lna bearing life of 20,000 hours.

Lna = adjusted L10 life rating taking account of:-Reliability -Material improvements -Lubrication conditions

2

Max. permissible radial load at end of shaft (horizontal mounting).

■ Mechanical Installation of the FCM 300

Do not force fittings couplings, pulleys, etc. onto the FCM 300 motor shaft, as

this will cause bearing damage, increasing bearing noise and significantly reducing bearing life.

To avoid overheating, the ambient temperature should not exceed 104

o

F/40 oC. The average 24-

hour temperature is not to exceed 95

o

F/35 oC. For

more information, see "Derating". Before installation, check unit for fan cover damage,

foot/mounting damage, shaft damage and loose fasteners. Check nameplate data on motor.

The FCM 300 unit

should not be mounted such that the inverter portion of the unit (regardless of feet position) is upside down.

Mounting Clearances

FCM 300 units must be installed with adequate access for routine maintenance.

Minimum clearance = 29.5 in (0.75 m) on all sides Minimum clearance at fan inlet = 2 in. (50 mm)

Where several units are installed in close proximity, care must be taken to ensure warm air from units is not recirculated.

FCM 300 units must be mounted on rigid, level surfaces.

Fitting Pinions, Pulleys and Coupling

These should be sized to fit FCM 300 standard dimensions.

■

6-2

FCM 300 Series

MG.03.B6.2G - VL T is a register ed Danfoss trademark

Maximum permissible external axial and radial loads in N (1N = 0.225 lbf) angular contact bearings

Horizontal shaft Vertical shaft

Load towards Load away Shaft up Shaft down Frame motor from motor load load lo ad load size Poles Up Down Up Down Max. radial

2

80 2 1375 2205 2405 1225 1470 2160 3190

4 1865 2745 2845 1715 1960 2600 3925

90 2 2060 3190 2990 1470 1865 2600 4120

4 2700 3825 3580 2010 2355 3140 4515

100 2 4265 4265 4660 4660 4070 4070 6035

4 5050 5050 5590 5590 4805 4805 6965

112 2 4265 4265 4660 4660 4070 4070 6035

4 5050 5050 5590 5590 4805 4805 6965

132S 2 5295 7015 7850 4760 6080 6525 8925

4 6325 8045 9125 5690 7360 7405 9860

132M 4 6280 8045 9270 5545 7505 7310 10200

1

All figures are based on Lna bearing life of 20,000 hours.

Lna = adjusted L10 life rating taking account of:-Reliability -Material improvements -Lubrication conditions

2

Max. permissible radial load at end of shaft (horizontal mounting).

Installation

■ Foot Mounting Bolt Torques

Face/Flange, feet and lid should be secured with the bolt sizes and torque's detailed in the table below.

Foot mounting bolt torques

FCM Type Frame size Bolt diameter Torque

Nm.

305-307 80 M8 (taptite) 24-25 311-315 90 M8 (taptite) 24-25 322-330 100 M8 (taptite) 32-35 340 112 M8 (taptite) 32-35 355-375 132 M8 (taptite) 32-35

Face/Flange bolt torques

FCM Type Frame size Bolt diameter Torque

Nm

305-307 80 M5 5 311-315 90 M5 5 322-330 100 M6 (taptite) 8-10 340 112 M6 (taptite) 8-10 355-375 132 M6 (taptite) 8-10

LID screws torque: 2.2 - 2.4 Nm, Plastic plug (cable entrance) torque: 2.0 Nm 1 Nm = 1.196 lb-ft

■■

■

Maintenance

Routine cleaning of the FCM 300Routine cleaning of the FCM 300

Routine cleaning of the FCM 300

Remove the fan cover and ensure that all air inlet holes are completely clear. Clean any dirt and obstructions from behind the fan and along the ribs of the frame, and between the motor and inverter.

Periodic maintenance of motorPeriodic maintenance of motor

Periodic maintenance of motor

..

.

a) Remove the inverter , the fan cover and the

fan which is keyed to the shaft extension. Loosen and remove bearing cover screws and endshield bolts/studs.The endshields should then be eased off their spigots.

(b) The rotor can now be carefully withdrawn from

the stator, taking care not to damage the stator bore and both stator and rotor windings.

(c) Having dismantled the motor, maintenance can

be carried out to remove all dirt. For this purpose, the use of an air line supplying dry compressed air under comparatively low pressure is best, as a high velocity air-stream can force dirt into the spaces between the

windings and insulation, etc. Grease-removing solvents can cause damage to impregnating varnish or insulation

(d) The FCM 300 should be re-assembled in the

reverse order from dismantling, remembering to ease endshields onto bearings and spigots. DO NOT USE FORCE.

(e) Before starting, check that the rotor spins

freely . Ensur e that the electrical connections ar e correct.

(f) Refit any pulley, coupling, spr ocket etc. which

has been removed, being particularly careful to ensure correct alignment with the driven part, as misalignment will lead to ultimate bearing trouble and shaft breakage.

(g) When replacing screws and bolts, care should

be taken to use only those with the grade recommended by the manufacturer. These must also be of identical thread form and screw/bolt length (see the table above).

6-3

FCM 300 Series

MG.03.B6.2G - VLT is a r egistered Danfoss trademark

Installation

ItemItem

Item

DescriptionDescription

Description 1 Slinger (when fitted) 2 Drive end oilseal 3 Endshield fixing bolt 4 Drive end endshield 5 Preload washer 6 Bearing 7 Shaft key 8 Rotor assembly 9 Stator assembly with or without feet 10 Connector block 11 Gasket 12 Detachable feet 13 Foot mounting bolt and washer 14 Bearing retention circlip 15 Non-drive endshield 16 Bearing circlip 17 Fan 18 Fan cover

ItemItem

Item

DescriptionDescription

Description 19 Fan cover screw and washer 20 Plastic cable entrance plugs 21 O‘ ring 22 ISM box 23 Cable strap 24 Cable strap screws 25 ISM box lid 26 Torx screw 27 Washer 28 Face endshield 29 Flange endshield 30 Brake hub 31 Brake hub retention circlip 32 Brake and adaptor plate 33 Stub shaft 34 Brake fan cover 35 Force vent fan cover 36 Terminal box

■ Motor Information

The FCM 300 consists of the following parts:

6-4