MAKING MODERN LIVING POSSIBLE
Design Guide
FCM 300
ATB Motors
VLT® FCM Series
Contents
Introduction |
4 |
Software version |
4 |
Safety regulations |
5 |
Warning against unintended start |
5 |
Introduction |
6 |
Integration of frequency converter and motor |
7 |
Ordering form |
8 |
Product range |
9 |
Ordering |
10 |
PC Software tools |
10 |
Ordering info for Frames and Flanges |
11 |
Ordering info for inverter box position and drain hole position |
11 |
Installation |
12 |
FCM 305-375 for 3 phases, 380-480 V |
12 |
General technical data |
12 |
Tightening Torques |
16 |
Maximum Cable Cross Section |
16 |
Screw Sizes |
16 |
Protection: |
16 |
Description of the motor |
17 |
Handling the FC motor |
18 |
Bearings |
18 |
Output shafts |
19 |
Dimensions |
19 |
Installation of the FC motor |
22 |
Alignment |
22 |
Bolt torques |
23 |
Maintenance |
23 |
Forced ventilation (FV) units |
23 |
Voltage range for forced ventilation (FV) unit |
24 |
FCM 300 Thermal Protection |
24 |
Service plug kit (175N2546) |
25 |
Plug kit (175N2545) |
25 |
Remote mounting kit (175N0160) |
25 |
Potentiometer option (177N0011) |
26 |
Local Operation Pad (LOP) (175N0128) IP65 |
26 |
Programming |
28 |
Control panel (175NO131) |
28 |
LCP installation |
28 |
LCP functions |
28 |
Display |
28 |
LEDs |
29 |
Control keys |
29 |
Control key functions |
29 |
Display read-out state |
30 |
MG.03.H6.02 - VLT® is a registered Danfoss trademark |
1 |
VLT® FCM Series |
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Display mode |
30 |
Display mode - selection of read-out state |
30 |
Quick menu mode versus Menu mode |
31 |
Quick Setup via Quick menu |
31 |
Parameter selection |
31 |
Menu mode |
32 |
Parameter groups |
32 |
Changing data |
32 |
Changing a text value |
32 |
Infinitely variable change of numeric data value |
32 |
Menu structure |
33 |
Parameter Group 0-** Operation/Display |
34 |
Parameter Group 1-** Load/Motor |
40 |
Serial bus |
68 |
Telegram communication |
68 |
Telegram build-up |
68 |
Databytes |
69 |
Control word according to Fieldbus Profile Standard |
71 |
Parameter Group 5-** Serial Communication |
77 |
Parameter Group 6-** Technical Functions |
84 |
All about FCM 300 |
88 |
Galvanic isolation (PELV) |
88 |
Earth leakage current |
88 |
Extreme running conditions |
88 |
Acoustic noise |
89 |
Balance |
89 |
Thermal Protection and Derating |
89 |
Derating for ambient temperature |
89 |
Derating for air pressure |
90 |
Derating for running at low speed |
90 |
Derating for high switching frequency |
90 |
Vibration and shock |
91 |
Air humidity |
91 |
UL standard |
91 |
Efficiency |
91 |
Mains supply interference/harmonics |
91 |
Power factor |
92 |
What is CE labelling? |
92 |
The machinery directive(98/37/EEC) |
92 |
The low-voltage directive (73/23/EEC) |
92 |
The EMC directive(89/336/EEC) |
92 |
What is covered? |
92 |
Danfoss FCM 300 Series motor and CE labelling |
92 |
Compliance with EMC directive 89/336/EEC |
93 |
EMC standards |
93 |
Aggressive environments |
94 |
List of warnings and alarms |
95 |
What if the motor does not start? |
95 |
2 |
MG.03.H6.02 - VLT® is a registered Danfoss trademark |
VLT® FCM Series |
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Warnings |
96 |
Warning word, extended Status word and Alarm word |
97 |
List of parameters |
99 |
Index |
104 |
MG.03.H6.02 - VLT® is a registered Danfoss trademark |
3 |
VLT® FCM Series
FCM 300 Series
Design Guide
Software version: 3.1x
This Design Guide can be used for all FCM 300 Series frequency converters with software version 3.1x. The software version number can be seen from parameter 624 Software version no.
Disposal Instruction
Equipment containing electrical components may not be disposed of together with domestic waste. It must be separately collected with electrical and electronic waste according to local and currently valid legislation.
When reading through this Design Guide, you will come across various symbols that require special attention.
The symbols used are the following:
This symbol indicates a general warning.
NB!
This symbol indicates something to be noted by the reader.
This symbol indicates a high-voltage warning.
4 |
MG.03.H6.02 - VLT® is a registered Danfoss trademark |
VLT® FCM Series
All operations must be carried out by appropriately trained personel.
Use all lifting facilities provided e.g. both lifting points if fitted or single lifting point if fitted*.
Vertical lifting - Prevent uncontrolled rotation.
Lift machine - Do not lift other equipment with motor lifting points only.
Before installation check for fan cover damage, shaft damage, foot/mounting damage, and loose fasteners. Check nameplate details.
Ensure level mounting surface, balanced mounting, not misaligned.
Gaskets, and/or sealants, and guards must be correctly fitted.
Correct belt tension.
Please observe derating rules, see "Special conditions".
*Note: maximum hand lift is 20 kg below shoulder, but above ground level. Max. gross weights:
-Frame size 80: 15 kg
-Frame size 90 & 100: 30 kg
-Frame size 112: 45 kg
-Frame size 132: 80 kg
The voltage on the FC motor is dangerous when the motor is connected to mains. Incorrect installation of the FC motor may lead to material damage or serious injury, or it may be fatal.
Consequently, the instructions in this manual as well as national and local rules and safety regulations must be complied with.
Touching the electrical parts may be fatal, even after the mains supply has been disconnected. Wait at least 4 minutes.
-Installation must be fused and isolated correctly.
-Covers and cable entries must be fitted.
By altitudes above 2 km, please contact Danfoss Drives regarding PELV.
NB!
It is the user's or certified electrician's responsibility to ensure correct earthing and protection in accordance with applicable national and local requirements and standards.
Safety regulations
1.The VLT DriveMotor (FC motor) must be disconnected from mains if repair work is to be carried out.
Check that the mains supply has been disconnected and that the necessary time has passed (4 minutes).
2.Correct protective earthing of the equipment must be established, the user must be protected against supply voltage, and the motor must be protected against overload in accordance with applicable national and local regulations.
Use of RCD's (ELCB relays) is described in chapter 10.
3.The earth leakage currents are higher than 3.5 mA. This means that the FC motor requires a fixed, permanent installation as well as reinforced protective earthing.
Warning against unintended start
1.The motor can be brought to a stop by means of digital commands, bus commands, or references, while the frequency converter is connected to mains.
If personal safety considerations make it necessary to ensure that no unintended start occurs, these stop functions are not sufficient .
2.While parameters are being changed, the motor may start.
3.A motor that has been stopped may start if faults occur in the electronics of the FC motor, or if a temporary overload or a fault in the mains supply ceases.
MG.03.H6.02 - VLT® is a registered Danfoss trademark |
5 |
|
VLT® FCM Series |
Introduction |
Specific technical publications on the FCM 300 series: |
Design Guide: |
Gives all required information for design purposes, and gives a good insight |
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into the product concept, product range, technical data, control, program- |
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ming, etc. |
Quick Setup: |
Helps the users to quickly get their FCM 300 Series motor unit installed and |
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running. |
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The Quick Setup is always delivered with the unit. |
If you have any questions concerning FCM 300 Series, please call us. We have drive specialists all over the world ready to advise you on applications, programming, training and service.
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Available literature
The chart below gives an overview of the literature available for the FCM 300 Series.
<![if ! IE]><![endif]>16175NA1 11.
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Design |
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Brochure |
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Quick Setup |
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MCT 10 Setup |
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Software Manual |
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Manual |
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Articles |
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6 |
MG.03.H6.02 - VLT® is a registered Danfoss trademark |
VLT® FCM Series
Integration of frequency converter and motor
The Danfoss VLT frequency converter integrated onto the asynchronous motor gives infinite speed control in one unit.
The VLT DriveMotor FCM 300 Series is a very compact alternative to the ordinary solution with VLT frequency converter and motor as separate units. The frequency converter is attached instead of the motor terminal box, and it is no higher than the standard terminal box, nor wider or longer than the motor (see chapter 6).
Installation is made extremely easy. Panel space is not a problem. There is no need for special details on wiring to meet the EMC directive, since motor cables are not necessary. The only connections are mains and control connections.
Control structures
Factory-set adaption between frequency converter and motor gives precise and energy efficient control in addition to eliminating pre-setting on site.
The FC motor can be used in stand alone SYSTEMs with traditional control signals, such as start/stop signals, speed references and closed loop process control or in multiple drive SYSTEMs with control signals distributed by a field bus.
Combination of fieldbus and traditional control signals and closed loop PID control is possible.
MG.03.H6.02 - VLT® is a registered Danfoss trademark |
7 |
VLT® FCM Series
Ordering form
8 |
MG.03.H6.02 - VLT® is a registered Danfoss trademark |
VLT® FCM Series
Product range
VLT DriveMotor FCM 300 Series, 2/4 poled motors
Type |
Motor output |
Mains supply |
FCM 305 |
0.55 kW |
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FCM 307 |
0.75 kW |
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FCM 311 |
1.1 kW |
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FCM 315 |
1.5 kW |
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FCM 322 |
2.2 kW |
3 phase 380-480 V |
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FCM 330 |
3.0 kW |
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FCM 340 |
4.0 kW |
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FCM 355 |
5.5 kW |
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FCM 375 |
7.5 kW |
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Each type in the product range is available in different versions:
Inverter versions
Power size:
(See power size table) Application
•P: Process
•S: Sensorless (special pump OEM) Mains voltage:
•T4: 380-480 V three phase supply Enclosure
•C55: IP55
•C65: IP65
•C66: IP66
Hardware variant:
•ST: Standard
RFI filter
•R1: Compliance with class 1A
•R2: Compliance with class 1B Display connector
•D0: No display plug able connector
Fieldbus
•F00: No fieldbus
•F10: Profibus DPV1 3 MB
•F12: Profibus DPV1 12 MB
Motor thermistor
•X: No motor thermistor Number of poles
•2: 2 pole motor
•4: 4 pole motor
Motor data
•00: ATB motor Motor mounting option
•B03: Foot mounting
•B05: B5 flange
•B14: B14 face
•B34: Foot and B14 face
•B35: Foot and B5 flange
Motor flange code
(Regarding standard flange size and available flange sizes, see table, IEC-FFxxx, Dimension M).
•000: Foot mounting only
•085: 85 mm
•100: 100 mm
•115: 115 mm
•130: 130 mm
•165: 165 mm
•215: 215 mm
•265: 265 mm
•300: 300 mm
Motor cooling method
•1: Shaft mounted fan
•2: Forced ventilation
Motor drain hole position (see drawing)
•D0: No drain hole
•D1: Opposite inverter box both ends (drive/ non drive)
•D2: 90 (deg) inverter box right
•D3: 90 (deg) inverter box left
MG.03.H6.02 - VLT® is a registered Danfoss trademark |
9 |
VLT® FCM Series
Ordering
Take a copy of the ordering form, see section Ordering form. Fill in and post or fax your order to the nearest branch office of the Danfoss sales organisation. On the basis of your order, the FCM 300 Series motor is given a type code.
The ordering form for the basic unit must always be completed. When the type code is written, always state the characters of the basic string (1-34). Together with the order confirmation the customer receives an 8-fig- ure code number to be used when reordering.
Danfoss PC software for serial communication, MCT 10
All FCM 300 Series units have an RS 485 port as standard, which enables them to communicate e.g. with a PC. A programme entitled MCT 10 is available for this purpose (see section PC Software tools).
Ordering numbers, MCT 10
Please order your CD containing MCT 10 Set-up Software using code number 130B1000.
Accessories for the FC motor
A Local Operation Pad (LOP) for local set point and start/stop is available for the FC motor. The LOP is IP 65 enclosed. A Local Control Panel (LCP 2) which makes up a complete interface for operation, programming and monitoring of the FC motor is also available.
Ordering numbers, accessories
Local Operation Pad incl. cable(LOP) |
175N0128 |
Local Control Panel (LCP 2) |
175N0131 |
Remote mounting kit (LCP 2) |
175N0160 |
Plug kit (LCP 2) |
175N2545 |
Cable for plug kit (LCP 2) |
175N0162 |
Cable (direct mounting) (LCP 2) |
175N0165 |
Service plug kit (LCP 2) |
175N2546 |
Potentiometer option |
177N0011 |
PC Software tools
PC Software - MCT 10
All drives are equipped with a serial communication port. We provide a PC tool for communication between PC and frequency converter, VLT Motion Control Tool MCT 10 Set-up Software.
MCT 10 Set-up Software
MCT 10 has been designed as an easy to use interactive tool for setting parameters in our frequency converters.
The MCT 10 Set-up Software will be useful for:
•Planning a communication network off-line. MCT 10 contains a complete frequency converter database
•Commissioning frequency converters on line
•Saving settings for all frequency converters
•Replacing a drive in a network
•Expanding an existing network
•Future developed drives will be supported
The MCT 10 Set-up Software Modules
The following modules are included in the software package:
MCT 10 Set-up Software
Setting parameters
Copy to and from frequency converters Documentation and print out of parameter settings incl. diagrams
SyncPos
Creating SyncPos programme
Ordering number:
Please order your CD containing MCT 10 Set-up Software using code number 130B1000.
10 |
MG.03.H6.02 - VLT® is a registered Danfoss trademark |
VLT® FCM Series
Ordering info for Frames and Flanges
Frame sizes and the corresponding flange sizes for different mounting versions
Type |
Motor frame size |
Mounting version |
Flange code, standard Flange code, alterna- |
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(S) [mm] |
tives*[mm] |
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FCM 305 |
80 |
B5/B35 |
165 |
100/115/130/215 |
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B14/B34 |
100 |
85/115/130 |
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FCM 307 |
80 |
B5/B35 |
165 |
100/115/130/215 |
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B14/B34 |
100 |
85/115/130 |
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FCM 311 |
90 |
B5/B35 |
165 |
130/215 |
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B14/B34 |
115 |
100/130 |
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FCM 315 |
90 |
B5/B35 |
165 |
130/215 |
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B14/B34 |
115 |
100/130 |
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FCM 322 |
100 |
B5/B35 |
215 |
165/265 |
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B14/B34 |
130 |
115/165 |
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FCM 330 |
100 |
B5/B35 |
215 |
165/265 |
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B14/B34 |
130 |
115/165 |
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FCM 340 |
112 |
B5/B35 |
215 |
165/265 |
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B14/B34 |
130 |
165 |
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FCM 355 |
132 |
B5/B35 |
265 |
215/300 |
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B14/B34 |
165 |
130 |
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FCM 375 |
132 |
B5/B35 |
265 |
215/300 |
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B14/B34 |
165 |
130 |
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Flange size according to IEC ref. FFxxx (Dimension M), see section Dimensions S: Available as standard shaft
* No changes regarding shaft dimensions
Ordering info for inverter box position and drain hole position
Inverter box position, always top mounted.
All drain holes are mounted with screw and washer, IP 66 if not opened.
D1: Drain holes opposite inverter side, both drive end and non drive end.
D2/D3: Drain holes 90° to inverter, both drive end and non drive end.
MG.03.H6.02 - VLT® is a registered Danfoss trademark |
11 |
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VLT® FCM Series |
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FCM 305-375 for 3 phases, 380-480 V |
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FCM |
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305 |
307 |
311 |
315 |
322 |
330 |
340 |
355 |
375 |
Motor output |
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[HP] |
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0.75 |
1.0 |
1.5 |
2.0 |
3.0 |
4.0 |
5.0 |
7.5 |
10.0 |
[kW] |
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0.55 |
0.75 |
1.1 |
1.5 |
2.2 |
3.0 |
4.0 |
5.5 |
7.5 |
Motor torque |
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2 pole [Nm]1) |
1.8 |
2.4 |
3.5 |
4.8 |
7.0 |
9.5 |
12.6 |
17.5 |
24.0 |
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4 pole [Nm]2) |
3.5 |
4.8 |
7.0 |
9.6 |
14.0 |
19.1 |
25.4 |
35.0 |
48.0 |
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Frame |
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size [mm] |
80 |
80 |
90 |
90 |
100 |
100 |
112 |
132 |
132 |
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Weight [kg] |
11 |
13 |
17 |
20 |
26 |
28 |
37 |
56 |
61 |
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Input |
current |
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[A] |
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380 V |
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2 p |
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1.5 |
1.8 |
2.3 |
3.4 |
4.5 |
5.0 |
8.0 |
12.0 |
15.0 |
4 p |
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1.4 |
1.7 |
2.5 |
3.3 |
4.7 |
6.4 |
8.0 |
11.0 |
15.5 |
480 V |
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2 p |
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1.2 |
1.4 |
1.8 |
2.7 |
3.6 |
4.0 |
6.3 |
9.5 |
11.9 |
4 p |
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1.1 |
1.3 |
2.0 |
2.6 |
3.7 |
5.1 |
6.3 |
8.7 |
12.3 |
Efficiency at |
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nom. speed |
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(4 pole) % |
66 |
71 |
74 |
80 |
80 |
81 |
80 |
84 |
84 |
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Efficiency at |
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nom. speed |
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(2 pole) % |
61 |
64 |
76 |
75 |
76 |
85 |
82 |
83 |
91 |
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Power |
termi- |
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nals |
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[AWG] |
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10 |
10 |
10 |
10 |
10 |
10 |
10 |
6 |
6 |
[mm2] |
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4 |
4 |
4 |
4 |
4 |
4 |
4 |
10 |
10 |
Gland sizes |
3xM20x1.5 |
3xM20x1.5 |
3xM20x1.5 |
3xM20x1.5 |
3xM20x1.5 |
3xM20x1.5 |
3xM20x1.5 |
1xM25x1.5 |
1xM25x1.5/ |
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2xM20x1.5 |
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2xM20x1.5 |
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Max. prefuse |
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UL3) [A] |
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10 |
10 |
10 |
10 |
10 |
15 |
15 |
25 |
25 |
IEC3) [A] |
25 |
25 |
25 |
25 |
25 |
25 |
25 |
25 |
25 |
1)At 400 V 3000 r/min
2)At 400 V 1500 r/min
3)Type gG prefuses must be used. If you want to maintain UL/cUL you must use prefuses of the type Bussmann KTS-R 500 V or Ferraz Shawmut, ATMR Class C (max. 30A). The fuses must be placed for protection in a circuit that is capable of supplying a maximum of 100,000 amps RMS (symmetrical), 500 V maximum.
General technical data
Mains supply, TT, TN and IT* (L1, L2, L3):
- Supply voltage 380-480 V units |
3 x 380/400/415/440/460/480 V ±10% |
- Supply frequency |
50/60 Hz |
- Max. imbalance of supply voltage |
±2% of rated supply voltage |
- Power factor / cos |
max. 0.9/1.0 at rated load |
- No. of switching operations on supply input L1, L2, L3 |
approx. 1 time/2 min |
*) Not valid for RFI class 1B units |
|
Torque characteristics: |
|
- Starting torque/overload torque |
160 % for 1 min |
- Continuous torque |
see above |
Control card, digital/pulse inputs: |
|
|
|
- Number of programmable digital inputs |
4 |
- Terminal nos. |
X101-2, -3, -4, -5 |
- Voltage level |
0-24 V DC (PNP positive logics) |
- Voltage level, logic 0 |
< 5 V DC |
- Voltage level, logic 1 |
> 10 V DC |
- Maximum voltage on input |
28 V DC |
- Input resistance, Ri |
approx. 2 kΩ |
- Scanning time |
20 msec |
12 |
MG.03.H6.02 - VLT® is a registered Danfoss trademark |
|
VLT® FCM Series |
Control card, pulse input: |
|
|
|
- No. of programmable pulse inputs |
1 |
- Terminal nos. |
X101-3 |
- Max. frequency on terminal 3, open collector/push pull 24 V |
8 kHz/70 kHz |
- Resolution |
10 bit |
- Accuracy (0.1-1 kHz), terminal 3 |
Max. error: 0.5% of full scale |
- Accuracy (1-12 kHz), terminal 3 |
Max. error: 0.1% of full scale |
Control card, analogue inputs: |
|
- No. of programmable analogue voltage inputs |
1 |
- Terminal nos. |
X101-2 |
- Voltage level |
0 - 10 V DC (scalable) |
- Input resistance, Ri |
approx. 10 kΩ |
- No. of programmable analogue current inputs |
1 |
- Terminal no. |
X101-1 |
- Current range |
0 - 20 mA (scalable) |
- Input resistance, Ri |
approx. 300 Ω |
- Resolution |
9 bit |
- Accuracy on input |
Max. error 1% of full scale |
- Scanning time |
20 msec. |
Control card, digital/pulse and analogue outputs: |
|
|
|
- No. of programmable digital and analogue outputs |
1 |
- Terminal nos. |
X101-9 |
- Voltage level at digital output/load |
0 - 24 V DC/25 mA |
- Current at analoque output |
0 - 20 mA |
- Maximum load to frame (terminal 8) at analogue output |
RLOAD 500 Ω |
- Accuracy of analogue output |
Max. error: 1.5% of full scale |
- Resolution on analogue output. |
8 bit |
Relay output: |
|
- No. of programmable relay outputs |
1 |
- Terminal number (resistive and inductive load) |
1-3 (break), 1-2 (make) |
- Max. terminal load (AC1) on 1-3, 1-2 |
250 V AC, 2A, 500 VA |
- Max. terminal load (DC1) (IEC 947) on 1-3, 1-2 |
25 V DC, 3A / 50 V DC, 1.5 A , 75 W |
- Min. terminal load (AC/DC) on 1-3, 1-2 control card |
24 V DC, 10 mA/ 24 V AC, 100 mA |
Rated values for up to 300,000 operations (at inductive loads the number of operations is reduced by 50%)
Control card, RS 485 serial communication:
- Terminal nos. |
|
|
X100-1, -2 |
Control characteristics (frequency converter): |
|
|
|
|
|
|
0 - 132 Hz |
- Frequency range |
Please see special conditions for frequency range for IP 66 motors at the end of this section. |
||
- Resolution on output frequency |
|
0.1 % |
|
- System response time |
|
Max. 40 msec. |
|
- Speed accuracy (open loop, CT mode, 4 P motor driven in speed range 150-1500 rPm) |
+/- 15 rpm |
||
Externals: |
|
|
|
|
|
|
IP 55 (IP65, IP66) |
- Enclosure |
Please see special conditions for frequency range for IP 66 motors at the end of this section. |
||
- Vibration test |
|
|
1 g |
- Max. relative humidity |
95 % for storage/transport/operation |
||
- Ambient temperature |
Max. 40°C (24-hour average max. 35°C) |
MG.03.H6.02 - VLT® is a registered Danfoss trademark |
13 |
|
|
VLT® FCM Series |
see Derating for high ambient temperature |
|
|
- Min. ambient temperature in full operation |
|
0°C |
- Min. ambient temperature at reduced performance |
-10°C |
|
- Temperature during storage/transport |
|
-25 - +65/70°C |
- Max. altitude above sea level |
|
1000 m |
see Derating for air pressure |
|
|
- EMC standards applied, Emission |
EN 61000-6-3/EN 6100-6-4, EN 61800-3, EN 55011, EN 55014 |
|
EN 61000-6-2, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, |
||
- EMC standards applied, Immunity |
|
EN 61000-4-6, ENV 50204 |
- Safety standards applied, |
|
EN 60146, EN 50178, EN 60204, UL508 |
NB!
Please note that the normal IP 66 solution is only intended for speed up to maximum 3000 rpm. If higher speed is needed, please give notification when ordering.
Key diagram for FCM 300 Series
14 |
MG.03.H6.02 - VLT® is a registered Danfoss trademark |
|
|
VLT® FCM Series |
X101: Terminal block for analogue/digital control signals |
|
|
Terminal No. |
Function |
Example |
1 |
Analogue input (0-20 mA) |
Feedback signal |
2 |
Analogue (0-10 V)/digital input 2 |
Speed reference |
3 |
Digital input (or pulse) 3 |
Reset |
4 |
Digital input (or precise stop) 4 |
Start |
5 |
Digital input (other) 5 |
Jog (fixed speed) |
6 |
24 V DC supply for digital inputs (max. 150 mA) |
|
7 |
10 V DC supply for potentiometer (max. 15 mA) |
|
8 |
0 V for terminals 1-7 and 9 |
|
9 |
Analogue (0-20 mA)/digital output |
Fault indication |
Connection diagram - factory setting |
|
|
|
|
- Reset to be closed short time for resetting fault trips |
|
|
- Start to be closed for changing to run mode |
|
|
- Jog will run at fixed speed while closed (10 Hz) |
|
|
- Speed reference (0-10 V) determines speed while in |
|
|
run mode |
X102: Terminal block for relay output
Terminal No. |
Function |
1-2 |
Make (normally open) |
1-3 |
Brake (normally closed) |
See parameter 323 (relay output) for programming of relay output.
X100: Terminal block for data communication
Terminal No. |
Function |
|
1 |
P RS 485 |
for connection to |
|
|
bus or PC |
2 |
N RS 485 |
|
3 |
5 V DC |
Supply for RS |
4 |
0 V DC |
485 bus |
LED 300-304
LED 300 (red): Fault trip
LED 301 (yellow): Warning
LED 302 (green): Power on
LED 303-304: Communication
For PROFIBUS versions please refer to the manual MG.90.AX.YY.
MG.03.H6.02 - VLT® is a registered Danfoss trademark |
15 |
|
|
|
|
VLT® FCM Series |
Tightening Torques |
|
|
|
|
|
|
|
||
Cover (lid) screws: |
|
25.6 - 31lb-in (3 - 3.5 Nm) |
||
Plastic cable entrance plugs: |
|
19.5 lb-in (2.2 Nm) |
||
|
|
|
||
L1, L2, L3 (AC Line) screws (FCM 305-340): |
|
5 - 7 lb-in (0.5 - 0.6 Nm) |
||
L1, L2, L3 (AC Line) screws (FCM 355-375): |
|
15 lb-in (1.2 - 1.5 Nm) |
||
|
|
|
||
Earth Ground: |
|
30.1 lb-in (3.4 Nm) |
||
Terminal screws require a max 2.5 mm flat-blade |
|
|
||
screwdriver. |
|
|
|
|
AC Line screws require a 8mm flat-blade screwdriver. |
|
|
||
Lid screws , earth ground and cable clamp screws all |
|
|
||
require T-20 Torx or flat-blade screwdriver (max. tight- |
|
|
||
ening speed 300 RPM). |
|
|
|
|
Maximum Cable Cross Section |
|
|
|
|
Note: |
|
|
|
|
Use °60 C copper wire or better |
|
|
|
|
|
|
AWG |
mm2 |
|
Max size AC Line cable (FCM 305-340): |
10 |
|
4.0 |
|
Max size AC Line cable (FCM 355-375): |
6 |
|
10 |
|
|
|
|
|
|
Max size control cable: |
16 |
|
1.5 |
|
Max size serial communication cable: |
16 |
|
1.5 |
|
Earth Ground: |
6 |
|
10 |
|
|
|
|
|
|
Screw Sizes |
|
|
|
|
|
|
|
|
|
Cover (lid) screws: |
|
|
M5 |
|
|
|
|
||
Earth Ground and Cable Clamp screws (FCM 305-340): |
|
M4 |
||
Earth Ground and Cable Clamp screws (FCM 355-375): |
|
M5 |
||
Protection: |
|
|
mediate circuit voltage gets too high or too |
|
• |
Thermal overload protection of motor and |
|
|
low. |
|
|
|
||
|
electronics. |
|
• |
If a mains phase is missing, the inverter will |
• |
Monitoring of the intermediate circuit voltage |
|
cut out when a load is placed on the motor. |
|
|
|
ensures that the inverter cuts out if the inter-
Terminal arrangement (for installation see quick setup, MG.03.AX.62)
16 |
MG.03.H6.02 - VLT® is a registered Danfoss trademark |
VLT® FCM Series
Description of the motor |
The FC motor consists of the following parts: |
|
|
Item |
Description |
1 |
Gasket |
2 |
Name plate |
3 |
Shim ring |
|
|
4 |
Ball bearing |
5 |
Circlip for drive-end bearing |
|
|
6 |
Key |
7 |
Rotor |
8 |
Shim ring for bearing |
|
|
9 |
Tension screws |
10 |
Tolerance ring for air blower |
|
|
11 |
Air blower |
12 |
Endshield drive end |
13 |
Stator |
|
|
14 |
Endshield non drive end |
15 |
Connector block |
|
|
16 |
Gasket |
17 |
Screws for connector block |
18 |
Metric blind plugs |
|
|
Item Description
19Gaskets for cable glands
20Cable Clamps
21Screws for cable clamps
22Frequency inverter
23Lid for frequency inverter
24Gasket
25Torx-screws for inverter monting
26Screws for lid
27Mounting screws for flange ring
28Flange ring
29Stator
30Mounting screws for air blower hood
31Air blower hood
MG.03.H6.02 - VLT® is a registered Danfoss trademark |
17 |
VLT® FCM Series
Handling the FC motor
Handling and lifting of VLT DriveMotors (FC motors) must only be undertaken by qualified personnel. Full product documentation and operating instructions must be available together with tools and equipment necessary for safe working practice. Eyebolts and/or lifting trunnions supplied with the FC motor are designed to support only the weight of the FC motor, not the weight of the FC motor and any auxcillary equipment attached to it. Be absolutely sure that cranes, jacks, slings and lifting beams are capable of carrying the weight of equipment to be lifted. Where an eyebolt is provided with the motor, this should be screwed
down until its shoulder is firmly against the face of the stator frame to be lifted.
FCM type |
approx. weight (kg.) |
FCM 305 |
11 |
FCM 307 |
13 |
|
|
FCM 307 |
17 |
FCM 315 |
20 |
FCM 322 |
26 |
|
|
FCM 330 |
28 |
FCM 340 |
37 |
|
|
FCM 355 |
56 |
FCM 375 |
61 |
Bearings
The standard solution is fixed bearing in the drive side of the motor (shaft output side).
To avoid static indention, the storage area should be vibration free. Where exposure to some vibration is unavoidable, the shaft should be locked. Bearings may be fitted with a shaft locking device which should be kept in place during storage. Shafts should be rotated
by hand, one quarter of a revolution, at weekly intervals. Bearings are despatched from the works fully charged with lithium based grease.
Lubrication |
|
|
Frame size |
Lubrication type |
Temperatur range |
80-132 |
Esso unirex N3 |
-10 to + 1400°C |
|
|
|
Bearing life |
|
|
|
|
Maximum hours bearing life (Lna) expected at 80° C bearing temp. x 103 hours. |
|
|||
FCM |
|
3000 min-1 |
|
1500 min-1 |
|
Horiz. |
Vert. |
Horiz. |
Vert. |
305-315 |
22 |
22 |
30 |
30 |
|
|
|
|
|
322-340 |
26 |
26 |
30 |
30 |
355-375 |
26 |
26 |
30 |
30 |
|
|
|
|
|
Lna bearing life is the adjusted, L10 life rating, taking account of: -Reliability -Material improvement -Lubrication conditions.
Standard Bearing references and oil seals
FCM |
Mounting |
Poles (2/4) |
Bearings |
Oil seals - Bore x O/D x width in mm |
|
|
|
|
Drive end |
Non-drive end |
|
305-307 |
All |
All |
6204 2Z-C3 |
6204 2RS-C3 |
20 x 30 x 7 |
|
|
|
|
|
|
311-315 |
All |
All |
6205 2Z-C3 |
6205 2RS-C3 |
25 x 35 x 7 |
322-330 |
All |
All |
6206 2Z-C3 |
6206 2RS-C3 |
30 x 42 x 7 |
340 |
All |
All |
6206 2Z-C3 |
6206 2RS-C3 |
30 x 42 x 7 |
|
|
|
|
|
|
355-375 |
All |
All |
6208 2Z-C3 |
6208 2RS-C3 |
40 x 52 x 7 |
18 |
MG.03.H6.02 - VLT® is a registered Danfoss trademark |
|
|
|
VLT® FCM Series |
|
|
Output shafts |
Inertia J [kgm2] |
|
|||
Balance |
|
FCM |
2 pole |
4 pole |
|
All motors are dynamically balanced, to ISO 8821with |
|
||||
|
305 |
0.00082 |
0.0019 |
||
key convention to IEC 60034-14. |
|||||
307 |
0.00082 |
0.0027 |
|||
|
|||||
|
|
|
|
|
|
|
|
311 |
0.00090 |
0.0022 |
|
|
315 |
0.0011 |
0.0030 |
||
|
|
|
|
|
|
|
|
322 |
0.0024 |
0.0042 |
|
|
|
330 |
0.0028 |
0.0050 |
|
|
|
340 |
0.0053 |
0.0091 |
|
|
|
355 |
0.0072 |
0.0143 |
|
|
375 |
0.0097 |
0.0190 |
||
|
|
|
|
|
Dimensions
Foot mounting - B3
General |
|
|
|
|
|
|
|
|
|
FCM |
305 |
307 |
311 |
315 |
322 |
330 |
340 |
355 |
375 |
Frame size |
80 |
80 |
90 |
90 |
100 |
100 |
112 |
132 |
132 |
A [mm] |
125 |
125 |
140 |
140 |
160 |
160 |
190 |
216 |
216 |
|
|
|
|
|
|
|
|
|
|
B [mm] |
100 |
100 |
125 |
125 |
140 |
140 |
140 |
178 |
178 |
C [mm] |
50 |
50 |
56 |
56 |
63 |
63 |
70 |
89 |
89 |
H [mm] |
80 |
80 |
90 |
90 |
100 |
100 |
112 |
132 |
132 |
|
|
|
|
|
|
|
|
|
|
K [mm] |
9 |
9 |
9 |
9 |
12 |
12 |
12 |
12 |
12 |
EB [mm] |
4 |
4 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
|
|
|
|
|
|
|
|
|
|
AA [mm] |
33.5 |
33.5 |
35 |
35 |
38 |
38 |
44 |
55 |
55 |
AB [mm] |
153 |
153 |
170 |
170 |
195 |
195 |
225 |
256 |
256 |
BB [mm] |
125 |
125 |
155 |
155 |
176 |
176 |
176 |
218 |
218 |
L [mm] |
293 |
293 |
319 |
319 |
363 |
363 |
380 |
485 |
485 |
AC [mm] |
159 |
159 |
176 |
176 |
196 |
196 |
220 |
246 |
246 |
|
|
|
|
|
|
|
|
|
|
HD [mm] |
228.5 |
228.5 |
241 |
241 |
267 |
267 |
296 |
344 |
344 |
FCL [mm] |
206 |
206 |
230 |
230 |
256 |
256 |
286 |
340 |
340 |
FCW [mm] |
142 |
142 |
158 |
158 |
176 |
176 |
197 |
235 |
235 |
MG.03.H6.02 - VLT® is a registered Danfoss trademark |
19 |
VLT® FCM Series
Flange mounting - B5, B35 (B3+B5)
B5 |
|
|
|
|
|
|
|
|
|
FCM |
305 |
307 |
311 |
315 |
322 |
330 |
340 |
355 |
375 |
Frame size |
80 |
80 |
90 |
90 |
100 |
100 |
112 |
132 |
132 |
|
|
|
|
|
|
|
|
|
|
IEC Ref. |
FF165 |
FF165 |
FF165 |
FF165 |
FF215 |
FF215 |
FF215 |
FF265 |
FF265 |
DIN Ref. |
A200 |
A200 |
A200 |
A200 |
A250 |
A250 |
A250 |
A300 |
A300 |
|
|
|
|
|
|
|
|
|
|
M [mm] |
165 |
165 |
165 |
165 |
215 |
215 |
215 |
265 |
265 |
N [mm] |
130 |
130 |
130 |
130 |
180 |
180 |
180 |
250 |
230 |
P [mm] |
200 |
200 |
200 |
200 |
250 |
250 |
250 |
300 |
300 |
|
|
|
|
|
|
|
|
|
|
S [mm] |
12 |
12 |
11.5 |
11.5 |
14 |
14 |
14 |
14 |
14 |
T [mm] |
3.5 |
3.5 |
3.5 |
3.5 |
4 |
4 |
4 |
4 |
4 |
|
|
|
|
|
|
|
|
|
|
LA [mm] |
10 |
10 |
10 |
10 |
11 |
11 |
11 |
12 |
12 |
Face mounting - B14, B34 (B3+B14)
B14 |
|
|
|
|
|
|
|
|
|
FCM |
305 |
307 |
311 |
315 |
322 |
330 |
340 |
355 |
375 |
|
|
|
|
|
|
|
|
|
|
Frame size |
80 |
80 |
90 |
90 |
100 |
100 |
112 |
132 |
132 |
IEC Ref. |
FT100 |
FT100 |
FT115 |
FT115 |
FT130 |
FT130 |
FT130 |
FT165 |
FT165 |
DIN Ref. |
C120 |
C120 |
C140 |
C140 |
C160 |
C160 |
C160 |
C200 |
C200 |
M [mm] |
100 |
100 |
115 |
115 |
130 |
130 |
130 |
165 |
165 |
N [mm] |
80 |
80 |
95 |
95 |
110 |
110 |
110 |
130 |
130 |
|
|
|
|
|
|
|
|
|
|
P [mm] |
120 |
120 |
140 |
140 |
160 |
160 |
160 |
200 |
200 |
S [mm] |
M6 |
M6 |
M8 |
M8 |
M8 |
M8 |
M8 |
M10 |
M10 |
T [mm] |
3 |
3 |
3 |
3 |
3.5 |
3.5 |
3.5 |
3.5 |
3.5 |
LA [mm] |
12 |
12 |
10 |
10 |
10 |
10 |
10 |
12 |
12 |
20 |
MG.03.H6.02 - VLT® is a registered Danfoss trademark |
VLT® FCM Series
Shaft Drive End
Shaft tapped
DH x deep to
DIN 332 Form DR
Closed profile keyway
FCM |
305 |
307 |
311 |
315 |
322 |
330 |
340 |
355 |
375 |
Frame size |
80 |
80 |
90 |
90 |
100 |
100 |
112 |
132 |
132 |
D [mm] |
19 |
19 |
24 |
24 |
28 |
28 |
28 |
38 |
38 |
E [mm] |
40 |
40 |
50 |
50 |
60 |
60 |
60 |
80 |
80 |
|
|
|
|
|
|
|
|
|
|
ED [mm] |
32 |
32 |
40 |
40 |
50 |
50 |
50 |
70 |
70 |
DH [mm] |
M6x16 |
M6x16 |
M8x19 |
M8x19 |
M10x22 |
M10x22 |
M10x22 |
M12x28 |
M12x28 |
F [mm] |
6 |
6 |
8 |
8 |
8 |
8 |
8 |
10 |
10 |
|
|
|
|
|
|
|
|
|
|
GA [mm] |
21.5 |
21.5 |
27 |
27 |
31 |
31 |
31 |
41 |
41 |
Forced ventilation
FCM |
305 |
307 |
311 |
315 |
322 |
330 |
340 |
355 |
375 |
Frame size |
80 |
80 |
90 |
90 |
100 |
100 |
112 |
132 |
132 |
AD [mm] |
132 |
132 |
160 |
160 |
170 |
170 |
182 |
195 |
195 |
L [mm] |
386 |
386 |
427,5 |
427,5 |
440 |
440 |
482 |
616 |
616 |
|
|
|
|
|
|
|
|
|
|
MG.03.H6.02 - VLT® is a registered Danfoss trademark |
21 |
VLT® FCM Series
Installation of the FC motor
FC motors must be installed with adequate access for routine maintenance. A minimum of 0.75m of working space around the motor is recommended. Adequate space around the motor, particularly at the fan inlet (50 mm), is also necessary to facilitate airflow.
Where several FC motors are installed in close proximity, care must be taken to ensure that there is no recirculation of exhausted warm air. Foundations must be solid, rigid and level.
NB!
Electrical installation
Do not remove the top foil inside the inverter part, as this is a part of the protective arrangements.
Fitting pinions, pulleys and couplings.
These should be bored to our standard limits and fitted on the shaft with a screwing motion. Attention must be paid to correct guarding of all moving parts.
Tapping of fitments onto the FC motor shaft, with a hammer or mallet, causes bearing damage. This results in an increase in bearing noise and a significant reduction in bearing life.
NB!
Max. length of mounting bolts penetrating the B14 flange, see section Dimensions in this chapter.
Alignment
When the application calls for direct coupling, the shafts must be correctly aligned in all three planes. Bad alignment can be a major source of noise and vibration.
Maximum permissible axial and radial loads in N
Allowance must be made for shaft endfloat and thermal expansion in both axial and vertical planes. It is preferable to use flexible drive couplings.
Frame size |
Poles |
Axial load in [N] |
Radial load in [N] at 0.5 X shaft |
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length |
80 |
2 |
570 |
610 |
80 |
4 |
760 |
770 |
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600 |
650 |
90 |
4 |
810 |
820 |
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830 |
890 |
100 |
4 |
1120 |
1160 |
112 |
2 |
820 |
890 |
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4 |
1100 |
1110 |
132 |
2 |
1300 |
1440 |
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132 |
4 |
1710 |
1780 |
All figures are based on L10 bearing life of 20,000 hours, standrad bearings.
Reinforced bearings available.
22 |
MG.03.H6.02 - VLT® is a registered Danfoss trademark |
VLT® FCM Series
Bolt torques
Endshields and lid should be secured with the bolt sizes and torque's detailed in the table below.
Endshield fixing bolt torques |
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FCM |
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305-307 |
80 |
M5 |
5 |
311-315 |
90 |
M5 |
5 |
322-330 |
100 |
M6 (taptite) |
8-10 |
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340 |
112 |
M6 (taptite) |
8-10 |
355-375 |
132 |
M8 (taptite) |
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LID screws torque: 2.2 - 2.4 Nm
Maintenance
Routine cleaning of the FC motor
Remove the fan cover and ensure that all air inlet holes are completely free. Clean any dirt and obstructions from behind the fan and along the ribs of the frame, and between the motor and inverter part.
Periodic maintenance of motor part.
a.Remove the inverter part, the fan cover and the fan which is keyed to the shaft extension. Loosen and remove bearing cover screws and endshield bolts/studs.The endshields should then be eased off their spigots.
b.The rotor can now be carefully withdrawn from the stator, taking care not to damage the stator bore and both stator and rotor windings.
c.Having dismantled the motor, maintenance can be carried out to remove all dirt. For this purpose, the use of an air line supplying dry compressed air under comparatively low pressure is best, as a high velocity air-stream can force dirt into the spaces between the windings and insulation, etc. Grease-remov- ing solvents can cause damage to impregnating varnish or insulation
d.The FC-motor should be re-assembled in the reverse order from dismantling, remembering to ease endshields onto bearings and spigots. DO NOT USE FORCE.
e.Before starting, check that the rotor revolves freely. Ensure that the electrical connections are correct.
f.Refit any pulley, coupling, sprocket etc. which has been removed, being particularly careful to ensure correct alignment with the
driven part, as misalignment will lead to ultimate bearing trouble and shaft breakage.
g.When replacing screws and bolts, care should be taken to use only those with the requisite quality and tensile strength recommended by the manufacturer. These must also be of identical thread form and screw/ bolt length (see the table above).
Forced ventilation (FV) units
In some applications the fan built on to the motor shaft do not give sufficient cooling for operation at low speed. That problem is solved by mounting a FV unit.
Typical applications are for example conveyors, spindles and other constant torque (CT) applications where the customer wants a wide control range without reduction in torque down to low speed.
The VLT Drive Motor yields full continuous torque down to low speed with FV built on. The forced vent enclosure is IP 66. Approved according to UL.
MG.03.H6.02 - VLT® is a registered Danfoss trademark |
23 |
VLT® FCM Series
Voltage range for forced ventilation (FV) unit
The FVU can be supplied with a wide range of voltages depending on the way the terminals are connected. Standard is three phase 380-500 V (50 Hz), 380-575
V (60 Hz) with the possibility to connect three phase 220-290 V (50 Hz), 220-332 V (60 Hz) or single phase 230-277 V (50/60 Hz). The capacitor for single phase is mounted inside the terminal box.
FCM 300 Thermal Protection
The thermal protection of FC and motor is covered in the following way:
1.Overload situations are handled by the calculated electrical load (I 2X t).
2.Missing ventillation and high ambient temperature is handled by the temperature measurement. The derating for low speed (due to missing ventillation) is not incoporated in the electrical load calculaton but taken care of by the temperature measurement. Forced ventillation is thus automaticly covered.
Electrical load
The current is measured in the DC link and the estimated load is calculated. The level of the electrical load is set at an output torque of 105%. Above that level a counter is increased, below the level it is decreased. The counter starts at zero. When the counter reaches 100, the unit trips. At 98 the warning indication goes on (LED and status word).
Load |
Time from 0 to 100 |
Time from 100 to 0 |
0% |
- |
60 sec |
20% |
- |
100 sec |
40% |
- |
150 sec |
60% |
- |
200 sec |
80% |
- |
250 sec |
105% |
900 sec (if over 105%) |
300 sec (if under 105%) |
120% |
550 sec |
- |
140% |
210 sec |
- |
160% |
60 sec |
- |
>165% |
20 sec |
- |
At full AC brake (parameter 400) a load > 165% is simulated => 20 sec to trip.
The value can be read in parameter 527. (LCP:FC thermal)..
Temperature measurement
The temperature measurement is sensing the temperature within the electronics box.'
At warning level => Warning indication goes on (LED and status word) and the unit might trip if the temperature doesn't sink back below warning level within 15 minutes. If the function TEMP.DEP.SW is activated in parameter 412, the switching frequency is decreased gradually down to 2 kHz attempting to decrease the temperature.
Trip level => Immediate trip and alarm indication (LED and status word).
The value can be read in parameter 537 (LCP: Heat sink temp.).
The temperature levels seem to be high, but due to a local heating of the sensor the practical levels of the inside air temperature are approx. 10 deg C lower.
24 |
MG.03.H6.02 - VLT® is a registered Danfoss trademark |
VLT® FCM Series
Service plug kit (175N2546)
Purpose:
To run LCP2 and PROFIBUS at the same time. The service plug can be used with FCM 300 of serial number 03Gxxx and software version as from 2.03. Used together with cable for plug kit 175N0162.
Plug kit (175N2545)
Purpose
To make a plugable connection between LCP 2 and
FCM 300.
Used together with cable for plug kit 175N0162.
Remote mounting kit (175N0160)
Connections
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Colour of wire/ |
Terminal X100/ |
D-sub pin |
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yellow |
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green |
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red |
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blue |
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MG.03.H6.02 - VLT® is a registered Danfoss trademark |
25 |
VLT® FCM Series
Remote mounting kit cont.
Potentiometer option (177N0011)
Option to control the reference by means of a potentiometer. The option is mounted instead of a cable bracket. The potentiometer is operated by removing the blind plug to set the desired reference, and then mount the blind plug again.
Colour of wire |
Terminal on X101 |
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White |
2 (analog input) |
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Red |
8 (0 V) |
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Black |
7 (+10 V) |
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Local Operation Pad (LOP) (175N0128) IP65 |
Wiring |
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Colour of wire |
Terminal |
Function |
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White |
2 |
Reference |
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Brown |
3 |
Reset |
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Purple * or Grey |
4 |
See table under button |
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Green |
5 |
See table under button |
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Red |
6 |
+24V |
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Yellow |
7 |
+10V |
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Blue |
8 |
Ground |
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* Can be orange in some cables |
26 |
MG.03.H6.02 - VLT® is a registered Danfoss trademark |
VLT® FCM Series
Local Operation Panel (LOP) 175N0128 IP 65 |
Fixture for LOP 175N2717 (included in 175N0128) |
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Functions/settings |
Key I (Start) |
Key II (Start) |
Key (Stop) |
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Default - Dual speed operation (connect |
Run on set refer- |
Run on 10 Hz** jog |
Stop (and reset* - if trip) |
purple wire): |
ence (+/-) |
speed |
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No changes to factory setting. |
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Function 2 - Dual mode operation (con- |
Run with Setup 1 |
Run with Setup 2 |
Stop (and reset* - if trip) |
nect purple wire) |
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Select desired modes of operation in Set- |
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ups 1 and 2 (use para. 4-6) Parameter |
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335 = 18 (select Setup) |
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Function 3 - Dual direction operation |
Run forward |
Run reverse |
Stop (and reset* - if trip) |
(connect grey wire) |
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Parameter 335 = 10 (start reversing) Pa- |
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rameter 200 = 1 (both directions) |
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*If no reset is required, do not connect the brown |
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wire**or set parameter 213 |
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NB! |
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Use the +/- keys to set reference |
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After fitting, cut off or isolate excess wire. |
At power up the unit will always be in stop mode. Set reference will be stored during power down. If permanent start mode is desired, connect terminal 6 to terminal 4 and do not connect purple/grey wire to terminal 4. This means the stop function on LOP is disabled.
MG.03.H6.02 - VLT® is a registered Danfoss trademark |
27 |
VLT® FCM Series
Control panel (175NO131)
The FC motor optionally features a Local Control Panel- LCP 2 which makes up a complete interface for operation and monitoring of the FC motor.
IP 65 on front.
NB!
The LCP from the VLT 5000 Series (code number 175Z0401) cannot be used for the FC motor. However, the general LCP 2 (code number 175N0131) can be used for both the FCM 300, VLT 2800 and the VLT 5000 Series.
LCP installation
The LCP 2 is connected to the terminal X100, 1-4 (see separate instruction MI.03.AX.YY).
1.Service Plug Kit (175N2546) (see section Service plug kit) and cabel 175N0162
2.Plug kit (175N2545) (see section Plug kit) and cabel 175N0162
3.Remote mounting kit (175N0160) (see section Remote mounting kit)
LCP functions
The functions of the control panel can be divided into three groups:
•display
•keys for changing program parameters
•keys for local operation
All data are indicated by means of a 4-line alphanumeric display, which in normal operation is able show
4 measurements and 3 operating conditions continuously. During programming, all the information required for quick, effective parameter Setup of the FC motor will be displayed. As a supplement to the display, there are three LEDs for voltage, warning and alarm. All program parameters of the FC motor can be changed immediately from the control panel, unless this function has been blocked via parameter 018.
Display
The LCD-displayhas rear lighting and a total of 4 al- pha-numeric lines together with a box that shows the direction of rotation (arrow) and the chosen Setup as well as the Setup in which programming is taking place if that is the case.
1st line shows up to 3 measurements continuously in normal operating status or a text which explains the 2nd line.
2nd line shows a measurement with related unit continuously, regardless of status (except in the case of alarm/warning).
2nd line |
12345678 |
1 |
<![if ! IE]> <![endif]>10.175ZA443 |
1st line |
12345678901234567890 |
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SETUP |
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3rd line |
12345678901234567890 |
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4th line |
12345678901234567890 |
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3rd line is normally blank and is used in the menu mode to show the selected parameter number or parameter group number and name.
4th line is used in operating status for showing a status text or in data change mode for showing the value of the selected parameter.
28 |
MG.03.H6.02 - VLT® is a registered Danfoss trademark |
VLT® FCM Series
An arrow indicates the direction of rotation of the motor. Furthermore, the Setup which has been selected as the Active Setup in parameter 004 is shown. When programming another Setup than the Active Setup, the number of the Setup which is being programmed will appear to the right. This second Setup number will flash.
LEDs
At the bottom of the control panel is a red alarm LEDand a yellow warning LED, as well as a green voltage LED.
If certain threshold values are exceeded, the alarm and/or warning lamp lights up together with a status and alarm text on the control panel.
The voltage LED is activated when the FC motor receives voltage; at the same time the rear lighting of the display will be on.
Control keys
The control keys are divided into functions. This means that the keys between display and indicator LEDs are used for parameter Setup, including choice of display indication during normal operation.
Keys for local control are found under the indicator LEDs.
Control key functions
[DISPLAY / STATUS] is used for selecting the mode of display or for changing back to Display mode from either the Quick menu mode or the Menu mode.
[QUICK MENU] is used for programming the parameters that belong under the Quick menu mode. It is possible to switch directly between Quick menu mode and Menu mode.
[MENU] is used for programming all parameters. It is possible to switch directly between Menu mode and Quick menu mode.
[CHANGE DATA] is used for changing the parameter selected either in the Menu mode or the Quick menu mode.
[CANCEL] is used if a change of the selected parameter is not to be carried out.
[OK] is used for confirming a change of the parameter selected.
[+/-] is used for selecting parameter and for changing the chosen parameter or for changing the read out in line 2.
[<>] is used for selecting group and to move the cursor when changing numerical parameters.
[STOP / RESET] is used for stopping or for resetting the FC motor after a drop-out (trip). Can be selected via parameter 014 to be active or inactive. If stop is activated, line 2 will flash, and [START] must be activated.
NB!
Pressing [STOP/RESET] will prevent motor from running also with disconnected LCP 2. Restarting is only possible via the LCP 2 [START] key.
MG.03.H6.02 - VLT® is a registered Danfoss trademark |
29 |