Danfoss FCD 302 Operating guide

Operating Guide

VLT® Decentral Drive FCD 302

vlt-drives.danfoss.com

VLT® Decentral Drive FCD 302

 

Operating Guide

Contents

Contents

1 Introduction

6

1.1

Purpose of this Operating Guide

6

1.2

Additional Resources

6

1.3

Manual and Software Version

6

1.4

Product Overview

6

 

1.4.1

Intended Use

6

 

1.4.2

Exploded Views

7

 

1.4.3 Block Diagram of the Drive

10

1.5

Type Approvals and Certifications

10

1.6

CE Declaration

12

2

Safety

 

13

 

2.1

Safety Precautions

13

3

Mechanical Installation

14

 

3.1

Unpacking

14

 

 

3.1.1

Items Supplied

14

 

 

3.1.2

Storage

15

 

3.2

Installation Environment

15

 

3.3

Mounting

15

 

 

3.3.1

Cooling

15

 

 

3.3.2 Recommended Tools and Equipment

16

 

 

3.3.3

Mounting

16

 

 

 

3.3.3.1 Mounting the Installation Box

17

 

 

 

3.3.3.2 Installing the Inverter Part

18

4

Electrical Installation

19

 

4.1

Safety Instructions

19

 

4.2

EMC-compliant Installation

19

 

4.3

Grounding

19

 

4.4

Wiring Schematic

21

 

4.5

Location of Terminals

23

 

4.6

Terminal Types

24

 

4.7

Connecting the Motor

25

 

 

4.7.1

Grounding Shielded Cable

26

 

 

4.7.2

Connecting Several Motors

27

 

4.8

Connecting AC Mains

28

 

 

4.8.1 Connecting the Drive to Mains

28

 

 

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VLT® Decentral Drive FCD 302

 

Operating Guide

 

Contents

 

 

 

4.9

Motor and Mains Connection with Service Switch

29

4.10

Control Terminals

29

 

4.10.1

Control Wiring

29

 

4.10.2

Terminal Functions

29

 

4.10.3

Brake Resistor

30

 

4.10.4

Mechanical Brake

31

 

4.10.5

Connection of Sensors/Actuators on M12 Sockets

31

 

4.10.6

DIP Switches

32

 

4.10.7

Safe Torque Off (STO)

32

 

4.10.8

RS485 Serial Communication

32

 

 

4.10.8.1 Connecting and Setting Up RS485

33

4.11

Installation Checklist

33

5 Commissioning

 

35

5.1

Safety Instructions

35

 

5.1.1

Before Applying Power

35

5.2

Applying Power

 

35

5.3

Local Control Panel Operation

36

 

5.3.1

Local Control Panel

36

 

5.3.2

LCP Layout

36

 

5.3.3

Parameter Settings

38

 

5.3.4

Uploading/Downloading Data to/from the LCP

38

 

5.3.5

Changing Parameter Settings

38

 

5.3.6

Restoring Default Settings

39

 

 

5.3.6.1

Recommended Initialization

39

 

 

5.3.6.2

Manual Initialization

39

5.4

Basic Operational Programming

39

5.5

Automatic Motor Adaptation (AMA)

41

 

5.5.1

Running AMA

41

5.6

Local-control Test

41

5.7

System Start-up

 

41

6 Maintenance, Diagnostics and Troubleshooting

42

6.1

Maintenance and Service

42

6.2

Cleaning

 

42

6.3

Frontal LEDs

 

42

6.4

Status Display

 

43

6.5

Status Message Definitions

43

6.6

Warning and Alarm Types

46

 

 

 

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Operating Guide

Contents

 

 

 

 

 

6.7

Warning and Alarm Displays

46

 

6.8

List of Warnings and Alarms

47

7

Specifications

61

 

7.1

Electrical Data

61

 

7.2

Mains Supply (L1, L2, L3)

62

 

7.3

Motor Output and Motor Data

62

 

 

7.3.1

Motor Output (U, V, W)

62

 

 

7.3.2

Torque Characteristics

62

 

7.4

Ambient Conditions

63

 

 

7.4.1

Environment

63

 

7.5

Cable Lengths and Cross-sections

63

 

7.6

Control Input/Output and Control Data

64

 

 

7.6.1

Digital Inputs

64

 

 

7.6.2

STO Terminal 37 (Terminal 37 is Fixed PNP Logic)

64

 

 

7.6.3

Analog Inputs:

64

 

 

7.6.4

Pulse/Encoder Inputs

65

 

 

7.6.5

Digital Outputs

65

 

 

7.6.6

Analog Output

66

 

 

7.6.7

Control Card, 24 V DC Output

66

 

 

7.6.8

Control Card, +10 V DC Output

66

 

 

7.6.9

Control Card, RS485 Serial Communication

66

 

 

7.6.10

Control Card, USB Serial Communication

66

 

 

7.6.11

Relay Outputs

66

 

 

7.6.12

Control Card Performance

67

 

 

7.6.13

Control Characteristics

67

 

7.7

Fuses and Circuit Breakers

67

 

 

7.7.1

Recommendations

67

 

 

7.7.2

Recommended Maximum Pre-fuse Size 25 A

68

 

7.8

Mechanical Dimensions

68

8

Appendix

 

71

 

8.1

Symbols, Abbreviations and Conventions

71

 

 

8.1.1

Symbols and Abbreviations

71

 

8.2

Quick Menu Parameters

72

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VLT® Decentral Drive FCD 302

Operating Guide

Introduction

 

 

1 Introduction

1.1 Purpose of this Operating Guide

This Operating Guide provides information for safe installation and commissioning of the AC drive. It is intended for use by qualified personnel.

Read and follow the instructions to use the drive safely and professionally.

Pay particular attention to the safety instructions and general warnings. Always keep this Operating Guide with the drive. VLT® is a registered trademark for Danfoss A/S.

1.2 Additional Resources

Other resources are available to understand advanced drive functions and programming.

The VLT® Decentral DriveFCD 302 Design Guide provides detailed information about capabilities and functionality to design motor control systems.

The VLT® AutomationDrive FC 301/302 Programming Guide provides greater detail on working with parameters and many application examples.

Instructions for operation with optional equipment.

Supplementary publications and manuals are available at www.danfoss.com.

1.3 Manual and Software Version

This manual is regularly reviewed and updated. All suggestions for improvement are welcome.

Table 1: Manual and Software Version

Edition

Remarks

Software version

 

 

 

AQ267036816112, version 0201

Editorial update

8.5X

 

 

 

1.4 Product Overview

1.4.1 Intended Use

The drive is an electronic motor controller intended for:

Regulation of motor speed in response to system feedback or to remote commands from external controllers. A power-drive system consists of the drive, the motor, and equipment driven by the motor.

System and motor status surveillance.

The drive can also be used for motor protection.

Depending on the configuration, the drive can be used in standalone applications or form part of a larger appliance or installation.

The VLT® Decentral Drive FCD 302 is designed for decentral mounting, for example, in the food and beverage industry, or for other material handling applications. With the FCD 302, it is possible to reduce costs by placing the power electronics decentrally. Central panels are then rendered obsolete, saving cost, space, and effort for installation and wiring. The basic design is service-friendly with a pluggable electronic part and a flexible and spacious wiring box. It is easy to change electronics without the need for rewiring.

Installation environment: The drive is allowed for use in residential, industrial, and commercial environments in accordance with local laws and standards.

N O T I C E

RADIO INTERFERENCE

In a residential environment, this product can cause radio interference, in which case supplementary mitigation measures can be required.

-Take the necessary precautions.

Foreseeable misuse

Do not use the drive in applications which are non-compliant with specified operating conditions and environments. Ensure compliance with the conditions specified in 7.4.1 Environment.

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Operating Guide

1.4.2 Exploded Views

1

2

5

6

9

10

8

Illustration 1: Exploded View Small Unit

Introduction

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3

4

7

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VLT® Decentral Drive FCD 302

 

 

Operating Guide

 

Introduction

 

 

 

 

 

 

 

 

1

Inverter part

6

Installation box

2

Fastening screws (4 x, 1 in each corner)

7

Display connection

3

Sealing gasket

8

Access to USB port

4

Inverter part plastic cover

9

Service switch-motor side (alternatively, switch loca-

5

Ground connection pin

 

ted on mains side, or not mounted)

 

 

 

 

10

Flat mounting brackets

 

 

 

 

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Danfoss FCD 302 Operating guide

VLT® Decentral Drive FCD 302

Operating Guide

1

2

5

6

9

10

8

Illustration 2: Exploded View Large Unit

Introduction

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3

4

11

7

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VLT® Decentral Drive FCD 302

 

 

Operating Guide

 

Introduction

 

 

 

 

 

 

 

 

 

 

1

Inverter part

7

Display connection

2

Fastening screws (4 x, 1 in each corner)

8

Access to USB port

3

Sealing gasket

9

Service switch(1) motor side (alternatively, switch lo-

4

Inverter part plastic cover

 

cated on mains side, or not mounted)

 

 

5

Ground connection pin

10

Flat mounting brackets

 

 

6

Installation box

11

Circuit breaker(1) (optional)

 

 

 

 

 

 

 

 

 

 

 

 

1 The unit can be configured with either service switch or circuit breaker, not both. The illustration shown is not configurable in practice, but shows the respective positions of components only.

1.4.3 Block Diagram of the Drive
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Illustration 3: Block Diagram

1

Mains input

5

Capacitor bank

 

• 3-phase AC mains power supply to the drive.

 

• Stores the DC power.

2

Rectifier

 

• Proves ride-through protection for short power

 

losses.

 

• The rectifier bridge converts the AC input to DC

6

 

 

current to supply inverter power.

Inverter

3

DC bus

 

• Converts the DC into a controlled PWM AC

 

waveform for a controlled variable output to the

 

• Intermediate DC-bus circuit handles the DC cur-

 

motor.

 

 

 

 

rent.

7

 

 

 

Output to motor

4

DC reactors

 

• Regulated 3-phase output power to the motor.

 

• Filter the intermediate DC circuit voltage.

8

 

 

• Prove line transient protection.

Control circuitry

 

 

 

 

• Reduce RMS current.

 

• Input power, internal processing, output, and

 

 

motor current are monitored to provide efficient

 

• Raise the power factor reflected back to the line.

 

 

 

operation and control.

 

• Reduce harmonics on the AC input.

 

• User interface and external commands are

 

 

 

monitored and performed.

 

 

 

• Status output and control can be provided.

 

 

 

 

1.5 Type Approvals and Certifications

The following list is a selection of possible type approvals and certifications for Danfoss drives:

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VLT® Decentral Drive FCD 302

Operating Guide

Introduction

 

 

Table 2: Type Approvals and Certifications

089

N O T I C E

The specific approvals and certification for the drive are on the nameplate of the drive. For more information, contact the local Danfoss office or partner.

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VLT® Decentral Drive FCD 302

Operating Guide

Introduction

 

 

1.6 CE Declaration

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VLT® Decentral Drive FCD 302

Operating Guide

Safety

 

 

2 Safety

2.1 Safety Precautions

W A R N I N G

HIGH VOLTAGE

AC drives contain high voltage when connected to AC mains input, DC supply, or load sharing. Failure to perform installation, start-up, and maintenance by qualified personnel can result in death or serious injury.

-Only qualified personnel must perform installation, start-up, and maintenance.

W A R N I N G

UNINTENDED START

When the drive is connected to the AC mains, the motor may start at any time, causing risk of death, serious injury, and equipment or property damage. The motor may start by activation of an external switch, a fieldbus command, an input reference signal from the LCP or LOP, via remote operation using MCT 10 Set-up software, or after a cleared fault condition.

-Press [Off] on the LCP before programming parameters.

-Disconnect the drive from the mains whenever personal safety considerations make it necessary to avoid unintended motor start.

-Check that the drive, motor, and any driven equipment are in operational readiness.

W A R N I N G

DISCHARGE TIME

The drive contains DC-link capacitors, which can remain charged even when the drive is not powered. High voltage can be present even when the warning indicator lights are off.

Failure to wait the specified time after power has been removed before performing service or repair work could result in death or serious injury.

-Stop the motor.

-Disconnect AC mains, permanent magnet type motors, and remote DC-link supplies, including battery back-ups, UPS, and DC-link connections to other drives.

-Wait for the capacitors to discharge fully. The time for full discharge of the capacitors is minimum 4 minutes for VLT® Decentral Drive FCD 302, 400 V AC, 0.37–3.0 kW (0.5–4.0 hp).

-Before performing any service or repair work, use an appropriate voltage measuring device to make sure that the capacitors are fully discharged.

C A U T I O N

INTERNAL FAILURE HAZARD

An internal failure in the drive can result in serious injury when the drive is not properly closed.

-Ensure that all safety covers are in place and securely fastened before applying power.

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VLT® Decentral Drive FCD 302

Operating Guide

Mechanical Installation

 

 

3 Mechanical Installation

3.1 Unpacking

3.1.1 Items Supplied

The packaging contains:

Accessories bag, supplied only with order of installation box. The bag contains:

-2 cable clamps.

-Bracket for motor/loads cables.

-Elevation bracket for cable clamp.

-Screw 4 mm, 20 mm.

-Thread forming 3.5 mm, 8 mm.

Operating Guide.

Drive.

Depending on options fitted, the box contains 1 or 2 bags and 1 or more booklets.

Make sure that the items supplied and the information on the nameplate correspond to the order confirmation.

Check the packaging and the drive visually for damage caused by inappropriate handling during shipment. File any claim for damage with the carrier. Retain damaged parts for clarification.

 

Decentral Drive

 

Enclosure rating:

10

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VLT® www.danfoss.com

 

Type 4X Indoor Use Only

 

 

 

LISTED E134261 76X1 IND. CONT. EQ.

 

 

1

 

 

 

 

T/C: FCD302P1K5T4W66H1X1XMFCFXXXXA0BXXXXXXDX

 

 

2

 

 

P/N: 131Z5118

S/N: 000000G000

 

 

 

 

4

 

 

 

 

1.5kW(400V) / 2.0HP(460V)

 

3

 

 

 

 

5

 

 

 

 

 

IN: 3x380-480V 50/60Hz, 3.7/3.1A

 

 

 

 

 

6

 

 

 

 

 

OUT: 3x0-Vin 0-590Hz, 4.1/3.4A

8

 

 

 

 

7

 

 

 

 

IP66 Enclosure Tamb. 40 ˚C/104 ˚F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

 

 

 

 

 

 

 

 

 

 

Danfoss A/S

 

 

 

 

 

 

 

 

6430 Nordborg

 

 

 

 

 

 

 

Denmark

 

 

 

 

 

 

 

 

 

MADE IN DENMARK

 

 

 

 

 

* 1 3 1 Z 5 1 1 8 0

0 0 0 0 0 G 0 0 0 *

 

 

 

 

 

 

 

 

 

 

 

 

 

1

Type code

 

 

 

 

 

6

Output voltage, frequency, and current (at low/high

2

Ordering number

 

 

 

 

 

voltages)

 

 

 

 

 

 

3

Serial number

 

 

 

 

 

7

Enclosure type and IP rating

 

 

 

 

 

 

 

4

Power rating

 

 

 

 

 

8

Maximum ambient temperature

 

 

 

 

 

 

 

5

Input voltage, frequency, and current (at low/high

9

Certifications

 

 

 

voltages)

 

 

 

 

 

10

Enclosure rating

 

 

 

 

 

 

 

 

 

N O T I C E

LOSS OF WARRANTY

Do not remove the nameplate from the drive.

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VLT® Decentral Drive FCD 302

Operating Guide

Mechanical Installation

 

 

3.1.2 Storage

Ensure that the requirements for storage are fulfilled, see 7.4.1 Environment.

3.2 Installation Environment

N O T I C E

REDUCED LIFETIME

In environments with airborne liquids, particles, or corrosive gases, ensure that the IP/Type rating of the equipment matches the installation environment. Failure to meet requirements for ambient conditions can reduce lifetime of the drive.

-Ensure that requirements for air humidity, temperature, and altitude are met.

Vibration and shock

The drive complies with requirements for units mounted on the walls and floors of production premises, and in panels bolted to walls or floors. For detailed ambient conditions, refer to 7.4.1 Environment.

3.3 Mounting

3.3.1 Cooling

The VLT® Decentral DriveFCD 302 has no forced cooling. It relies only on natural convection for cooling using the cooling fins.

A minimum of 100 mm (4 in) top and bottom air cooling clearance must be provided.

Derating starts above 40 °C (104 °F) and 1000 m (3280 ft) elevation above sea level. See the VLT® Decentral DriveFCD 302 Design Guide for detailed information.

100 (4)

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100 (4)

 

100 (4)

 

100 (4)

 

Illustration 4: Top and Bottom Cooling Clearance

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VLT® Decentral Drive FCD 302

 

Operating Guide

Mechanical Installation

3.3.2 Recommended Tools and Equipment

Table 3: Recommended Tools and Equipment

Equipment

Size

Description

 

 

 

Screwdrivers

 

 

 

Socket (Hex)

8

For fastening inverter screws/mounting of brackets

 

 

 

Slotted

0.4x2.5

For spring loaded power and control terminals

 

 

 

Slotted/Torx

1.0x5.5/TX20

For cable clamps inside the installation box

 

 

 

Spanner

19, 24, 28

For blind-plugs

 

 

 

LCP, ordering number 130B1078

Local control panel

 

 

 

LCP cable, ordering number 130B5776

Connection cable for local control panel

 

 

 

3.3.3 Mounting

The VLT® Decentral DriveFCD 302 consists of 2 parts:

Installation box

Electronic part

See 1.4.2 Exploded Views.

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Illustration 5: Allowed Mounting Positions - Standard Applications

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Operating Guide

Mechanical Installation

 

 

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Illustration 6: Allowed Mounting Positions - Hygienic Applications

3.3.3.1 Mounting the Installation Box

W A R N I N G

ELECTRICAL HAZARD

Applying power to the unit at this stage could result in death or serious injury.

-Do not apply power before the electrical installation is complete.

W A R N I N G

PERSONAL INJURY OR PROPERTY DAMAGE

Do not switch on the mains before the 4 screws are tightened. Failure to tighten these screws can result in personal injury or material damage when the unit is loaded.

-Tighten screws before switching on power.

-Ensure that the strength of the mounting location can support the unit weight.

Use the holes on the rear of the installation box to fix mounting brackets.

Use proper mounting screws or bolts.

For hygienic versions, use cable glands designed to meet hygienic application requirements, for example Rittal HD 2410.110/120/130.

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VLT® Decentral Drive FCD 302

Operating Guide

Mechanical Installation

 

 

1.Mount the VLT® Decentral DriveFCD 302 vertically on a wall or machine frame. For hygienic versions ensure that liquids drain off the enclosure and orient the unit so the cable glands are located at the base.

Example

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Illustration 7: FCD 302 Standalone Mounted with Mounting Brackets

3.3.3.2 Installing the Inverter Part

Procedure for compressing the gasket between the 2 parts.

Procedure

1.Tighten the 4 connection screws to torque 2.8–3.0 Nm (24–26 in-lb).

2.Tighten the 4 screws in diagonally opposite order.

3.Tighten the 2 grounding spears to torque 3.0 (26 in-lb).

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Operating Guide

Electrical Installation

 

 

4 Electrical Installation

4.1 Safety Instructions

See 2.1 Safety Precautions for general safety instructions.

W A R N I N G

INDUCED VOLTAGE

Induced voltage from output motor cables that run together can charge equipment capacitors, even with the equipment turned off and locked out. Failure to run output motor cables separately or to use shielded cables could result in death or serious injury.

-

-

Run output motor cables separately or use shielded cables. Simultaneously lock out all the drives.

W A R N I N G

SHOCK HAZARD

The unit can cause a DC current in the PE conductor. Failure to use a Type B residual current-operated protective device (RCD) may lead to the RCD not providing the intended protection and therefore may result in death or serious injury.

-When an RCD is used for protection against electrical shock, only a Type B device is allowed on the supply side.

Overcurrent protection

Extra protective equipment, such as short-circuit protection or motor thermal protection between drive and motor, is required for applications with multiple motors.

Input fusing is required to provide short circuit and overcurrent protection. If not factory-supplied, the installer must provide fuses. See maximum fuse ratings in 7.7.2 Recommended Maximum Pre-fuse Size 25 A.

Wire type and ratings

All wiring must comply with local and national regulations regarding cross-section and ambient temperature requirements.

Power connection wire recommendation: Minimum 75 °C (167 °F) rated copper wire. See 7.1 Electrical Data for recommended wire sizes and types.

4.2 EMC-compliant Installation

To obtain an EMC-compliant installation, follow the instructions provided in 4.3 Grounding, 4.4 Wiring Schematic, 4.7 Connecting the Motor, and 4.10.1 Control Wiring.

N O T I C E

POTENTIAL EQUALIZATION

Risk of burst transient when the ground potential between the drive and the control system is different. Install equalizing cables between the system components. Recommended cable cross-section: 16 mm2 (6 AWG).

4.3 Grounding

For electrical safety

Ground the drive in accordance with applicable standards and directives.

Use a dedicated ground wire for input power, motor power, and control wiring.

Do not ground 1 drive to another in a daisy chain fashion.

Keep the ground wire connections as short as possible.

Follow motor manufacturer's wiring requirements.

Minimum cable cross-section: 10 mm2 (7 AWG) (or 2 rated ground wires terminated separately).

For EMC-compliant installation

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VLT® Decentral Drive FCD 302

Operating Guide

Electrical Installation

 

 

Establish electrical contact between the cable shield and the drive enclosure by using metal cable glands or by using the clamps provided on the equipment.

Use high-strand wire to reduce electrical interference.

Do not use pigtails.

N O T I C E

POTENTIAL EQUALIZATION

Risk of burst transient when the ground potential between the drive and the control system is different. Install equalizing cables between the system components. Recommended cable cross-section: 16 mm2 (6 AWG).

C A U T I O N

PE CONNECTION

The metal pins in the corners of the electronic part and the holes on the corner of the installation box are essential for the protective earth connection. Make sure that they are not loosened, removed, or violated in any way. Tightening torque requirement is 3 Nm (26.6 in-lb).

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Illustration 8: PE Connection Between the Installation Box and the Electronic Part

N O T I C E

The external grounding terminal is available as an accessory (ordering number 130B5833).

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VLT® Decentral Drive FCD 302

Operating Guide

Electrical Installation

 

 

4.4 Wiring Schematic

3-phase

91 (L1)

 

 

 

 

 

 

 

(U) 96

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92 (L2)

 

 

 

 

 

 

 

(U) 97

 

power

 

 

 

 

 

 

 

 

93 (L3)

 

 

 

 

 

 

 

(W) 98

 

input

 

 

 

 

 

 

 

 

95 (PE)

 

 

 

 

 

 

 

(PE) 99

 

 

 

 

 

 

 

 

 

Motor

 

 

 

 

 

 

 

 

 

 

 

 

122(MBR+)

 

 

Switch mode

 

 

 

 

 

Mechanical

 

 

power supply

 

 

 

 

 

123(MBR-)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

brake

 

 

10 V DC

24 V DC

 

 

 

(R+) 82

Brake

 

 

 

 

 

 

 

 

50 (+10 V OUT)

 

 

15 mA

600 mA

 

 

 

 

resistor

+10 V DC

 

 

 

 

 

 

 

(R-) 81

 

 

 

 

 

 

 

 

 

 

 

-10 V DC-

 

S201

 

 

 

 

 

 

 

 

 

53 (A IN)

<![if ! IE]>

<![endif]>ON

 

 

 

 

 

 

 

 

+10 V DC

 

 

 

 

 

 

Relay1

 

 

<![if ! IE]>

<![endif]>21

ON/I=0-20mA

 

 

 

 

 

0/4-20 mA

 

S202

 

 

 

 

 

03

 

 

 

OFF/U=0-10V

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>ON

 

 

 

 

 

-10 V DC-

 

<![if ! IE]>

<![endif]>2 1

 

 

 

 

 

 

 

240 V AC, 2A

54 (A IN)

 

 

 

 

 

 

 

02

+10 V DC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0/4-20 mA

55 (COM A IN)

 

 

 

 

 

 

 

01

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Relay2

 

 

12 (+24 V OUT)

 

 

 

 

 

 

 

06

240 V AC, 2A

 

 

 

 

 

 

 

 

 

 

 

 

13 (+24 V OUT)

 

 

P 5-00

 

 

 

 

05

400 V AC, 2A

 

 

 

 

 

 

 

 

 

 

 

 

18 (D IN)

 

 

24 V (NPN)

 

 

 

04

 

 

 

 

0 V (PNP)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

19 (D IN)

 

 

24 V (NPN)

 

 

 

(COM A OUT) 39

Analog output

 

 

 

0 V (PNP)

 

 

 

 

 

 

 

 

 

 

 

 

0/4–20 mA

 

 

 

 

 

 

 

 

 

0 V

(A OT) 42

 

20

(COM D IN)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

27

(D IN/OUT)

 

 

24 V (NPN)

S801

 

 

 

 

 

 

 

0 V (PNP)

 

 

 

 

 

 

 

 

 

 

ON=Terminated

 

 

 

 

 

 

<![if ! IE]>

<![endif]>2 1

<![if ! IE]>

<![endif]>ON

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OFF=Open

 

 

 

 

 

 

 

 

5V

 

 

 

 

 

29

(D IN/OUT)

 

 

24 V (NPN)

 

 

 

 

 

 

 

24V

0 V (PNP)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S801

GX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OV

 

 

RS485

 

 

 

 

 

 

 

 

 

 

 

(N RS485) 69

RS485

 

 

 

 

 

 

 

Interface

 

 

 

 

 

 

24 V (NPN)

 

 

 

 

32 (D IN)

 

 

 

 

 

(P RS485) 68

 

 

 

 

0 V (PNP)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

33 (D IN)

 

 

24 V (NPN)

 

 

 

(COM RS485) 61

 

 

 

 

0 V (PNP)

GX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(PNP) = Source

 

 

 

 

 

 

 

 

 

 

 

 

37 (D IN)

 

 

 

 

 

 

 

 

(NPN) = Sink

 

 

 

 

 

 

 

 

 

 

VCXA

67

GND1

PROFIBUS

62

RS485

interface

63

 

66

 

GND1

Illustration 9: Basic Wiring Schematic

Danfoss A/S © 2021.09

AQ267036816112en-000201 / 130R0208 | 21

VLT® Decentral Drive FCD 302

Operating Guide

Electrical Installation

 

 

2

1

 

 

 

 

 

L1

1

L1

T1 2

L1

U

L2

3

L2

T2 4

91

96

L2

V

L3

5

L3

T3 6

92

97

L3

W

PE

33 NO

NO 34

93

98

12

 

 

 

 

 

 

41 NC

NC 42

27

 

 

<![if ! IE]>

<![endif]>e30bc286.10

Illustration 10: Large Unit only: Circuit Breaker and Mains Disconnect

1Looping terminals

2Circuit breaker

1

<![if ! IE]>

<![endif]>e30bc287.10

L1

L2

L3

PE

1

2

L1

U

U

3

4

91

96

L2

V

V

 

 

92

97

5

 

 

6

L3

W

W

 

 

93

98

7

8

 

12

 

 

 

 

 

 

 

 

27

 

 

Illustration 11: Large Unit only: Service Switch at Mains with Looping Terminals

1

Looping terminals

 

 

22 | Danfoss A/S © 2021.09

AQ267036816112en-000201 / 130R0208

VLT® Decentral Drive FCD 302

Operating Guide

Electrical Installation

 

 

4.5 Location of Terminals

 

 

 

 

 

 

 

 

 

 

 

 

4

2

 

 

 

 

1

3

 

11

12

 

 

<![if ! IE]>

<![endif]>R

<![if ! IE]>

<![endif]>G

<![if ! IE]>

<![endif]>13

<![if ! IE]>

<![endif]>42

<![if ! IE]>

<![endif]>54

<![if ! IE]>

<![endif]>53

 

 

 

 

<![if ! IE]>

<![endif]>81

 

<![if ! IE]>

<![endif]>V

<![if ! IE]>

<![endif]>12

<![if ! IE]>

<![endif]>20

<![if ! IE]>

<![endif]>39

<![if ! IE]>

<![endif]>50

<![if ! IE]>

<![endif]>55

 

 

 

 

<![if ! IE]>

<![endif]>82

 

<![if ! IE]>

<![endif]>P

<![if ! IE]>

<![endif]>2020

<![if ! IE]>

<![endif]>3737

<![if ! IE]>

<![endif]>2020

<![if ! IE]>

<![endif]>3233

<![if ! IE]>

<![endif]>1212

 

 

 

 

 

 

<![if ! IE]>

<![endif]>N

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>123

 

<![if ! IE]>

<![endif]>B04

<![if ! IE]>

<![endif]>B08

<![if ! IE]>

<![endif]>B12

<![if ! IE]>

<![endif]>20

<![if ! IE]>

<![endif]>29

<![if ! IE]>

<![endif]>12

 

 

 

 

<![if ! IE]>

<![endif]>U/96122

 

<![if ! IE]>

<![endif]>B01B02 B03

<![if ! IE]>

<![endif]>B05B01B06

<![if ! IE]>

<![endif]>B09B10 B11

<![if ! IE]>

<![endif]>2020 20

<![if ! IE]>

<![endif]>1819 27

<![if ! IE]>

<![endif]>1212 12

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>V/97

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>W/98

 

 

 

 

 

 

 

 

 

 

 

13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>L1/91 L2/92 L3/93

7

8

 

 

 

 

 

13

 

9

10

 

 

 

 

 

 

 

 

 

 

6

13

<![if ! IE]>

<![endif]>e30bc385.10

Illustration 12: Location of Terminals (Small Unit)

1

Digital and analog inputs/outputs

8

USB port

2

Safe Torque Off (STO), LCP connection, B-option

9

Standard bus/RS485

3

Relay 1

10

PROFIBUS

4

Relay 12

11

Ethernet port

5

Motor, mechanical brake, brake resistor

12

Ethernet port

6

Mains

13

Protective Earth (PE)

7

24 V DC back-up input

 

 

 

 

 

 

Danfoss A/S © 2021.09

AQ267036816112en-000201 / 130R0208 | 23

VLT® Decentral Drive FCD 302

Operating Guide

Electrical Installation

 

 

 

 

4

2

 

 

 

 

1

3

 

11

12

13

 

 

 

<![if ! IE]>

<![endif]>R

<![if ! IE]>

<![endif]>G

<![if ! IE]>

<![endif]>13

<![if ! IE]>

<![endif]>42

<![if ! IE]>

<![endif]>54

<![if ! IE]>

<![endif]>53

 

 

 

 

 

 

<![if ! IE]>

<![endif]>81

 

<![if ! IE]>

<![endif]>V

<![if ! IE]>

<![endif]>12

<![if ! IE]>

<![endif]>20

<![if ! IE]>

<![endif]>39

<![if ! IE]>

<![endif]>50

<![if ! IE]>

<![endif]>55

 

 

 

 

 

 

<![if ! IE]>

<![endif]>82

 

<![if ! IE]>

<![endif]>P

<![if ! IE]>

<![endif]>2020

<![if ! IE]>

<![endif]>3737

<![if ! IE]>

<![endif]>2020

<![if ! IE]>

<![endif]>3233

<![if ! IE]>

<![endif]>1212

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>N

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>123

 

<![if ! IE]>

<![endif]>B04

<![if ! IE]>

<![endif]>B08

<![if ! IE]>

<![endif]>B12

<![if ! IE]>

<![endif]>20

<![if ! IE]>

<![endif]>29

<![if ! IE]>

<![endif]>12

 

 

 

 

 

5

<![if ! IE]>

<![endif]>U/96 122

 

<![if ! IE]>

<![endif]>B01 B02 B03

<![if ! IE]>

<![endif]>B05 B01B06

<![if ! IE]>

<![endif]>B09 B10 B11

<![if ! IE]>

<![endif]>20 20 20

<![if ! IE]>

<![endif]>18 19 27

<![if ! IE]>

<![endif]>12 12 12

 

 

 

 

 

13

<![if ! IE]>

<![endif]>W/98 V/97

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>L1/91L2/92L3/93

 

7

8

 

 

 

 

13

 

9

10

 

 

<![if ! IE]>

<![endif]>e30bc386.10

6

Illustration 13: Location of Terminals (Large Unit)

1

Digital and analog inputs/outputs

8

USB port

2

Safe Torque Off (STO), LCP connection, B-option

9

Standard bus/RS485

3

Relay 1

10

PROFIBUS

4

Relay 12

11

Ethernet port

5

Motor, mechanical brake, brake resistor

12

Ethernet port

6

Mains

13

Protective Earth (PE)

7

24 V DC back-up input

 

 

 

 

 

 

For both small and large units, the service switch is optional. The switch is shown mounted on the motor side. Alternatively, the switch can be on the mains side or omitted.

For the large unit, the circuit breaker is optional. The large unit can be configured with either service switch or circuit breaker, not both. The illustration shown is not configurable in practice, but shows the respective positions of components only.

4.6 Terminal Types

Motor, control, and mains terminals are spring loaded (CAGE-CLAMP) type.

1.Open the contact by inserting a small screwdriver into the slot above the contact, as shown in Illustration 14.

2.Insert the stripped wire into the contact.

3.Remove the screwdriver to fasten the wire into the contact.

24 | Danfoss A/S © 2021.09

AQ267036816112en-000201 / 130R0208

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