Danfoss FC 360 Design guide [zh]

ENGINEERING TOMORROW

VLT® AutomationDrive FC 360

vlt-drives.danfoss.com

1			5
1.1			5
1.2			6
1.3			8
1.4			9
1.5			9
1.6			9
2			10
2.1			10
2.2			11
	2.2.1		13
	2.2.2		14
2.3			16
	2.3.1		16
	2.3.2		16
	2.3.3 FC 360		17
	2.3.4 VVC+		18
	2.3.5 VVC+		19
	2.3.6 [Hand On] [Auto On]		19
2.4			20
	2.4.1		21
	2.4.2		22
	2.4.3		22
	2.4.4		23
2.5	PID		26
	2.5.1 PID		26
	2.5.2 PID		28
	2.5.3		29
	2.5.4 PID		29
	2.5.5		32
	2.5.6 Ziegler Nichols		32
2.6	EMC		33
	2.6.1 EMC		33
	2.6.2 EMC		34
	2.6.3 EMC		34
2.7			35
2.8			36
2.9			37

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1

VLT® AutomationDrive FC 360

	2.9.1		37
	2.9.2		37
	2.9.3		37
2.10			39
2.11			40

3		41
3.1		41
3.2		42
3.3		43
	3.3.1 (10%)	43
	3.3.2 (40%)	44
4		45
4.1	3x380-480 V AC	45
4.2		47
4.3		51
4.4		51
4.5		52
4.6	dU/dt	52
4.7		53
	4.7.1	53
	4.7.2	56
4.8		56
5 RS485		58
5.1		58
	5.1.1	58
	5.1.2	58
	5.1.3	59
	5.1.4 Modbus	59
	5.1.5 EMC	59
5.2	FC	59
	5.2.1	59
	5.2.2 Modbus RTU FC	59
5.3		60
5.4	FC	60
	5.4.1	60
	5.4.2	60
	5.4.3 (LGE)	60
	5.4.4 (ADR)	60

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5.4.5 (BCC)	60
5.4.6	60
5.4.7 PKE	61
5.4.8 (PNU)	61
5.4.9 (IND)	62
5.4.10 (PWE)	62
5.4.11	62
5.4.12	62
5.4.13 (PCD)	62
5.5	62
5.5.1	62
5.5.2	63
5.6 Modbus RTU	63
5.6.1	63
5.6.2	63
5.6.3 Modbus RTU	63
5.7	64
5.8 Modbus RTU	64
5.8.1	64
5.8.2 Modbus RTU	64
5.8.3 /	64
5.8.4	64
5.8.5	65
5.8.6	65
5.8.7 CRC	65
5.8.8	65
5.8.9	66
5.8.10 Modbus RTU	66
5.8.11 Modbus	66
5.9	67
5.9.1	67
5.9.2	67
5.9.3 IND	67
5.9.4	67
5.9.5	67
5.9.6	67
5.10	67
5.10.1 01 [ ]	67
5.10.2 / 05 [ ]	68
5.10.3 / 0F [ ]	68

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3

VLT® AutomationDrive FC 360

5.10.4 03 [ ]	69
5.10.5 06 [ ]	69
5.10.6 10 [ ]	69
5.11 Danfoss FC	70
5.11.1 FC 8-10 = FC	70
5.11.2 FC (STW)	71
5.11.3	73
6	74
6.1	74
	79

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1	1	1

1.1

VLT®

•VLT® AutomationDrive FC 360

•VLT® AutomationDrive FC 360

FC 360

www.danfoss.com/fc360.

还用于防范不安全的行为。

•mm (inch)

1.1.1

	AC
	AWG
/AMP	A
	AMA
	ILIM
	°C
	DC
	D-TYPE
	EMC
	ETR
	g
	Hz
	hp
	kHz
	LCP
	m
	mH
	mA
	ms
	min
	MCT
	nF
	Nm
	IM,N
	fM,N
	PM,N
	UM,N
	PM
	PELV
	PCB
	IINV
	RPM
	s
	ns
	TLIM
	V
	IVLT,MAX
	IVLT,N

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5

				VLT® AutomationDrive FC 360
1	1	1.2		nslip

1.2.1	PM,N

IVLT,MAX

IVLT,N

UVLT,MAX

1.2.2

LCP

1 2

1
			[OFF]
2
			[Hand On]
1.1

kW hp

TM,N

UM

UM,N

Torque

Pull-out

RPM

1.1

1.2.3

<![if ! IE]>

<![endif]>175ZA078.10

0 RPM

fJOG

fM

fMAX

fMIN

fM,N

IM

IM,N

nM,N

ns

ns = 2 × 1 23 × 60 s

1 39

ηVLT

-- 11.1

停止命令属于第11.1

1.2.4

传输到模拟输入端53 54

-100% +100%

84

29 33

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RefMAX

100% 10 V 20 mA 3-03 Maximum Reference

RefMIN

0% 0 V 0 mA 4 mA 3-02 Minimum Reference

1.2.5

模拟输入有两种类型

•0–20 mA 4–20 mA

•: 0–10 V DC

0-20 mA 4-20 mA

(AMA)

AMA

动斩波器可确保将该功率传输到制动电阻器。

CT

2 24 V 40 mA

ETR

作用是估计电机温度。

FC

FC MC RS485

8-30

14-22 2

定期工作。

LCP

LCPLCP3 9.8

GLCP		1	1
(LCP 102)

GLCP

NLCP

(LCP 21)NLCP

(lsb)

(msb)

MCM

Mille Circular Mil1 MCM = 0.5067 mm2

/ [OK]

PID

PID

PCD

(LCP)

I1 IRMS

	= 3		x U x I		cos	ϕ1
			3	1
				x U x IRMS

VLT® AutomationDriveFC 360 cosϕ1 = 1

= I1 xI cosϕ1 = I I1

RMS RMS

IRMS

IRMS = I21 + I25 + I27 + .. + I2n

电源施加的负载降到最低程度。

/

RCD

将参数设置保存在2 2

1

SFAVM

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					VLT® AutomationDrive FC 360
1	1					4.
										1-90
								[4] ETR 1		[3] ETR
			(SLC)					1
			SLC			5.
			“ ” 13-**					L1 L2 L3
			STW
			THD			1.
						2.
						3.
						4.
			VT
			VVC+
			/ (VVC+)
60°				AVM
			60°
1.3

	/

	1.2
2.	LCP [Off/Reset] /
3.

8

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则可能导致死亡或严重伤害。

•UPS

• 表1.2

	[V]	[kW (hp)]
	380–480	0.37–7.5	kW	4
		(0.5–10	hp)
	380–480	11–75 kW		15
		(15–100	hp)

1.2

1.6	1	1

www.danfoss.com/fc360.

1.6.1 CE

CE (Conformité Européenne)EU

EU

•EMC

CE ECU EC EFTACE CE

1.6.2

CE50–1000 V 75–1500 V

1.4

和电子废弃物单独回收。

按预期方式使用情况下不会危及人员和家畜的安全和健康 并保护财产。DanfossCE Danfoss

1.5

MG06B5xx		1.8x

1.6.3 EMC

(EMC)EMC 2014/30/EU(EMI) EMI

CE CE EMC

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Danfoss A/S © 03/2019

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VLT® AutomationDrive FC 360

2

2

2

2.1

J1

J2

J3

J4

<![if ! IE]> <![endif]>130BA870.10

<![if ! IE]> <![endif]>130BA809.10

<![if ! IE]> <![endif]>130BA810.10

<![if ! IE]> <![endif]>130BA810.10

IP20

IP20

IP20

IP20

0.37–2.2

kW/0.5–3

hp

3.0–5.5

kW/4.0–7.5

hp

7.5

kW/10

hp

(380–480

11–15

kW/15–20

hp

-

(380–480

V)

(380–480

V)

V)

(380–480

V)

160% 1)

J5

J6

J7

<![if ! IE]> <![endif]>130BA810.10

<![if ! IE]> <![endif]>130BA826.10

<![if ! IE]> <![endif]>130BA826.10

IP20

IP20

IP20

18.5–22

kW/25–30

hp

30–45

kW/40–60

hp

55–75

kW/75–100

hp

-

(380–480

V)

(380–480

V)

(380–480

V)

160% 1)

2.1

1) 11–75 kW (15–100 hp) 110% 10.37–7.5 kW (0.5–10 hp) 160% 111–22 kW (15–30 hp) 150% 1

30–75 kW (40–100 hp) 150% 1

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2.2

	RFI		3)
3 phase	91	(L1)					(U) 96
	92	(L2)					(V) 97
power
	93	(L3)					(W) 98
input
	95	PE					(PE) 99
								Motor
			Switch mode				(-UDC) 88
			power supply			1)
			10 V DC		24 V DC		(+UDC) 89	Brake
			15 mA		100 mA			resistor
	50	(+10 V OUT)	+ -	+	-
+10 V DC							(BR) 81 5)

0-10 V DC	53	(A IN)
0/4-20 mA
0-10 V DC	54	(A IN)
0/4-20 mA
	55	(COM A IN/OUT)					Relay 1
								03
								02	250 V AC, 3 A
Analog	42 (A OUT)
output								01
0/4-20 mA
	45 (A OUT)
	12	(+24 V OUT)					Relay 2	2)
				P 5-00				06	250 V AC, 3 A
				24 V (NPN)				05
	18	(D IN)
				0 V (PNP)
				24 V (NPN)				04
	19	(D IN)
				0 V (PNP)
	20	(COM D IN)			4)
				24 V (NPN)			ON=Terminated
	27	(D IN/OUT)			<![if ! IE]> <![endif]>2 1	<![if ! IE]> <![endif]>ON
			24 V	0 V (PNP)			OFF=Open
						5V

	0 V
29	(D IN/OUT)
	24 V
	0 V

31 (D IN)

32 (D IN)

33 (D IN)

24 V (NPN)
0 V (PNP)		S801	0V
	RS485	(N RS485)	69	RS485
	Interface
24 V (NPN)		(P RS485)	68
0 V (PNP)	0 V	(COM RS485) 61
24 V (NPN)
0 V (PNP)				(PNP) = Source
24 V (NPN)				(NPN) = Sink
0 V (PNP)

2 2

<![if ! IE]>

<![endif]>130BC438.19

2.1

A= D=

1)J1–J5

2)J1-J3 2 J4-J7 2 3 J4-J7 2 4 5 6/ 1 J1-J5 J6-J7

3)J1–J5 J6–J7

4)S801 RS485 68 69

5)J6–J7 BR

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11

VLT® AutomationDrive FC 360

2 2

1
2
3
4
L1
L2
L3
PE
5

			6	<![if ! IE]> <![endif]>e30bf228.11
			7
			8
			9
			10
			11
			12
		90
			13
			14
			15
4		u
			16
		v
	4	w
		PE
			17
			18

1	PLC			10
2	16 mm2 (6	AWG)		11
3				12
4	200			13
	7.87
5				14
6				15
7				16
8				17
9				18	EMC

2.2

12

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					<![if ! IE]> <![endif]>130BC500.10
			FC 1	FC 2	FC 3
			PE
	3
			FC 1	FC 2	FC 3
	•		PE
	•		2.3

•Danfoss75 °C (167 °F)

•4

2.2.1

严重伤害。

				2.4
				•
				•
	3.5 mA			•
	•	3.5 mA		•
					IT
		2.8
					TT/TN-S
	•
					14-50
					“ ” J6-J7 RFI
	•				J1-J5 IEC 61800-3
					“ ”

•“ ”

	2.3
•
		• IT
•

2 2

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2 2

VLT® AutomationDrive FC 360

	<![if ! IE]> <![endif]>130BC501.10	2.2.2
<![if ! IE]> <![endif]>05		•
			2.6
<![if ! IE]> <![endif]>01 02 03 04			<![if ! IE]> <![endif]>130BC504.11

2.4 J1–J5 J2

<![if ! IE]> <![endif]>130BD648.11

2.6 J1-J7

图2.7 2.2

<![if ! IE]>

<![endif]>130BC505.12

12	18	19
			27
				29
					31
						32
							33
								20
									50
										53
											54
												55

42	45

2.5 J6–J7 J7

2.7

2.4 J1–J5

2.5 J6–J7 4.2

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	I/O I/O
									24V
									24 V
12			–		+24 V
									100
									mA
18		5-10			[8]
	18
19		5-11			[10]
	19
31		5-16			[0]
	31
32		5-14			[0]				24 V
	32
									33
		5-15
33					[0]
	33
		5-12			DI	[2]
	27
27
		5-30			DO	[0]
	27
		5-13			DI	[14]
	29
29									29
		5-31			DO	[0]
	29
20			–						0	V
									24	V
				/
42	6-91 Terminal				[0]
									500 Ω
	42 Analog			Output
									0-20 mA
45	6-71		Terminal		[0]				4-20 mA
	45 Analog			Output
									10 V DC
50			–		+10 V				15	mA
53	6-1*
54	6-2*
55			–

									RC		2		2
61				–					EMC
68	(+)		8-3*
									RS485
69	(-)		8-3*
									C
01,	02,
			5-40		[0]		[0]
03
									J1-J3
04,	05,		5-40		[1]		[0]		2 2
06
									04 05
2.2

• 持的功能对它进行设置。

• 息。

法都是在控制电缆和串行通讯电缆两端用屏蔽夹加以固 定。

PLC16 mm2 (6 AWG)

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Danfoss A/S © 03/2019

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VLT® AutomationDrive FC 360

		PLC			FC	<![if ! IE]> <![endif]>130BB922.12
2	2	PE	PE	<10 mm
		PE	PE
			1
			2

1 16 mm2 (6 AWG)

2.8

50/60 Hz 1 100 nF

PE 100nF	PE <10 mm	FC	<![if ! IE]> <![endif]>130BB609.12
PLC

2.9 100 nF

EMC

RC 2.10

FC		FC	<![if ! IE]> <![endif]>130BB923.12
69		69
68		68
61		61
PE	PE <10 mm
PE	PE
	1
	2

1 16 mm2 (6 AWG)

2.10

61

FC		FC	<![if ! IE]> <![endif]>130BB924.12
69		68
68		69
PE	PE <10 mm
PE	PE
	1
	2

1 16 mm2 (6 AWG)

2.3

2.3.1

/

2.3.2

1-00

2

•PID

7-00 PID PID

1-00AMA

•VVC+ 4MCB1021024 PPR7-06 PID

•VVC+

/ 2.4

2.11 61

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2.3.3 FC 360

VLT® AutomationDrive FC 360 Voltage Vector Control+		2	2
0.37–22 kW (0.5–30 hp)
FC 360 0.37–22 kW (0.5–30 hp) 22	kW

FC 360 0.37–22 kW (0.5–30 hp)

Brake resistor

R+	R-
Load sharing + 82	81
89(+)
L1 91
L2 92
Inrush
L3 93

RFI switch

Load sharing - 88(-)

<![if ! IE]>

<![endif]>130BD974.10

U 96

V 97 M W 98

2.12 FC 360 0.37–22 kW (0.5–30 hp)

30–75 kW (40–100 hp)

FC 360 30–75 kW (40–100 hp)

FC 360 30–75 kW (40–100 hp)

FC 360 30–75 kW (40–100 hp) 3

L1 91

L2 92

L3 93

Load sharing + 89(+)

R inr					Inrush

88(-) Load sharing -

<![if ! IE]>

<![endif]>130BD975.10

	U 96
	V 97	M
	W 98

P 14-50

2.13 FC 360 30–75 kW (40–100 hp)

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VLT® AutomationDrive FC 360

2.3.4 VVC+

2 2

P 1-00

P 4-14 Con g. mode Motor speed

high limit (Hz) High

Ref.

+								Low
						P 4-12
S			Process			Motor speed
_						low limit (Hz)

P 7-20 Process feedback 1 source

P 7-22 Process feedback 2 source

		P 4-19		<![if ! IE]> <![endif]>130BD371.10
P 1-00		Max. output freq.
Con g. mode		+f max.
P 3-**		Motor
		controller
Ramp		-f max.
				P 4-19
				Max. output freq.
		P 7-0*		+f max.
+	S	Speed	Motor
_		PID	controller
				-f max.
		P 7-00 Speed PID

feedback source

2.14 VVC+

2.14 1-01 [1] VVC+ 1-00 [0]

1-00 [1] PIDPID 7-0* PID “ PID ”

1-00 [3] PID PID

7-2* 7-3* PID

18

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2.3.5 VVC+

4-16	4-17		2 2
4-18

2.3.6 [Hand On] [Auto On]

(LCP) /

LCP [Hand On] [Off/Reset] /

•0-40 LCP [Hand On] .

•0-44 LCP [Off/Reset] / .

•0-42 LCP [Auto on] .

“ ” [Off/Reset] /

	Hand	O	Auto	Reset
	On		On

<![if ! IE]>

<![endif]>e30bp046.12

2.15 LCP

1-00

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VLT® AutomationDrive FC 360

2.4

2 2 [Hand On] [▲]/[▼] [◄/[►]

图2.16

<![if ! IE]> <![endif]>3-18	<![if ! IE]> <![endif]>scaling ref.
<![if ! IE]> <![endif]>P	<![if ! IE]> <![endif]>Relative

<![if ! IE]>

<![endif]>Preset ref.

<![if ! IE]>

<![endif]>P 3-10

<![if ! IE]> <![endif]>P 3-15

<![if ! IE]> <![endif]>Ref.resource 1

<![if ! IE]> <![endif]>P 3-16	<![if ! IE]> <![endif]>resource 2
	<![if ! IE]> <![endif]>Ref.

<![if ! IE]> <![endif]>P 3-17	<![if ! IE]> <![endif]>resource 3
	<![if ! IE]> <![endif]>Ref.

No function

Analog ref.

Pulse ref.

Local bus ref.

DigiPot

P 3-14

Preset relative ref.

(0)

(1)

(2)

(3)

(4)

(5)

(6)

(7)

No function

Analog ref.

Pulse ref.

Local bus ref.

DigiPot

No function

Analog ref.

Pulse ref.

Local bus ref.

DigiPot

No function

Analog ref.

Pulse ref.

Local bus ref.

DigiPot

<![if ! IE]>

<![endif]>130BD374.10

P 3-04

(0)

(1)

D1

P 5-1x(15)

Preset '1'

External '0'

200%

-200%

P 3-00	P 1-00
Ref./feedback range	Con guration mode
P 5-1x(19)/P 5-1x(20)
	Speed
Freeze ref./Freeze output	open/closed loop

	P 5-1x(28)/P 5-1x(29)		-max ref./
			+max ref.
	Input command:		100%
	Catch up/ slow down
			-100%
Y	Relative	Catch up/
X	X+X*Y	slow
	/100	down
			max ref.
		P 3-12	%
	Catchup Slowdown
		value	%
			min ref.
		±100%
		Freeze ref.
		&
		increase/
		decrease
		ref.
		P 5-1x(21)/P 5-1x(22)
		Speed up/ speed down

P 16-02

Ref. in %

		Scale to
		Hz
		Torque		P 16-01
				Remote
		Scale to		ref.
		Nm
		Process
		Scale to
		process
		unit

2.16

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2

1.X 43-043-10 3-15

1 3-16 2 3-17

3[Hz] [RPM] [Nm]

2.Y 3-14 3-18

[%]

2

= X + X * Y/100%

3-18[0] 3-14

0% /VLT® AutomationDriveFC 360

6-1* 53 6-2* 545-5*

3-0*

2.4.1

3-00 Reference Range 3-02 Minimum Reference 3-03 Maximum Reference2.17 2.18

	P 3-00 Reference Range= [0] Min-Max				<![if ! IE]> <![endif]>130BA184.10
	Resulting reference
	P 3-03
				Forward
	P 3-02
					Sum of all
					references
	-P 3-02
				Reverse
	-P 3-03

2.17 [0]

P 3-00 Reference Range =[1]-Max-Max

Resulting reference

<![if ! IE]>

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P 3-03

Sum of all references

-P 3-03

2.18 [1]

1-00 Configuration Mode [3]3-02 Minimum Reference0 2.19

P 3-00 Reference Range= [0] Min to Max

Resulting reference

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	P 3-03
	P 3-02	Sum of all
		references
	2.19 “ ”

2 2

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VLT® AutomationDrive FC 360

2.4.2

2		2
			•	3-00	[0]	– 0% 0 [ ]
				RPM m/s	bar 100% 3-03 3-02 Minimum
			•	Reference
				3-00	[1]	- –+ 0% 0 [ ] 100%

•3-00 [0] – 0% 100%

•3-00 [1] - –+ -100% - 100%

2.4.3

“ ” 2.20 P1 P2

Resource output [Hz]

High reference/
feedback value 50	P2

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	Low reference/	P1
	feedback value				Resource input
								[V]
	0	1		8		10

Terminal X high

2.20

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P1 P2

2.3

2

2

53

53

54

54

29

33

P1 = ( , )

5-57 Term.

6-14 Term

6-14 Termin

6-24

Term

6-24 Termin

5-52 Term.

33 Low Ref./

inal 53

Low

al 53 Low

inal 54

Low

al 54 Low

29

Low Ref./

Feedb. Value

Ref./Feedb.

Ref./Feedb.

Ref./Feedb.

Ref./Feedb.

Feedb. Value

Value

Value

Value

Value

5-55 Term.

6-10 Term

6-12 Termin

6-20

Term

6-22 Termin

5-50 Term.

33 Low Frequency

inal 53

Low

al 53 Low

inal 54

Low

al 54 Low

29

Low

[Hz]

Voltage

[V]

Current [mA]

Voltage

[V]

Current [mA]

Frequency

[Hz]

P2 = ( , )

5-58 Term.

6-15 Term

6-15 Termin

6-25

Term

6-25 Termin

5-53 Term.

33 High Ref./

inal 53

High

al 53 High

inal 54

High

al 54 High

29

High Ref./

Feedb. Value

Ref./Feedb.

Ref./Feedb.

Ref./Feedb.

Ref./Feedb.

Feedb. Value

Value

Value

Value

Value

5-56 Term.

6-11 Term

6-13 Termin

6-21

Term

6-23 Termin

5-51 Term.

33 High Frequency

inal 53

High

al 53 High

inal 54

High

al 54 High

29

High

[Hz]

Voltage

[V]

Current [mA]

Voltage[V]

Current [mA]

Frequency

[Hz]

2.3 P1 P2

2.4.4

“ ”

•0 2.3 P1 P2

2.21 X

P1 P2 2.21

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					VLT® AutomationDrive FC 360
		Quadrant 2	Resource output		Quadrant 1	<![if ! IE]> <![endif]>130BD446.10
			[Hz] or “No unit”
2	2	High reference/feedback 50		P2
		value			forward

	P1		Resource input
Low reference/feedback	0
			20 [mA]
value	1	16
	Terminal	Terminal X high
		low

	-50	reverse
Quadrant 3		Quadrant 4

2.21

1 I

2.22

	General Reference		General Motor
	parameters:	Limited to: -200%- +200%	parameters:
	Reference Range: Min - Max		Motor speed direction:Both directions
		(-40 Hz- +40 Hz)
	Minimum Reference: 0 Hz (0,0%)		Motor speed Low limit: 0 Hz
	Maximum Reference: 20 Hz (100,0%)		Motor speed high limit: 8 Hz

	Analog input 53		Ext. reference	Reference
	Low reference 0 Hz	+			Limited to:
			Range:	algorithm
	High reference 20 Hz				0%- +100%
	Low voltage 1 V		0.0% (0 Hz)
Ext. Reference					(0 Hz- +20 Hz)
	High voltage 10 V		100.0% (20 Hz)
Absolute
0 Hz 1 V	Ext. source 1
20 Hz 10V				Reference
	Range:
				Range:
	0.0% (0 Hz)		Reference is scaled
				0.0% (0 Hz)
	100.0% (20 Hz)		according to min
				100.0% (20 Hz)
			max reference giving a
			speed.!!!		Dead band

Hz

20

Hz

Scale to

V

speed

20

1

10

V

1

10

Speed

setpoint

Range:

-20

Digital input 19

-20 Hz

Digital input

Low No reversing

+20 Hz

High Reversing

Limits Speed Setpoint

according to min max speed.!!!

	Motor PID
	Motor	Range:	Motor
		-8 Hz
	control
		+8 Hz

2.22

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