Danfoss FC 360 Programming guide

ENGINEERING TOMORROW
Programming Guide
VLT® AutomationDrive FC 360
vlt-drives.danfoss.com
Contents Programming Guide
Contents
1 Introduction
1.1 How to Read This Programming Guide
1.2 Denitions
1.3 Electrical Wiring - Control Cables
2 Safety
2.1 Safety Symbols
2.2 Qualied Personnel
2.3 Safety Precautions
3 Programming
3.1 Local Control Panel Operations
3.2 Basic Programming
4 Parameter Descriptions
4.1 Parameters: 0-** Operation and Display
4.2 Parameters: 1-** Load and Motor
4.3 Parameters: 2-** Brakes
11
11
11
11
13
13
21
24
24
33
45
4.4 Parameters: 3-** Reference/Ramps
4.5 Parameters: 4-** Limits/Warnings
4.6 Parameters: 5-** Digital In/Out
4.7 Parameters: 6-** Analog In/Out
4.8 Parameters: 7-** Controllers
4.9 Parameters: 8-** Communications and Options
4.10 Parameters: 9-** PROFIdrive
4.11 Parameters: 12-** Ethernet
4.12 Parameters: 13-** Smart Logic Control
4.13 Parameters: 14-** Special Functions
4.14 Parameters: 15-** Drive Information
4.15 Parameters: 16-** Data Readouts
4.16 Parameters: 17-** Feedback Options
4.17 Parameters: 18-** Data Readouts 2
4.18 Parameters: 21-** Ext. Closed Loop
4.19 Parameters: 22-** Application Functions
4.20 Parameters: 30-** Special Features
47
53
57
69
72
77
81
87
90
96
103
105
108
109
110
111
112
4.21 Parameters: 32-** Motion Control Basic Settings
4.22 Parameters: 33-** Motion Control Adv. Settings
4.23 Parameters: 34-** Motion Control Data Readouts
4.24 Parameters: 37-** Application Settings
MG06C802 Danfoss A/S © 12/2018 All rights reserved. 1
113
113
114
115
Contents
VLT® AutomationDrive FC 360
5 Parameter Lists
5.1 Introduction
5.2 Parameter Lists
6 Troubleshooting
6.1 Warnings and Alarms
Index
121
121
124
143
143
152
2 Danfoss A/S © 12/2018 All rights reserved. MG06C802
Introduction Programming Guide
1 Introduction
1.1 How to Read This Programming Guide
1.1.1 Purpose of the Manual
This programming guide provides information about controlling the frequency converter, parameter access, programming, and troubleshooting. The programming guide is intended for use by
personnel who are familiar with VLT® AutomationDrive FC
360. Read the instructions before programming and follow the procedures in this manual.
VLT® is a registered trademark.
1.1.2 Additional Resources
Additional resources include:
VLT® AutomationDrive FC 360 Quick Guide provides
the necessary information for getting the frequency converter up and running.
®
VLT
AutomationDrive FC 360 Design Guide
provides detailed technical information about the frequency converter and customer design and applications.
Contact the local Danfoss supplier or go to www.danfoss.com/fc360 to download the documentation.
1.1.3 Document and Software Version
This manual is regularly reviewed and updated. All suggestions for improvement are welcome. Table 1.1 shows the document version and the corresponding software version.
Edition Remarks
MG06C8
Table 1.1 Document and Software Version
Update due to new hardware and software release.
qualied
Software
version
1.8x
°C °F
AC Alternating current AEO Automatic energy optimization ACP Application control processor AWG American wire gauge AMA Automatic motor adaptation DC Direct current
EEPROM
EMC Electromagnetic compatibility EMI Electromagnetic interference ESD Electrostatic discharge ETR Electronic thermal relay f
M,N
FC Frequency converter IGBT Insulated-gate bipolar transistor IP Ingress protection I
LIM
I
INV
I
M,N
I
VLT,MAX
I
VLT,N
L
d
L
q
LCP Local control panel LED Light-emitting diode MCP Motor control processor N.A. Not applicable
NEMA
P
M,N
PCB Printed circuit board PE Protective earth PELV Protective extra low voltage PWM Pulse width modulation R
s
Regen Regenerative terminals RPM Revolutions per minute RFI Radio frequency interference SCR Silicon controlled rectier SMPS Switch mode power supply T
LIM
U
M,N
X
h
Degrees Celsius Fahrenheit
Electrically erasable programmable read-only memory
Nominal motor frequency
Current limit Rated inverter output current Nominal motor current Maximum output current Rated output current supplied by the frequency converter Motor d-axis inductance Motor q-axis inductance
National Electrical Manufacturers Association Nominal motor power
Stator resistance
Torque limit Nominal motor voltage Motor main reactance
1 1
Table 1.2 Abbreviations
MG06C802 Danfoss A/S © 12/2018 All rights reserved. 3
175ZA078.10
Pull-out
RPM
Torque
Introduction
VLT® AutomationDrive FC 360
11
1.1.4 Approvals and Certications
I
M,N
Nominal motor current (nameplate data).
n
M,N
Nominal motor speed (nameplate data).
n
s
Synchronous motor speed.
2 × Parameter 123 × 60s
1.2 Denitions
1.2.1 Frequency Converter
Coast
The motor shaft is in free mode. No torque on the motor.
I
VLT,MAX
Maximum output current.
I
VLT,N
Rated output current supplied by the frequency converter.
U
VLT,MAX
Maximum output voltage.
ns=
n
slip
Parameter 139
Motor slip.
P
M,N
Rated motor power (nameplate data in kW or hp).
T
M,N
Rated torque (motor).
U
M
Instantaneous motor voltage.
U
M,N
Rated motor voltage (nameplate data).
Break-away torque
1.2.2 Input
Control commands
Start and stop the connected motor with the LCP and digital inputs. Functions are divided into 2 groups.
Functions in group 1 have higher priority than functions in group 2.
Group 1 Coast stop, reset and coast stop, quick stop, DC
braking, stop, and [OFF].
Group 2 Start, latched start, start reversing, jog, freeze
output, and [Hand On].
Table 1.3 Function Groups
1.2.3 Motor
Motor running
Torque generated on the output shaft and speed from 0 RPM to maximum speed on the motor.
f
JOG
Motor frequency when the jog function is activated (via digital terminals or bus).
f
M
Motor frequency.
f
MAX
Maximum motor frequency.
f
MIN
Minimum motor frequency.
f
M,N
Rated motor frequency (nameplate data).
I
M
Motor current (actual).
Illustration 1.1 Break-away Torque
η
VLT
The eciency of the frequency converter is dened as the ratio between the power output and the power input.
Start-disable command
A start-disable command belonging to the control commands in group 1. See Table 1.3 for more details.
Stop command
A stop command belonging to the control commands in group 1. See Table 1.3 for more details.
1.2.4 References
Analog reference
A signal transmitted to the analog inputs 53 or 54 can be voltage or current.
Binary reference
A signal transmitted via the serial communication port.
4 Danfoss A/S © 12/2018 All rights reserved. MG06C802
Introduction Programming Guide
Preset reference
A dened preset reference to be set from -100% to +100% of the reference range. Selection of 8 preset references via the digital terminals. Selection of 4 preset references via the bus.
Pulse reference
A pulse frequency signal transmitted to the digital inputs (terminal 29 or 33).
Ref
MAX
Determines the relationship between the reference input at 100% full scale value (typically 10 V, 20 mA) and the resulting reference. The maximum reference value is set in parameter 3-03 Maximum Reference.
Ref
MIN
Determines the relationship between the reference input at 0% value (typically 0 V, 0 mA, 4 mA) and the resulting reference. The minimum reference value is set in parameter 3-02 Minimum Reference.
1.2.5 Miscellaneous
Analog inputs
The analog inputs are used for controlling various functions of the frequency converter. There are 2 types of analog inputs:
Current input: 0–20 mA and 4–20 mA.
Voltage input: 0–10 V DC.
Analog outputs
The analog outputs can supply a signal of 0–20 mA, or 4– 20 mA.
Automatic motor adaptation, AMA
The AMA algorithm determines the electrical parameters for the connected motor at standstill.
Brake resistor
The brake resistor is a module capable of absorbing the brake power generated in regenerative braking. This regenerative brake power increases the DC-link voltage and a brake chopper ensures that the power is transmitted to the brake resistor.
CT characteristics
Constant torque characteristics used for all applications such as conveyor belts, displacement pumps, and cranes.
Digital inputs
The digital inputs can be used for controlling various functions of the frequency converter.
Digital outputs
The frequency converter features 2 solid-state outputs that can supply a 24 V DC (maximum 40 mA) signal.
ETR
Electronic thermal relay is a thermal load calculation based on present load and time. Its purpose is to estimate the motor temperature.
FC standard bus
Includes RS485 bus with FC protocol or MC protocol. See parameter 8-30 Protocol.
Initializing
If initializing is carried out (parameter 14-22 Operation Mode or 2-nger reset), the frequency converter returns to the default setting.
Intermittent duty cycle
An intermittent duty rating refers to a sequence of duty cycles. Each cycle consists of an on-load and an o-load period. The operation can be either periodic duty or non­periodic duty.
LCP
The local control panel makes up a complete interface for control and programming of the frequency converter. The LCP is detachable. With the installation kit option, the LCP can be installed up to 3 m (9.8 ft) from the frequency converter in a front panel.
GLCP
The graphic local control panel (LCP 102) interface for control and programming of the frequency converter. The display is graphic and the panel is used to show process values. The GLCP has storing and copy functions.
NLCP
The numerical local control panel (LCP 21) interface for control and programming of the frequency converter. The display is numerical and the panel is used to show process values. The NLCP has storing and copy functions.
lsb
Least signicant bit.
msb
Most signicant bit.
MCM
Short for mille circular mil, an American measuring unit for cable cross-section. 1 MCM = 0.5067 mm2.
On-line/o-line parameters
Changes to on-line parameters are activated immediately after the data value is changed. To activate changes to o- line parameters, press [OK].
Process PID
The PID control maintains speed, pressure, and temperature by adjusting the output frequency to match the varying load.
PCD
Process control data.
Power cycle
Switch o the mains until the display (LCP) is dark, then turn power on again.
Power factor
The power factor is the relation between I1 and I
Powerfactor = 
3xUxI1cosϕ1
3xUxI
RMS
RMS
.
1 1
MG06C802 Danfoss A/S © 12/2018 All rights reserved. 5
Introduction
VLT® AutomationDrive FC 360
11
For VLT® AutomationDrive FC 360 frequency converters,
cosϕ
1 = 1, therefore:
Powerfactor = 
I1xcosϕ1
I
RMS
 = 
I
I
RMS
1
The power factor indicates to which extent the frequency converter imposes a load on the mains supply. The lower the power factor, the higher the I
RMS
for the
same kW performance.
I
RMS
=  I
 + I
1
5
 + I
2
 + .. + I
7
2
n
2
2
In addition, a high power factor indicates that the dierent harmonic currents are low. The built-in DC coils produce a high power factor, minimizing the imposed load on the mains supply.
STW
Status word.
THD
Total harmonic distortion states the total contribution of harmonic distortion.
Thermistor
A temperature-dependent resistor placed where the temperature is monitored (frequency converter or motor).
Trip
A state entered in fault situations, for example if the frequency converter is subject to overvoltage or when it is protecting the motor, process, or mechanism. Restart is prevented until the cause of the fault has disappeared, and the trip state is canceled by activating reset or, sometimes,
Pulse input/incremental encoder
An external, digital pulse transmitter used for feeding back
by being programmed to reset automatically. Do not use trip for personal safety.
information on motor speed. The encoder is used in applications where great accuracy in speed control is required.
Trip lock
Trip lock is a state entered in fault situations when the frequency converter is protecting itself and requiring
RCD
Residual current device.
Set-up
Save parameter settings in 2 set-ups. Change between the 2 parameter set-ups and edit 1 set-up while another set-up is active.
SFAVM
Acronym describing the switching pattern stator ux­oriented asynchronous vector modulation.
Slip compensation
The frequency converter compensates for the motor slip by giving the frequency a supplement that follows the measured motor load, keeping the motor speed almost constant.
Smart logic control (SLC)
The SLC is a sequence of user-dened actions executed when the smart logic controller evaluates the associated user-dened events as true (parameter group 13-** Smart
physical intervention., An example causing a trip lock is the frequency converter being subject to a short circuit on the output. A locked trip can only be canceled by cutting o mains, removing the cause of the fault, and reconnecting the frequency converter. Restart is prevented until the trip state is canceled by activating reset or, sometimes, by being programmed to reset automatically. Do not use trip lock for personal safety.
VT characteristics
Variable torque characteristics used for pumps and fans.
+
VVC
If compared with standard voltage/frequency ratio control, voltage vector control (VVC+) improves the dynamics and stability, both when the speed reference is changed and in relation to the load torque.
60° AVM
°
Refers to the switching pattern 60
asynchronous vector
modulation.
Logic Control).
6 Danfoss A/S © 12/2018 All rights reserved. MG06C802
130BC438.19
3 phase power input
Switch mode
power supply
Motor
Interface
(PNP) = Source (NPN) = Sink
ON=Terminated OFF=Open
Brake resistor
91 (L1) 92 (L2) 93 (L3)
PE
50 (+10 V OUT)
53 (A IN)
54 (A IN)
55 (COM A IN/OUT)
0/4-20 mA
12 (+24 V OUT)
33 (D IN)
18 (D IN)
20 (COM D IN)
10 V DC 15 mA 100 mA
+ - + -
(U) 96 (V) 97
(W) 98
(PE) 99
(P RS485) 68
(N RS485) 69
(COM RS485) 61
0V
5V
S801
RS485
RS485
03
+10 V DC
0/4-20 mA
0-10 V DC
24 V DC
02
01
05
04
250 V AC, 3 A
24 V (NPN) 0 V (PNP)
0 V (PNP)
24 V (NPN)
19 (D IN)
24 V (NPN) 0 V (PNP)
27 (D IN/OUT)
24 V
0 V
0 V (PNP)
24 V (NPN)
0 V
24 V
29 (D IN/OUT)
24 V (NPN) 0 V (PNP)
0 V (PNP)
24 V (NPN)
32 (D IN)
31 (D IN)
95
P 5-00
21
ON
(+UDC) 89
(BR) 81 5)
24 V (NPN) 0 V (PNP)
0-10 V DC
(-UDC) 88
RFI
3)
0 V
250 V AC, 3 A
Relay 1
1)
Relay 2 2)
4)
06
42 (A OUT)
45 (A OUT)
Analog output 0/4-20 mA
Introduction Programming Guide
1.3 Electrical Wiring - Control Cables
1.3.1 Overview
1 1
Illustration 1.2 Basic Wiring Schematic Drawing
A = Analog, D = Digital
1) Built-in brake chopper available from J1–J5.
2) Relay 2 is 2-pole for J1–J3 and 3-pole for J4–J7. Relay 2 of J4–J7 with terminals 4, 5, and 6 has same NO/NC logic as relay 1. Relays are pluggable in J1–J5 and xed in J6–J7.
MG06C802 Danfoss A/S © 12/2018 All rights reserved. 7
130BD367.11
12 13 18 19 27 29 32 33 55
+24 VDC
0 VDC
PNP (Source)
Digital input wiring
NPN (Sink) Digital input wiring
12 18 19 27 29 31 32 33 55
+24 VDC
0 VDC
130BD368.11
130BA681.10
Introduction
VLT® AutomationDrive FC 360
11
3) Single DC choke in J1–J5; Dual DC choke in J6–J7.
4) Switch S801 (bus terminal) can be used to enable termination on the RS485 port (terminals 68 and 69).
5) No BR for J6–J7.
In rare cases, long control cables and analog signals could result in 50/60 Hz ground loops due to noise from mains supply cables. If this occurs, break the shield or insert a 100 nF capacitor between shield and chassis.
The digital and analog inputs and outputs must be connected separately to the common inputs (terminal 20 and 55) of the frequency converter to avoid ground currents from both groups to aect other groups. For example, switching on the digital input could disturb the analog input signal.
Input polarity of control terminals
Illustration 1.4 NPN (Sink)
Illustration 1.3 PNP (Source)
NOTICE
Control cables must be shielded/armored.
See the section Using Shielded Control Cables in the design guide for the correct termination of control cables.
Illustration 1.5 Grounding of Shielded/Armored Control Cables
8 Danfoss A/S © 12/2018 All rights reserved. MG06C802
12 18 19
130BD369.11
322927 31 33 20
P 5-12 [0]
P 5-10 [8]
Start/Stop
+24V
Speed
Start [18]
1312 18 19
130BD370.11
322927 33
P 5 - 12 [6]
P 5 - 10 [9]
+24 V
Speed
Latched start Stop inverse
Latched start (18)
Stop inverse (27)
Introduction Programming Guide
1.3.2 Start/Stop
Terminal 18 = Parameter 5-10 Terminal 18 Digital Input [8] Start. Terminal 27 = Parameter 5-12 Terminal 27 Digital Input [0] No operation (Default coast inverse).
Illustration 1.6 Start/Stop
1.3.3 Latched Start/Stop Inverse
Terminal 18 = Parameter 5-10 Terminal 18 Digital Input [9] Latched start. Terminal 27 = Parameter 5-12 Terminal 27 Digital Input [6] Stop inverse.
1 1
Illustration 1.7 Latched Start/Stop Inverse
MG06C802 Danfoss A/S © 12/2018 All rights reserved. 9
FC
+24 V
D IN
D IN
D IN
D IN
D IN
D IN
+10
V
A IN
A IN
COM
A OUT
12
31
18
19
27
29
32
33
50
53
54
55
42
130BF821.10
D IN
130BF873.10
5553 5450
Speed P 6-15
1 k
+10 V/30 mA
Ref. voltage P 6-11 10V
Introduction
VLT® AutomationDrive FC 360
11
1.3.4 Speed Up/Down
Terminals 29/32=Speed up/down
Terminal 18 = Parameter 5-10 Terminal 18 Digital Input [8] Start (default).
Terminal 27 = Parameter 5-12 Terminal 27 Digital Input [19] Freeze reference.
Terminal 29 = Parameter 5-13 Terminal 29 Digital Input [21] Speed up.
Terminal 32 = Parameter 5-14 Terminal 32 Digital
1.3.5 Potentiometer Reference
Voltage reference via a potentiometer
Reference source 1 = [1] Analog input 53 (default).
Terminal 53, low voltage = 0 V.
Terminal 53, high voltage = 10 V.
Terminal 53, low ref./feedback = 0.
Terminal 53, high ref./feedback = 50.
Parameter 6-19 Terminal 53 mode = [1] Voltage.
Input [22] Speed down.
Illustration 1.9 Potentiometer Reference
Illustration 1.8 Speed Up/Down
10 Danfoss A/S © 12/2018 All rights reserved. MG06C802
Safety Programming Guide
2 Safety
2.1 Safety Symbols
The following symbols are used in this guide:
WARNING
Indicates a potentially hazardous situation that could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation that could result in minor or moderate injury. It can also be used to alert against unsafe practices.
NOTICE
Indicates important information, including situations that can result in damage to equipment or property.
2.2 Qualied Personnel
WARNING
UNINTENDED START
When the frequency converter is connected to AC mains, DC supply, or load sharing, the motor may start at any time. Unintended start during programming, service, or repair work can result in death, serious injury, or property damage. The motor can start via an external switch, a serial bus command, an input reference signal from the LCP, or after a cleared fault condition. To prevent unintended motor start:
Disconnect the frequency converter from the
mains.
Press [O/Reset] on the LCP before
programming parameters.
Completely wire and assemble the frequency
converter, motor, and any driven equipment before connecting the frequency converter to AC mains, DC supply, or load sharing.
2 2
Correct and reliable transport, storage, installation, operation, and maintenance are required for the trouble­free and safe operation of the drive. Only qualied personnel are allowed to install and operate this equipment.
Qualied personnel are dened as trained sta, who are authorized to install, commission, and maintain equipment, systems, and circuits in accordance with pertinent laws and regulations. Also, the qualied personnel must be familiar with the instructions and safety measures described in this manual.
Safety Precautions
2.3
WARNING
HIGH VOLTAGE
Drives contain high voltage when connected to AC mains input, DC supply, or load sharing. Failure to perform installation, start-up, and maintenance by qualied personnel can result in death or serious injury.
Only qualied personnel must perform instal-
lation, start-up, and maintenance.
Before performing any service or repair work,
use an appropriate voltage measuring device to make sure that there is no remaining voltage on the drive.
WARNING
DISCHARGE TIME
The frequency converter contains DC-link capacitors, which can remain charged even when the frequency converter is not powered. High voltage can be present even when the warning LED indicator lights are o. Failure to wait the specied time after power has been removed before performing service or repair work can result in death or serious injury.
Stop the motor.
Disconnect AC mains and remote DC-link power
supplies, including battery back-ups, UPS, and DC-link connections to other frequency converters.
Disconnect or lock PM motor.
Wait for the capacitors to discharge fully. The
minimum waiting time is specied in Table 2.1 and is also visible on the product label on top of the frequency converter.
Before performing any service or repair work,
use an appropriate voltage measuring device to make sure that the capacitors are fully discharged.
MG06C802 Danfoss A/S © 12/2018 All rights reserved. 11
Safety
VLT® AutomationDrive FC 360
Voltage
[V]
22
380–480
380–480
Table 2.1 Discharge Time
Power range
[kW (hp)]
0.37–7.5 kW (0.5–10 hp)
11–75 kW
(15–100 hp)
Minimum waiting
time
(minutes)
4
15
WARNING
LEAKAGE CURRENT HAZARD
Leakage currents exceed 3.5 mA. Failure to ground the drive properly can result in death or serious injury.
Ensure the correct grounding of the equipment
by a certied electrical installer.
WARNING
EQUIPMENT HAZARD
Contact with rotating shafts and electrical equipment can result in death or serious injury.
Ensure that only trained and qualied personnel
perform installation, start-up, and maintenance.
Ensure that electrical work conforms to national
and local electrical codes.
Follow the procedures in this guide.
CAUTION
INTERNAL FAILURE HAZARD
An internal failure in the drive can result in serious injury when the drive is not properly closed.
Ensure that all safety covers are in place and
securely fastened before applying power.
NOTICE
HIGH ALTITUDES
For installation at altitudes above 2000 m (6562 ft), contact Danfoss regarding PELV.
NOTICE
USE ON ISOLATED MAINS
For details about the use of the frequency converter on isolated mains, refer to the section RFI Switch in the design guide. Follow the recommendations regarding the installation on IT mains. Use relevant monitoring devices for IT mains to avoid damage.
12 Danfoss A/S © 12/2018 All rights reserved. MG06C802
130BC506.10
Setup 1
A
B
C
D
5
12
13 14 15
10
11
10
9
6
7
8
4
1
2
3
Menu
Status
Quick Menu
Main Menu
Hand
On
O
Reset
Auto
On
Back
OK
On
Warn
Alarm
130BD135.10
Setup 1234
INDEX
AHP VkW
srpm Hz%
n2n1
n3
p5 p4
p3 p2 p1
Programming Programming Guide
3 Programming
3.1 Local Control Panel Operations
VLT® AutomationDrive FC 360 supports numerical local control panel (NLCP) LCP 21, graphic local control panel (GLCP) LCP 102, and blind cover. This chapter describes the operations with LCP 21 and LCP 102.
NOTICE
The frequency converter can also be programmed from the MCT-10 Set-up Software on PC via RS485 com-port. This software can be ordered using code number 130B1000 or downloaded from the Danfoss website: drives.danfoss.com/downloads/pctools/#/.
3.1.1 Numerical Local Control Panel
The numerical local control panel LCP 21 is divided into 4 functional sections.
A. Numeric display.
B. Menu key.
C. Navigation keys and indicator lights (LEDs).
D. Operation keys and indicator lights (LEDs).
A. Numeric display
The LCD display is backlit with 1 numeric line. All data is shown in the LCP.
1 The set-up number shows the active set-up and the edit
set-up. If the same set-up acts as both active and edit set­up, only that set-up number is shown (factory setting). When active and edit set-ups dier, both numbers are shown in the display (set-up 12). The number ashing
indicates the edit set-up. 2 Parameter number. 3 Parameter value. 4 Motor direction is shown at the bottom left of the display.
A small arrow indicates the direction. 5 The triangle indicates whether the LCP is in Status, Quick
Menu, or Main Menu.
Table 3.1 Legend to Illustration 3.1, Section A
Illustration 3.2 Display Information
3 3
B. Menu key
To select between Status, Quick Menu, or Main Menu, press [Menu].
C. Indicator lights (LEDs) and navigation keys
Indicator Light Function
ON turns on when the frequency
6 On Green
Illustration 3.1 View of the LCP 21
7 Warn Yellow
8 Alarm Red
Table 3.2 Legend to Illustration 3.1, Indicator Lights (LEDs)
converter receives power from the mains voltage, a DC bus terminal, or a 24 V external supply. When warning conditions are met, the yellow WARN LED turns on, and text appears in the display area identifying the problem. A fault condition causes the red alarm LED to ash and an alarm text is shown.
MG06C802 Danfoss A/S © 12/2018 All rights reserved. 13
130BC440.10
Setup 1
Setup 1
Setup 1
Setup 1
Setup 1
Programming
Key Function
VLT® AutomationDrive FC 360
9 [Back]
33
10
11 [OK]
12
Table 3.3 Legend to Illustration 3.1, Navigation Keys
[▲] [▼]
[]
For moving to the previous step or layer in the navigation structure. For switching between parameter groups, parameters, and within parameters, or increasing/decreasing parameter values. Arrows can also be used for setting local reference. Press to access parameter groups or to enable a selection. Press to move from left to right within the parameter value to change each digit individually.
D. Operation keys and indicator lights (LEDs)
Key Function
Starts the frequency converter in local control.
An external stop signal by control input or
13 Hand On
14 O/Reset
15 Auto On
serial communication overrides the local hand on.
Stops the motor but does not remove power to the frequency converter, or resets the frequency converter manually after a fault has been cleared. If in alarm mode, the alarm is reset if the alarm condition is removed. Puts the system in remote operational mode.
Responds to an external start command by
control terminals or bus communication.
Illustration 3.3 Right-key Function
[] can also be used for moving between parameter groups. When in Main Menu, press [] to move to the rst parameter in the next parameter group (for example, move from parameter 0-03 Regional Settings [0] International to parameter 1-00 Conguration Mode [0] Open loop).
Table 3.4 Legend to Illustration 3.1, Section D
WARNING
HIGH VOLTAGE
Touching the frequency converter after pressing the [O/ Reset] key is still dangerous, because the key does not disconnect the frequency converter from the mains.
Disconnect the frequency converter from the
mains and wait for the frequency converter to fully discharge. See the discharge time in Table 2.1.
3.1.2 The Right-key Function on NLCP
Press [] to edit any of the 4 digits on the display individually. When pressing [] once, the cursor moves to the rst digit and the digit starts ashing as shown in Illustration 3.3. Press the [▲] [▼] to change the value. Pressing [] does not change the value of the digits or move the decimal point.
3.1.3 Quick Menu on NLCP
The Quick Menu gives easy access to the most frequently used parameters.
1. To enter Quick Menu, press [Menu] until the indicator in the display is placed above Quick Menu.
2.
Press [▲] [▼] to select either QM1 or QM2, then press [OK].
3.
Press [▲] [▼] to browse through the parameters in Quick Menu.
4. Press [OK] to select a parameter.
5.
Press [▲] [▼] to change the value of a parameter setting.
6. Press [OK] to accept the change.
7. To exit, press either [Back] twice (or 3 times if in QM2 and QM3) to enter Status, or press [Menu] once to enter Main Menu.
14 Danfoss A/S © 12/2018 All rights reserved. MG06C802
130BC445.13
1-22 XXXX V
Motor
nominal
speed
QM 1
0-01 [0]
1-10 [0]
1-24 XXXX A
Language
Motor Type
1-20 XXXX kW
Motor power
Motor voltage
1-26 XXXX 1-23 XXXX
Stator
Motor frequency
1-25 XXXX
1-30 XXXX
1-39 XXXX
1-40 XXXX
1-37 XXXX
1-25 XXXX
1-24 XXXX
A
3-02 XXXX
3-03 XXXX
3-41 XXXX S
3-42 XXXX S
5-12
[2]
1-29 [1]
AMA
Back EMF at
1000 RPM
d-axis
QM 2
BMS
AMS
ES
5-70 XXXX
5-71 [0]
1-30 XXXX
1-39 XXXX
1-90 [0]
2-10 [0]
4-16 XXXX %
4-17 XXXX %
4-18 XXXX %
1-00 [0]
1-01 [1]
1-10 [0]
1-24 XXXX A 1-20 XXXX kW
1-22 XXXX V
Motor
nominal
speed
Motor power
Motor voltage
1-26 XXXX 1-23 XXXX
Motor frequency
1-25 XXXX
1-30 XXXX
1-40 XXXX
1-37 XXXX
1-25 XXXX
1-24 XXXX
A
Back EMF at
1000 RPM
d-axis
1-39 XXXX
4-14 XXXX
4-19 XXXX
Stator
QM 3
QM 4 QM 5
L10C
SFS
TBD
Motor
nominal
speed
Motor
nominal
speed
Motor current
Motor cont.
rated torque
Resistance (Rs)
Motor poles
inductance (Ld)
Asynchronous motor
Motor current
Minimum reference
Maximum reference
Ramp 1 ramp-up time
Ramp 1 ramp-down time
Terminal 27 digital input
Basic motor set-up
mode
Motor control
principle
Motor type
PM motor
PM motor
Motor
current
Motor cont.
rated torque
Stator
Resistance (Rs)
Motor poles
inductance (Ld)
Motor speed high limit [Hz]
Maximum output frequency
Asynchronous motor
Motor current
RPM
RPM
RPM
Hz
RPM
Hz
Hz
Hz
Hz
Hz
Adv. motor set-up
Resistance (Rs)
Motor poles
Motor thermal
protection
Brake function
Torque limit motor mode
Torque limit generator mode
Current limit
Encoder set-up
Terminal 32/33
pulses per revolution
Terminal 32/33
encoder direction
Changes made
Last 10 changes Since factory setting
Alarm log
Programming Programming Guide
3 3
MG06C802 Danfoss A/S © 12/2018 All rights reserved. 15
Illustration 3.4 Quick Menu Structure
130BA466.10
Programming
VLT® AutomationDrive FC 360
3.1.4 Status Menu on NLCP
After power-up, Status Menu is active. Press [Menu] to toggle between Status, Quick Menu, and Main Menu.
33
[▲] and [▼] toggle between the options in each menu.
The display indicates the status mode with a small arrow above Status.
Illustration 3.5 Indicating Status Mode
The following 8 parameters can be accessed from the NLCP status menu in auto-on mode:
Parameter 16-02 Reference [%].
Parameter 16-09 Custom Readout.
Parameter 16-10 Power [kW].
Parameter 16-13 Frequency.
Parameter 16-14 Motor current.
Parameter 16-16 Torque [Nm].
Parameter 16-30 DC Link Voltage.
Parameter 16-52 Feedback[Unit].
The following 6 parameters can be accessed from the NLCP status menu in [Hand On] mode:
Parameter 16-09 Custom Readout.
Parameter 16-10 Power [kW].
Parameter 16-13 Frequency.
Parameter 16-14 Motor current.
Parameter 16-16 Torque [Nm].
Parameter 16-30 DC Link Voltage.
3.1.5 Main Menu on NLCP
The Main Menu gives access to all parameters.
1. To enter Main Menu, press [Menu] until the indicator in the display is placed above Main Menu.
2.
[▲] [▼]: Browse through the parameter groups.
3. Press [OK] to select a parameter group.
4.
[▲] [▼]: Browse through the parameters in the specic group.
5. Press [OK] to select the parameter.
6.
[] and [▲] [▼]: Set/change the parameter value.
7. Press [OK] to accept the value.
8. To exit, press either [Back] twice (or 3 times for array parameters) to enter Main Menu, or press [Menu] once to enter Status.
See Illustration 3.6, Illustration 3.7, and Illustration 3.8 for the principles of changing the value of continuous, enumerated, and array parameters, respectively. The actions in the illustrations are described in Table 3.5, Table 3.6, and Table 3.7.
16 Danfoss A/S © 12/2018 All rights reserved. MG06C802
130BC446.10
Setup 1
Setup 1
Setup 1
Setup 1
Setup 1
Setup 1
Setup 1
Setup 1
1
2
3
4
5
6
7
10
11
12
OK
OK
Back
8
Back
Setup 1
2 x
+
OK
9
OK
130BC447.11
Setup 1
Setup 1
Setup 1
1
2
3
4
5
6
OK
OK
Back
7
OK
Back
Programming Programming Guide
1 [OK]: The rst parameter in the group is shown. 2
Press [▼] repeatedly to move down to the parameter.
3 Press [OK] to start editing. 4
[]: First digit ashing (can be edited).
5
[]: Second digit ashing (can be edited).
6
[]: Third digit ashing (can be edited).
7
[▼]: Decreases the parameter value, the decimal point changes automatically.
8
[▲]: Increases the parameter value.
9 [Back]: Cancel changes, return to 2.
[OK]: Accept changes, return to 2.
10
[▲][▼]: Select parameter within the group.
11 [Back]: Removes the value and shows the parameter group. 12
[▲][▼]: Select group.
Table 3.5 Changing Values in Continuous Parameters
For enumerated parameters, the interaction is similar, but the parameter value is shown in brackets because of the LCP 21 digits limitation (4 large digits), and the enum can be greater than 99. When the enum value is greater than 99, the LCP 21 can only show the
rst part of the bracket.
3 3
Illustration 3.6 Main Menu Interactions - Continuous
Parameters
Illustration 3.7 Main Menu Interactions - Enumerated
Parameters
1 [OK]: The rst parameter in the group is shown. 2 Press [OK] to start editing. 3
[▲][▼]: Change parameter value (ashing).
4 Press [Back] to cancel changes or [OK] to accept changes
(return to screen 2).
5
[▲][▼]: Select a parameter within the group.
6 [Back]: Removes the value and shows the parameter group. 7
[▲][▼]: Select a group.
Table 3.6 Changing Values in Enumerated Parameters
MG06C802 Danfoss A/S © 12/2018 All rights reserved. 17
130BC448.10
1
2
4
5
6
7
8
9
10
OK
Back
Back
Back
5 x
Setup 1
Setup 1
Setup 1
Setup 1
%
INDEX
%
INDEX
%
INDEX
Setup 1
INDEX
%
OK
OK
OK
130BD598.10
Auto
On
Reset
Hand
On
O
Status
Quick Menu
Main
Menu
Alarm
Log
Back
Cancel
Info
OK
Status
1(1)
36.4 kW
Auto Remote Ramping
0.000
On
Alarm
Warn.
A
7.83 A
799 RPM
B
C
D
53.2 %
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18 19 20 21
Programming
VLT® AutomationDrive FC 360
Array parameters function as follows:
3.1.6 Graphical Local Control Panel
The graphical local control panel LCP 102 has a larger display area, which shows more information than LCP 21. LCP 102 supports English, Chinese, and Portuguese displays.
33
The GLCP is divided into 4 functional groups (see Illustration 3.9).
A. Display area.
B. Display menu keys.
C. Navigation keys and indicator lights (LEDs).
D. Operation keys and reset.
Illustration 3.8 Main Menu Interactions - Array Parameters
1 [OK]: Shows parameter numbers and the value in the rst
index. 2 [OK]: Index can be selected. 3
[▲][▼]: Select index.
4 [OK]: Value can be edited. 5
[▲][▼]: Change parameter value (ashing).
6 [Back]: Cancels changes.
[OK]: Accepts changes. 7 [Back]: Cancels editing index, a new parameter can be
selected. 8
[▲][▼]: Select parameter within the group.
9 [Back]: Removes parameter index value and shows the
10
Table 3.7 Changing Values in Array Parameters
18 Danfoss A/S © 12/2018 All rights reserved. MG06C802
parameter group.
[▲][▼]: Select group.
Illustration 3.9 Graphic Local Control Panel (GLCP)
A. Display area
The display area is activated when the frequency converter receives power from the mains voltage or a DC bus terminal.
The information shown on the LCP can be customized for user applications. Select options in the Quick Menu Q3-13 Display Settings.
Programming Programming Guide
Display Parameter number Default setting
1 0-20 [1602] Reference [%] 2 0-21 [1614] Motor Current 3 0-22 [1610] Power [kW] 4 0-23 [1613] Frequency 5 0-24 [1502] kWh Counter
Table 3.8 Legend to Illustration 3.9, Display Area
B. Display menu keys
Menu keys are used for menu access for parameter set-up, toggling through status display modes during normal operation, and viewing fault log data.
Key Function
6 Status Shows operational information.
Quick
7
Menu
8 Main Menu
9 Alarm Log
Table 3.9 Legend to Illustration 3.9, Display Menu Keys
Allows access to programming parameters for initial set-up instructions and many detailed application instructions. Allows access to all programming parameters. Shows a list of current warnings, the last 10 alarms, and the maintenance log.
C. Navigation keys and indicator lights (LEDs)
Navigation keys are used for programming functions and moving the display cursor. The navigation keys also provide speed control in local operation. There are also 3 frequency converter status indicator lights in this area.
Key Function
10 Back
11 Cancel
12 Info
Navigation
13
14 OK
keys
Reverts to the previous step or list in the menu structure. Cancels the last change or command as long as the display mode has not changed. Press for a denition of the function being shown. To move between items in the menu, use the 4 navigation keys. Press to access parameter groups or to enable a selection.
Indicator Light Function
ON turns on when the frequency
15 On Green
16 Warn Yellow
17 Alarm Red
Table 3.11 Legend to Illustration 3.9, Indicator Lights (LEDs)
converter receives power from the mains voltage or a DC bus terminal. When warning conditions are met, the yellow WARN LED turns on, and text appears in the display area identifying the problem. A fault condition causes the red alarm LED to ash, and an alarm text is shown.
D. Operation keys and reset
Operation keys are at the bottom of the LCP.
Key Function
Starts the frequency converter in hand-on mode.
An external stop signal by control input
18 Hand On
19 O
20 Auto On
21 Reset
Table 3.12 Legend to Illustration 3.9, Operation Keys and Reset
or serial communication overrides the local hand on.
Stops the motor but does not remove power to the frequency converter. Puts the system in remote operational mode.
Responds to an external start command
by control terminals or serial communi­cation.
Resets the frequency converter manually after a fault has been cleared.
NOTICE
To adjust the display contrast, press [Status] and the [▲]/[▼] keys.
3 3
Table 3.10 Legend to Illustration 3.9, Navigation Keys
MG06C802 Danfoss A/S © 12/2018 All rights reserved. 19
130BD532.10
Programming
VLT® AutomationDrive FC 360
3.1.7 Changing Parameter Settings with GLCP
Access and change parameter settings from the Quick Menu or from the Main Menu. The Quick Menu only gives access to a limited number of parameters.
33
1. Press [Quick Menu] or [Main Menu] on the LCP.
2.
Press [▲] [▼] to browse through the parameter groups, press [OK] to select a parameter group.
3.
Press [▲] [▼] to browse through the parameters, press [OK] to select a parameter.
4.
Press [▲] [▼] to change the value of a parameter setting.
5.
Press [] [] to shift digit when a decimal parameter is in the editing state.
6. Press [OK] to accept the change.
7. Press either [Back] twice to enter Status, or press [Main Menu] once to enter the Main Menu.
View changes
Quick Menu Q5 - Changes Made lists all parameters changed from default settings.
The list only shows parameters which have been
changed in the current edit set-up.
Parameters which have been reset to default
values are not listed.
The message Empty indicates that no parameters
have been changed.
3.1.8 Mounting the GLCP
Use the GLCP adapter (ordering number: 132B0281) and a cable to connect the LCP 102 to the frequency converter, as shown in Illustration 3.10.
Illustration 3.10 GLCP Adapter and Connecting Cable
3.1.9 Backing Up/Downloading Parameters with LCP
Establishing the correct programming for applications often requires setting functions in several related parameters. Parameter details are provided in chapter 4 Parameter Descriptions.
Programming data is stored internally in the frequency converter.
For back-up, upload data into the LCP memory.
To download data to another frequency
converter, connect the LCP to that unit and download the stored settings.
Restoring factory default settings does not
change data stored in the LCP memory.
Back-up/download process
1. Press [O] on the GLCP or [O Reset] on the NLCP to stop the motor before uploading or downloading data.
2. Press [Main Menu] parameter 0-50 LCP Copy and press [OK].
3. Select [1] All to LCP to upload data to the LCP, or select [2] All from LCP to download data from the LCP, or select [3] Size indep. from LCP to download motor size independent parameters from LCP.
20 Danfoss A/S © 12/2018 All rights reserved. MG06C802
Programming Programming Guide
4. Press [OK]. A progress bar shows the uploading or downloading progress.
5. Press [Hand On] or [Auto On] to return to normal operation.
3.1.10 Restoring Default Settings with LCP
NOTICE
Risk of losing programming, motor data, localization, and monitoring records by restoration of default settings. To provide a back-up, upload data to the LCP before initiali­zation.
Restoring the default parameter settings is done by initiali­zation of the frequency converter. Initialization is carried out through parameter 14-22 Operation Mode (recommended) or manually. Initialization does not reset the settings for parameter 1-06 Clockwise Direction and parameter 0-03 Regional Settings.
Initialization using parameter 14-22 Operation
Mode does not reset frequency converter settings, such as operating hours, serial communication selections, fault log, alarm log, and other monitoring functions.
Manual initialization erases all motor,
programming, localization, and monitoring data, and restores factory default settings.
Recommended initialization procedure, via
parameter 14-22 Operation Mode
1. Select parameter 14-22 Operation Mode and press [OK].
2. Select [2] Initialisation and press [OK].
3. Remove power to the unit and wait until the display turns
4. Apply power to the unit.
Default parameter settings are restored during start-up. This may take slightly longer than normal.
5. Alarm 80, Drive initialized to default value is shown.
6. Press [Reset] to return to operating mode.
Manual initialization procedure
1. Remove power to the unit and wait until the display turns o.
2. Press and hold [Status], [Main Menu], and [OK] at the same time on the GLCP, or press [Menu] and [OK] at the same time on the NLCP while applying power to the unit (approximately 5 s or until a click is heard and the fan starts).
Factory default parameter settings are restored during start-up. This may take slightly longer than normal.
o.
Manual initialization does not reset the following frequency converter information:
Parameter 0-03 Regional Settings
Parameter 1-06 Clockwise Direction
Parameter 15-00 Operating hours
Parameter 15-03 Power Up's
Parameter 15-04 Over Temp's
Parameter 15-05 Over Volt's
Parameter 15-30 Alarm Log: Error Code
3.2 Basic Programming
3.2.1 Asynchronous Motor Set-up
Enter the following motor data in the listed order. Find the information on the motor nameplate.
1. Parameter 1-20 Motor Power.
2. Parameter 1-22 Motor Voltage.
3. Parameter 1-23 Motor Frequency.
4. Parameter 1-24 Motor Current.
5. Parameter 1-25 Motor Nominal Speed.
For optimum performance in VVC+ mode, extra motor data is required to set up the following parameters.
6. Parameter 1-30 Stator Resistance (Rs).
7. Parameter 1-31 Rotor Resistance (Rr).
8. Parameter 1-33 Stator Leakage Reactance (X1).
9. Parameter 1-35 Main Reactance (Xh).
The data is found in the motor datasheet (this data is typically not available on the motor nameplate). Run a complete AMA using parameter 1-29 Automatic Motor Adaption (AMA) [1] Enable Complete AMA or enter the parameters manually.
Application-specic adjustment when running VVC
VVC+ is the most robust control mode. In most situations, it provides optimum performance without further adjustments. Run a complete AMA for best performance.
3.2.2
PM Motor Set-up in VVC
Initial programming steps
1. Set parameter 1-10 Motor Construction to the following options to activate PM motor operation:
1a [1] PM, non salient SPM
1b [3] PM, salient IPM
2. Select [0] Open Loop in parameter 1-00 Congu- ration Mode.
+
+
3 3
MG06C802 Danfoss A/S © 12/2018 All rights reserved. 21
Programming
VLT® AutomationDrive FC 360
NOTICE
Encoder feedback is not supported for PM motors.
Programming motor data
When the initial programming steps are completed, the PM
33
motor-related parameters in parameter groups 1-2* Motor Data, 1-3* Adv. Motor Data, and 1-4* Adv. Motor Data II are
active. The information is on the motor nameplate and in the motor datasheet.
Program the following parameters in the listed order:
1. Parameter 1-24 Motor Current.
2. Parameter 1-26 Motor Cont. Rated Torque.
3. Parameter 1-25 Motor Nominal Speed.
4. Parameter 1-39 Motor Poles.
5. Parameter 1-40 Back EMF at 1000 RPM.
6. Parameter 1-42 Motor Cable Length.
Run a complete AMA using parameter 1-29 Automatic Motor Adaption (AMA) and select [1] Enable Complete AMA. If a complete AMA is not performed successfully, congure the following parameters manually.
1. Parameter 1-30 Stator Resistance (Rs). Enter phase common stator winding resistance (Rs). If only phase-to-phase data is available, divide the phase-to-phase value by 2 to achieve the phase value. It is also possible to measure the value with an ohmmeter, which also takes the resistance of the cable into account. Divide the measured value by 2 and enter the result.
2. Parameter 1-37 d-axis Inductance (Ld). Enter direct axis inductance of the PM motor. If only phase-to-phase data is available, divide the phase-to-phase value by 2 to achieve the phase value. It is also possible to measure the value with an inductance meter, which also takes the inductance of the cable into account. Divide the measured value by 2 and enter the result.
3. Parameter 1-38 q-axis Inductance (Lq). This parameter is active only when
parameter 1-10 Motor Construction is set to [3] PM, salient IPM.
Enter the quadrature axis inductance of the PM motor. If only phase-to-phase data is available, divide the phase-to-phase value by 2 to achieve the phase value. It is also possible to measure the value with an inductance meter, which also takes the inductance of the cable into account. Make 1 rotation of the motor’s rotor and nd the
Test motor operation
Rotor detection
This function is the recommended selection for applications where the motor starts from standstill, for example pumps or conveyors. For some motors, a sound is heard when the frequency converter performs the rotor detection. This sound does not harm the motor. Adjust the value in parameter 1-46 Position Detection Gain for dierent motors. If the frequency converter fails to start, or an overcurrent alarm occurs when the frequency converter starts, check if the rotor is blocked or not. If the rotor is not blocked, set parameter 1-70 Start Mode to [1] Parking and try again.
Parking
This function is the recommended option for applications where the motor is rotating at low speed, for example windmilling in fan applications. Parameter 2-06 Parking Current and parameter 2-07 Parking Time are adjustable. Increase the factory setting of these parameters for applications with high inertia.
Start the motor at nominal speed. If the application does not run well, check the VVC+ PM settings. Table 3.13 shows recommendations in dierent applications.
maximum phase-to-phase inductance value. Divide the value by 2 and enter the result.
4. Parameter 1-44 d-axis Inductance Sat. (LdSat). This parameter is active only when
parameter 1-10 Motor Construction is set to [3] PM, salient IPM.
This parameter corresponds to the saturation inductance of d-axis. The default value is the value set in parameter 1-37 d-axis Inductance (Ld). Do not change the default value in most cases. If the motor supplier provides the saturation curve, enter the d-axis inductance value, which is 100% of the nominal current.
5. Parameter 1-45 q-axis Inductance Sat. (LqSat). This parameter is active only when
parameter 1-10 Motor Construction is set to [3] PM, salient IPM.
This parameter corresponds to the saturation inductance of q-axis. The default value is the value set in parameter 1-38 q-axis Inductance (Lq). In most cases, do not change the default. If the motor supplier provides the saturation curve, enter the q-axis inductance value, which is 100% of the nominal current.
1. Start the motor at low speed (100–200 RPM). If the motor does not run, check installation, general programming, and motor data.
2. Check if the start function in parameter 1-70 Start Mode ts the application requirements.
22 Danfoss A/S © 12/2018 All rights reserved. MG06C802
Programming Programming Guide
Application Settings
Low inertia applications
1)
I
Load
Medium inertia applications 50>I High inertia applications I
Load/IMotor
High load at low speed <30% (rated speed)
Table 3.13 Recommendations in Dierent Applications
1) I
2) I
2)
/I
<5
Motor
Load/IMotor
Load
Motor
>5
> 50
= The inertia of load.
= The inertia of motor.
Increase the value for
parameter 1-17 Voltage lter time const. by factor 5 to 10.
Reduce the value for
parameter 1-14 Damping Gain.
Reduce the value (<100%) for
parameter 1-66 Min. Current at Low Speed.
Keep calculated values.
Increase the values for
parameter 1-14 Damping Gain,
parameter 1-15 Low Speed Filter Time Const., and parameter 1-16 High
Speed Filter Time Const. Decrease parameter 1-17 Voltage
lter time const. Decrease parameter 1-66 Min. Current at Low Speed (>100% for longer time
can overheat the motor).
To run AMA using the numeric LCP
1. By default parameter setting, connect terminals 12 and 27 before running AMA.
2. Enter the Main Menu.
3. Go to parameter group 1-** Load and Motor.
4. Press [OK].
5. Set motor parameters using nameplate data for parameter group 1-2* Motor Data.
6. Set parameter 1-39 Motor Poles for IM and PM.
7. Set parameter 1-40 Back EMF at 1000 RPM for PM.
8. Set motor cable length in parameter 1-42 Motor Cable Length.
9. Go to parameter 1-29 Automatic Motor Adaptation (AMA).
10. Press [OK].
11. Select [1] Enable complete AMA.
12. Press [OK].
13. Press [Hand On] to activate AMA.
14. The test runs automatically and indicates when it is complete.
Depending on the power size, the AMA takes 3–10 minutes to complete.
3 3
If the motor starts oscillating at a certain speed, increase parameter 1-14 Damping Gain. Increase the value in small steps.
Adjust the starting torque in parameter 1-66 Min. Current at Low Speed. 100% provides nominal torque as starting torque.
3.2.3 Automatic Motor Adaptation (AMA)
It is highly recommended to run AMA because it measures the electrical characteristics of the motor to optimize compatibility between the frequency converter and the motor under VVC+ mode.
The frequency converter builds a mathematical
model of the motor for regulating output motor current, thus enhancing motor performance.
Some motors are unable to run the complete
version of the test. In that case, select Enable reduced AMA (not for PM).
If warnings or alarms occur, see
chapter 6.1.3 Warning/alarm Messages.
Run this procedure on a cold motor for best
results.
NOTICE
The AMA function does not cause the motor to run, and it does not harm the motor.
MG06C802 Danfoss A/S © 12/2018 All rights reserved. 23
Parameter Descriptions
4 Parameter Descriptions
VLT® AutomationDrive FC 360
4.1 Parameters: 0-** Operation and Display
Parameters related to the basic functions of the frequency converter, function of the LCP keys, and conguration of the LCP display.
44
0-06 GridType
Option: Function:
NOTICE
Not all options are supported in all power sizes.
4.1.1 0-0* Basic Settings
IT grid is a supply mains where the
0-01 Language
Option: Function:
[0] * English [10] Chinese [28] Portuguese
0-03 Regional Settings
Option: Function:
NOTICE
This parameter cannot be adjusted while the motor is running.
[0] Interna-
tional
[1] US Activate parameter 1-20 Motor Power [kW] for
0-04 Operating State at Power-up (Hand)
Option: Function:
[0] Resume Restart the frequency converter, maintaining
[1] * Forced stop,
ref=old
[2] Forced stop,
ref=0
Activate parameter 1-20 Motor Power [kW] for setting the motor power in kW and set the default value of parameter 1-23 Motor Frequency to 50 Hz.
setting the motor power in hp and set the default value of parameter 1-23 Motor Frequency to 60 Hz.
Select the operating mode upon reconnection of the frequency converter to mains voltage after power-down in hand-on mode.
the start/stop settings (applied by [Hand On/ O]) selected before power-down of the frequency converter.
Restart the frequency converter with a saved local reference after mains voltage reappears and after pressing [Hand On].
Reset the local reference to 0 upon restarting the frequency converter.
[10] 380-440V/50Hz/IT-
grid
[11] 380-440V/50Hz/
Delta [12] 380-440V/50Hz [20] 440-480V/50Hz/IT-
grid [21] 440-480V/50Hz/
Delta [22] 440-480V/50Hz [110] 380-440V/60Hz/IT-
grid [111] 380-440V/60Hz/
Delta [112] 380-440V/60Hz [120] 440-480V/60Hz/IT-
grid [121] 440-480V/60Hz/
Delta [122] 440-480V/60Hz
0-07 Auto DC Braking
Option: Function:
Protective function against overvoltage at coast in IT grid environment. This parameter is active only when [1] On is selected in this parameter.
[0] O This function is not active.
[1] * On This function is active.
neutral point of secondary side of the transformer is not connected to ground.
Delta is a supply mains where the secondary part of the transformer is delta-connected and 1 phase is connected to ground.
0-06 GridType
Option: Function:
Select the grid type of the supply voltage/frequency.
24 Danfoss A/S © 12/2018 All rights reserved. MG06C802
Parameter Descriptions Programming Guide
4.1.2 0-1* Set-up Operations
Dene and control the individual parameter set-ups. The frequency converter has 2 parameter set-ups that can be programmed independently of each other. This makes the frequency converter exible and able to solve advanced control functionality problems, often saving the cost of external control equipment. For example, the 2 set­ups can be used to program the frequency converter to operate according to 1 control scheme in 1 set-up (for example, motor 1 for horizontal movement) and another control scheme in another set-up (for example, motor 2 for vertical movement). Alternatively, they can be used by an OEM machine builder to program all their factory-tted frequency converters for dierent machine types within a range to have the same parameters and then during production/commissioning simply select a specic set-up, depending on which machine the frequency converter is installed on. The active set-up (that is, the set-up in which the frequency converter is operating) can be selected in parameter 0-10 Active Set-up and is shown in the LCP. By selecting [9] Multi set-up, it is possible to switch between set-ups with the frequency converter running or stopped, via digital input or serial communication commands. If it is necessary to change set-ups while running, ensure that
parameter 0-12 Link Setups is set as required. Use parameter 0-11 Programming Set-up to edit parameters
within any of the set-ups while continuing the operation of the frequency converter in its active set-up, which can be a dierent set-up to that being edited. Use parameter 0-51 Set-up Copy to copy parameter settings between the set-ups to enable quicker commissioning if similar parameter settings are required in dierent set-ups.
0-10 Active Set-up
Option: Function:
Select the set-up in which the frequency converter is to operate. Select parameter 0-51 Set-up Copy to copy a set-up to 1 or all set-ups. To avoid conicting settings of the same parameter within 2 dierent set-ups, link the set-ups together in parameter 0-12 Link Setups. Stop the frequency converter before switching between set-ups where the parameters marked Not changeable during operation have dierent values. Parameters which are Not changeable during operation are marked FALSE in the parameter lists in chapter 5 Parameter Lists.
[1] * Set-up1Set-up 1 is active.
[2] Set-up2Set-up 2 is active.
[9] Multi
Set-up
This option is used for remote set-up selections via digital inputs and the serial communication port. This set-up uses the settings from parameter 0-12 Link Setups.
0-11 Programming Set-up
Option: Function:
Select the set-up to be programmed during operation; either the active set-up or the inactive set-up. The set-up number being edited ashes in the LCP.
[1] Set-up 1 [1] Set-up 1 to [2] Set-up 2 can be edited freely
during operation, independently of the active set-up.
[2] Set-up 2 [9] * Active
Set-up
The set-up in which the frequency converter is operating can also be edited during operation.
0-12 Link Setups
Option: Function:
The link ensures synchronizing of the Not changeable during operation parameter values
enabling shift from 1 set-up to another during operation.
If the set-ups are not linked, a change between them is not possible while the motor is running. Thus the set-up change does not occur until the motor is coasted.
[0] Not
linked
[20] * Linked Copy Not changeable during operation
Leave parameters unchanged in both set-ups. These parameters cannot be changed while the motor is running.
parameters from 1 set-up to the other, so they are identical in both set-ups.
0-14 Readout: Edit Set-ups / Channel
Range: Function:
0* [-2147483647 -
2147483647 ]
View the setting of parameter 0-11 Programming Set-up. Edit set-up for each communication channel. A means active set-up; F means factory; numbers indicate set-up code. Communi­cation channels from right to left are LCP, FC-bus, USB, and HPFB1-5.
0-16 Application Selection
Option: Function:
Select integrated application functions. When an application is selected, a set of related parameters are set automat­ically.
[0] * None [1] Simple Process Close Loop [2] Local/Remote [3] Speed Open Loop [4] Simple Speed Close Loop [5] Multi Speed
4 4
MG06C802 Danfoss A/S © 12/2018 All rights reserved. 25
Parameter Descriptions
VLT® AutomationDrive FC 360
0-16 Application Selection
Option: Function:
[6] OGD LA10 [7] OGD V210 [8] Hoist [9] Hoist Speed Close Loop
4.1.3 0-2* LCP Display
44
Use parameters in this group to dene the variables that are shown in the GLCP. Parameter 16-17 Speed [RPM] is 1 option for each parameter in parameter group 0-2* LCP Display.
0-20 Display Line 1.1 Small
Select a variable to be shown in line 1, left position.
Option: Function:
[0] None [37] Display Text 1 [38] Display Text 2 [39] Display Text 3 [748] PCD Feed Forward [953] Probus Warning Word [1501] Running Hours [1502] kWh Counter [1600] Control Word [1601] Reference [Unit] [1602] * Reference [%] [1603] Status Word [1605] Main Actual Value [%] [1609] Custom Readout [1610] Power [kW ] [1611] Power [hp] [1612] Motor Voltage [1613] Frequency [1614] Motor current [1615] Frequency [%] [1616] Torque [Nm] [1617] Speed [RPM] [1618] Motor Thermal [1622] Torque [%] [1630] DC Link Voltage [1633] Brake Energy /2 min [1634] Heatsink Temp. [1635] Inverter Thermal [1636] Inv. Nom. Current [1637] Inv. Max. Current [1638] SL Controller State [1639] Control Card Temp. [1650] External Reference [1652] Feedback[Unit] [1653] Digi Pot Reference [1657] Feedback [RPM] [1660] Digital Input
0-20 Display Line 1.1 Small
Select a variable to be shown in line 1, left position.
Option: Function:
[1661] Terminal 53 Setting [1662] Analog input 53 [1663] Terminal 54 Setting [1664] Analog input 54 [1665] Analog output 42 [mA] [1666] Digital Output [1667] Pulse input 29 [Hz] [1668] Pulse input 33 [Hz] [1669] Pulse output 27 [Hz] [1670] Pulse output 29 [Hz] [1671] Relay output [1672] Counter A [1673] Counter B [1679] Analog output 45 [mA] [1680] Fieldbus CTW 1 [1682] Fieldbus REF 1 [1684] Comm. Option STW [1685] FC Port CTW 1 [1686] FC Port REF 1 [1690] Alarm Word [1691] Alarm Word 2 [1692] Warning Word [1693] Warning Word 2 [1694] Ext. Status Word [1695] Ext. Status Word 2 [1697] Alarm Word 3 [1890] Process PID Error [1891] Process PID Output [1892] Process PID Clamped Output [1893] Process PID Gain Scaled Output [2117] Ext. 1 Reference [Unit] [2118] Ext. 1 Feedback [Unit] [2119] Ext. 1 Output [%] [3401] PCD 1 Write For Application [3402] PCD 2 Write For Application [3403] PCD 3 Write For Application [3404] PCD 4 Write For Application [3405] PCD 5 Write For Application [3406] PCD 6 Write For Application [3407] PCD 7 Write For Application [3408] PCD 8 Write For Application [3409] PCD 9 Write For Application [3410] PCD 10 Write For Application [3421] PCD 1 Read For Application [3422] PCD 2 Read For Application [3423] PCD 3 Read For Application [3424] PCD 4 Read For Application [3425] PCD 5 Read For Application [3426] PCD 6 Read For Application [3427] PCD 7 Read For Application [3428] PCD 8 Read For Application
26 Danfoss A/S © 12/2018 All rights reserved. MG06C802
Parameter Descriptions Programming Guide
0-20 Display Line 1.1 Small
Select a variable to be shown in line 1, left position.
Option: Function:
[3429] PCD 9 Read For Application [3430] PCD 10 Read For Application [3450] Actual Position [3456] Track Error
0-21 Display Line 1.2 Small
Select a variable to be shown in line 1, middle position.
Option: Function:
[0] None [37] Display Text 1 [38] Display Text 2 [39] Display Text 3 [748] PCD Feed Forward [953] Probus Warning Word [1501] Running Hours [1502] kWh Counter [1600] Control Word [1601] Reference [Unit] [1602] Reference [%] [1603] Status Word [1605] Main Actual Value [%] [1609] Custom Readout [1610] Power [kW] [1611] Power [hp] [1612] Motor Voltage [1613] Frequency [1614] * Motor current [1615] Frequency [%] [1616] Torque [Nm] [1617] Speed [RPM] [1618] Motor Thermal [1622] Torque [%] [1630] DC Link Voltage [1633] Brake Energy /2 min [1634] Heatsink Temp. [1635] Inverter Thermal [1636] Inv. Nom. Current [1637] Inv. Max. Current [1638] SL Controller State [1639] Control Card Temp. [1650] External Reference [1652] Feedback[Unit] [1653] Digi Pot Reference [1657] Feedback [RPM] [1660] Digital Input [1661] Terminal 53 Setting [1662] Analog input 53 [1663] Terminal 54 Setting [1664] Analog input 54 [1665] Analog output 42 [mA] [1666] Digital Output
0-21 Display Line 1.2 Small
Select a variable to be shown in line 1, middle position.
Option: Function:
[1667] Pulse input 29 [Hz] [1668] Pulse input 33 [Hz] [1669] Pulse output 27 [Hz] [1670] Pulse output 29 [Hz] [1671] Relay output [1672] Counter A [1673] Counter B [1679] Analog output 45 [mA] [1680] Fieldbus CTW 1 [1682] Fieldbus REF 1 [1684] Comm. Option STW [1685] FC Port CTW 1 [1686] FC Port REF 1 [1690] Alarm Word [1691] Alarm Word 2 [1692] Warning Word [1693] Warning Word 2 [1694] Ext. Status Word [1695] Ext. Status Word 2 [1697] Alarm Word 3 [1890] Process PID Error [1891] Process PID Output [1892] Process PID Clamped Output [1893] Process PID Gain Scaled Output [2117] Ext. 1 Reference [Unit] [2118] Ext. 1 Feedback [Unit] [2119] Ext. 1 Output [%] [3401] PCD 1 Write For Application [3402] PCD 2 Write For Application [3403] PCD 3 Write For Application [3404] PCD 4 Write For Application [3405] PCD 5 Write For Application [3406] PCD 6 Write For Application [3407] PCD 7 Write For Application [3408] PCD 8 Write For Application [3409] PCD 9 Write For Application [3410] PCD 10 Write For Application [3421] PCD 1 Read For Application [3422] PCD 2 Read For Application [3423] PCD 3 Read For Application [3424] PCD 4 Read For Application [3425] PCD 5 Read For Application [3426] PCD 6 Read For Application [3427] PCD 7 Read For Application [3428] PCD 8 Read For Application [3429] PCD 9 Read For Application [3430] PCD 10 Read For Application [3450] Actual Position [3456] Track Error
4 4
MG06C802 Danfoss A/S © 12/2018 All rights reserved. 27
Parameter Descriptions
VLT® AutomationDrive FC 360
0-22 Display Line 1.3 Small
Select a variable to be shown in line 1, right position.
Option: Function:
[0] None [37] Display Text 1 [38] Display Text 2 [39] Display Text 3 [748] PCD Feed Forward
44
[953] Probus Warning Word [1501] Running Hours [1502] kWh Counter [1600] Control Word [1601] Reference [Unit] [1602] Reference [%] [1603] Status Word [1605] Main Actual Value [%] [1609] Custom Readout [1610] * Power [kW] [1611] Power [hp] [1612] Motor Voltage [1613] Frequency [1614] Motor current [1615] Frequency [%] [1616] Torque [Nm] [1617] Speed [RPM] [1618] Motor Thermal [1622] Torque [%] [1630] DC Link Voltage [1633] Brake Energy /2 min [1634] Heatsink Temp. [1635] Inverter Thermal [1636] Inv. Nom. Current [1637] Inv. Max. Current [1638] SL Controller State [1639] Control Card Temp. [1650] External Reference [1652] Feedback[Unit] [1653] Digi Pot Reference [1657] Feedback [RPM] [1660] Digital Input [1661] Terminal 53 Setting [1662] Analog input 53 [1663] Terminal 54 Setting [1664] Analog input 54 [1665] Analog output 42 [mA] [1666] Digital Output [1667] Pulse input 29 [Hz] [1668] Pulse input 33 [Hz] [1669] Pulse output 27 [Hz] [1670] Pulse output 29 [Hz] [1671] Relay output [1672] Counter A [1673] Counter B [1679] Analog output 45 [mA]
0-22 Display Line 1.3 Small
Select a variable to be shown in line 1, right position.
Option: Function:
[1680] Fieldbus CTW 1 [1682] Fieldbus REF 1 [1684] Comm. Option STW [1685] FC Port CTW 1 [1686] FC Port REF 1 [1690] Alarm Word [1691] Alarm Word 2 [1692] Warning Word [1693] Warning Word 2 [1694] Ext. Status Word [1695] Ext. Status Word 2 [1697] Alarm Word 3 [1890] Process PID Error [1891] Process PID Output [1892] Process PID Clamped Output [1893] Process PID Gain Scaled Output [2117] Ext. 1 Reference [Unit] [2118] Ext. 1 Feedback [Unit] [2119] Ext. 1 Output [%] [3401] PCD 1 Write For Application [3402] PCD 2 Write For Application [3403] PCD 3 Write For Application [3404] PCD 4 Write For Application [3405] PCD 5 Write For Application [3406] PCD 6 Write For Application [3407] PCD 7 Write For Application [3408] PCD 8 Write For Application [3409] PCD 9 Write For Application [3410] PCD 10 Write For Application [3421] PCD 1 Read For Application [3422] PCD 2 Read For Application [3423] PCD 3 Read For Application [3424] PCD 4 Read For Application [3425] PCD 5 Read For Application [3426] PCD 6 Read For Application [3427] PCD 7 Read For Application [3428] PCD 8 Read For Application [3429] PCD 9 Read For Application [3430] PCD 10 Read For Application [3450] Actual Position [3456] Track Error
28 Danfoss A/S © 12/2018 All rights reserved. MG06C802
Loading...
+ 128 hidden pages