Control card MK I: 7.62, 48.2X, and earlier versions
Control card MK II: 8.10
The software version number can be read from
parameter 15-43 Software Version.
Table 1.1 Software Version
1.1.1 Control Card MK II
Software version 8.03 and later can only be installed on
control card MK II. Software version 7.62 and earlier can
only be installed on control card MK I. Identify the control
card version by the color of the USB port:
MK I: Black USB port.
MK II: White USB port.
1.2 Approvals
1.3 Denitions
1.3.1 Frequency Converter
I
VLT,MAX
Maximum output current.
I
VLT,N
Rated output current supplied by the frequency converter.
U
VLT,MAX
Maximum output voltage.
1.3.2 Input
Control command
Start and stop the connected motor with LCP and digital
inputs.
Functions are divided into 2 groups.
Functions in group 1 have higher priority than functions in
group 2.
Group 1Reset, coast stop, reset and coast stop, quick stop,
DC brake, stop, the [OFF] key.
Group 2Start, pulse start, reversing, start reversing, jog,
freeze output.
Table 1.2 Function Groups
1.3.3 Motor
Motor running
Torque generated on output shaft and speed from 0 RPM
to maximum speed on motor.
f
JOG
Motor frequency when the jog function is activated (via
digital terminals).
The eciency of the frequency converter is dened as the
ratio between the power output and the power input.
Start-disable command
A stop command belonging to Group 1 control commands
- see Table 1.2.
Stop command
A stop command belonging to Group 1 control commands
- see Table 1.2.
1.3.4 References
Analog reference
A signal transmitted to the analog inputs 53 or 54 (voltage
or current).
Binary reference
A signal transmitted to the serial communication port.
Preset reference
A dened preset reference to be set from -100% to +100%
of the reference range. Selection of 8 preset references via
the digital terminals.
Pulse reference
A pulse frequency signal transmitted to the digital inputs
(terminal 29 or 33).
Ref
MAX
Determines the relationship between the reference input at
100% full scale value (typically 10 V, 20 mA) and the
resulting reference. The maximum reference value is set in
parameter 3-03 Maximum Reference.
Ref
MIN
Determines the relationship between the reference input at
0% value (typically 0 V, 0 mA, 4 mA) and the resulting
reference. The minimum reference value is set in
parameter 3-02 Minimum Reference.
1.3.5 Miscellaneous
Analog inputs
The analog inputs are used for controlling various
functions of the frequency converter.
There are 2 types of analog inputs:
Current input, 0–20 mA, and 4–20 mA
Voltage input, -10 V DC to +10 V DC.
Analog outputs
The analog outputs can supply a signal of 0–20 mA, 4–20
mA.
Automatic motor adaptation, AMA
AMA algorithm determines the electrical parameters for
the connected motor at standstill.
Brake resistor
The brake resistor is a module capable of absorbing the
brake power generated in regenerative braking. This
regenerative brake power increases the DC-link voltage
and a brake chopper ensures that the power is transmitted
to the brake resistor.
CT characteristics
Constant torque characteristics used for all applications
such as conveyor belts, displacement pumps, and cranes.
Digital inputs
The digital inputs can be used for controlling various
functions of the frequency converter.
Digital outputs
The frequency converter features 2 solid-state outputs that
can supply a 24 V DC (maximum 40 mA) signal.
DSP
Digital signal processor.
ETR
Electronic thermal relay is a thermal load calculation based
on present load and time. Its purpose is to estimate the
motor temperature.
Hiperface
Hiperface® is a registered trademark by Stegmann.
Initializing
If initializing is carried out (parameter 14-22 Operation
Mode), the frequency converter returns to the default
An intermittent duty rating refers to a sequence of duty
cycles. Each cycle consists of an on-load and an o-load
period. The operation can be either periodic duty or nonperiodic duty.
LCP
The local control panel makes up a complete interface for
control and programming of the frequency converter. The
control panel is detachable and can be installed up to 3 m
(10 ft) from the frequency converter, that is, in a front
panel with the installation kit option.
NLCP
Numerical local control panel interface for control and
programming of the frequency converter. The display is
numerical and the panel is used to show process values.
The NLCP has no storage and copy functions.
lsb
Least signicant bit.
msb
Most signicant bit.
MCM
Short for mille circular mil, an American measuring unit for
cable cross-section. 1 MCM=0.5067 mm2.
Online/oine parameters
Changes to online parameters are activated immediately
after the data value is changed. Press [OK] to activate
changes to o-line parameters.
Process PID
The PID control maintains the required speed, pressure,
temperature, and so on, by adjusting the output frequency
to match the varying load.
PCD
Process control data.
Power cycle
Switch o the mains until display (LCP) is dark, then turn
power on again.
Pulse input/incremental encoder
An external, digital pulse transmitter used for feeding back
information on motor speed. The encoder is used in
applications where great accuracy in speed control is
required.
RCD
Residual current device.
Set-up
Save parameter settings in 4 set-ups. Change between the
4 parameter set-ups and edit 1 set-up, while another setup is active.
The frequency converter compensates for the motor slip by
giving the frequency a supplement that follows the
measured motor load keeping the motor speed almost
constant.
SLC
The SLC (smart logic control) is a sequence of user-dened
actions executed when the associated user-dened events
are evaluated as true by the SLC. (See
chapter 3.13 Parameters: 13-** Smart Logic Control).
STW
Status word.
FC standard bus
Includes RS485 bus with FC protocol or MC protocol. See
parameter 8-30 Protocol.
THD
Total harmonic distortion states the total contribution of
harmonic.
Thermistor
A temperature-dependent resistor placed on the frequency
converter or the motor.
Trip
A state entered in fault situations, for example if the
frequency converter is subject to an overtemperature or
when the frequency converter is protecting the motor,
process, or mechanism. The frequency converter prevents a
restart until the cause of the fault has disappeared. To
cancel the trip state, restart the frequency converter. Do
not use the trip state for personal safety.
Trip lock
The frequency converter enters this state in fault situations
to protect itself. The frequency converter requires physical
intervention, for example when there is a short circuit on
the output. A trip lock can only be canceled by disconnecting mains, removing the cause of the fault, and
reconnecting the frequency converter. Restart is prevented
until the trip state is canceled by activating reset or,
sometimes, by being programmed to reset automatically.
Do not use the trip lock state for personal safety.
VT characteristics
Variable torque characteristics used for pumps and fans.
+
VVC
If compared with standard voltage/frequency ratio control,
voltage vector control (VVC+) improves the dynamics and
the stability, both when the speed reference is changed
and in relation to the load torque.
The power factor indicates to which extent the frequency
converter imposes a load on the mains supply.
The lower the power factor, the higher the I
same kW performance.
I
=
RMS
In addition, a high-power factor indicates that the dierent
harmonic currents are low.
The DC coils in the frequency converters produce a highpower factor, which minimizes the imposed load on the
mains supply.
Target position
The nal target position specied by positioning
commands. The prole generator uses this position to
calculate the speed prole.
Commanded position
The actual position reference calculated by the prole
generator. The frequency converter uses the commanded
position as setpoint for position PI.
Actual position
The actual position from an encoder, or a value that the
motor control calculates in open loop. The frequency
converter uses the actual position as feedback for position
PI.
Position error
Position error is the dierence between the actual position
and the commanded position. The position error is the
input for the position PI controller.
Position unit
The physical unit for position values.
I
.
RMS
for the
Safety
1.4
WARNING
HIGH VOLTAGE
Frequency converters contain high voltage when
connected to AC mains input, DC supply, or load sharing.
Failure to perform installation, start-up, and maintenance
by qualied personnel can result in death or serious
injury.
Only qualied personnel must perform instal-
•
lation, start-up, and maintenance.
Before performing any service or repair work,
•
use an appropriate voltage measuring device to
make sure that there is no remaining voltage on
the drive.
Safety regulations
Disconnect mains supply to the frequency
•
converter whenever repair work is to be carried
out. Check that the mains supply has been
disconnected and that the necessary time has
elapsed before removing motor and mains supply
plugs. For information about the discharge time,
see Table 1.3.
[O] does not disconnect the mains supply and
•
must not be used as a safety switch.
Ground the equipment properly, protect the user
•
against supply voltage, and protect the motor
against overload in accordance with applicable
national and local regulations.
The ground leakage current exceeds 3.5 mA.
•
Ensure correct grounding of the equipment by a
certied electrical installer.
Do not remove the plugs for the motor and
•
mains supply while the frequency converter is
connected to mains. Check that the mains supply
has been disconnected and that the necessary
time has elapsed before removing motor and
mains plugs.
The frequency converter has more voltage
•
sources than L1, L2, and L3, when load sharing
(linking of DC intermediate circuit) or external
24 V DC is installed. Check that all voltage
sources have been disconnected and that the
necessary time has elapsed before commencing
repair work. For information about the discharge
time, see Table 1.3.
When the frequency converter is connected to AC mains,
DC supply, or load sharing, the motor may start at any
time. Unintended start during programming, service, or
repair work can result in death, serious injury, or
property damage. The motor can start via an external
switch, a eldbus command, an input reference signal
from the LCP, or after a cleared fault condition.
To prevent unintended motor start:
Disconnect the frequency converter from the
•
mains.
Press [O/Reset] on the LCP before
•
programming parameters.
Completely wire and assemble the frequency
•
converter, motor, and any driven equipment
before connecting the frequency converter to
AC mains, DC supply, or load sharing.
WARNING
DISCHARGE TIME
The frequency converter contains DC-link capacitors,
which can remain charged even when the frequency
converter is not powered. High voltage can be present
even when the warning LED indicator lights are o.
Failure to wait the specied time after power has been
removed before performing service or repair work can
result in death or serious injury.
Stop the motor.
•
Disconnect AC mains and remote DC-link power
•
supplies, including battery back-ups, UPS, and
DC-link connections to other frequency
converters.
Disconnect or lock PM motor.
•
Wait for the capacitors to discharge fully. The
•
minimum duration of waiting time is specied
in Table 1.3 and is also visible on the product
label on top of the frequency converter.
Before performing any service or repair work,
•
use an appropriate voltage measuring device to
make sure that the capacitors are fully
discharged.
Voltage [V]Minimum waiting time (minutes)
4715
200–2400.25–3.7 kW
(0.34–5 hp)
380–5000.25–7.5 kW
(0.34–10 hp)
525–6000.75–7.5 kW
(1–10 hp)
525–690–1.5–7.5 kW
Table 1.3 Discharge Time
–5.5–37 kW
(7.5–50 hp)
–11–75 kW
(15–100 hp)
–11–75 kW
(15–100 hp)
(2–10 hp)
(15–100 hp)
11–75 kW
NOTICE!
When using the Safe Torque O, always follow the
instructions in VLT® Frequency Converters - Safe Torque
O Operating Instructions.
NOTICE!
Control signals from, or internally within, the frequency
converter may in rare cases be activated in error, be
delayed, or fail to occur entirely. When used in situations
where safety is critical, for example when controlling the
electromagnetic brake function of a hoist application, do
not rely on these control signals exclusively.
NOTICE!
Hazardous situations must be identied by the machine
builder/integrator who is responsible for considering the
necessary preventive means. More monitoring and
protective devices may be included, always according to
valid national safety regulations, for example law on
mechanical tools and regulations for the prevention of
accidents.
Crane, lifts, and hoists
The controlling of external brakes must always have a
redundant system. The frequency converter can in no
circumstances be the primary safety circuit. Comply with
relevant standards, for example:
Hoists and cranes: IEC 60204-32
Lifts: EN 81
Protection mode
Once a hardware limit on motor current or DC-link voltage
is exceeded, the frequency converter enters the protection
mode. Protection mode means a change of the PWM
modulation strategy and a low switching frequency to
minimize losses. This continues for 10 s after the last fault
and increases the reliability and the robustness of the
frequency converter while re-establishing full control of the
motor.
In hoist applications, protection mode is not usable
because the frequency converter is unable to leave this
mode again and therefore it extends the time before
activating the brake, which is not recommended.
Protection mode can be disabled by setting
parameter 14-26 Trip Delay at Inverter Fault to 0, which
means that the frequency converter trips immediately if 1
of the hardware limits is exceeded.
1.5 Electrical Wiring
NOTICE!
Disabling protection mode in hoisting applications
(parameter 14-26 Trip Delay at Inverter Fault = 0) is
recommended.
Figure 1.2 Basic Wiring Schematic Drawing
A=Analog, D=Digital
Terminal 37 is used for Safe Torque O. For Safe Torque O installation instructions, refer to the VLT® Frequency Converters -
1) Terminal 37 is not included in FC 301 (except enclosure type A1). Relay 2 and terminal 29 have no function in FC 301.
2) Do not connect cable shield.
Very long control cables and analog signals may in rare cases, and depending on installation, result in 50/60 Hz ground
loops due to noise from mains supply cables.
If 50/60 Hz ground loops occur, consider breaking the shield or insert a 100 nF capacitor between shield and enclosure.
To avoid ground currents from both groups to
aect other groups, connect the digital and analog inputs and outputs
separately to the common inputs (terminals 20, 55, and 39) of the frequency converter. For example, switching on the digital
input may disturb the analog input signal.
Input polarity of control terminals
NOTICE!
Control cables must be shielded/armored.
See the section Grounding of Shielded Control Cables in the
design guide for the correct termination of control cables.
Easy programming of the frequency converter is done via
the graphical LCP (LCP 102). For information about using
the numerical local control panel (LCP 101), see
chapter 2.1.16 How to Program on the Numerical Local
Control Panel.
The LCP is divided into 4 functional groups:
1.Graphical display with status lines.
2.Menu keys and indicator lights - changing
parameters and switching between display
functions.
3.Navigation keys and indicator lights.
4.Operation keys and indicator lights.
The LCP display can show up to 5 items of operating data
while showing Status.
Display lines:
a.Status line: Status messages showing icons and
graphics.
b.Line 1–2: Operator data lines showing data
dened or selected. Add up to 1 extra line by
pressing [Status].
c.Status line: Status messages showing text.
22
NOTICE!
If start-up is delayed, the LCP shows the INITIALIZING
message until it is ready. Adding or removing options
can delay the start-up.
The display has backlight and a total of 6 alpha-numeric
lines. The display lines show the direction of rotation
(arrow), the selected set-up, and the programming set-up.
The display is divided into 3 sections.
Top section
The top section shows up to 2 measurements in normal
operating status.
Middle section
The top line shows up to 5 measurements with related
unit, regardless of status (except in the case of alarm/
warning).
Bottom section
The bottom section always shows the state of the
frequency converter in Status mode.
Figure 2.3 Indicator Lights
LCP keys
The control keys are divided into functions. The keys below
the display and indicator lights are used for parameter setup, including option of display indication during normal
operation.
Figure 2.4 LCP Keys
Figure 2.2 Display
The active set-up (selected as the active set-up in
parameter 0-10 Active Set-up) is shown. When programming
another set-up than the active set-up, the number of the
programmed set-up appears to the right.
Display contrast adjustment
Press [Status] and [▲] for darker display.
Press [Status] and [▼] for brighter display.
Most parameter set-ups can be changed immediately via
the LCP, unless a password has been created via
parameter 0-60 Main Menu Password or via
parameter 0-65 Quick Menu Password.
Indicator lights
If certain threshold values are exceeded, the alarm and/or
warning indicator lights up. A status and alarm text appear
on the LCP.
The ON indicator light is activated when the frequency
converter receives mains voltage or via a DC bus terminal
or 24 V external supply. At the same time, the back
indicator light is on.
Indicates the status of the frequency converter and/or the
motor. Select between 3 dierent readouts by pressing
[Status]: 5 line readouts, 4 line readouts, or smart logic
control.
Press [Status] for selecting the mode of display or for
changing back to display mode from either the quick
menu mode, the main menu mode, or the alarm mode.
Also use [Status] to toggle single or double readout mode.
[Quick Menu]
Allows quick access to dierent quick menus such as:
My personal menu.
•
Quick set-up.
•
Changes made.
•
Loggings.
•
Press [Quick Menu] to program the parameters belonging
to the Quick Menu. It is possible to switch directly
between quick menu mode and main menu mode.
[Main Menu]
Is used for programming all parameters.
It is possible to switch directly between main menu mode
and quick menu mode.
B
a
c
k
C
a
n
c
e
l
I
n
f
o
130BP046.10
Hand
on
O
Auto
on
Reset
How to ProgramProgramming Guide
Parameter shortcut can be carried out by pressing down
[Main Menu] for 3 s. The parameter shortcut allows direct
access to any parameter.
[Alarm Log]
Shows an alarm list of the 5 latest alarms (numbered A1–
A5). To obtain extra details about an alarm, press the
navigation keys to maneuver to the alarm number and
press [OK]. Information is shown about the condition of
the frequency converter before it enters the alarm mode.
[Back]
Returns to the previous step or layer in the navigation
structure.
[Cancel]
Last change or command is canceled as long as the display
has not been changed.
[Info]
Supplies information about a command, parameter, or
function in any display window. [Info] provides detailed
information whenever help is needed.
Exit Info mode by pressing either [Info], [Back], or [Cancel].
Figure 2.5 Back
Figure 2.6 Cancel
Figure 2.7 Info
Navigation keys
The 4 navigation keys are used to navigate between the
dierent options available in Quick Menu, Main Menu, and
Alarm Log. Press the keys to move the cursor.
[OK]
Press for selecting a parameter marked by the cursor and
for enabling the change of a parameter.
Local control keys
Local control keys are at the bottom of the LCP.
Figure 2.8 Local Control Keys
[Hand On]
Enables control of the frequency converter via the LCP.
[Hand On] also starts the motor, and it is now possible to
enter the motor speed data with the navigation keys. The
key can be selected as [1] Enable or [0] Disable via
parameter 0-40 [Hand on] Key on LCP.
External stop signals activated with control signals or a
eldbus override a start command via the LCP.
The following control signals are still active when [Hand
On] is activated:
[Hand on] - [O] - [Auto On].
•
Reset.
•
Coast stop inverse.
•
Reversing.
•
Set-up select bit 0 - Set-up select bit 1.
•
Stop command from serial communication.
•
Quick stop.
•
DC brake.
•
[O]
Stops the connected motor. The key can be selected as [1]
Enable or [0] Disable via parameter 0-41 [O] Key on LCP. If
no external stop function is selected and the [O] key is
inactive, the motor can be stopped by disconnecting the
voltage.
[Auto On]
Enables the frequency converter to be controlled via the
control terminals and/or serial communication. When a
start signal is applied on the control terminals and/or the
bus, the frequency converter starts. The key can be
selected as [1] Enable or [0] Disable via
parameter 0-42 [Auto on] Key on LCP.
NOTICE!
An active HAND-OFF-AUTO signal via the digital inputs
has higher priority than the control keys [Hand On] –
[Auto On].
[Reset]
Is used for resetting the frequency converter after an alarm
(trip). It can be selected as [1] Enable or [0] Disable via
parameter 0-43 [Reset] Key on LCP.
The parameter shortcut can be carried out by pressing
22
down the [Main Menu] key for 3 s. The parameter shortcut
provides direct access to any parameter.
2.1.2 Quick Transfer of Parameter Settings
between Multiple Frequency
Converters
Once the set-up of a frequency converter is complete,
store the data in the LCP or on a PC via MCT 10 Set-up
Software.
NOTICE!
Stop the motor before performing this operation.
To transfer the data from the LCP to the frequency
converter:
1.Go to parameter 0-50 LCP Copy.
2.Press the [OK] key.
3.Select [2] All from LCP.
4.Press the [OK] key.
The parameter settings stored in the LCP are now
transferred to the frequency converter indicated by the
progress bar. When 100% is reached, press [OK].
2.1.3 Display Mode
In normal operation, up to 5 dierent operating variables
can be indicated continuously in the middle section: 1.1,
1.2, and 1.3, as well as 2 and 3.
2.1.4 Display Mode - Selection of Readouts
orstår detIt is possible to toggle between 3 status readout
screens by pressing [Status].
Operating variables with dierent formatting are shown in
each status view further in this section.
Figure 2.9 LCP
Data storage in LCP
NOTICE!
Stop the motor before performing this operation.
To store the data in the LCP:
1.Go to parameter 0-50 LCP Copy.
2.Press the [OK] key.
3.Select [1] All to LCP.
4.Press the [OK] key.
All parameter settings are now stored in the LCP indicated
by the progress bar. When 100% is reached, press [OK].
Connect the LCP to another frequency converter and copy
the parameter settings to this frequency converter as well.
Data transfer from LCP to frequency converter
Table 2.1 shows the measurements that can be linked to
each of the operating variables. When options are
mounted, additional measurements are available.
Dene the links via
Parameter 0-20 Display Line 1.1 Small.
•
Parameter 0-21 Display Line 1.2 Small.
•
Parameter 0-22 Display Line 1.3 Small.
•
Parameter 0-23 Display Line 2 Large.
•
Parameter 0-24 Display Line 3 Large.
•
Each readout parameter selected in parameter 0-20 Display
Line 1.1 Small to parameter 0-24 Display Line 3 Large has its
own scale and digits after a possible decimal point. The
larger the numeric value of a parameter is, the fewer digits
are shown after the decimal point.
Example: Current readout 5.25 A, 15.2 A, 105 A.
Operating variableUnit
Parameter 16-00 Control Wordhex
Parameter 16-01 Reference [Unit][Unit]
Parameter 16-02 Reference [%]%
Parameter 16-03 Status Wordhex
Parameter 16-05 Main Actual Value [%]%
Parameter 16-73 Counter B
Parameter 16-80 Fieldbus CTW 1hex
Parameter 16-82 Fieldbus REF 1hex
Parameter 16-84 Comm. Option Statushex
Parameter 16-85 FC Port CTW 1hex
Parameter 16-86 FC Port REF 1hex
Parameter 16-90 Alarm Word
Parameter 16-92 Warning Word
Parameter 16-94 Ext. Status Word
Table 2.1 Units
°C
°C
Status view I
This readout state is standard after start-up or initialization.
Press [Info] to obtain information about the units linked to
the shown operating variables (1.1, 1.2, 1.3, 2 and 3).
See the operating variables shown in Figure 2.10.
Figure 2.10 Status View I
Status view II
See the operating variables (1.1, 1.2, 1.3, and 2) shown in
Figure 2.11.
In the example, speed, motor current, motor power, and
frequency are selected as variables in the 1st and 2nd
lines.
Figure 2.11 Status View II
Status view III
This state shows the event and action of the smart logic
control. For further information, see
chapter 3.13 Parameters: 13-** Smart Logic Control.
The frequency converter can be used for practically all
assignments. The frequency converter oers an option
between 2 programming modes:
Main menu mode.
•
Quick menu mode.
•
Main menu provides access to all parameters. Quick menu
takes the user through a few parameters, making it
possible to start operating the frequency converter.
Change a parameter in either main menu mode or quick
menu mode.
2.1.6 Quick Menu Key Functions
Press [Quick Menu] to enter a list of dierent areas
contained in the Quick Menu.
Select Q1 My Personal Menu to show the selected personal
parameters. These parameters are selected in
parameter 0-25 My Personal Menu. Up to 50 dierent
parameters can be added in this menu.
ParameterSetting
Parameter 0-01 LanguageParameter 0-01 L
anguage
Parameter 1-20 Motor Power [kW][kW]
Parameter 1-22 Motor Voltage[V ]
Parameter 1-23 Motor Frequency[Hz]
Parameter 1-24 Motor Current[A]
Parameter 1-25 Motor Nominal Speed[RPM]
1) If terminal 27 is set to [0] No function, no connection to +24 V on
terminal 27 is necessary.
[0] No function
[1] Enable complete
AMA
1)
Select Changes made to get information about:
The last 10 changes. Use the [▲] [▼] navigation
•
keys to scroll between the last 10 changed
parameters.
The changes made since default setting.
•
Select Loggings to get information about the show line
readouts. The information is shown as graphs.
Only parameters selected in parameter 0-20 Display Line 1.1
Figure 2.13 Quick Menus
Small and parameter 0-24 Display Line 3 Large can be
viewed. It is possible to store up to 120 samples in the
memory for later reference.
Select Q2 Quick Setup to go through a selection of
parameters to get the motor running almost optimally. The
default settings for the other parameters consider the
required control functions and the conguration of signal
inputs/outputs (control terminals).
The parameter selection is eected with the navigation
keys. The parameters in Table 2.2 are accessible.
The easiest way of carrying out the initial commissioning is by pressing [Quick Menu] and following the quick set-up
procedure using LCP 102 (read Table 2.3 from left to right). The example applies to open-loop applications.
Press
Q2 Quick Menu.
22
Parameter 0-01 LanguageParameter 0-
01 Language
Parameter 1-20 Motor Power [kW]
Parameter 1-22 Motor Voltage
Parameter 1-23 Motor Frequency
Parameter 1-24 Motor Current
Parameter 1-25 Motor Nominal Speed
Parameter 5-12 Terminal 27 Digital
Input
Parameter 1-29 Automatic Motor
Adaptation (AMA)
Set language.
Set motor nameplate power.
Set nameplate voltage.
Set nameplate frequency.
Set nameplate current.
Set nameplate speed in RPM.
If terminal default is [2] Coastinverse, it is possible to change
this setting to [0] No function.
No connection to terminal 27 is
then needed for running AMA.
Set desired AMA function.
Enable complete AMA is
recommended.
Parameter 3-02 Minimum Reference
Parameter 3-03 Maximum Reference
Set the minimum speed of the
motor shaft.
Set the maximum speed of the
motor shaft.
Set the ramp-up time with
Parameter 3-41 Ramp 1 Ramp-up Time
Parameter 3-42 Ramp 1 Ramp-down
Time
Parameter 3-13 Reference Site
reference to synchronous motor
speed, ns.
Set the ramp-down time with
reference to synchronous motor
speed, ns.
converter is by using the smart application set-up (SAS),
which can also be found by pressing [Quick Menu]. To set
up the applications listed, follow the instructions on the
successive screens.
The [Info] key can be used throughout the SAS to see help
information for various selections, settings, and messages.
The following 3 applications are included:
Mechanical brake.
•
Conveyor.
•
Pump/fan.
•
The following 4 eldbusses can be selected:
PROFIBUS.
•
PROFINET.
•
DeviceNet.
•
EtherNet/IP.
•
NOTICE!
The frequency converter ignores the start conditions
when SAS is active.
Each parameter has a name and number which remain the
same regardless of the programming mode. In the main
menu mode, the parameters are divided into groups. The
rst digit of the parameter number (from the left) indicates
the parameter group number.
All parameters can be changed in the Main Menu.
However, depending on the choice of conguration
(parameter 1-00 Conguration Mode), some parameters can
be hidden. For example, open loop hides all the PID
parameters, and other enabled options make more
parameter groups visible.
2.1.9 Parameter Selection
In the main menu mode, the parameters are divided into
groups. Select a parameter group with the navigation keys.
After selecting a parameter group, select a parameter with
the navigation keys.
The middle section on the display shows the parameter
number and name, and the selected parameter value.
NOTICE!
The smart set-up runs automatically on the rst powerup of the frequency converter or after a reset to factory
settings. If no action is taken, the SAS screen automatically disappears after 10 minutes.
2.1.8 Main Menu Mode
Press [Main Menu] to enter the main menu mode. The
readout in Figure 2.14 appears on the display.
The middle and bottom sections in the display show a list
of parameter groups, which can be selected by toggling
the [▲] and [▼] keys.
Figure 2.14 Main Menu Mode
Figure 2.15 Parameter Selection
2.1.10 Changing Data
The procedure for changing data is the same in the quick
menu mode and the main menu mode. Press [OK] to
change the selected parameter.
The procedure for changing data depends on whether the
selected parameter represents a numeric data value or a
text value.
If the selected parameter is a text value, change the text
value with the [▲] [▼] keys.
Place the cursor on the value to save and press [OK].
Figure 2.16 Changing a Text Value
2.1.12 Changing a Data Value
If the selected parameter shows a numeric data value,
change the selected data value with the [◀] [▶] navigation
keys and the [▲] [▼] navigation keys. Press [◀] [▶] keys to
move the cursor horizontally.
2.1.13 Innitely Variable Change of
Numeric Data Value
If the selected parameter shows a numeric data value,
select a digit with [◀] [▶].
Figure 2.19 Selecting a Digit
Change the selected digit innitely variably with [▲] [▼].
The cursor indicates the selected digit. Place the cursor on
the digit to save and press [OK].
22
Figure 2.17 Changing a Data Value
Figure 2.20 Saving
2.1.14 Value, Step by Step
Press [▲] [▼] keys to change the data value. [▲] increases
the data value, and [▼] decreases the data value. Place the
cursor on the value to save and press [OK].
Certain parameters can be changed step by step. This
applies to:
Parameter 1-20 Motor Power [kW].
•
Parameter 1-22 Motor Voltage.
•
Parameter 1-23 Motor Frequency.
•
The parameters are changed both as a group of numeric
data values and as numeric data values that are
innitely
varying.
130BA191.10
1
Auto
on
Reset
Hand
on
O
Menu
Status
Quick
Setup
Main
Menu
Back
2
3
4
OK
On
Alarm
Warn.
Setup
130BP077.10
22.8
rpm
Setup 1
How to Program
VLT® AutomationDrive FC 301/302
2.1.15 Readout and Programming of
22
Parameters are indexed when placed in a rolling stack.
Parameter 15-30 Fault Log: Error Code to
parameter 15-32 Alarm Log: Time contain a fault log, which
can be read out. Select a parameter, press [OK], and press
the keys [▲] [▼] to scroll through the value log.
For example, parameter 3-10 Preset Reference is changed as
follows:
Indexed Parameters
1.
Select the parameter, press [OK], and press [▲] [▼]
to scroll through the indexed values.
2.To change the parameter value, select the
indexed value and press [OK].
3.
Change the value by pressing [▲] [▼].
4.Press [OK] to accept the new setting.
5.Press [Cancel] to abort. Press [Back] to leave the
parameter.
2.1.16 How to Program on the Numerical
Local Control Panel
The following instructions are valid for the numerical LCP
(LCP 101).
The control panel is divided into 4 functional groups:
Numerical display.
•
Menu keys and indicator lights - changing
•
parameters and switching between display
functions.
Navigation keys and indicator lights.
•
Operation keys and indicator lights.
•
Display line
Status messages showing icons and numeric value.
Indicator lights
Green LED/On: Indicates if control section is on.
•
Yellow LED/Wrn: Indicates a warning.
•
Flashing red LED/Alarm: Indicates an alarm.
•
LCP keys
[Menu]
Select 1 of the following modes:
•
•
•
Status.
Quick set-up.
Main menu.
Figure 2.21 LCP Keys
Status mode
Status mode shows the status of the frequency converter
or the motor.
If an alarm occurs, the NLCP automatically switches to
status mode.
Several alarms can be shown.
NOTICE!
Parameter copy is not possible with LCP 101 numerical
local control panel.
Are used for programming all parameters or only the
parameters in the Quick Menu (see also description of the
LCP 102 in chapter 2.1 Graphical and Numerical LocalControl Panels).
When the value ashes, press [▲] or [▼] to change
parameter values.
1.Press [Main Menu] to select main menu.
2.Select the parameter group [xx-__] and press
[OK].
3.Select the parameter [__-xx] and press [OK].
4.If the parameter is an array parameter, select the
array number and press [OK].
5.Select the required data value and press [OK].
Parameters with functional options show values such as
[1], [2], and so on. For a description of the dierent
options, see the individual parameter descriptions in
chapter 3 Parameter Descriptions.
[Back]
Used for stepping backwards.
[▲] [▼] are used for maneuvering between commands and
within parameters.
2.1.17 LCP Keys
Keys for local control are at the bottom of the LCP.
Figure 2.25 LCP Keys
[Hand On]
Enables control of the frequency converter via the LCP.
[Hand On] also starts the motor and it is now possible to
enter the motor speed data with the navigation keys. The
key can be selected as [1] Enable or [0] Disable via
parameter 0-40 [Hand on] Key on LCP.
External stop signals activated with control signals, or a
eldbus, override a start command via the LCP.
The following control signals are still active when [Hand
On] is activated:
[Hand On] - [O] - [Auto On].
•
Reset.
•
Coast stop inverse.
•
Reversing.
•
Set-up select lsb - Set-up select msb.
•
Stop command from serial communication.
•
Quick stop.
•
DC brake.
•
[O]
Stops the connected motor. The key can be selected as [1]
Enable or [0] Disable via parameter 0-41 [O] Key on LCP.
If no external stop function is selected and the [O] key is
inactive, stop the motor by disconnecting the voltage.
Enables control of the frequency converter via the control
terminals and/or serial communication. When a start signal
is applied on the control terminals and/or the bus, the
frequency converter starts. The key can be selected as [1]
Enable or [0] Disable via parameter 0-42 [Auto on] Key on
LCP.
NOTICE!
An active HAND-OFF-AUTO signal via the digital inputs
has higher priority than the control keys [Hand On] and
[Auto On].
[Reset]
Is used for resetting the frequency converter after an alarm
(trip). It can be selected as [1] Enable or [0] Disable via
parameter 0-43 [Reset] Key on LCP.
2.1.18 Initialization to Default Settings
Manual initialization
1.Disconnect from mains and wait until the display
turns o.
2.2aPress [Status] - [Main Menu] - [OK] at
the same time while powering up the
LCP 102, graphical display.
2bPress [Menu] - [OK] while powering up
the LCP 101, numerical display.
3.Release the keys after 5 s.
4.The frequency converter is now programmed
according to default settings.
This procedure initializes all except:
Parameter 15-00 Operating hours.
•
Parameter 15-03 Power Up's.
•
Parameter 15-04 Over Temp's.
•
Parameter 15-05 Over Volt's.
•
NOTICE!
Initialize the frequency converter to default settings in 2
ways.
Parameters related to the fundamental functions of the
frequency converter, function of the LCP keys, and congu-ration of the LCP display.
0-01 Language
Option:Function:
Denes display language. The frequency
converter is delivered with 4 dierent
language packages. English and German
are included in all packages. English
cannot be erased or manipulated.
[0] * EnglishPart of language packages 1–4
[1]DeutschPart of language packages 1–4
[2]FrancaisPart of language package 1
[3]DanskPart of language package 1
[4]SpanishPart of language package 1
[5]ItalianoPart of language package 1
[6]SvenskaPart of language package 1
[7]NederlandsPart of language package 1
[10] ChinesePart of language package 2
[20] SuomiPart of language package 1
[22] English USPart of language package 4
0-01 Language
Option:Function:
[49] RussianPart of language package 3
[50] ThaiPart of language package 2
[51] Bahasa
Indonesia
[52] HrvatskiPart of language package 3
[53] Arabic
Part of language package 2
0-02 Motor Speed Unit
Option:Function:
NOTICE!
This parameter cannot be adjusted while the
motor is running.
The information shown in the display depends on
settings in parameter 0-02 Motor Speed Unit and
parameter 0-03 Regional Settings. The default settings
of parameter 0-02 Motor Speed Unit and
parameter 0-03 Regional Settings depend on to which
region of the world the frequency converter is
supplied.
NOTICE!
Changing the motor speed unit resets certain
parameters to their initial value. Select the
motor speed unit before modifying other
parameters.
[0]RPM Select to show motor speed variables and parameters
using motor speed (RPM).
[1] * HzSelect to show motor speed variables and parameters
using output frequency (Hz).
0-03 Regional Settings
Option:Function:
NOTICE!
This parameter cannot be adjusted while
the motor is running.
[0] * Interna-
tional
[1]USActivate parameter 1-20 Motor Power [kW] for
Activate parameter 1-20 Motor Power [kW] for
setting the motor power in kW and set the
default value of parameter 1-23 Motor Frequency
to 50 Hz.
setting the motor power in hp and set the
Parameter Descriptions
VLT® AutomationDrive FC 301/302
0-03 Regional Settings
Option:Function:
default value of parameter 1-23 Motor Frequency
to 60 Hz.
33
0-04 Operating State at Power-up (Hand)
Option:Function:
Select the operating mode upon
reconnection of the frequency converter to
mains voltage after power down in hand-on
mode.
[0]ResumeRestart the frequency converter, maintaining
the start/stop settings (applied by [Hand On/O]) selected before the power-down of the
frequency converter.
[1] * Forced stop,
ref=old
[2]Forced stop,
ref=0
3.1.1 0-1* Set-up Operations
Dene and control the individual parameter set-ups.
The frequency converter has 4 parameter set-ups that can
be programmed independently of each other. This makes
the frequency converter very exible and able to solve
advanced control functionality problems, often saving the
cost of external control equipment. Parameter set-ups can
be used to program the frequency converter to operate
according to 1 control scheme in 1 set-up (for example
motor 1 for horizontal movement) and another control
scheme in another set-up (for example motor 2 for vertical
Restart the frequency converter with a saved
local reference after mains voltage reappears
and after pressing [Hand On].
Reset the local reference to 0 upon restarting
the frequency converter.
up to the one being edited. By using parameter 0-51 Set-upCopy, it is possible to copy parameter settings between the
set-ups to enable quicker commissioning if similar
parameter settings are required in dierent set-ups.
0-10 Active Set-up
Option:Function:
Select the set-up to control the frequency
converter functions.
[0]Factory
setup
[1] * Set-up 1[1] Set-up 1 to [4] Set-up 4 are the 4 separate
[2]Set-up 2
[3]Set-up 3
[4]Set-up 4
[9]Multi
setup
Cannot be changed. It contains the Danfoss
data set and can be used as a data source
when returning the other set-ups to a known
state.
parameter set-ups within which all parameters
can be programmed.
Remote set-up selections using digital inputs
and the serial communication port. This set-up
uses the settings from parameter 0-12 This Set-up Linked to. Stop the frequency converter
before making changes to open and closedloop functions.
Use parameter 0-51 Set-up Copy to copy a set-up to 1 or all
other set-ups. Stop the frequency converter before
switching between set-ups where parameters marked not
changeable during operation have dierent values. To avoid
conicting settings of the same parameter within 2
dierent set-ups, link the set-ups together using
parameter 0-12 This Set-up Linked to. Parameters which are
not changeable during operation are marked FALSE in the
parameter lists in chapter 5 Parameter Lists.
movement). Alternatively, parameter set-ups can be used
by an OEM machine builder to identically program all their
factory-tted frequency converters for dierent machine
types within a range to have the same parameters. During
production/commissioning, simply select a specic set-up
depending on which machine the frequency converter is
installed on.
The active set-up (that is the set-up in which the frequency
converter is currently operating) can be selected in
parameter 0-10 Active Set-up and is shown in the LCP. By
using multi set-up, it is possible to switch between set-ups
with the frequency converter running, or it can be stopped
via digital input or serial communication commands. If it is
necessary to change set-ups while the frequency converter
is running, ensure that parameter 0-12 This Set-up Linked to
is programmed as required. By using parameter 0-11 EditSet-up, it is possible to edit parameters within any of the
0-11 Edit Set-up
Option:Function:
Select the set-up to be edited (that is
programmed) during operation; either the
active set-up or 1 of the inactive set-ups.
[0]Factory
setup
[1] * Set-up 1[1] Set-up 1 to [4] Set-up 4 can be edited freely
[2]Set-up 2
[3]Set-up 3
[4]Set-up 4
Cannot be edited but it is useful as a data
source to return the other set-ups to a known
state.
during operation, independently of the active
set-up.
set-ups while continuing the operation of the frequency
converter in its active set-up, which can be a dierent set-
[9]Active Set-upCan also be edited during operation. Edit the
selected set-up from a range of sources: LCP,
FC RS485, FC USB, or up to 5 eldbus sites.
0-12 This Set-up Linked to
Option:Function:
by the label FALSE in the parameter lists in
chapter 5 Parameter Lists.
Parameter 0-12 This Set-up Linked to is used by
[9] Multi set-up in parameter 0-10 Active Set-up.
Multi set-up is used to move from 1 set-up to
another during operation (that is while the
motor runs).
Example:
Use multi set-up to shift from set-up 1 to set-up
2 while the motor runs. Program in set-up 1
rst, then ensure that set-up 1 and set-up 2 are
synchronized (or linked). Synchronization can be
performed in 2 ways:
1. Select the following options:
[2] Set-up 2 in parameter 0-11 Edit Set-
•
up.
parameter 0-12 This Set-up Linked to to
•
[1] Set-up 1.
This starts the linking (synchronizing) process.
33
Figure 3.1 Edit Set-up
0-12 This Set-up Linked to
Option:Function:
To enable conict-free changes from 1 set-up to
another during operation, link set-ups
containing parameters which are not changeableduring operation. The link ensures synchronizing
of the not changeable during operationparameter values when moving from 1 set-up
to another during operation. Not changeableduring operation-parameters can be identied
Figure 3.2 Set-up 1
OR
2. While still in set-up 1, copy set-up 1 to set-up
2. Then set parameter 0-12 This Set-up Linked to
to [2] Set-up 2. This starts the linking process.
Figure 3.3 Set-up 2
When completed, parameter 0-13 Readout:
Linked Set-ups reads {1,2} to indicate that all not
changeable during operation-parameters are now
the same in set-up 1 and set-up 2. If there are
changes to a not changeable during operationparameter, for example parameter 1-30 StatorResistance (Rs), in set-up 2, they are also
changed automatically in set-up 1. A switch
0* [0 - 255] Makes it possible to read out the active set-up,
also when [9] Multi set-up is selected in
parameter 0-10 Active Set-up.
0-13 Readout: Linked Set-ups
Array [5]
Range:Function:
0* [0 -
255 ]
View a list of all the set-ups linked by
parameter 0-12 This Set-up Linked to. The parameter
has 1 index for each parameter set-up. The value
for each index shows which set-ups are linked to
that parameter set-up.
IndexLCP value
0{0}
1{1,2}
2{1,2}
3{3}
4{4}
Table 3.1 Set-up Link Example
0-14 Readout: Edit Set-ups / Channel
Range:Function:
0
[-2147483648 -
N/A*
2147483647
N/A]
View the setting of parameter 0-11 EditSet-up for each of the 4 dierent
communication channels. When the
number is shown as a hex number, as it
is in the LCP, each number represents 1
channel.
Numbers 1–4 represent a set-up number;
F means factory setting; and A means
active set-up. The channels are, from
right to left: LCP, FC bus, USB, HPFB1-5.
Example: The number AAAAAA21h
means the following:
The frequency converter
•
received the setting set-up 2
via a eldbus channel. This
selection is reected in
parameter 0-11 Edit Set-up.