Danfoss FC 202 Operating guide
Operating Guide
VLT® AQUA Drive FC 202
110-800 kW, D9h-D10h and E5h-E6h Enclosed Drives
drives.danfoss.com
VLT® AQUA Drive FC 202
Operating Guide
Contents
1
Introduction 8
1.1
Purpose of this Operating Guide 8
Additional Resources 8
1.2
Manual Version 8
1.3
1.4
Approvals and Certifications 8
1.5
Finding the Declaration of Conformity Certificate 9
1.6
Declaration of Conformity Certificate 10
Safety 14
2
Safety Symbols 14
2.1
Qualified Personnel 14
2.2
Safety Precautions 15
2.3
3
Product Overview 17
Contents
3.1
Intended Use 17
3.2
What is an Enclosed Drive? 17
3.3
Location of Options within an Enclosed Drive 20
3.4
Drive Identification 22
3.4.1
Identifying the Drive and Its Options 22
3.4.2
Enclosure Size Identification 23
3.4.3
Type Code Identification 24
3.5
Power Ratings, Weight, and Dimensions 31
3.6
Control Compartment and Local Control Panel 33
3.6.1
Control Compartment Overview 33
3.6.2
Control Compartment Door 34
3.6.3
Local Control Panel (LCP) 35
3.6.4
LCP Menu 37
4
Mechanical Installation 39
4.1
Items Supplied 39
4.2
Split Shipment 39
4.3
Tools Needed 40
4.4
Storing the Drive 40
4.5
Operating Environment 40
4.5.1
Overview 40
4.5.2
Gases 40
4.5.3
Dust 40
4.5.4
Potentially Explosive Atmospheres 41
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VLT® AQUA Drive FC 202
Operating Guide
4.6
Installation Requirements 41
4.7
Cooling Requirements 42
4.8
Airflow Rates 42
4.9
Lifting the Drive 44
4.10
Combining Multiple Cabinets from a Split Shipment 44
4.11
Installing the Enclosed Drive 46
4.11.1
Creating an Entry for Cables 46
4.11.2
Installing the Drive with Back-channel Cooling Option 46
4.11.3
Securing the Cabinet(s) to the Floor 47
5
Electrical Installation 49
5.1
Safety Instructions 49
5.2
EMC-compliant Installation 49
5.3
Wiring Overview for D9h and D10h Enclosed Drives 53
5.4
Wiring Overview for E5h and E6h Enclosed Drives 54
Contents
5.5
Control Terminal Wiring Diagram Cross-reference 55
5.6
Split Shipment Wiring Harnesses 56
5.6.1
Connecting Wiring Harnesses 56
5.6.2
Cable Routing 57
5.6.3
D10h Wiring Harness 65
5.6.4
E5h Wiring Harness 69
5.6.5
E6h Wiring Harness 75
5.7
Control Compartment Wiring 81
5.7.1
Safety Precautions 81
5.7.2
Control Compartment Interior View 82
5.7.3
Control Terminals 83
5.7.4
Relay Terminals 84
5.7.5
Option Card Terminals 84
5.7.6
Control Compartment Options 88
5.8
Connecting Motor, Mains, and Ground Cables 95
5.8.1
Power Cabling and Grounding Considerations 95
5.8.2
Connecting to the Mains 96
5.8.3
Connecting the Drive Module to the Motor 98
5.8.4
Connecting the Sine-wave Filter to the Motor 100
5.8.5
Connecting the dU/dt Filter to the Motor 101
5.8.6
Connecting to Ground 103
5.9
Installing Upstream Fuses 104
5.9.1
Upstream Fuse Considerations 104
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VLT® AQUA Drive FC 202
Operating Guide
5.9.2
Recommended Fuse Ratings for IEC Installation 104
5.9.3
Recommended Fuse Ratings for UL Installation 105
5.10
Enabling Motor Operation 106
5.11
Selecting the Voltage/Current Input Signal 106
5.12
Setting Up RS485 Serial Communication 107
5.13
Configuring the Passive Harmonic Filter (PHF) 108
5.14
Configuring the dU/dt Filter 108
5.15
Configuring the Sine-wave Filter 108
5.16
MCCB Configuration 108
5.17
Safe Torque Off (STO) Wiring 109
6
Pre-start Check 110
7
Commissioning 112
7.1
Applying Power to the Drive 112
Contents
7.2
Programming the Drive 112
7.2.1
Parameter Overview 112
7.2.2
Parameter Navigation 113
7.2.3
Programming Example for an Open-loop Application 113
7.2.4
Entering System Information 114
7.2.5
Configuring Automatic Energy Optimization 115
7.2.6
Configuring Automatic Motor Adaptation 115
7.3
Testing Before System Start-up 115
7.3.1
Testing Motor Rotation 115
7.3.2
Testing Encoder Rotation 115
7.4
Starting Up the Drive for the First Time 116
7.5
Parameter Settings 116
7.5.1
Parameter Setting Overview 116
7.5.2
Uploading and Downloading Parameter Settings 116
7.5.3
Restoring Factory Default Settings Using the Recommended Initialization 117
7.5.4
Restoring Factory Default Settings Using Manual Initialization 117
8
Wiring Configuration Examples 118
8.1
Application Examples 118
8.1.1
Wiring Configuration for Automatic Motor Adaptation (AMA) 118
8.1.2
Wiring Configuration for Automatic Motor Adaptation (AMA) without T27 118
8.1.3
Wiring Configuration: Speed 119
8.1.4
Wiring Configuration: Feedback 121
8.1.5
Wiring Configuration: Run/Stop 122
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VLT® AQUA Drive FC 202
Operating Guide
8.1.6
Wiring Configuration: Start/Stop 124
8.1.7
Wiring Configuration: External Alarm Reset 126
8.1.8
Wiring Configuration: RS485 126
8.1.9
Wiring Configuration: Motor Thermistor 127
8.1.10
Wiring for Regeneration 127
8.1.11
Wiring Configuration for a Relay Set-up with Smart Logic Control 128
8.1.12
Wiring Configuration for a Submersible Pump 128
8.1.13
Wiring Configuration for a Cascade Controller 130
8.1.14
Wiring Configuration for a Fixed Variable Speed Pump 131
8.1.15
Wiring Configuration for Lead Pump Alternation 132
9
Maintenance, Diagnostics, and Troubleshooting 133
9.1
Maintenance and Service 133
9.2
Disposal 133
9.3
Status Messages 133
Contents
9.4
Warnings and Alarms 137
9.5
Troubleshooting 153
10
Specifications 156
10.1
Electrical Data 156
10.1.1
Electrical Data, 380–480 V AC 156
10.1.2
Electrical Data, 525–690 V AC 161
10.2
Mains Supply 166
10.3
Motor Output and Motor Data 166
10.3.1
Motor Output (U, V, W) 166
10.3.2
Torque Characteristics 167
10.4
Ambient Conditions 167
10.5
Motor and Control Cables 167
10.6
Control Input/Output and Control Data 168
10.6.1
Control Card, USB Serial Communication 168
10.6.2
STO Terminal XD2.19 (Terminal XD2.19 is Fixed PNP Logic) 168
10.6.3
Control Card, 24 V DC Output 168
10.6.4
Control Card, 10 V DC Output 168
10.6.5
Digital Outputs 169
10.6.6
Digital Inputs 169
10.6.7
Pulse/Encoder Inputs 169
10.6.8
Control Characteristics 170
10.6.9
Relay Outputs 170
10.6.10
Analog Output 171
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VLT® AQUA Drive FC 202
Operating Guide
10.6.11
10.6.12
10.6.13
10.7
Filter Specifications 172
10.7.1
10.7.2
10.7.3
10.7.4
10.8
Fuses, Circuit Breakers, and Switches 174
10.8.1
10.8.2
10.8.3
10.8.4
10.8.5
Contents
Analog Inputs 171
Control Card, RS485 Serial Communication 171
Control Card Performance 171
Passive Harmonic Filter Specifications 172
Line Reactor Specifications 172
dU/dt Filter Specifications 173
Sine-wave Filter Specifications 173
Panel Fuses 175
Contactor Switches 176
Fusible Disconnect Switches 177
Non-fusible Disconnect Switches 178
Molded-case Circuit Breakers 179
10.9
Enclosure Dimensions 180
10.9.1
Pedestal Dimensions 180
10.9.2
D9h Enclosed Drive Exterior Dimensions 180
10.9.3
D10h Enclosed Drive Exterior Dimensions 181
10.9.4
E5h Enclosed Drive Exterior Dimensions 182
10.9.5
E6h Enclosed Drive Exterior Dimensions 183
10.10
Enclosure Airflow 184
10.11
Fastener Torque Ratings 184
11
Appendix 185
11.1
Conventions 185
11.2
Abbreviations 185
11.3
International/North American Default Parameter Settings 187
11.4
Required Parameter Settings for Drive Options 188
11.5
Block Diagrams 189
11.6
Input Power Option Losses 192
11.6.1
Contactor Losses 192
11.6.2
Fusible Disconnect Losses 193
11.6.3
Non-fusible Disconnect Losses 194
11.6.4
Molded-case Circuit Breaker (MCCB) Losses 195
11.6.5
Passive Harmonic Filter Losses 196
11.6.6
Line Reactor Losses 197
11.6.7
dU/dt Filter Losses 198
11.6.8
Sine-wave Filter Losses 199
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Version
Remarks
Software version
AQ262141056213 - 0201
Updated illustrations and power loss tables.
3.40
MG80H1xx
First version
3.31
089
VLT® AQUA Drive FC 202
Operating Guide
Introduction
1 Introduction
1.1 Purpose of this Operating Guide
This Operating Guide provides information for safe installation and commissioning of the AC drive. It is intended for use by qualified
personnel.
Read and follow the instructions to use the drive safely and professionally.
Pay particular attention to the safety instructions and general warnings. Always keep this Operating Guide with the drive.
VLT® is a registered trademark for Danfoss A/S.
1.2 Additional Resources
Other resources are available to understand advanced drive functions and programming.
•
The Programming Guide provides detailed information on the LCP, menu system, parameters, and troubleshooting with alarms
and warnings.
•
The Design Guide provides detailed information about capabilities and functionality to design motor control systems.
•
The Safe Torque Off Operating Guide provides detailed specifications, requirements, and installation instructions for the Safe
Torque Off function.
•
Supplementary publications and manuals are available from Danfoss, see
1.3 Manual Version
This manual is regularly reviewed and updated. All suggestions for improvement are welcome.
The original language of this manual is English.
www.danfoss.com.
Table 1: Manual and Software Version
1.4 Approvals and Certifications
The following list is a selection of possible type approvals and certifications for Danfoss drives:
The specific approvals and certification for the enclosed drive or drive module are on the nameplate of the drive. For more information, contact the local Danfoss office or partner.
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VLT® AQUA Drive FC 202
Operating Guide
Introduction
Thermal memory retention requirement
The enclosed drive is UL listed per UL508A and CSA 14 standards. The drive module in the enclosed drive system complies with UL
508C or UL 61800-5-1 thermal memory retention requirements. For more information on UL 508C thermal memory retention requirements, refer to the Motor Thermal Protection section in the product-specific Design Guide.
N O T I C E
OUTPUT FREQUENCY LIMIT
Due to export control regulations, the output frequency of the enclosed drive (with no output filters) is limited to 590 Hz. For
demands exceeding 590 Hz, contact Danfoss. For enclosed drives with output filters, the maximum output frequency is limited to
60 Hz without derating and to 100/120 Hz with derating.
ADN-compliance
For more information on compliance with the European Agreement concerning International Carriage of Dangerous Goods by Inland Waterways (ADN), refer to section ADN-compliant Installation in the product-specific Design Guide.
1.5 Finding the Declaration of Conformity Certificate
1.
Open a web browser and enter https://www.danfoss.com/en/service-and-support/documentation/.
2.
Click Certificates & declarations.
3.
Use the Search field to search for PLV*.
The system provides a list of the search results.
Filter the search results be entering the following criteria.
4.
a.
Business unit = Drives
b.
Documents/Document types = Certificate
5.
Scroll down until you find the PLV XXX titled certificate for the specific product segment, such as PLV 202 EU Declaration.
Double click the link to the open the certificate. For an example, see
1.6 Declaration of Conformity Certificate.
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VLT® AQUA Drive FC 202
Operating Guide
1.6 Declaration of Conformity Certificate
Introduction
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VLT® AQUA Drive FC 202
Operating Guide
Introduction
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VLT® AQUA Drive FC 202
Operating Guide
Introduction
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VLT® AQUA Drive FC 202
Operating Guide
Introduction
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VLT® AQUA Drive FC 202
Operating Guide
2 Safety
2.1 Safety Symbols
The following symbols are used in this manual:
D A N G E R
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
W A R N I N G
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
C A U T I O N
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
N O T I C E
Indicates information considered important, but not hazard-related (for example, messages relating to property damage).
Safety
2.2 Qualified Personnel
To allow trouble-free and safe operation of the unit, only qualified personnel with proven skills are allowed to transport, store, assemble, install, program, commission, maintain, and decommission this equipment.
Persons with proven skills:
•
Are qualified electrical engineers, or persons who have received training from qualified electrical engineers and are suitably
experienced to operate devices, systems, plant, and machinery in accordance with pertinent laws and regulations.
•
Are familiar with the basic regulations concerning health and safety/accident prevention.
•
Have read and understood the safety guidelines given in all manuals provided with the unit, especially the instructions given in
the Operating Guide.
•
Have good knowledge of the generic and specialist standards applicable to the specific application.
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Drive model
Minimum waiting time
D9h/D10h
20 minutes
E5h/E6h
40 minutes
VLT® AQUA Drive FC 202
Operating Guide
Safety
2.3 Safety Precautions
W A R N I N G
LACK OF SAFETY AWARENESS
This document gives important information on how to prevent injury and damage to the equipment or the system. Ignoring
them can lead to death, serious injury, or severe damage to the equipment.
Make sure to fully understand the dangers and safety measures incurred in the application.
-
W A R N I N G
DISCHARGE TIME
The drive contains DC-link capacitors and, if input filter options are present, extra capacitors and inductors. These components
can remain charged even when the drive is not powered. High voltage can be present even when the warning indicator lights are
off.
Failure to wait the specified time after power has been removed before performing service or repair work could result in death or
serious injury.
Stop the motor.
-
Disconnect AC mains, permanent magnet type motors, and remote DC-link supplies, including battery back-ups, UPS, and
-
DC-link connections to other drives.
Wait for the capacitors to discharge fully. The minimum waiting time is specified both in the Discharge Time table and on the
-
nameplate on top of the drive.
Before performing any service or repair work, use an appropriate voltage measuring device to make sure that the capacitors
-
are fully discharged.
Table 2: Discharge Time
W A R N I N G
HIGH VOLTAGE
AC drives contain high voltage when connected to AC mains input. Failure to perform installation , start-up, and maintenance by
qualified personnel can result in death or serious injury.
Only qualified personnel must perform installation, start-up, and maintenance.
-
W A R N I N G
UNINTENDED START
When the drive is connected to the AC mains, DC supply, or load sharing, the motor may start at any time, causing risk of death,
serious injury, and equipment or property damage. The motor may start by activation of an external switch, a fieldbus command,
an input reference signal from the LCP or LOP, via remote operation using MCT 10 Set-up software, or after a cleared fault condi-
tion.
Press [Off] on the LCP before programming parameters.
-
Disconnect the drive from the mains whenever personal safety considerations make it necessary to avoid unintended motor
-
start.
Check that the drive, motor, and any driven equipment are in operational readiness.
-
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VLT® AQUA Drive FC 202
Operating Guide
W A R N I N G
LEAKAGE CURRENT HAZARD
Leakage currents exceed 3.5 mA. Failure to ground the drive properly can result in death or serious injury.
Ensure the correct grounding of the equipment by a certified electrical installer.
-
W A R N I N G
ROTATING SHAFTS
Contact with rotating shafts and electrical equipment can result in death or serious injury.
Ensure that only trained and qualified personnel perform installation, start-up, and maintenance.
-
Ensure that electrical work conforms to national and local electrical codes.
-
Follow the procedures in this guide.
-
C A U T I O N
INTERNAL FAILURE HAZARD
An internal failure in the drive can result in serious injury when the drive is not properly closed.
Ensure that all safety covers are in place and securely fastened before applying power.
-
Safety
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VLT® AQUA Drive FC 202
Operating Guide
Product Overview
3 Product Overview
3.1 Intended Use
N O T I C E
OUTPUT FREQUENCY LIMIT
Due to export control regulations, the output frequency of the drive is limited to 590 Hz. For demands exceeding 590 Hz, contact
Danfoss.
The enclosed drive is an electronic motor controller that converts AC mains input into a variable AC waveform output. The frequency and voltage of the output are regulated to control the motor speed or torque. Depending on the configuration, the drive can be
used in standalone applications or form part of a larger system or installation. The enclosed drive is designed to:
•
Regulate motor speed in response to system feedback or remote commands from external controllers.
•
Provide motor overload protection.
•
Monitor system and motor status.
•
Reduce harmonics and increase the power factor using the optional passive harmonic filter or line reactor.
•
Reduce motor acoustic noise and protect motor insulation with the optional output filters.
•
Reduce bearing current and shaft voltage with the optional common-mode filter.
•
Reduce high-frequency, electromagnetic noise in the motor cables with the optional dU/dt filter.
•
Provide sinusoidal output with optional sine-wave filter.
The enclosed drive is designed for residential, industrial, and commercial environments in accordance with local laws and standards. Do not use this drive in applications that are non-compliant with specified operating conditions and environments.
N O T I C E
RADIO INTERFERENCE
In a residential environment, this product can cause radio interference.
Take supplementary mitigation measures.
-
3.2 What is an Enclosed Drive?
The enclosed drive is an IP21/54 (NEMA 1/12) enclosure surrounding an IP20 (Protected Chassis) drive to form the basis of the system. There are 4 enclosed drive models with varying power ratings.
•
D9h model: 110–160 kW (125–250 hp)
•
D10h model: 200–400 kW (250–450 hp)
•
E5h model: 355–630 kW (450–650 hp)
•
E6h model: 500–800 kW (650–950 hp)
The enclosed drive is available with various power options and input and output filters to create a factory-built, custom drive. Some
options and filters result in extra cabinets attached to the left or right side of the drive cabinet. These optional cabinets are shown
with dotted lines, while the drive cabinet is shaded.
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1
3
2
4
5
1
Input filter cabinet (passive harmonic filter or line reactor)
2
Drives cabinet
3
Sine-wave cabinet
4
Control compartment
5
Input power options
(1)
e30bu067.10
1
2
4
5
3
1
Input filter cabinet (passive harmonic filter or line reactor)
2
Input power options cabinet
(1)
3
Drive cabinet
4
Sine-wave filter cabinet
5
Control compartment
VLT® AQUA Drive FC 202
Operating Guide
Illustration 1: Possible Configurations for a D9h Enclosed Drive
Product Overview
1
The D9h enclosure does not require an input power options cabinet – the input power options are placed in the drive cabinet.
Illustration 2: Possible Configurations for a D10h Enclosed Drive
1
If more than 1 input power option is ordered, the D10h enclosed drive requires an input power options cabinet. Otherwise the single input power
option is placed below the control compartment in the drive cabinet.
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1
2
4
3
6
5
3
1
Input filter cabinet (passive harmonic filter or line reactor)
2
Input power options cabinet
3
Drive cabinet
4
Sine-wave filter cabinet
5
Control compartment
6
dU/dt filter cabinet
VLT® AQUA Drive FC 202
Operating Guide
Illustration 3: Possible Configurations for an E5h or E6h Enclosed Drive
Product Overview
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1
2
3
4
5
6
7
8
9
10
1
Passive harmonic filter (PHF)
2
Line reactor
3
Non-fusible disconnect
4
Fusible disconnect
5
Molded-case circuit breaker (MCCB)
6
Mains contactor
7
dU/dt filter
8
Common-mode filter
9
Sine-wave filter
10
Drive module (varies in power rating)
VLT® AQUA Drive FC 202
Operating Guide
3.3 Location of Options within an Enclosed Drive
Product Overview
Illustration 4: Visual Representation of a D9h Enclosure and the Locations of Available Options
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1
2
3
4
5
6
7
8
9
10
1
Passive harmonic filter (PHF)
2
Line reactor
3
Non-fusible disconnect
4
Fusible disconnect
5
Molded-case circuit breaker (MCCB)
6
Mains contactor
7
dU/dt filter
8
Common-mode filter
9
Sine-wave filter
10
Drive module (varies in power rating)
VLT® AQUA Drive FC 202
Operating Guide
Product Overview
Illustration 5: Visual Representation of a D10h Enclosure and the Locations of Available Options
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1
2
3
4
5
6
7
8
9
10
1
Passive harmonic filter (PHF)
2
Line reactor
3
Non-fusible disconnect
4
Fusible disconnect
5
Molded-case circuit breaker (MCCB)
6
Mains contactor
7
dU/dt filter
8
Common-mode filter
9
Sine-wave filter
10
Drive module (varies in power rating)
VLT® AQUA Drive FC 202
Operating Guide
Product Overview
Illustration 6: Visual Representation of a E5h/E6h Enclosure and the Locations of Available Options
3.4 Drive Identification
3.4.1 Identifying the Drive and Its Options
Enclosure size and specific options are used throughout this guide whenever procedures or components differ based on the drive
and its options. Use the following steps to identify the enclosed drive:
Procedure
1.
Locate the type code (T/C) on the nameplate. The nameplate is found on the exterior of the drive by the bottom grill and
on the control compartment door.
2.
Determine the type of enclosure by obtaining the following information from the type code:
a.
Product group and drive series (characters 1–6).
b.
Voltage rating (character 8).
c.
Model/power rating (characters 10–12).
3.
Go to Table 3 and use the model number and voltage rating to find the enclosure size.
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•
•
•
•
•
•
•
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1 2 3 4 5 6 7 8
1
Type code
2
Product group (PLV = enclosed drive)
3
Drive series
102 = VLT® HVAC Drive
103 = VLT® Refrigeration Drive
202 = VLT® AQUA Drive
302 = VLT® AutomationDrive
4
Low harmonic filter option (if any)
5
Mains voltage
4 = 380–480 V
5 = 380–500 V
7 = 525–690 V
6
Model/power rating
7
Build date (wwy, where ww = the week and y = the
last digit of the year)
8
Option codes
Model
Enclosure size (380–480 V)
Enclosure size (525–690 V)
N110
D9h
D9h
N132
D9h
D9h
N160
D9h
D9h
N200
D10h
D10h
N250
D10h
D10h
N315
D10h
D10h
N355
E5h–N400
E5h
D10h
N450
E5h
E5h
N500
E6h
E5h
N560
E6h
E5h
VLT® AQUA Drive FC 202
Operating Guide
4.
Using the type code, refer to 3.4.3 Type Code Identification to identify the installed options.
Example
Illustration 7: Using the Nameplate to Find the Enclosure Size and Installed Options
Product Overview
3.4.2 Enclosure Size Identification
Table 3: Model by Drive Voltage
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Model
Enclosure size (380–480 V)
Enclosure size (525–690 V)
N630–E5h
N710–E6h
N800–E6h
Character position
Code
Description
1–3
PLV
VLT® Enclosed Drives
Character position
Code
Description
4–6
102
VLT® HVAC Drive FC 102
103
VLT® Refrigeration Drive FC 103
202
VLT® AQUA Drive FC 202
302
VLT® AutomationDrive FC 302
Character position
Code
Description
7
T
None
P
Passive filter, THDi=5%, 50 Hz
H
Passive filter, THDi=8%, 50 Hz
L
Passive filter, THDi=5%, 60 Hz
U
Passive filter, THDi=8%, 60 Hz
Character position
Code
Description
8
4
380–480 V
5
380–500 V
7
525–690 V (525–600 V for UL)
Character position
Code
Description
9
I
IECUUL
VLT® AQUA Drive FC 202
Operating Guide
3.4.3 Type Code Identification
Table 4: Product Group Code
Table 5: Drive Series Codes
Product Overview
Table 6: Low-harmonic Filter Codes
Table 7: Mains Voltage Codes
Table 8: Norms and Standards Codes
AQ262141056213en-000201 / 130R088224 | Danfoss A/S © 2021.11
Character position
Code
Description
10–12
90K
(N90K) 90 kW/125 hp
110
(N110) 110 kW/150 hp
132
(N132) 132 kW/200 hp
160
(N160) 160 kW/250 hp
200
(N200) 200 kW/300 hp
250
(N250) 250 kW/350 hp
315
(N315) 315 kW/450 hp
355
(N355) 355 kW/500 hp
400
(N400) 400 kW/550 hp
450
(N450) 450 kW/600 hp
500
(N500) 500 kW/650 hp
560
(N560) 560 kW/750 hp
630
(N639) 630 kW/900 hp
710
(N710) 710 kW/1000 hp
800
(N800) 800 kW/1200 hp
Character position
Code
Description
13
C
Coated PCB
R
Coated PCB + ruggedized
Character position
Code
Description
14
1
100 mm high pedestal
2
200 mm high pedestal
4
400 mm high pedestal
5
Marine pedestal
Character position
Code
Description
15
X
No brake IGBT
B
Brake IGBT
T
Safe Torque Off
U
Brake IGBT + Safe Torque Off
VLT® AQUA Drive FC 202
Operating Guide
Table 9: Power Rating Codes
Product Overview
Table 10: Drive Module PCB Coating Codes
Table 11: Plinth (Pedestal) Codes
Table 12: Drive Module Braking and Safety Codes
AQ262141056213en-000201 / 130R0882 | 25Danfoss A/S © 2021.11
Character position
Code
Description
16–17
MX
None
M1
Fusible disconnect
M2
Non-fusible disconnect
M3
Circuit breaker (MCCB)
M4
Mains contactor
M5
AC reactor
M6
Fuses
MA
Fusible disconnect + mains contactor
MB
Non-fusible disconnect + mains contactor
MC
AC reactor + fusible disconnect
MD
AC reactor + fusible disconnect + mains contactor
ME
AC reactor + non-fusible disconnect
MF
AC reactor + circuit breaker (MCCB)
MG
AC reactor + mains contactor
MH
AC reactor + non-fusible disconnect + mains contactor
Character position
Code
Description
18
X
None
D
dU/dt filter
S
Sine-wave filter
C
Common-mode filter
1
Common-mode + dU/dt filters
2
Common-mode + sine-wave filters
Character position
Code
Description
19XNone
VLT® AQUA Drive FC 202
Operating Guide
Table 13: Mains Option Codes
Product Overview
Table 14: Output Filter Codes
Table 15: Reserved Code
AQ262141056213en-000201 / 130R088226 | Danfoss A/S © 2021.11
Character position
Code
Description
20
X
Bottom
T
TopLMains top, motor bottom
M
Mains bottom, motor top
Character position
Code
Description
21
1
230 V AC external
2
230 V AC internal
4
230 V AC internal + 24 V DC internal
5
230 V AC external + 24 V DC internal
6
120 V AC external
7
120 V AC internal
8
120 V AC internal + 24 V DC internal
9
120 V AC external + 24 V DC internal
Character position
Code
Description
22
X
Bottom in, top out
1
Back in, back out
C
Back in, top out
D
Bottom in, back out
N
None
Character position
Code
Description
23–24
AX
No auxiliary options
A1
AC socket+cabinet light
A2
Extended I/O terminals
A3
Cabinet heater
A4
Motor heater control
A5
Insulation monitor
AA
AC socket + cabinet light + extended I/O terminals
AB
AC socket + cabinet light + cabinet heater
VLT® AQUA Drive FC 202
Operating Guide
Table 16: Cable Infeed Codes
Table 17: Auxiliary Power Supply Codes
Product Overview
Table 18: Back-channel Cooling Codes
Table 19: Auxiliary Function Codes
AQ262141056213en-000201 / 130R0882 | 27Danfoss A/S © 2021.11
Character position
Code
Description
AC
AC socket + cabinet light + motor heater control
AD
AC socket + cabinet light + insulation monitor
AE
AC socket + cabinet light + extended I/O terminals + cabinet heater
AF
AC socket + cabinet light + extended I/O terminals + motor heater control
AG
AC socket + cabinet light + extended I/O terminals + insulation monitor
AH
AC socket + cabinet light + extended I/O terminals + cabinet heater + motor heater control
AI
AC socket + cabinet light + extended I/O terminals + cabinet heater + insulation monitor
AJ
AC socket + cabinet light + extended I/O terminals + motor heater control + insulation monitor
AK
AC socket + cabinet light + extended I/O terminals + cabinet heater + motor heater control + insulation monitor
AL
AC socket + cabinet light + cabinet heater + motor heater control
AM
AC socket + cabinet light + cabinet heater + insulation monitor
AN
AC socket + cabinet light + cabinet heater + motor heater control + insulation monitor
AO
AC socket + cabinet light + motor heater control + insulation monitor
AP
Extended I/O terminals + cabinet heater
AQ
Extended I/O terminals + motor heater control
AR
Extended I/O terminals + insulation monitor
AS
Extended I/O terminals + cabinet heater + motor heater control
AT
Extended I/O terminals + cabinet heater + insulation monitor
AU
Extended I/O terminals + cabinet heater + motor heater control + insulation monitor
AV
Extended I/O terminals + motor heater control + insulation monitor
AW
Cabinet heater + motor heater control
A8
Cabinet heater + insulation monitor
AY
Cabinet heater + motor heater control + insulation monitor
AZ
Motor heater control + insulation monitor
Character position
Code
Description
25
L
LCP in the door
N
No LCP in the door
VLT® AQUA Drive FC 202
Operating Guide
Product Overview
Table 20: LCP Mounting Codes
AQ262141056213en-000201 / 130R088228 | Danfoss A/S © 2021.11
Character position
Code
Description
26–27
21
IP2154IP54
Character position
Code
Description
28–29
XX
None
D1
Signal lights and reset button
D2
Emergency switch off + emergency push-button
D3
STO with emergency push-button (basic functional safety)
D4
STO/SS1 with emergency push-button + safely limited speed (TTL encoder)
D5
STO/SS1 with emergency push-button + safely limited speed (HTL encoder)
DA
Indicator lights and reset button + emergency switch off and emergency push-button
DB
Indicator lights and reset button + STO with emergency push-button (basic functional safety)
DC
Indicator lights and reset button + STO/SS1 with emergency push-button + safely limited speed
(TTL encoder)
DE
Indicator lights and reset button + STO/SS1 with emergency push-button + safely limited speed
(HTL encoder)
Character position
Code
Description
30
X
No A option
0
VLT® PROFIBUS DP-V1 MCA 101
4
VLT® DeviceNet MCA 104 (FC 102/FC 202/FC 302 only)
6
VLT® CANopen MCA 105 (FC 302 only)
8
VLT® EtherCAT MCA 124 (FC 302 only)
G
VLT® LonWorks MCA 108 (FC 102 only)
J
VLT® BACnet MCA 109 (FC 102 only)
K
VLT® BACnet/IP MCA 125 (FC 102 only)
L
VLT® PROFINET MCA 120
N
VLT® EtherNet/IP MCA 121 (FC 102/FC 202/FC 302 only)
Q
VLT® Modbus TCP MCA 122 (FC 102/FC 202/FC 302 only)
T
VLT® PROFIBUS Converter VLT 3000 MCA 113 (FC 302 only)
U
VLT® PROFIBUS Converter VLT 5000 MCA 114 (FC 302 only)
VLT® AQUA Drive FC 202
Operating Guide
Table 21: Protection Rating Codes
Table 22: Door-mounted Codes
Product Overview
Table 23: A Option Codes
AQ262141056213en-000201 / 130R0882 | 29Danfoss A/S © 2021.11
Character position
Code
Description
Y
VLT® POWERLINK MCA 123 (FC 302 only)
W
VLT® DeviceNet Converter MCA 194 (FC 302 only)
Z
VLT® AK-LonWorks MCA 107 (FC 103 only)
Character position
Code
Description
31
X
No B option
0
VLT® Analog I/O MCB 109 (FC 102/FC 103/FC 202 only)
2
VLT® PTC Thermistor Card MCB 112 (FC 102/FC 202/FC 302 only)
4
VLT® Sensor Input MCB 114 (FC 102/FC 202/FC 302 only)
K
VLT® General Purpose I/O Option MCB 101
P
VLT® Relay Option MCB 105
Y
VLT® Extended Cascade Controller MCO 101 (FC 202 only)
R
VLT® Encoder Option MCB 102 (FC 302 only)
U
VLT® Resolver Option MCB 103 (FC 302 only)
Z
VLT® Safety PLC Interface MCB 108 (FC 302 only)
5
VLT® Programmable I/O MCB 115
6
VLT® Safe Option TTL MCB 150 (FC 302 only)
7
VLT® Safe Option HTL MCB 151 (FC 302 only)
8
VLT® Safety Option MCB 152 (FC 302 only)
Character position
Code
Description
32
X
No C option software
4
VLT® Motion Control MCO 305 (FC 302 only)
Character position
Code
Description
33
X
No C1 option
5
VLT® Advanced Cascade Controller MCO 102 (FC 202/FC 302 only)
7
VLT® Sensorless Safety MCB 159 (FC 302 only)
R
VLT® Extended Relay Card MCB 113 (FC 302 only)
VLT® AQUA Drive FC 202
Operating Guide
Table 24: B Option Codes
Product Overview
Table 25: C0 Option MCO Codes
Table 26: C1 Option Codes
AQ262141056213en-000201 / 130R088230 | Danfoss A/S © 2021.11
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