Danfoss VLT AQUA FC 202, FC 200 Series Operating Instructions Manual

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MAKING MODERN LIVING POSSIBLE

Operating Instructions

VLT® AQUA Drive FC 202

110–1400 kW

www.danfoss.com/drives

Contents VLT AQUA Drive FC 202 Operation Instructions

Contents

1 How to Read these Operating Instructions

2 Safety

2.1 Safety Note

2.1.1 General Warning 6

2.1.2 Before Commencing Repair Work 7

2.1.3 Special Conditions 7

2.1.4 Avoid Unintended Start 7

2.1.5 Safe Torque Off (STO) 7

2.1.6 IT Mains 8

3 How to Install

3.1 How to Get Started

3.2 Pre-installation

3.2.1 Planning the Installation Site 9

3.2.2 Receiving the Frequency Converter 10

3.2.3 Transportation and Unpacking 10

3.2.4 Lifting 10

6 6

9 9 9

3.2.5 Mechanical Dimensions 12

3.2.6 Rated Power 18

3.3 Mechanical Installation

3.3.1 Tools Needed 20

3.3.2 General Considerations 20

3.3.3 Terminal Locations - Enclosure Type D 21

3.3.4 Terminal Locations - E Enclosures 24

3.3.5 Terminal Locations - Enclosure type F 29

3.3.6 Cooling and Airflow 33

3.3.7 Installation on the Wall - IP21 (NEMA 1) and IP54 (NEMA 12) Units 35

3.3.8 Gland/Conduit Entry - IP21 (NEMA 1) and IP54 (NEMA12) 35

3.3.9 IP21 Drip Shield Installation (Enclosure Types D1 and D2) 37

3.4 Field Installation of Options

3.4.1 Installation of Duct Cooling Kit in Rittal Enclosures 37

3.4.2 Outside Installation/NEMA 3R Kit for Rittal Enclosures 38

3.4.3 Installation on Pedestal 39

3.4.4 Installation of Input Plate Options 40

3.4.5 Installation of Mains Shield for Frequency Converters 41

3.5 Enclsoure Type F Panel Options

3.5.1 Enclsoure Type F Options 41

3.6 Electrical Installation

3.6.1 Power Connections 42

MG20P402 - Rev. 2013-12-16 1

Contents VLT AQUA Drive FC 202 Operation Instructions

3.6.2 Grounding 53

3.6.3 Extra Protection (RCD) 53

3.6.4 RFI Switch 53

3.6.5 Torque 53

3.6.6 Shielded Cables 54

3.6.7 Motor Cable 54

3.6.8 Brake Cable for Frequency Converters with Factory Installed Brake Chopper Option 55

3.6.9 Brake Resistor Temperature Switch 55

3.6.10 Load Sharing 55

3.6.11 Shielding against Electrical Noise 55

3.6.12 Mains Connection 56

3.6.13 External Fan Supply 56

3.6.14 Fuses 56

3.6.15 Mains Disconnectors 59

3.6.16 F Enclosure Circuit Breakers 59

3.6.17 F Enclosure Mains Contactors 60

3.6.18 Motor Insulation 60

3.6.19 Motor Bearing Currents 60

3.6.20 Control Cable Routing 60

3.6.21 Access to Control Terminals 62

3.6.22 Electrical Installation, Control Terminals 62

3.6.23 Electrical Installation, Control Cables 63

3.6.24 Switches S201, S202, and S801 65

3.7 Connection Examples

3.7.1 Start/Stop 66

3.7.2 Pulse Start/Stop 66

3.8 Final Set-up and Test

3.9 Additional Connections

3.9.1 Mechanical Brake Control 68

3.9.2 Parallel Connection of Motors 68

3.9.3 Motor Thermal Protection 69

67 68

4 How to operate the frequency converter

4.1 Ways of Operation

4.1.1 How to operate graphical LCP (GLCP) 70

4.1.2 How to Operate Numeric LCP (NLCP) 73

4.1.3 Changing Data 75

4.1.4 Changing a Text Value 75

4.1.5 Changing a Group of Numeric Data Values 75

4.1.6 Changing of Data Value, Step-by-Step 76

2 MG20P402 - Rev. 2013-12-16

70 70

Contents VLT AQUA Drive FC 202 Operation Instructions

4.1.7 Read-out and Programming of Indexed Parameters 76

4.1.8 Tips and Tricks 76

5 How to programme the frequency converter

5.1 How to programme

5.2 Commonly Used Parameters - Explanations

5.3 Parameter Menu Structure

6 General Specifications

7 Troubleshooting

Index

79 79 84

112

117

130

142

MG20P402 - Rev. 2013-12-16 3

How to Read these Operating... VLT AQUA Drive FC 202 Operation Instructions

1 How to Read these Operating Instructions

notice or any obligation to notify former or present users

VLT AQUA Drive

FC 200 Series

Software version: 2.1x

This guide can be used with all FC

202 frequency converters with

software

version 2.1x or later.

The actual software version

number can be read from

15-43 Software Version.

This publication contains information proprietary to Danfoss. By accepting and using this manual the user agrees that the information contained herein is used solely for operating equipment from Danfoss or equipment from other vendors if such equipment is intended for communication with Danfoss equipment over a serial communication link. This publication is protected under the Copyright laws of Denmark and most other countries.

Danfoss does not warrant that a software program produced according to the guidelines provided in this manual functions properly in every physical, hardware or software environment.

Although Danfoss has tested and reviewed the documentation within this manual, Danfoss makes no warranty or representation, neither expressed nor implied, with respect to this documentation, including its quality, performance, or fitness for a particular purpose.

In no event shall Danfoss be liable for direct, indirect, special, incidental, or consequential damages arising out of the use, or the inability to use information contained in this manual, even if advised of the possibility of such damages. In particular, Danfoss is not responsible for any costs, including but not limited to those incurred as a result of lost profits or revenue, loss or damage of equipment, loss of computer programs, loss of data, the costs to substitute these, or any claims by third parties.

of such revisions or changes.

1.1.1 Available Literature

•

Danfoss technical literature is also available online at www.danfoss.com/BusinessAreas/DrivesSolutions/ Documentations/Technical+Documentation.htm.

VLT® AQUA Drive FC 202 Operating Instructions

provide the neccessary information for getting the frequency converter up and running.

VLT® AQUA Drive FC 202, 110-1400 kW Operating Instructions provide the neccessary information

for getting the high power frequency converter up and running.

VLT

AQUA Drive FC 202 Design Guide entails all

technical information about the frequency converter and customer design and applications.

VLT

AQUA Drive FC 202 Programming Guide

provides information on how to programme and includes complete parameter descriptions.

VLT® AQUA Drive FC 202 Profibus

VLT

AQUA Drive FC 202 DeviceNet Output Filters Design Guide

VLT® AQUA Drive FC 202 Cascade Controller Application Note MN20A: Submersible Pump

Application Application Note MN20: Master/Follower Operation

Application Application Note MN20F: Drive Closed Loop and

Sleep Mode Installation Instruction for Mounting Brackets

Enclosure type A5, B1, B2, C1 and C2 IP21, IP55 or IP66

Instruction for Analog I/O Option MCB109 Instruction for Panel through mount kit

Active Filter Operating Instruction

VLT

Danfoss reserves the right to revise this publication at any time and to make changes to its contents without prior

4 MG20P402 - Rev. 2013-12-16

How to Read these Operating... VLT AQUA Drive FC 202 Operation Instructions

The frequency converter complies with UL508C thermal memory retention requirements. For more information, refer to the section Motor Thermal Protection in the Design Guide.

NOTICE

Imposed limitations on the output frequency (due to export control regulations):

From software version 6.72 the output frequency of the frequency converter is limited to 590 Hz. Software versions 6x.xx also limit the maximum output frequency to 590 Hz, but these versions cannot be flashed, i.e. neither downgraded nor upgraded.

The following symbols are used in this document:

WARNING

Indicates a potentially hazardous situation which could result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation which could result in minor or moderate injury. It may also be used to alert against unsafe practices.

NOTICE

Indicates important information, including situations that may result in damage to equipment or property.

MG20P402 - Rev. 2013-12-16 5

Safety VLT AQUA Drive FC 202 Operation Instructions

2 Safety

2.1 Safety Note

WARNING

The voltage of the frequency converter is dangerous whenever connected to mains. Incorrect installation of the motor, frequency converter or fieldbus may cause damage to the equipment, serious personal injury or death. Consequently, the instructions in this manual, as well as national and local rules and safety regulations, must be complied with.

Safety Regulations

1. The frequency converter must be disconnected from mains if repair work is to be carried out. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.

2. The [STOP/RESET] key on the control panel of the frequency converter does not disconnect the equipment from mains and is thus not to be used as a safety switch.

3. Correct protective earthing of the equipment must be established, the user must be protected against supply voltage, and the motor must be protected against overload in accordance with applicable national and local regulations.

4. The earth leakage currents are higher than 3.5 mA.

5. Protection against motor overload is set by par. 1-90 Motor Thermal Protection. If this function is desired, set par. 1-90 to data value [ETR trip] (default value) or data value [ETR warning]. Note: The function is initialised at 1.16 x rated motor current and rated motor frequency. For the North American market: The ETR functions provide class 20 motor overload protection in accordance with NEC.

6. Do not remove the plugs for the motor and mains supply while the frequency converter is connected to mains. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.

7. Note that the frequency converter has voltage inputs other than L1, L2 and L3, when load sharing (linking of DC intermediate circuit) and external 24 V DC have been installed. Check that all voltage inputs have been disconnected and that the necessary time has passed before commencing repair work.

NOTICE

Installation at high altitude: 380 - 480 V: At altitudes above 3,000 m, contact Danfoss regarding PELV. 525 - 690 V: At altitudes above 2,000 m, contact Danfoss regarding PELV.

Warning against Unintended Start

1. The motor can be stopped with digital commands, bus commands, references or a local stop, while the frequency converter is connected to mains. To avoid personal injury, these stop functions are not sufficient to ensure that no unintended start occurs.

2. While parameters are being changed, the motor may start. Consequently, always press [RESET]; following which data can be modified.

3. A motor that has been stopped may start if faults occur in the electronics of the frequency converter, or if a temporary overload or a fault in the supply mains or the motor connection ceases.

WARNING

Warning: Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains.

Also make sure that other voltage inputs have been disconnected, such as external 24 V DC, load sharing (linkage of DC intermediate circuit), as well as the motor connection for kinetic back-up.

General Warning

2.1.1

WARNING

Warning: Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains. Also make sure that other voltage inputs have been disconnected, (linkage of DC intermediate circuit), as well as the motor connection for kinetic back-up. Before touching any potentially live parts of the frequency converter, wait at least as follows: Be aware that there may be high voltage on the DC link even when the Control Card LEDs are turned off. A red LED is mounted on a circuit board inside the frequency converter to indicate the DC bus voltage. The red LED stays lit until the DC link is 50 V DC or lower.

6 MG20P402 - Rev. 2013-12-16

Safety

VLT AQUA Drive FC 202 Operation Instructions

WARNING

Leakage Current The earth leakage current from the frequency converter exceeds 3.5 mA. According to IEC 61800-5-1 a reinforced Protective Earth connection must be ensured by means of: a min. 10mm² Cu or 16mm² Al PE-wire or an addtional PE wire - with the same cable cross section as the Mains wiring - must be terminated separately. Residual Current Device This product can cause a D.C. current in the protective conductor. Where a residual current device (RCD) is used for extra protection, only an RCD of Type B (time delayed) shall be used on the supply side of this product. See also RCD Application Note MN.90.GX.02. Protective earthing of the frequency converter and the use of RCD's must always follow national and local regulations.

Grid configuration (IT,TN, grounded leg, etc.)

•

Safety of low-voltage ports (PELV conditions)

•

Consult the relevant clauses in these instructions and in the Design Guide for information about the installation requirements.

WARNING

The frequency converter's DC link capacitors remain charged after power has been disconnected. To avoid an electrical shock hazard, disconnect the frequency converter from the mains before carrying out maintenance. Before doing service on the frequency converter, wait at least the amount of time indicated below:

Voltage Power size

Min. Waiting Time

2 2

Before Commencing Repair Work

2.1.2

1. Disconnect the frequency converter from mains.

2. Disconnect DC bus terminals 88 and 89.

Wait at least the time mentioned in chapter 2.1.1 General Warning.

Special Conditions

2.1.3

Electrical ratings

The rating indicated on the nameplate of the frequency converter is based on a typical 3-phase mains power supply, within the specified voltage, current and temperature range, which is expected to be used in most applications.

The frequency converters also support other special applications, which affect the electrical ratings of the frequency converter. Special conditions which affect the electrical ratings might be:

Single phase applications

•

High temperature applications which require

•

derating of the electrical ratings Marine applications with more severe environ-

•

mental conditions.

Consult the relevant clauses in these instructions and in the Design Guide for information about the electrical ratings.

Installation requirements The overall electrical safety of the frequency converter requires special installation considerations regarding:

Fuses and circuit breakers for over-current and

•

short-circuit protection Selection of power cables (mains, motor, brake,

•

loadsharing and relay)

380 - 480 V 110 - 250 kW 20 minutes

315 - 1000 kW 40 minutes 525 - 690 V 45 - 400 kW 20 minutes 450- 1400 kW 30 minutes Be aware that there may be high voltage on the DC link even when the LEDs are turned off.

Table 2.1 Discharge Time

Avoid Unintended Start

2.1.4

WARNING

While the frequency converter is connected to mains, the motor can be started/stopped using digital commands, bus commands, references or via the Local Control Panel.

Disconnect the frequency converter from mains

•

whenever personal safety considerations make it necessary to avoid unintended start.

To avoid unintended start, always activate the

•

[Off] key before changing parameters. Unless terminal 37 is turned off, an electronic

•

fault, temporary overload, a fault in the mains supply, or lost motor connection may cause a stopped motor to start.

Safe Torque Off (STO)

2.1.5

To run Safe Torque Off, additional wiring for the frequency converter is required, refer to Safe Torque Off Operating

Instructions for Danfoss VLT® Frequency Converters for further information.

MG20P402 - Rev. 2013-12-16 7

Safety VLT AQUA Drive FC 202 Operation Instructions

2.1.6 IT Mains

WARNING

IT mains Do not connect frequency converters with RFI-filters to mains supplies with a voltage between phase and earth of more than 440 V for 400 V converters and 760 V for 690 V converters. For 400 V IT mains and delta earth (grounded leg), mains voltage may exceed 440 V between phase and earth. For 690 V IT mains and delta earth (grounded leg), mains voltage may exceed 760 V between phase and earth. Failure to follow recommendations could result in death or serious injury.

14-50 RFI Filter can be used to disconnect the internal RFI capacitors from the RFI filter to ground.

Disposal Instruction

2.1.7

Equipment containing electrical components must not be disposed of together with domestic waste. It must be separately collected with electrical and electronic waste according to local and currently valid legislation.

8 MG20P402 - Rev. 2013-12-16

96 97 9998

91 92 93

W PEVU

130BA015.13

81 82

R+R-

DC- DC+

L1 L2 PEL3

How to Install

3 How to Install

3.1 How to Get Started

VLT AQUA Drive FC 202 Operation Instructions

This chapter covers mechanical and electrical installations to and from power terminals and control card terminals. Electrical installation of options is described in the relevant Operating Instructions and Design Guide.

The frequency converter is designed to achieve a quick and EMC-correct installation by following the steps described below.

WARNING

Read the safety instructions before installing the unit. Failure to follow recommendations could result in death or serious injury.

Mechanical Installation

Mechanical mounting

•

Electrical Installation

Connection to Mains and Protecting Earth

•

Motor connection and cables

•

Fuses and circuit breakers

•

Control terminals - cables

•

Quick Setup

Local Control Panel, LCP

•

Automatic Motor Adaptation, AMA

•

Programming

•

Frame size is depending on enclosure type, power range and mains voltage

3 3

Illustration 3.1 Diagram showing basic installation including mains, motor, start/stop key, and potentiometer for speed adjustment.

3.2 Pre-installation

3.2.1 Planning the Installation Site

CAUTION

Before performing the installation it is important to plan the installation of the frequency converter. Neglecting this may result in extra work during and after installation.

Select the best possible operation site by considering the following (see details on the following pages, and the respective Design Guides)

Ambient operating temperature

MG20P402 - Rev. 2013-12-16 9

•

Installation method

•

How to cool the unit

•

Position of the frequency converter

•

Cable routing

•

Ensure the power source supplies the correct

•

voltage and necessary current Ensure that the motor current rating is within the

•

maximum current from the frequency converter If the frequency converter is without built-in

•

fuses, ensure that the external fuses are rated correctly.

176FA245.10

130BA832.11

130BA834.11

How to Install VLT AQUA Drive FC 202 Operation Instructions

3.2.2 Receiving the Frequency Converter

When receiving the frequency converter, make sure that the packaging is intact, and be aware of any damage that might have occurred to the unit during transport. In case damage has occurred, contact immediately the shipping

company to claim the damage.

3.2.3 Transportation and Unpacking

Before unpacking the frequency converter it is recommended that it is located as close as possible to the final installation site. Remove the box and handle the frequency converter on the pallet, as long as possible.

Lifting

3.2.4

Illustration 3.3 Recommended Lifting Method, Enclsoure Type

Always lift the frequency converter in the dedicated lifting eyes. For all D and E2 (IP00) enclosures, use a bar to avoid bending the lifting holes of the frequency converter.

F1 (460 V, 600 to 900 HP, 575/690 V, 900 to 1150 HP)

Illustration 3.2 Recommended Lifting Method, Enclosure Types D and E

WARNING

The lifting bar must be able to handle the weight of the frequency converter. See Mechanical Dimensions for the weight of the different enclosure type. Maximum diameter for bar is 2.5 cm (1 inch). The angle from the top of the frequency converter to the lifting cable should be 60° or greater.

Illustration 3.4 Recommended Lifting Method, Enclosure Type F2 (460 V, 1000 to 1200 HP, 575/690 V, 1250 to 1350 HP)

10 MG20P402 - Rev. 2013-12-16

130BA833.11

130BA835.11

130BB753.10

130BB688.10

130BB689.10

How to Install VLT AQUA Drive FC 202 Operation Instructions

Illustration 3.5 Recommended Lifting Method, Enclosure Type F3 (460 V, 600 to 900 HP, 575/690 V, 900 to 1150 HP)

3 3

Illustration 3.6 Recommended Lifting Method, Enclosure Type F4 (460 V, 1000 to 1200 HP, 575/690 V, 1250 to 1350 HP)

Illustration 3.7 Recommended lifting method, Enclosure Type F8

Illustration 3.8 Recommended lifting method, Enclosure Type F9/F10

Illustration 3.9 Recommended lifting method, Enclosure Type F11/F12/F13/F14

MG20P402 - Rev. 2013-12-16 11

IP21 AND IP54 / UL AND NEMA TYPE 1 AND 12

120

(4.7)

177.0 (7.0)

354.0 (13.9)

1166 (45.9)

310 (12.2)

163

(6.4)

420

(16.5)

981

(38.6)

74 (2.9)

417 (16.4)

380 (15.0)

130BA443.11

417

(16.4)

380

(15.0)

225 (8.9)

225.0 (8.9)

225.0

(8.9)

369.0 (14.5)

849

(33.4)

1209 (47.6)

160.0 (6.3)

304

(12.0)

304 (12.0)

(1.0)

1154 (45.4)

1362 (53.6)

420

(16.5)

157 (6.2)

(2.8)

1547 (60.9)

1589 (62.6)

423

(16.6)

120

(4.7)

1535

(60.4)

184.5 (7.3)

977

(38.5)

IP00 / CHASSIS

IP00/IP21/IP54 - ALL SIZES

1099

43.3( )

1280

50.4( )

1327

52.2()

375

14.8( )

417

16.4( )

298

11.7(

)

304

12.0(

)

120

4.7(

)

977

38.5( )

160

6.3( )

185

7.3( ) 369

14.5( )

1282

50.5( )

1.0( )

161

6.3( )

225

(8.9)

225

(8.9)

997

39.3( )

818

32.2( )

408

16.1( )

2.6( )

408

16.1(

)

2.6( )

298

11.7

( )

375

14.8( )

1046

41.2( )

120

4.7( )

696

27.4( )

160

6.3( )

1001

1.0( )

39.4(

)

304

12.0( )

151

5.9( )

157

6.2( )

147

5.8( )

417

16.4( )

177

7.0( )

354

13.9( )

1.0( )

0.9

( )

1.9( )

1.0( )

Ø 11

.4( )

20.0

0.8

( )

0.4

( )

2.0( )

0.4( )

160.0

6.30(

)

160.0

6.30( )

225.0

8.9( )

225.0

8.9( )

D3 D4

0.9

( )

138BA442.10

How to Install VLT AQUA Drive FC 202 Operation Instructions

NOTICE

The plinth is provided in the same packaging as the frequency converter but is not attached to enclosure types F1-F4 during shipment. The plinth is required to allow airflow to the frequency converter to provide proper cooling. The F enclosures should be positioned on top of the plinth in the final installation location. The angle from the top of the frequency converter to the lifting cable should be 60° or greater.

In addition to the drawings above a spreader bar is an acceptable way to lift the F enclosures.

3.2.5 Mechanical Dimensions

Illustration 3.10

Note airflow directions

Illustration 3.11

12 MG20P402 - Rev. 2013-12-16

225

8.86( )

1551

61.1( )

2000

(78.74)

727

28.6( )

2.8( )

164

600

(23.62)

198

7.8( )

145

5.7( )

494

19.4( )

392

15.4( )

538

21.2( )

160

6.3( )

1043

41.1( )

160

6.3( )

2.8( )

1.1( )

0.9( )

185

7.3( )

185

7.3( )

2.3( )

484

19.1()

2X13

0.5

( )

1.0

(

)

2.2( )

6.5( )

185

7.3( )

1.0( )

130BA444.10

SIDE CABLE ENTRY KNOCK-OFF PLATE

CABLE BASE

BOTTOM CABLE ENTRY

IP21 AND IP54 / UL AND NEMA TYPE 1 AND 12

Ø 25

How to Install VLT AQUA Drive FC 202 Operation Instructions

Note airflow directions

3 3

Illustration 3.12

Note airflow directions

MG20P402 - Rev. 2013-12-16 13

130BA445.10

225

1320

585

269

156

498

539

1547

1502

160

1043

184

139

304

2X13

(2.5)

(23.0)

(52.0)

(6.2)

(19.5)

(10.6)

(21.2)

(60.9)

(5.5)

(12.0)

(7.3) (7.3)

(0.5)

(1.5)

120 (4.7)

(1.0)

(59.1)

(41.1)

(6.3)

(8.9)

225 (8.9)

(1.0)

(0.9)

(1.0)

(0.5)

IP00 / CHASSIS

How to Install VLT AQUA Drive FC 202 Operation Instructions

Illustration 3.13

Note airflow directions

14 MG20P402 - Rev. 2013-12-16

130BB027.10

2281.4

(89.82)

2206.4

(86.87)

1499.2

(59.02)

1400.0

(55.12)

ø29.0

(1.14)

225.0

(8.85)

607.0

(23.9)

225.0

(8.85)

130BB029.10

2280

(89.7)

2205

(86.8)

1497

(58.9)

1997

(78.6)

ø29

( 1.1)

607

(23.9)

How to Install VLT AQUA Drive FC 202 Operation Instructions

3 3

F1 IP 21/54 - NEMA 1/12 F3 IP 21/54 - NEMA 1/12

Table 3.1

MG20P402 - Rev. 2013-12-16 15

1) Minimum clearance from ceiling

225.0

(8.85)

2281

(89.8)

1499

(59.0)

Ø29

(1.1)

1804

(71.0)

2206

(86.9)

606

(23.8)

130BB028.10

130BB030.10

2280

(89.7)

2205

(86.8)

1497

(58.9)

2401

(94.5)

Ø29

(1.1)

225.0

(8.85)

604

(23.8)

How to Install VLT AQUA Drive FC 202 Operation Instructions

1) Minimum clearance from ceiling

F2 IP 21/54 - NEMA 1/12 F4 IP 21/54 - NEMA 1/12

Table 3.2

16 MG20P402 - Rev. 2013-12-16

How to Install VLT AQUA Drive FC 202 Operation Instructions

Enclosure type Size D1 D2 D3 D4

160 - 250 kW

IP NEMA Shipping dimensions [mm]

Frequency converter dimensions [mm]

110-132 kW at 400 V

(380-480 V)

45-160 kW at 690 V

(525-690 V)

Type 1

Height

650 650 650 650 650 650

Width 1730 1730 1730 1730 1220 1490 Depth 570 570 570 570 570 570

Height 1209 1209 1589 1589 104 1327

Width 420 420 420 420 408 408 Depth 380 380 380 380 375 375 Max weight [kg]

104 104 151 151 91 138

Type 12

160-250 kW at 400 V

(380-480 V)

200-400 kW at 690 V

(525-690 V)

Type 1

Type 12

110-132 kW at 400 V

(380-480 V)

45-160 kW at 690 V

(525-690 V)

Chassis

at 400 V

(380-480 V)

200-400 kW

at 690 V

(525-690 V)

Chassis

3 3

Table 3.3 Mechanical dimensions, Enclosure type D

MG20P402 - Rev. 2013-12-16 17

130BA816.10

130BA817.10

130BA819.10

130BA820.10

How to Install VLT AQUA Drive FC 202 Operation Instructions

Enclosure Type Size E1 E2 F1 F2 F3 F4

315-450 kW at

400 V

(380-480 V)

450-630 kW at

690 V

IP NEMA Shipping dimensions [mm]

Frequency converter dimensions [mm]

Height

Width 2197 1705 1569 1962 2159 2559 Depth 736 736 1130 1130 1130 1130

Height 2000 1547 2204 2204 2204 2204

Width 600 585 1400 1800 2000 2400 Depth 494 498 606 606 606 606 Max weight [kg]

(525-690 V)

21, 54

Type 1/ Type 12

840 831 2324 2324 2324 2324

313 277 1004 1246 1299 1541

315-450 kW at

400 V

(380-480 V)

450-630 kW at

690 V

(525-690 V)

Chassis

500-710 kW at

400 V

(380-480 V)

710-900 kW at

690 V

(525-690 V)

21, 54

Type 1/Type 12

800-1000 kW at

400 V

(380-480 V)

1000-1200 kW at

690 V

(525-690 V)

21, 54

Type 1/Type 12

500-710 kW at

400 V

(380-480 V)

710-900 kW at

690 V

(525-690 V)

21, 54

Type 1/Type 12

800-1000 kW at

400 V

(380-480 V)

1000-1400 kW at

690 V

(525-690 V)

21, 54

Type 1/Type 12

Table 3.4 Mechanical dimensions, Enclosure Types E and F

Rated Power

3.2.6

Enclosure type D1 D2 D3 D4

Enclosure protection

Normal overload rated power - 110% overload torque

IP 21/54 21/54 00 00 NEMA Type 1/Type 12 Type 1/Type 12 Chassis Chassis

110 - 132 kW at 400 V

(380 - 480 V)

45 - 160 kW at 690 V

(525-690 V)

150 - 250 kW at 400 V

(380 - 480 V)

200 - 400 kW at 690 V

(525-690 V)

110 - 132 kW at 400 V

(380 - 480 V)

45 - 160 kW at 690 V

(525-690 V)

150 - 250 kW at 400 V

200 - 400 kW at 690 V

(380 - 480 V)

(525-690 V)

Table 3.5

18 MG20P402 - Rev. 2013-12-16

130BA818.10

130BA821.10

130BA959.10

130BB092.11

How to Install VLT AQUA Drive FC 202 Operation Instructions

Enclosure type E1 E2 F1/F3 F2/F4

Enclosure

protection

Normal overload

rated power -

110% overload

torque

Table 3.6

IP 21/54 00 21/54 21/54

NEMA Type 1/Type 12 Chassis Type 1/Type 12 Type 1/Type 12

315 - 450 kW at 400 V

(380 - 480 V)

450 - 630 kW at 690 V

(525-690 V)

315 - 450 kW at 400 V

(380 - 480 V)

450 - 630 kW at 690 V

(525-690 V)

500 - 710 kW at 400 V

(380 - 480 V)

710 - 900 kW at 690 V

(525-690 V)

800 - 1000 kW at 400 V

(380 - 480 V)

1000 - 1400 kW at 690 V

(525-690 V)

NOTICE

The F enclosures are available in 4 different sizes, F1, F2, F3 and F4 The F1 and F2 consist of an inverter cabinet on the right and rectifier cabinet on the left. The F3 and F4 have an additional options cabinet left of the rectifier cabinet. The F3 is an F1 with an additional options cabinet. The F4 is an F2 with an additional options cabinet.

3 3

MG20P402 - Rev. 2013-12-16 19

176FA235.11

<105,0°

526

(20.7)

399

(15.7)

748

(29.5)

579

(22.8)

176FA276.12

≤105,0°

130BB003.13

578

(22.8)

776

(30.6)

2X578

[22.8]

776 [30.6]

130BB004.13

130BB005.13

624

[24.6]

579

[22.8]

578

[22.8]

How to Install VLT AQUA Drive FC 202 Operation Instructions

3.3 Mechanical Installation

Preparation of the mechanical installation of the frequency converter must be done carefully to ensure a proper result and to avoid additional work during installation. Start taking a close look at the mechanical drawings at the end

of this instruction to become familiar with the space demands.

3.3.1 Tools Needed

To perform the mechanical installation the following tools are needed:

Drill with 10 or 12 mm drill

•

Tape measure

•

Wrench with relevant metric sockets (7-17mm)

•

Extensions to wrench

•

Sheet metal punch for conduits or cable glands

•

in IP21/Nema 1 and IP54 units Lifting bar to lift the unit (rod or tube max. Ø 5

•

mm (1 inch), able to lift minimum 400 kg (880 lbs).

Crane or other lifting aid to place the frequency

•

converter in position A Torx T50 tool is needed to install the E1 in IP21

•

and IP54 enclosure types.

General Considerations

3.3.2

Wire access

Ensure that proper cable access is present including necessary bending allowance. As the IP00 enclosure is open to the bottom cables must be fixed to the back panel of the enclosure where the frequency converter is mounted, i.e. by using cable clamps.

Illustration 3.14 Space in Front of IP21/IP54 Rated Enclosure Types D1 and D2

Illustration 3.15 Space in Front of IP21/IP54 Rated Enclosure Type E1

Illustration 3.16 Space in Front of IP21/IP54 Rated Enclosure Type F1

CAUTION

All cable lugs/shoes must mount within the width of the terminal bus bar.

Space

Ensure proper space above and below the frequency converter to allow airflow and cable access. In addition space in front of the unit must be considered to enable opening of the door of the panel.

20 MG20P402 - Rev. 2013-12-16

Illustration 3.17 Space in Front of IP21/IP54 Rated Enclosure Type F3

Illustration 3.18 Space in Front of IP21/IP54 Rated Enclosure Type F2

624

(24.6)

2x579

578 (22.8)

130BB006.10

(0,)

Q0,

(0,)

NMLJ KE F G H I

176FA238.10

R/12 91

W/T3 98V/T2 97U/T1 96

+R 82-R 81

+DC 89-DC 88

T/L3 93S/L2 92

How to Install VLT AQUA Drive FC 202 Operation Instructions

Illustration 3.19 Space in Front of IP21/IP54 Rated Enclosure Type F4

3.3.3 Terminal Locations - Enclosure Type D

Consider the following terminal positions when designing for cables access.

3 3

Illustration 3.20 Position of Power Connections, Enclosure Types D3 and D4

MG20P402 - Rev. 2013-12-16 21

R/L1 S/L2

U/T1 96 V/T2 97 W/T398

T/L391

81 82

9392

-DC +DC

-R +R

(0,)

UTS

(0,)

176FA239.10

(0,)

How to Install VLT AQUA Drive FC 202 Operation Instructions

Illustration 3.21 Position of Power Connections with Disconnect Switch, Enclosure Types D1 and D2

Be aware that the power cables are heavy and hard to bend. Consider the optimum position of the frequency converter for ensuring easy installation of the cables.

22 MG20P402 - Rev. 2013-12-16

How to Install VLT AQUA Drive FC 202 Operation Instructions

NOTICE

All D enclosures are available with standard input terminals or disconnect switch. All terminal dimensions can be found in Table 3.7.

IP21 (NEMA 1)/IP54 (NEMA 12) IP00/Chassis

D1 D2 D3 D4

A 277 (10.9) 379 (14.9) 119 (4.7) 122 (4.8) B 227 (8.9) 326 (12.8) 68 (2.7) 68 (2.7) C 173 (6.8) 273 (10.8) 15 (0.6) 16 (0.6) D 179 (7.0) 279 (11.0) 20.7 (0.8) 22 (0.8) E 370 (14.6) 370 (14.6) 363 (14.3) 363 (14.3) F 300 (11.8) 300 (11.8) 293 (11.5) 293 (11.5) G 222 (8.7) 226 (8.9) 215 (8.4) 218 (8.6) H 139 (5.4) 142 (5.6) 131 (5.2) 135 (5.3) I 55 (2.2) 59 (2.3) 48 (1.9) 51 (2.0) J 354 (13.9) 361 (14.2) 347 (13.6) 354 (13.9) K 284 (11.2) 277 (10.9) 277 (10.9) 270 (10.6) L 334 (13.1) 334 (13.1) 326 (12.8) 326 (12.8) M 250 (9.8) 250 (9.8) 243 (9.6) 243 (9.6) N 167 (6.6) 167 (6.6) 159 (6.3) 159 (6.3) O 261 (10.3) 260 (10.3) 261 (10.3) 261 (10.3) P 170 (6.7) 169 (6.7) 170 (6.7) 170 (6.7) Q 120 (4.7) 120 (4.7) 120 (4.7) 120 (4.7) R 256 (10.1) 350 (13.8) 98 (3.8) 93 (3.7) S 308 (12.1) 332 (13.0) 301 (11.8) 324 (12.8) T 252 (9.9) 262 (10.3) 245 (9.6) 255 (10.0) U 196 (7.7) 192 (7.6) 189 (7.4) 185 (7.3) V 260 (10.2) 273 (10.7) 260 (10.2) 273 (10.7)

3 3

Table 3.7 Cable Positions Dimensions in mm (inch)

MG20P402 - Rev. 2013-12-16 23

176FA278.10

0[0.0]

600[23.6]

525[20.7]

412[16.2]

300[11.8]

188[7.4]

75[3.0]

492[19.4]

323[12.7]

195[7.7]

0[0.0]

155[6.1]

193[7.6]

280[11.0]

371[14.6]

409[16.1]

How to Install VLT AQUA Drive FC 202 Operation Instructions

3.3.4 Terminal Locations - E Enclosures

Terminal Locations - E1

Take the following position of the terminals into consideration when designing the cable access.

Illustration 3.22 IP21 (NEMA Type 1) and IP54 (NEMA Type 12) Enclosure Power Connection Positions

24 MG20P402 - Rev. 2013-12-16

176FA272.10

0[0.0]

55[2.2]

91[3.6]

139[5.5]

175[6.9]

0[0.0]

453[17.8]

A A A A

-R 81

19 Nm [14 FTa

How to Install VLT AQUA Drive FC 202 Operation Instructions

3 3

Illustration 3.23 IP21 (NEMA type 1) and IP54 (NEMA type 12) Enclosure Power Connection Positions (Detail B)

MG20P402 - Rev. 2013-12-16 25

0 0.0[ ]

51 2.0[ ]

226 8.9[ ]

266 10.5[ ]

441 17.4[ ]

0 0.0[ ]

28 1.1[ ]

167 6.6[ ] 195 7.7[ ]

0 0.0[ ]

176FA279.11

How to Install

VLT AQUA Drive FC 202 Operation Instructions

Illustration 3.24 IP21 (NEMA type 1) and IP54 (NEMA type 12) Enclosure Power Connection Position of Disconnect Switch

Enclosure

types

IP54/IP21 UL AND NEMA1/NEMA12

250/315 kW (400 V) AND 355/450-500/630

Unit type Dimensions [mm]/(inch)

KW (690 V)

396 (15.6) 267 (10.5) 332 (13.1) 397 (15.6) 528 (20.8) N/A

315/355-400/450 kW (400 V) 408 (16.1) 246 (9.7) 326 (12.8) 406 (16.0) 419 (16.5) 459 (18.1)

Table 3.8 Dimensions for Disconnect Terminal

26 MG20P402 - Rev. 2013-12-16

176FA280.10

585[23.0]

518[20.4]

405[15.9]

68[2.7]

0[0.0]

186[7.3]

0[0.0]

181[7.1]

293[11.5]

409[16.1]

371[14.6]

280[11.0]

192[7.6]

154[6.1]

17[0.7]

R/L1 91

S/L2 92

U/T1 96 V/T2 97

T/L3 93

W/T3 98

FASTENER TORQUE M8 9.6 Nm (7 FT-LB) FASTENER TORQUE M8 9.6 Nm (7 FT-LB)

176FA282.10

0(0.0)

47(1.9)

83(3.3)

131(5.2)

167(6.6)

0(0.0)

147(5.8)

A A A A

019Nm (14 F)

R 81

How to Install VLT AQUA Drive FC 202 Operation Instructions

Terminal locations - enclosure type E2

Take the following position of the terminals into consideration when designing the cable access.

3 3

Illustration 3.25 IP00 Enclosure Power Connection Positions

Illustration 3.26 IP00 Enclosure Power Connection Positions

MG20P402 - Rev. 2013-12-16 27

0.0[ ]

0 0.0[ ]

176FA281.11

104[4.1]

35[1.4]

10[0.4] 0[0.0]

0[0.0]

40[1.6]

78[3.1]

0[0.0]

26[1.0]

176FA271.10

How to Install VLT AQUA Drive FC 202 Operation Instructions

Illustration 3.27 IP00 Enclosure Power Connections Positions of Disconnect Switch

NOTICE

The power cables are heavy and difficult to bend. Consider the optimum position of the frequency converter for ensuring easy installation of the cables. Each terminal allows use of up to 4 cables with cable lugs or use of standard box lug. Earth is connected to relevant termination point in the frequency converter. If lugs are wider than 39 mm, install supplied barriers on the mains input side of the disconnect.

Illustration 3.28 Terminal in Details

28 MG20P402 - Rev. 2013-12-16

130BA849.13

.0 [.0]

54.4[2.1]

169.4 [6.7]

284.4 [11.2]

407.3 [16.0]

522.3 [20.6]

637.3 [25.1]

287.4 [11.3]

253.1 [10.0]

.0 [.0]

339.4 [13.4]

287.4 [11.3]

.0 [.0]

339.4 [13.4]

308.3 [12.1]

465.6 [18.3]

198.1[7.8]

234.1 [9.2]

282.1 [11.1]

318.1 [12.5]

551.0 [21.7]

587.0 [23.1]

635.0 [25.0]

671.0 [26.4]

44.40 [1.75]

244.40 [9.62]

204.1 [8.0]

497.1 [19.6]

572.1 [22.5]

180.3 [7.1]

129.1 [5.1]

How to Install VLT AQUA Drive FC 202 Operation Instructions

NOTICE

Power connections can be made to positions A or B

Enclosure

type

Unit type Dimensions [mm]/(inch)

IPOO/CHASSIS A B C D E F

250/315 kW (400 V) AND 355/450-500/630

KW (690 V)

396 (15.6) 268 (10.6) 333 (13.1) 398 (15.7) 221 (8.7) N/A

315/355-400/450 kW (400 V) 408 (16.1) 239 (9.4) 319 (12.5) 399 (15.7) 113 (4.4) 153 (6.0)

Table 3.9 Dimensions for Disconnect Terminal

3.3.5 Terminal Locations - Enclosure type F

NOTICE

The F enclosures have 4 different sizes, F1, F2, F3 and F4. The F1 and F2 consist of an inverter cabinet on the right and rectifier cabinet on the left. The F3 and F4 have an additional options cabinet left of the rectifier cabinet. The F3 is an F1 with an additional options cabinet. The F4 is an F2 with an additional options cabinet.

Terminal locations - enclosure types F1 and F3

3 3

Illustration 3.29 Terminal Locations - Inverter Cabinet - F1 and F3 (Front, Left and Right Side View). The Gland Plate is 42 mm below .0 Level.

1) Earth ground bar

2) Motor terminals

3) Brake terminals

MG20P402 - Rev. 2013-12-16 29

S1 F1

DC ‘-’

DC ‘+’

1739.1

805.0

765.0

1694.1

1654.1

710.0

130BB377.10

287.4 [11.32]

0.0 [0.00]

339.4 [13.36]

253.1 [9.96]

0.0 [0.00]

287.4 [11.32]

0.0 [0.00]

339.4 [13.36]

465.6 [18.33]

308.3 [12.14]

180.3 [7.10]

210.1 [8.27]

0.0 [0.00]

66.4 [2.61]

181.4 [7.14]

296.4 [11.67]

431.0 [16.97]

546.0 [21.50]

661.0 [26.03]

795.7 [31.33]

910.7 [35.85]

1025.7 [40.38]

246.1 [9.69]

294.1 [11.58]

330.1 [13.00]

574.7 [22.63]

610.7 [24.04]

658.7 [25.93]

694.7 [27.35]

939.4 [36.98]

975.4 [38.40]

1023.4 [40.29]

1059.4 [41.71]

144.3 [5.68]

219.3 [8.63]

512.3 [20.17]

587.3 [23.12]

880.3 [34.66]

955.3 [37.61]

130BA850.12

FASTENER TORQUE: MIO 19 Nm (14 FT -LB)

U/T1 96 V/T2 97 W/T3 98

FASTENER TORQUE: MIO 19 Nm (14 FT -LB)

U/T1 96 V/T2 97 W/T3 98

FASTENER TORQUE: MIO 19 Nm (14 FT -LB)

U/T1 96 V/T2 97 W/T3 98

How to Install VLT AQUA Drive FC 202 Operation Instructions

Illustration 3.30 Terminal Locations - Regen Terminals - F1 and F3

Terminal locations - enclosure types F2 and F4

Illustration 3.31 Terminal Locations - Inverter Cabinet - F2 and F4 (Front, Left and Right Side View). The Gland Plate is 42 mm below .0 Level.

1) Earth Ground Bar

30 MG20P402 - Rev. 2013-12-16

S1 S2

S2F1

DC ‘-’

DC ‘+’

1739.1

1203.2

1163.2

1694.1

1654.1

1098.1

130BB378.10

74.6 [2.9]

0.0 [0.0]

125.8 [4.95]

218.6 [8.61]

293.6 [11.56]

362.6 [14.28]

437.6 [17.23]

149.6 [5.89]

486.6 [19.16]

183.4 [7.22]

373.4 [14.70]

0.0 [0.00]

70.4 [2.77]

193.9 [7.64]

343.1 [13.51]

38.1 [1.50]

0.0 [0.00]

90.1 [3.55]

136.6 [5.38]

188.6 [7.42]

435.5 [17.15]

LOAD SHARE LOCATION

DIM F1/F2 F3/F4

A 380.5 [14.98] 29.4 [1.16] B 432.5 [17.03] 81.4 [3.20]

130BA848.12

CH22 CH22

R/L1 91 S/L2 92

FASTENER TORQUE: M8 9.6 Nm (7 FT-LB)

T/L3 93

FASTENER TORQUE: M10 19 Nm (14 FT-LB)

DC 89

FASTENER TORQUE: M10 19 Nm (14 FT-LB)

DC 89

CH22 CH22 CH22 CH22

CTI25MB CTI25MB

AUXAUXAUXAUXAUX

How to Install VLT AQUA Drive FC 202 Operation Instructions

Illustration 3.32 Terminal Locations - Regen Terminals - F2 and F4

Terminal locations - Rectifier (F1, F2, F3 and F4)

3 3

Illustration 3.33 Terminal Locations - Rectifier (Left Side, Front and Right Side View). The Gland Plate is 42 mm below .0 Level.

1) Loadshare Terminal (-)

2) Earth Ground Bar

3) Loadshare Terminal (+)

MG20P402 - Rev. 2013-12-16 31

1 2 3

0.0[0.00]

76.4[3.01]

128.4[5.05]

119.0[4.69]

171.0[6.73]

294.6[11.60]

344.0[13.54]

3639[14.33]

438.9[17.28]

75.3[2.96]

150.3[5.92]

154.0[6.06]

219.6[18.65]

0.0[0.00]

244.4[9.62]

244.4[1.75]

939.0[36.97]

1031.4[40.61]

0.0[0.00]

134.6[5.30]

130BA851.12

0.0[1.75]

How to Install VLT AQUA Drive FC 202 Operation Instructions

Terminal locations - Options Cabinet (F3 and F4)

Illustration 3.34 Terminal Locations - Options Cabinet (Left Side, Front and Right Side View). The Gland Plate is 42 mm below .0 Level.

1) Earth Ground Bar

32 MG20P402 - Rev. 2013-12-16

0.0 [0.00]

134.6 [5.30]

104.3 [4.11]

0.0 [0.00]

179.3 [7.06]

219.6 [8.65]

294.6 [11.60]

334.8 [13.18]

409.8 [16.14]

436.9 [17.20]

0.0 [0.00]

532.9 [20.98]

0.0 [0.00]

44.4 [1.75]

244.4 [9.62]

154.0 [6.06]

344.0 [13.54]

234

130BA852.11

How to Install VLT AQUA Drive FC 202 Operation Instructions

Terminal locations - Options Cabinet with circuit breaker/ molded case switch (F3 and F4)

3 3

Illustration 3.35 Terminal Locations - Options Cabinet with Circuit Breaker/Molded Case Switch (Left Side, Front and Right Side View). The Gland Plate is 42 mm below .0 Level.

1) Earth Ground Bar

Power size 2 3 4 5

500 kW (480

34.9 86.9 122.2 174.2 V), 710-800 kW (690 V) 560-1000 kW

46.3 98.3 119.0 171.0 (480 V), 900-1400 kW (690 V)

Table 3.10 Dimensions for Terminal

3.3.6 Cooling and Airflow

Cooling

Cooling can be obtained in different ways, by using the cooling ducts in the bottom and the top of the unit, by taking air in and out the back of the unit or by combining the cooling possibilities.

Duct cooling

A dedicated option has been developed to optimize installation of IP00/chassis frequency converters in Rittal TS8 enclosures utilizing the fan of the frequency converter for forced air cooling of the backchannel. The air out of the top of the enclosure could but ducted outside a facility so the heat loses from the backchannel are not dissipated within the control room reducing air-conditioning requirements of the facility. See chapter 3.4.1 Installation of Duct Cooling Kit in Rittal Enclosures, for further information.

Back cooling

The backchannel air can also be ventilated in and out the back of a Rittal TS8 enclosure. This offers a solution where the backchannel could take air from outside the facility and return the heat loses outside the facility thus reducing air-conditioning requirements.

MG20P402 - Rev. 2013-12-16 33

0 0.5 4.9 13 27.3 45.9 66 89.3 115.7 147

(%)

(Pa)

Pressure Increase

Drive Derating

130BB007.10

(%)

Drive Derating

0 0 0.1 3.6 9.8 21.5 43.4 76 237.5 278.9

(Pa)

Pressure Change

130BB010.10

147.1

How to Install VLT AQUA Drive FC 202 Operation Instructions

CAUTION

The total required air flow must be calculated so that the appropriate fans can be selected. Some enclosure

NOTICE

The fan runs for the following reasons:

1. AMA

2. DC Hold

3. Pre-Mag

4. DC Brake

manufacturers offer software for performing the calculations (i.e. Rittal Therm software). If the frequency converter is the only heat generating component in the enclosure, the minimum airflow required at an ambient temperature of 45 oC for the D3 and D4 frequency converters is 391 m3/h (230 cfm). The minimum airflow required at an ambient temperature of 45oC for the E2 frequency converter is 782 m3/h (460 cfm).

Airflow

The necessary airflow over the heat sink must be secured. The flow rate is in Table 3.11.

Enclosure protection Enclosure type

IP21/NEMA 1

D1 and D2

IP54/NEMA 12

E1 P315T5, P450T7, P500T7 E1 P355P450T5, P560P630T7

IP21/NEMA 1 F1, F2, F3 and

IP54/NEMA 12 F1, F2, F3 and

IP00/Chassis D3 and D4

E2 P315T5, P450T7, P500T7 E2 P355P450T5, P560P630T7

* Airflow per fan. enclosure type F contain multiple fans.

Door fan(s)/ Top fan airflow

170 m3/h (100 cfm)

340 m3/h (200 cfm)

700 m3/h (412 cfm)*

525 m3/h (309 cfm)*

255 m3/h (150 cfm)

Heat sink fan(s)

765 m3/h (450 cfm)

1105 m3/h (650 cfm)

1445 m3/h (850 cfm)

985 m3/h (580 cfm)*

765 m3/h (450 cfm)

1105 m3/h (650 cfm)

1445 m3/h (850 cfm)

5. 60% of nominal current is exceeded

6. Specific heat sink temperature exceeded (power size dependent)

7. Specific Power Card ambient temperature exceeded (power size dependent)

8. Specific Control Card ambient temperature exceeded

Once the fan is started it will run for minimum 10 minutes.

External ducts

If additional duct work is added externally to the Rittal cabinet the pressure drop in the ducting must be calculated. Use the charts below to derate the frequency converter according to the pressure drop.

Illustration 3.36 D Enclosure Derating vs. Pressure Change Frequency converter air flow: 450 cfm (765 m3/h)

Table 3.11 Heat Sink Air Flow

34 MG20P402 - Rev. 2013-12-16

Illustration 3.37 E Enclosure Derating vs. Pressure Change (Small Fan), P315T5 and P450T7-P500T7 Frequency converter air flow: 650 cfm (1105 m3/h)

(%)

Drive Derating

0 0.2 0.6 2.2 5.8 11.4 18.1 30.8 152.8 210.8

(Pa)

Pressure Change

130BB011.10

69.5

(%)

Drive Derating

0 25 50 75 100 125 150 175 225

130BB190.10

200

Pressure Change

176FA245.10

130BB073.10

How to Install

VLT AQUA Drive FC 202 Operation Instructions

Illustration 3.38 E Enclosure Derating vs. Pressure Change (Large Fan), P355T5-P450T5 and P560T7-P630T7 Frequency converter air flow: 850 cfm (1445 m3/h)

Illustration 3.40 Lifting Method for Mounting Frequency Converter on Wall

Gland/Conduit Entry - IP21 (NEMA 1)

3.3.8 and IP54 (NEMA12)

Cables are connected through the gland plate from the bottom. Remove the plate and plan where to place the entry for the glands or conduits. Prepare holes in the marked area on the drawing.

3 3

Illustration 3.39 F1, F2, F3, F4 Enclosures Derating vs. Pressure Change Frequency converter air flow: 580 cfm (985 m3/h)

Installation on the Wall - IP21 (NEMA

3.3.7

1) and IP54 (NEMA 12) Units

This only applies to enclosure types D1 and D2. It must be considered where to install the unit.

Take the relevant points into consideration before selecting the final installation site:

Free space for cooling

•

Access to open the door

•

Cable entry from the bottom

•

Mark the mounting holes carefully using the mounting template on the wall and drill the holes as indicated. Ensure proper distance to the floor and the ceiling for cooling. A minimum of 225 mm (8.9 inch) below the frequency converter is needed. Mount the bolts at the bottom and lift the frequency converter up on the bolts. Tilt the frequency converter against the wall and mount the upper bolts. Tighten all 4 bolts to secure the frequency converter against the wall.

NOTICE

The gland plate must be fitted to the frequency converter to ensure the specified protection degree, as well as ensuring proper cooling of the unit. If the gland plate is not mounted, the frequency converter may trip on Alarm 69, Pwr. Card Temp

Illustration 3.41 Example of Proper Installation of Gland Plate.

MG20P402 - Rev. 2013-12-16 35

176FA289.12

350

202.8

98.6

130.0

62.5

176FA289.12

350

202.8

98.6

130.0

62.5

130BA837.12

1328.8

(52.315)

595.8

(23.457)

533.0

(20.984)

36.2

(1.425)

281.8

(11.096)

535.0

(21.063)

216.5

(8.524)

37.7

(1.485)

460.0

(18.110)

668.3

(26.311)

593.0

(23.346)

199.5

(7.854)

258.5

(10.177)

35.5

(1.398)

533.0

[20.984]

594.8

[23.417] 1727.8

[68.024]

35.5

[1.398]

[21.063]

258.2

[10.167]

199.5

[7.854]

37.7

[1.485]

460.0

[18.110]

994.3

[39.146]

216.5 [8.524]

36.2

[1.425]

281.8

[11.096]

130BA841.12

535.0

655.9

25.825

130BA843.12

37.7

(1.485)

535.0

(21.063)

35.5

(1.398)

36.2

(1.425)

533.0

(20.984)

597.0

(23.504)

1130.0

(44.488)

1192.8

(46.961)

1925.8

(75.819)

258.5

(10.177)

199.5

(7.854)

2X 460.0

(18.110)

634.7

(24.989)

1265.3

(49.815)

593.0

(23.346)

2X 281.3 (11.075)

2X 216.5

(8.524)

How to Install VLT AQUA Drive FC 202 Operation Instructions

Cable entries viewed from the bottom of the frequency converter - 1) Mains side 2) Motor side

Enclosure types F1-F4: Cable entries viewed from the bottom of the frequency converter - 1) Place conduits in marked areas

Illustration 3.44 Enclosure Type F1

Illustration 3.42 Enclosure Types D1 + D2

Illustration 3.43 Enclosure Type E1

36 MG20P402 - Rev. 2013-12-16

Illustration 3.45 Enclosure Type F2

Illustration 3.46 Enclosure Type F3

130BA839.10

37.7

(1.485)

533 (20.984)

597.0 (23.504)

1130.0 (44.488)

2324.8 (91.528)

535.0

(21.063)

2X 216.5

(8.524)

2X 460.0 (18.110)

634.7 (24.989)

35.5

(1.398)

258.2

(10.167)

199.5

(7.854)

1252.8 (49.321)

994.3

(39.146)

2X 281.8

(11.096)

36.2

(1.425)

1191.8 (46.921)

176FA285.10

176FA252.10

How to Install

Illustration 3.47 Enclosure Type F4

VLT AQUA Drive FC 202 Operation Instructions

3.3.9 IP21 Drip Shield Installation (Enclosure Types D1 and D2)

To comply with the IP21 rating, a separate drip shield is to be installed as explained below:

Remove the 2 front screws

•

Insert the drip shield and replace screws

•

Tighten the screws to 5.6 Nm (50 in-lbs)

•

3 3

Illustration 3.48 Drip Shield Installation.

3.4 Field Installation of Options

3.4.1 Installation of Duct Cooling Kit in Rittal Enclosures

This section deals with the installation of IP00/chassis enclosed frequency converters with duct work cooling kits in Rittal enclosures. In addition to the enclosure a 200 mm base/plinth is required.

Illustration 3.49 Installation of IP00 in Rittal TS8 Enclosure.

The minimum enclosure dimension is:

D3 and D4 enclosures: Depth 500 mm and width

•

600 mm. E2 enclosure: Depth 600 mm and width 800 mm.

•

The maximum depth and width are as required by the installation. When using multiple frequency converters in one enclosure, it is recommended that each frequency converter is mounted on its own back panel and

MG20P402 - Rev. 2013-12-16 37

176FT261.10

How to Install

VLT AQUA Drive FC 202 Operation Instructions

supported along the mid-section of the panel. These duct work kits do not support the “in frame” mounting of the panel (see Rittal TS8 catalogue for details). The duct work cooling kits listed in Table 3.12 are suitable for use only with IP00/Chassis frequency converters in Rittal TS8 IP 20 and UL and NEMA 1 and IP 54 and UL and NEMA 12

enclosures.

3.4.2

Outside Installation/NEMA 3R Kit for Rittal Enclosures

CAUTION

For the E2 enclosures it is important to mount the plate at the absolute rear of the Rittal enclosure due to the weight of the frequency converter.

CAUTION

A doorfan(s) is required on the enclosure to remove the heat losses not contained in the backchannel of the frequency converter and any additional losses generated from other components installed inside the enclosure. The total required airflow must be calculated so that the appropriate fans can be selected. Some enclosure manufacturers offer software for performing the calculations (i.e. Rittal Therm software). If the frequency converter is the only heat generating component in the enclosure, the minimum airflow required at an ambient temperature of 45 °C for the D3 and D4 frequency converters is 391 m3/h (230 cfm). The minimum airflow required at an ambient temperature of 45 °C for the E2 frequency converter is 782 m3/h (460 cfm).

Illustration 3.50

Rittal TS-8 Enclosure

1800 mm 176F1824 176F1823 Not possible 2000 mm 176F1826 176F1825 176F1850 2200 mm 176F0299

Table 3.12 Ordering Information

Enclosure type D3 Kit Part No.

Enclosure type D4 Kit Part No.

Enclosure type E2 Part No.

NOTICE

See the instruction Duct Work Cooling Kit Instruction for Frames D3, D4 and E2 for further information.

External ducts

If additional duct work is added externally to the Rittal cabinet the pressure drop in the ducting must be calculated. See chapter 3.3.6 Cooling and Airflow for further information.

This section is for the installation of NEMA 3R kits available for the frequency converter enclosure types D3, D4 and E2. These kits are designed and tested to be used with IP00/ Chassis versions of these enclosure types in Rittal TS8 NEMA 3R or NEMA 4 enclosures. The NEMA-3R enclosure is an outdoor enclosure that provides a degree of protection against rain and ice. The NEMA-4 enclosure is an outdoor enclosure that provides a greater degree of protection against weather and hosed water. The minimum enclosure depth is 500 mm (600 mm for enclosure type E2) and the kit is designed for a 600 mm (800 mm for enclosure type E2) wide enclosure. Other enclosure widths are possible, however additional Rittal hardware is required. The maximum depth and width are as required by the installation.

38 MG20P402 - Rev. 2013-12-16

175ZT976.10

How to Install VLT AQUA Drive FC 202 Operation Instructions

NOTICE

The current rating of frequency converters in enclosure types D3 and D4 are de-rated by 3%, when adding the NEMA 3R kit. Frequency converters in enclosure type E2 require no derating.

NOTICE

Ordering information

Enclosure type D3: 176F4600 Enclosure type D4: 176F4601 Enclosure type E2: 176F1852

NOTICE

See the instructions Installation of NEMA 3R Kit for IP00 Frames D3, D4 & E2 for further information.

3 3

3.4.3 Installation on Pedestal

This section describes the installation of a pedestal unit available for the frequency converters enclosure types D1 and D2. This is a 200 mm high pedestal that allows these enclosure types to be floor mounted. The front of the pedestal has openings for input air to the power components.

The frequency converter gland plate must be installed to provide adequate cooling air to the control components of the frequency converter via the door fan and to maintain the IP21/NEMA 1 or IP54/NEMA 12 degrees of enclosure protections.

Illustration 3.51 Frequency Converter on Pedestal

There is one pedestal that fits both enclosure types D1 and D2. Its ordering number is 176F1827. The pedestal is standard for enclosure type E1.

MG20P402 - Rev. 2013-12-16 39

176FA242.10

How to Install VLT AQUA Drive FC 202 Operation Instructions

NOTICE

See the Pedestal Kit Instruction Manual, for further information.

3.4.4 Installation of Input Plate Options

This section is for the field installation of input option kits available for frequency converters in all enclosure types D and E. Do not attempt to remove RFI filters from input plates. Damage may occur to RFI filters if they are removed from the input plate.

Illustration 3.52 Mounting of Frequency Converter to Pedestal

NOTICE

Where RFI filters are available, there are 2 different type of RFI filters depending on the input plate combination and the RFI filters interchangeable. Field installable kits in certain cases are the same for all voltages.

D1 All D1 power sizes 176F8442 176F8450 176F8444 176F8448 176F8446 D2 All D2 power sizes 176F8443 176F8441 176F8445 176F8449 176F8447 E1 FC 102/ FC 202: 315 kW

Table 3.13 Fuses

D1 FC 102/ FC 202: 45-90

D2 All D2power sizes 175L8827 175L8826 175L8825 NA NA E1 FC 102/ FC 202:

380-480 V 380-500 V

FC 302: 250 kW FC 102/ FC 202: 355 450 kW FC 302: 315 - 400 kW

525 - 690 V Fuses Disconnect Fuses RFI RFI Fuses RFI Disconnect

kW FC 302: 37-75 kW FC 102/ FC 202: 110-160 kW FC 302: 90-132 kW

450-500 kW FC 302: 355-400 kW FC 102/ FC 202: 560-630 kW FC 302: 500-560 kW

Fuses Disconnect Fuses RFI RFI Fuses RFI Disconnect

Fuses

176F0253 176F0255 176F0257 176F0258 176F0260

176F0254 176F0256 176F0257 176F0259 176F0262

Fuses

175L8829 175L8828 175L8777 NA NA

175L8442 175L8445 175L8777 NA NA

176F0253 176F0255 NA NA NA

176F0254 176F0258 NA NA NA

Table 3.14

40 MG20P402 - Rev. 2013-12-16

How to Install

VLT AQUA Drive FC 202 Operation Instructions

NOTICE

For further information, see the Instruction Installation of Field Installable Kits for VLT Drives

3.4.5 Installation of Mains Shield for Frequency Converters

This section is for the installation of a mains shield for the frequency converter series with enclosure types D1, D2 and E1. It is not possible to install in the IP00/Chassis versions as these have included as standard a metal cover. These shields satisfy VBG-4 requirements.

Ordering numbers:

Enclosure types D1 and D2: 176F0799 Enclosure type E1: 176F1851

NOTICE

For further information, see the Instruction Sheet,

175R5923

3.5 Enclsoure Type F Panel Options

3.5.1 Enclsoure Type F Options

Space Heaters and Thermostat

Mounted on the cabinet interior of enclosure type F frequency converters, space heaters controlled via automatic thermostat help control humidity inside the enclosure, extending the lifetime of frequency converter components in damp environments. The thermostat default settings turn on the heaters at 10 °C (50 °F) and turn them off at 15.6 °C (60 °F).

Cabinet Light with Power Outlet

A light mounted on the cabinet interior of enclosure type F frequency converters increase visibility during servicing and maintenance. The housing the light includes a power outlet for temporarily powering tools or other devices, available in two voltages:

230 V, 50 Hz, 2.5 A, CE/ENEC

•

120 V, 60 Hz, 5 A, UL/cUL

•

Transformer Tap Setup

If the cabinet light & outlet and/or the space heaters & thermostat are installed Transformer T1 requires it taps to be set to the proper input voltage. A 380-480/500 V frequency converter is set initially to the 525 V tap and a 525-690 V frequency converter is set to the 690 V tap to insure no overvoltage of secondary equipment occurs if the tap is not changed before power is applied. See Table 3.15 to set the proper tap at terminal T1 located in the rectifier cabinet. For location in the frequency converter, see Illustration 3.53.

Input Voltage Range [V] Tap to Select

380-440 400 V 441-490 460 V 491-550 525 V 551-625 575 V 626-660 660 V 661-690 690 V

Table 3.15

NAMUR Terminals

NAMUR is an international association of automation technology users in the process industries, primarily chemical and pharmaceutical industries in Germany. Selection of this option provides terminals organized and labeled to the specifications of the NAMUR standard for frequency converter input and output terminals. This requires MCB 112 PTC Thermistor Card and MCB 113 Extended Relay Card.

RCD (Residual Current Device)

Uses the core balance method to monitor ground fault currents in grounded and high-resistance grounded systems (TN and TT systems in IEC terminology). There is a pre-warning (50% of main alarm set-point) and a main alarm set-point. Associated with each set-point is an SPDT alarm relay for external use. Requires an external “windowtype” current transformer (supplied and installed by customer).

Integrated into the frequency converter’s safe-

•

stop circuit IEC 60755 Type B device monitors AC, pulsed DC,

•

and pure DC ground fault currents LED bar graph indicator of the ground fault

•

current level from 10–100% of the set-point Fault memory

•

[TEST/RESET]

•

Insulation Resistance Monitor (IRM)

Monitors the insulation resistance in ungrounded systems (IT systems in IEC terminology) between the system phase conductors and ground. There is an ohmic pre-warning and a main alarm set-point for the insulation level. Associated with each set-point is an SPDT alarm relay for external use. Note: only one insulation resistance monitor can be connected to each ungrounded (IT) system.

Integrated into the frequency converter’s safe-

•

stop circuit LCD display of the ohmic value of the insulation

•

resistance Fault Memory

•

[INFO], [TEST], and [RESET]

•

3 3

MG20P402 - Rev. 2013-12-16 41

3 Phase

power

input

130BA026.10

91 (L1)

92 (L2)

93 (L3)

95 PE

How to Install VLT AQUA Drive FC 202 Operation Instructions

IEC Emergency Stop with Pilz Safety Relay

Includes a redundant 4-wire emergency-stop push-button mounted on the front of the enclosure and a Pilz relay that monitors it in conjunction with the frequency converter’s safe-stop circuit and the mains contactor located in the options cabinet.

Safe Stop + Pilz Relay

Provides a solution for the "Emergency Stop" option without the contactor in F-Enclosure frequency converters.

Manual Motor Starters

Provides 3-phase power for electric blowers often required for larger motors. Power for the starters is provided from the load side of any supplied contactor, circuit breaker, or disconnect switch. Power is fused before each motor starter, and is off when the incoming power to the frequency converter is off. Up to 2 starters are allowed (one if a 30 A, fuse-protected circuit is ordered). Integrated into the frequency converter’s safe-stop circuit. Unit features include:

Operation switch (on/off)

•

Short-circuit and overload protection with test

•

function Manual reset function

•

30 A, Fuse-Protected Terminals

3-phase power matching incoming mains voltage

•

for powering auxiliary customer equipment Not available if 2 manual motor starters are

•

selected Terminals are off when the incoming power to

•

the frequency converter is off Power for the fused protected terminals will be

•

provided from the load side of any supplied contactor, circuit breaker, or disconnect switch.

24 V DC Power Supply

5 A, 120 W, 24 V DC

•

Protected against output over-current, overload,

•

short circuits, and over-temperature For powering customer-supplied accessory

•

devices such as sensors, PLC I/O, contactors, temperature probes, indicator lights, and/or other electronic hardware

Diagnostics include a dry DC-ok contact, a green

•

DC-ok LED, and a red overload LED

External Temperature Monitoring

Designed for monitoring temperatures of external system components, such as the motor windings and/or bearings. Includes five universal input modules. The modules are integrated into the frequency converter’s safe-stop circuit and can be monitored via a fieldbus network (requires the purchase of a separate module/bus coupler).

42 MG20P402 - Rev. 2013-12-16

Universal inputs (5)

Signal types:

•

Additional features:

•

3.6 Electrical Installation

3.6.1 Power Connections

Cabling and Fusing

NOTICE

Cables General All cabling must comply with national and local regulations on cable cross-sections and ambient temperature. UL applications require 75 °C copper conductors. 75 and 90 °C copper conductors are thermally acceptable for the frequency converter to use in non UL applications.

The power cable connections are situated as shown below. Dimensioning of cable cross section must be done in accordance with the current ratings and local legislation. See the Specifications section for details.

For protection of the frequency converter, the recommended fuses must be used or the unit must be with built-in fuses. Recommended fuses can be seen in the tables of the fuse section. Always ensure that proper fusing is made according to local regulation.

The mains connection is fitted to the mains switch if this is included.

Illustration 3.53 Power Cable Connections

RTD inputs (including PT100), 3-wire or 4-wire Thermocouple Analog current or analog voltage

One universal output, configurable for analog voltage or analog current

Two output relays (N.O.) Dual-line LC display and LED diagnostics Sensor lead wire break, short-circuit, and incorrect

polarity detection Interface setup software

175ZA114.11

96 97 98

Motor

How to Install VLT AQUA Drive FC 202 Operation Instructions

NOTICE

The motor cable must be screened/armoured. If an unscreened/unarmoured cable is used, some EMC requirements are not complied with. Use a screened/ armoured motor cable to comply with EMC emission specifications. For more information, see EMC specifi- cations in the Design Guide.

See section General Specifications for correct dimensioning of motor cable cross-section and length.

3 3

Screening of cables

Avoid installation with twisted screen ends (pigtails). They spoil the screening effect at higher frequencies. If it is necessary to break the screen to install a motor isolator or motor contactor, the screen must be continued at the lowest possible HF impedance.

Connect the motor cable screen to both the de-coupling plate of the frequency converter and to the metal housing of the motor.

Make the screen connections with the largest possible surface area (cable clamp). This is done by using the supplied installation devices within the frequency converter.

Cable-length and cross-section

The frequency converter has been EMC tested with a given length of cable. Keep the motor cable as short as possible to reduce the noise level and leakage currents.

Switching frequency

When frequency converters are used together with Sinewave filters to reduce the acoustic noise from a motor, the switching frequency must be set according to the instruction in 14-01 Switching Frequency.

Illustration 3.54 Star/Delta Connections

Term

. no.

Protected Earth Connection

NOTICE

In motors without phase insulation paper or other insulation reinforcement suitable for operation with voltage supply (such as a frequency converter), fit a Sinewave filter on the output of the frequency converter.

96 97 98 99

U V W

Motor voltage 0-100% of mains

voltage. 3 wires out of motor

U1 V1 W1

W2 U2 V2 6 wires out of motor

U1 V1 W1

Delta-connected

Star-connected U2, V2, W2

U2, V2 and W2 to be interconnected separately.

Table 3.16

MG20P402 - Rev. 2013-12-16 43

DOWN

DOWN DOWN

DOWN

R/L1 91

S/L2 92

FASTENER TORQUE: M10 19 NM (14 FT-LB

T/L3 93

FASTENER TORQUE: M8 9.6 NM (7 FT-LB)

FASTENER TORQUE: M1019 NM (14 FT-LB)

-DC 88

+DC 89

-R 81

+R 82

U/T1 96

V/T2 97

W/T3 98

130BB015.10

130BB016.10

R/L1 91

S/L2 92

T/L3 93

FASTENER

TORQUE.

M10 19 NM (14 FT-LB)

FASTENER TORQUE:

FASTENER TORQUE: M10 19 NM (7 FT-LB)

FASTENER TORQUE:

-DV 88

-R 81

+R 82

U/T1 96

V/T2 97

W/T3 98

+DC 89

M8 9.6 NM (7 FT-LB)

How to Install VLT AQUA Drive FC 202 Operation Instructions

Illustration 3.55 Compact IP21 (NEMA 1) and IP54 (NEMA 12), Enclosure Type D1

AUX Relay 5) Brake

1) 01 02 03 -R +R 04 05 06 81 82

2) Temp Switch 6) SMPS Fuse (see fuse tables for part number) 106 104 105 7) AUX Fan

3) Mains 100 101 102 103

Illustration 3.56 Compact IP21 (NEMA 1) and IP54 (NEMA 12) with Disconnect, Fuse and RFI Filter, Enclosure Type D2

R S T L1 L2 L1 L2 91 92 93 8) Fan Fuse (see fuse tables for part number) L1 L2 L3 9) Mains ground

4) Load sharing 10) Motor

-DC +DC U V W 88 89 96 97 98 T1 T2 T3

Table 3.17 Legend to Illustration 3.55 and Illustration 3.56

44 MG20P402 - Rev. 2013-12-16

130BB017.10

130BB018.10

FASTEMER TORQUE: M10 19 NM (14 FT-LB)

FASTEMER TORQUE: M8 9.6 NM (7 FT-LB)

R/L1 91

-DC 88

+DC 89

FASTEMER TORQUE: M8 9.6 NM (7 FT-LB)

FASTEMER TORQUE: M10 19 NM (14 FT-LB)

R 81

+DR 82

U/T1 96

V/T2 97

W/T3 98

S/L2 92

T/L3 93

How to Install VLT AQUA Drive FC 202 Operation Instructions

3 3

Illustration 3.57 Compact IP00 (Chassis), Enclosure Type D3

Illustration 3.58 Compact IP00 (Chassis) with Disconnect, Fuse and RFI Filter, Enclosure Type D4

AUX Relay 4) Load sharing 8) Fan Fuse (see fuse tables for

1) part number)

01 02 03 -DC +DC 9) Mains ground 04 05 06 88 89 10) Motor

2) Temp Switch 5) Brake U V W

106 104 105 -R +R 96 97 98

3) Mains 81 82 T1 T2 T3

R S T 6) SMPS Fuse (see fuse tables for part number) 91 92 93 7) AUX Fan L1 L2 L3 100 101 102 103 L1 L2 L1 L2

Table 3.18 Legend to Illustration 3.57 and Illustration 3.58

MG20P402 - Rev. 2013-12-16 45

TERMINALS

EARTH

130BA450.10

130BA455.10

M10 19 NM (14 FT -LB)

T2 97

W/T3 98

EARTH TERMINALS

How to Install VLT AQUA Drive FC 202 Operation Instructions

Illustration 3.59 Position of Earth Terminals IP00, Enclosure Type D

Illustration 3.60 Position of Earth Terminals IP21 (NEMA type

1) and IP54 (NEMA type 12)

NOTICE

D2 and D4 shown as examples. D1 and D3 are equivalent.

46 MG20P402 - Rev. 2013-12-16

130BB019.10

130BB020.10

How to Install VLT AQUA Drive FC 202 Operation Instructions

3 3

Illustration 3.61 Compact IP21 (NEMA 1) and IP54 (NEMA 12) Enclosure Type E1

Illustration 3.62 Compact IP00 (Chassis) with Disconnect, Fuse and RFI Filter, Enclosure Type E2

AUX Relay 5) Load sharing

01 02 03 -DC +DC 04 05 06 88 89

2) Temp Switch 6) SMPS Fuse (see fuse tables for part number)

106 104 105 7) Fan Fuse (see fuse tables for part number)

3) Mains 8) AUX Fan

R S T 100 101 102 103 91 92 93 L1 L2 L1 L2 L1 L2 L3 9) Mains ground

4) Brake 10) Motor

-R +R U V W

81 82 96 97 98 T1 T2 T3

Table 3.19 Legend to Illustration 3.61 and Illustration 3.62

MG20P402 - Rev. 2013-12-16 47

176FA259.10

Earth Terminals

:ASTENER TORQUE: MM8 9.6 Nm (7FT-LB)

ASTENER TORQUE: M10 19 Nm (14FT-LB)

S/L2 92

T/L3 93

R/L1 91

W/T3 98

How to Install VLT AQUA Drive FC 202 Operation Instructions

Illustration 3.63 Position of Earth Terminals IP00, Enclosure Type E

48 MG20P402 - Rev. 2013-12-16

+DC 89

FASTENER TORQUE: M10 19Nm (14 FT -LB)

+DC 89

130BA860.10

FUSE

C J3

ONNECT

CH22 CH22 CH22

CTI25MB

FASTENER TORQUE: M10 19Nm (14 FT -LB)

CTI25MB

CH22 CH22 CH22

How to Install

VLT AQUA Drive FC 202 Operation Instructions

3 3

1) 24 V DC, 5 A 5) Loadsharing

T1 Output Taps -DC +DC Temp Switch 88 89 106 104 105 6) Control Transformer Fuses (2 or 4 pieces). See fuse tables for part numbers

2) Manual Motor Starters 7) SMPS Fuse. See fuse tables for part numbers

3) 30 A Fuse Protected Power Terminals 8) Manual Motor Controller fuses (3 or 6 pieces). See fuse tables for part numbers

4) Mains 9) Line Fuses, enclosure types F1 and F2 (3 pieces). See fuse tables for part

numbers R S T 10) 30 Amp Fuse Protected Power fuses L1 L2 L3

Illustration 3.64 Rectifier Cabinet, Enclosure Types F1, F2, F3 and F4

MG20P402 - Rev. 2013-12-16 49

4, 8, 9

130BA861.11

How to Install

VLT AQUA Drive FC 202 Operation Instructions

1) External Temperature Monitoring 6) Motor

2) AUX Relay U V W 01 02 03 96 97 98 04 05 06 T1 T2 T3

3) NAMUR 7) NAMUR Fuse. See fuse tables for part numbers

4) AUX Fan 8) Fan Fuses. See fuse tables for part numbers 100 101 102 103 9) SMPS Fuses. See fuse tables for part numbers L1 L2 L1 L2

5) Brake

-R +R 81 82

Illustration 3.65 Inverter Cabinet, Enclosure Types F1 and F3

50 MG20P402 - Rev. 2013-12-16

U/T1 96

FASTENER TORQUE: M10 19 Nm (14 FT-LB)

V/T2 97 W/T3 98 U/T1 96

FASTENER TORQUE: M10 19 Nm (14 FT-LB)

V/T2 97 W/T3 98 U/T1 96

FASTENER TORQUE: M10 19 Nm (14 FT-LB)

V/T2 97 W/T3 98

4, 8, 9

130BA862.12

How to Install

VLT AQUA Drive FC 202 Operation Instructions

3 3

1) External Temperature Monitoring 6) Motor

2) AUX Relay U V W 01 02 03 96 97 98 04 05 06 T1 T2 T3

3) NAMUR 7) NAMUR Fuse. See fuse tables for part numbers

4) AUX Fan 8) Fan Fuses. See fuse tables for part numbers 100 101 102 103 9) SMPS Fuses. See fuse tables for part numbers L1 L2 L1 L2

5) Brake

-R +R 81 82

Illustration 3.66 Inverter Cabinet, Enclosure Types F2 and F4

MG20P402 - Rev. 2013-12-16 51

130BA853.12

How to Install

VLT AQUA Drive FC 202 Operation Instructions

1) Pilz Relay Terminal 4) Safety Relay Coil Fuse with PILZ Relay

2) RCD or IRM Terminal See fuse tables for part numbers

3) Mains 5) Line Fuses, F3 and F4 (3 pieces) R S T See fuse tables for part numbers 91 92 93 6) Contactor Relay Coil (230 VAC). N/C and N/O Aux Contacts

(customer supplied)

L1 L2 L3 7) Circuit Breaker Shunt Trip Control Terminals (230 V AC or 230 V

DC)

Illustration 3.67 Options Cabinet, Enclosure Types F3 and F4

52 MG20P402 - Rev. 2013-12-16

176FA247.12

Nm/in-lbs

-DC 88

+DC 89

R/L1 91

S/L2 92

T/L3 93

U/T1 96

V/T2 97

W/T3

How to Install VLT AQUA Drive FC 202 Operation Instructions

3.6.2 Grounding

The following basic issues need to be considered when installing a frequency converter, so as to obtain electromagnetic compatibility (EMC).

Safety grounding: The frequency converter has a

•

high leakage current and must be grounded appropriately for safety reasons. Apply local safety regulations.

High-frequency grounding: Keep the ground wire

•

connections as short as possible.

Connect the different ground systems at the lowest possible conductor impedance. The lowest possible conductor impedance is obtained by keeping the conductor as short as possible and by using the greatest possible surface area. The metal cabinets of the different devices are mounted on the cabinet rear plate using the lowest possible HF impedance. This avoids having different HF voltages for the individual devices and avoids the risk of radio interference currents running in connection cables that may be used between the devices. The radio interference has been reduced. To obtain a low HF impedance, use the fastening bolts of the devices as HF connection to the rear plate. It is necessary to remove insulating paint or similar from the fastening points.

In OFF, the internal RFI capacities (filter capacitors) between the chassis and the intermediate circuit are cut off to avoid damage to the intermediate circuit and to reduce the earth capacity currents (according to IEC 61800-3). Also refer to the application note VLT on IT Mains It is important to use isolation monitors that are capable for use together with power electronics (IEC 61557-8).

3.6.5 Torque

When tightening all electrical connections it is very important to tighten with the correct torque. Too low or too high torque results in a bad electrical connection. Use a torque wrench to ensure correct torque.

3 3

Extra Protection (RCD)

3.6.3

ELCB relays, multiple protective earthing or earthing can be used as extra protection, provided that local safety regulations are complied with.

In case of an ground fault, a DC component may develop in the fault current.

If ELCB relays are used, local regulations must be observed. Relays must be suitable for protection of 3-phase equipment with a bridge rectifier and for a brief discharge on power-up.

See also Special Conditions in the Design Guide.

3.6.4

RFI Switch

Mains supply isolated from earth

If the frequency converter is supplied from an isolated mains source ( IT mains, floating delta and grounded delta) or TT/TN-S mains with grounded leg, the RFI switch is recommended to be turned off (OFF) via 14-50 RFI Filter on the frequency converter and 14-50 RFI Filter on the filter. For further reference, see IEC 364-3. In case optimum EMC performance is needed, parallel motors are connected or the motor cable length is above 25 m, it is recommended to set 14-50 RFI Filter to [ON].

Illustration 3.68 Tightening Bolts with a Torque Wrench

Enclosure

Terminal Torque [Nm] (in-lbs) Bolt size

types

D Mains

Motor Load sharing Brake

E Mains

Motor Load sharing Brake

19-40 (168-354)

8.5-20.5 (75-181)

19-40 (168-354)

8.5-20.5 (75-181)

M10

MG20P402 - Rev. 2013-12-16 53

175HA036.11

U1V

96 97 98

Motor

2V2

U1V

96 97 98

Motor

2V2

How to Install VLT AQUA Drive FC 202 Operation Instructions

Enclosure

Terminal Torque [Nm] (in-lbs) Bolt size

types

F Mains

Motor Load sharing Brake

Regen

19-40 (168-354) 19-40 (168-354)

8.5-20.5 (75-181)

8.5-20.5

M10

M10 M8 M8

Terminal U/T1/96 connected

•

to U-phase

Terminal V/T2/97 connected

•

to V-phase

Terminal W/T3/98

•

connected to W-phase

(75-181)

Table 3.20 Torque for Terminals

Shielded Cables

3.6.6

Table 3.22

WARNING

Danfoss recommends to use shielded cables between the

The direction of rotation can be changed by switching 2 phases in the motor cable or by changing the setting of 4-10 Motor Speed Direction.

LCL filter and the AFE unit. Unshielded cables can be between transformer and LCL filter input side.

Motor rotation check can be performed using 1-28 Motor Rotation Check and following the steps shown in the

It is important that shielded and armoured cables are

display.

connected in a proper way to ensure the high EMC immunity and low emissions.

F enclosure requirements F1/F3 requirements: Motor phase cable quantities must be

The connection can be made using either cable glands or clamps

EMC cable glands: Generally available cable

•

glands can be used to ensure an optimum EMC connection.

EMC cable clamp: Clamps allowing easy

•

connection are supplied with the frequency converter.

multiples of 2, resulting in 2, 4, 6, or 8 (1 cable is not allowed) to obtain equal amount of wires attached to both inverter module terminals. The cables are required to be equal length within 10% between the inverter module terminals and the first common point of a phase. The recommended common point is the motor terminals.

F2/F4 requirements: Motor phase cable quantities must be multiples of 3, resulting in 3, 6, 9, or 12 (1 or 2 cables are not allowed) to obtain equal amount of wires attached to

Motor Cable

3.6.7

The motor must be connected to terminals U/T1/96, V/ T2/97, W/T3/98. Earth to terminal 99. All types of 3-phase asynchronous standard motors can be used with a frequency converter unit. The factory setting is for clockwise rotation with the frequency converter output connected as follows:

each inverter module terminal. The wires are required to be equal length within 10% between the inverter module terminals and the first common point of a phase. The recommended common point is the motor terminals.

Output junction box requirements: The length, minimum

2.5 m, and quantity of cables must be equal from each inverter module to the common terminal in the junction box.

NOTICE

Terminal No. Function

96, 97, 98, 99 Mains U/T1, V/T2, W/T3

Earth

Table 3.21 Mains Terminals

If a retrofit application requires unequal amount of wires per phase, consult the factory for requirements and documentation or use the top/bottom entry side cabinet option.

54 MG20P402 - Rev. 2013-12-16

How to Install VLT AQUA Drive FC 202 Operation Instructions

3.6.8 Brake Cable for Frequency Converters with Factory Installed Brake Chopper Option

(Only standard with letter B in position 18 of typecode).

The connection cable to the brake resistor must be screened and the max. length from frequency converter to the DC bar is limited to 25 m (82 ft).

Terminal No. Function

81, 82 Brake resistor terminals

Table 3.23 Terminals for Brake Resistor

The connection cable to the brake resistor must be screened. Connect the screen with cable clamps to the conductive back plate at the frequency converter and to the metal cabinet of the brake resistor. Size the brake cable cross-section to match the brake torque. See also the instructions Brake Resistor and Brake Resistors for Horizontal Applications for further information regarding safe installation.

NOTICE

If the temperature of the brake resistor gets too high and the thermal switch drops out, the frequency converter stops braking. The motor starts coasting.

3.6.10 Load Sharing

Terminal No. Function

88, 89 Loadsharing

Table 3.25 Terminals for Load Sharing

The connection cable must be screened and the max. length from the frequency converter to the DC bar is limited to 25 m (82 ft). Load sharing enables linking of the DC intermediate circuits of several frequency converters.

WARNING

Voltages up to 1099 V DC may occur on the terminals. Load Sharing calls for extra equipment and safety considerations. For further information, see the instuctions Load Sharing.

3 3

WARNING

Note that voltages up to 1099 V DC, depending on the supply voltage, may occur on the terminals.

F enclosure requirements

The brake resistor(s) must be connected to the brake terminals in each inverter module.

Brake Resistor Temperature Switch

3.6.9

Torque: 0.5-0.6 Nm (5 in-lbs) Screw size: M3

This input can be used to monitor the temperature of an externally connected brake resistor. If the input between 104 and 106 is established, the frequency converter trips on warning/alarm 27, Brake IGBT. If the connection is closed between 104 and 105, the frequency converter trips on warning/alarm 27, Brake IGBT. Install a KLIXON switch that is normally closed. If this function is not used, short circuit 106 and 104 together. Normally closed: 104-106 (factory installed jumper) Normally open: 104-105

WARNING

Mains disconnect may not isolate the frequency converter due to DC-link connection.

3.6.11 Shielding against Electrical Noise

Before mounting the mains power cable, mount the EMC metal cover to ensure best EMC performance.

NOTICE

The EMC metal cover is only included in units with an RFI filter.

Terminal No. Function

106, 104, 105 Brake resistor temperature switch.

Table 3.24 Terminals for Brake Resister Temperature Switch

MG20P402 - Rev. 2013-12-16 55

175ZT975.10

How to Install

VLT AQUA Drive FC 202 Operation Instructions

Terminal No. Function

100, 101 102, 103

Table 3.27 External Fan Supply Terminals

Auxiliary supply S, T Internal supply S, T

Illustration 3.69 Mounting of EMC Shield.

The connector located on the power card provides the connection of line voltage for the cooling fans. The fans are connected from factory to be supplied from a common AC line (jumpers between 100-102 and 101-103). If external supply is needed, the jumpers are removed and the supply is connected to terminals 100 and 101. Use a 5 A fuse for protection. In UL applications, use a LittelFuse KLK-5 or equivalent.

3.6.14

It is recommended to use fuses and/or circuit breakers on the supply side as protection in case of component breakdown inside the frequency converter (first fault).

Fuses

NOTICE

3.6.12

Mains must be connected to terminals 91, 92 and 93. Earth is connected to the terminal to the right of terminal 93.

Mains Connection

This is mandatory to ensure compliance with IEC 60364 for CE or NEC 2009 for UL.

WARNING

Terminal No. Function

91, 92, 93 94

Mains R/L1, S/L2, T/L3 Earth

Personnel and property must be protected against the consequence of component break-down internally in the frequency converter.

Table 3.26 Mains Terminals Connection

CAUTION

Check the name plate to ensure that the mains voltage of the frequency converter matches the power supply of the plant.

Ensure that the power supply can supply the necessary current to the frequency converter.

If the unit is without built-in fuses, ensure that the appropriate fuses have the correct current rating.

3.6.13

In case the frequency converter is supplied by DC or if the fan must run independently of the power supply, an external power supply can be applied. The connection is made on the power card.

External Fan Supply

Branch circuit protection

To protect the installation against electrical and fire hazard, all branch circuits in an installation, switch gear, machines etc., must be protected against short-circuit and overcurrent according to national/international regulations.

NOTICE

The recommendations given do not cover branch circuit protection for UL.

Short-circuit protection:

Danfoss recommends using the fuses/circuit breakers mentioned below to protect service personnel and property in case of component break-down in the frequency converter.

Non UL compliance

If UL/cUL is not to be complied with, use the following fuses to ensure compliance with EN50178:

P110 - P250 P315 - P450 380 - 480 V type gR

Table 3.28

380 - 480 V type gG

56 MG20P402 - Rev. 2013-12-16

How to Install VLT AQUA Drive FC 202 Operation Instructions

UL Compliance 380-480 V, Enclosure types D, E and F

The fuses below are suitable for use on a circuit capable of delivering 100,000 A

(symmetrical), 240 V, or 480 V, or 500 V,

rms

or 600 V depending on the frequency converter voltage rating. With the proper fusing, the frequency converter Short Circuit Current Rating (SCCR) is 100,000 A

rms

Size/ Type

P110 FWH-

P132 FWH-

P160 FWH-

P200 FWH-

P250 FWH-

Table 3.29 Enclosure Types D, Line Fuses, 380-480 V

Size/ Type

P315 170M4017 700 A,

P355 170M6013 900 A,

P400 170M6013 900 A,

P450 170M6013 900 A,

Table 3.30 Enclosure Types E, Line Fuses, 380-480 V

Size/ Type

P500 170M7081 1600 A,

P560 170M7081 1600 A,

P630 170M7082 2000 A,

P710 170M7082 2000 A,

P800 170M7083 2500 A,

P1M0 170M7083 2500 A,

Bussmann

E1958

JFHR2**

300

350

400

500

600

Bussmann

PN*

Bussmann

PN*

Bussmann

E4273

T/JDDZ**

JJS300 JJS350 JJS400 JJS500 JJS600

Rating Ferraz Siba

6.9URD31D08A070020 610 32.700

700 V

6.9URD33D08A090020 630 32.900

700 V

6.9URD33D08A090020 630 32.900

700 V

6.9URD33D08A090020 630 32.900

700 V

Rating Siba

700 V

SIBA

E180276

JFHR2

2061032.315 L50S-300 A50-P300 NOS-

2061032.35 L50S-350 A50-P350 NOS-

2061032.40 L50S-400 A50-P400 NOS-

2061032.50 L50S-500 A50-P500 NOS-

2062032.63 L50S-600 A50-P600 NOS-

20 695 32.1600 170M7082

20 695 32.2000 170M7082

20 695 32.2500 170M7083

LittelFuse

E71611

JFHR2**

Internal

Bussmann

Option

Ferraz-

Shawmut

E60314

JFHR2**

Size/Type

P500 170M8611 1100 A,

P560 170M8611 1100 A,

P630 170M6467 1400 A,

P710 170M6467 1400 A,

P800 170M8611 1100 A,

P1M0 170M6467 1400 A,

Table 3.32 Enclosure Type F, Inverter Module DC Link Fuses, 380-480 V

*170M fuses from Bussmann shown use the -/80 visual indicator, TN/80 Type T, -/110 or TN/110 Type T indicator fuses of the same size and amperage may be substituted for external use **Any minimum 500 V UL listed fuse with associated current rating may be used to meet UL requirements.

Bussmann

E4274

H/JDDZ**

Bussmann

PN*

Bussmann

E125085

JFHR2*

170M3017 170M3018

300

170M3018 170M3018

350

170M4012 170M4016

400

170M4014 170M4016

500

170M4016 170M4016

600

Rating Siba

1000 V

700 V

1000 V

700 V

Internal

Option

Bussmann

20 781 32.1000

20 681 32.1400

20 781 32.1000

20 681 32.1400

3 3

Table 3.31 Enclosure Types F, Line Fuses, 380-480 V

MG20P402 - Rev. 2013-12-16 57

How to Install

VLT AQUA Drive FC 202 Operation Instructions

525-690 V, Enclosure Types D, E and F

Buss-

mann

Size/

E1250

Type

P45K 170M

P55K 170M

P75K 170M

P90K 170M

P110 170M

P132 170M

P160 170M

P200 170M

P250 170M

P315 170M

P400 170M

Size/ Type

P450 170M4017 700 A,

P500 170M4017 700 A,

P560 170M6013 900 A,

P630 170M6013 900 A,

JFHR2

3013

3014

3015

3016

3017

3018

4011

4012

4014

5011

Table 3.33 Enclosure Types D, E and F 525-690 V

Bussmann

PN*

SIBA

E1802

[A]

125 20610

160 20610

200 20610

250 20610

315 20610

350 20610

400 20610

500 20610

550 20620

JFHR2

32.125

32.16

32.2

32.25

32.315

32.35

32.4

32.5

32.55

Rating Ferraz Siba

700 V

Ferraz-

Shawmut

E76491

JFHR2

6.6URD30D08 A0125

6.6URD30D08 A0160

6.6URD30D08 A0200

6.6URD30D08 A0250

6.6URD30D08 A0315

6.6URD30D08 A0350

6.6URD30D08 A0400

6.6URD30D08 A0500

6.6URD32D08

A550

6.9URD31 D08A070

6.9URD33 D08A090

Internal

Option

Bussmann

170M3015

170M3018

170M5011

20 610 32.700

20 630 32.900

Size/ Type

P710 170M7081 1600 A,

P800 170M7081 1600 A,

P900 170M7081 1600 A,

P1M0 170M7081 1600 A,

P1M2 170M7082 2000 A,

P1M4 170M7083 2500 A,

Table 3.35 Enclosure Type Size F, Line Fuses, 525-690 V

Size/Type

P710 170M8611 1100 A,

P800 170M8611 1100 A,

P900 170M8611 1100 A,

P1M0 170M8611 1100 A,

P1M2 170M8611 1100 A,

P1M4 170M8611 1100 A,

Table 3.36 Enclosure Type F, Inverter Module DC Link Fuses, 525-690 V

*170M fuses from Bussmann shown use the -/80 visual indicator, TN/80 Type T, -/110 or TN/110 Type T indicator fuses of the same size and amperage may be substituted for external use.

Bussmann

PN*

Bussmann

PN*

Rating Siba

20 695 32.1600 170M7082

700 V

20 695 32.1600 170M7082

700 V

20 695 32.1600 170M7082

700 V

20 695 32.1600 170M7082

700 V

20 695 32.2000 170M7082

700 V

20 695 32.2500 170M7083

700 V

Rating Siba

20 781 32. 1000

1000 V

20 781 32. 1000

1000 V

20 781 32. 1000

1000 V

20 781 32. 1000

1000 V

20 781 32. 1000

1000 V

20 781 32.1000

1000 V

Suitable for use on a circuit capable of delivering not more than 100 000 rms symmetrical A, 500/600/690 V maximum when protected by the above fuses.

Supplementary fuses

Enclosure Type

D, E and F KTK-4 4 A, 600 V

Bussmann PN* Rating

Internal

Bussmann

Option

Table 3.34 Enclosure Type E, 525-690 V

58 MG20P402 - Rev. 2013-12-16

Table 3.37 SMPS Fuse

How to Install

VLT AQUA Drive FC 202 Operation Instructions

Size/Type Bussmann PN* LittelFuse Rating

P110-P315, 380-480 V P45K-P500, 525-690 V P355-P1M0, 380-480 V P560-P1M4, 525-690 V

Table 3.38 Fan Fuses

Size/Type [A]

P500P1M0, 380-480 V P710P1M4, 525-690 V P500P1M0, 380-480 V P710P1M4, 525-690 V P500P1M0, 380-480 V P710P1M4, 525-690 V P500P1M0, 380-480 V P710P1M4, 525-690 V

Table 3.39 Manual Motor Controller Fuses

Enclosure Type

F LPJ-30 SP or

Table 3.40 30 A Fuse Protected Terminal Fuse

KTK-4 4 A, 600 V

KLK-15 15A, 600 V

Bussma

PN*

2.5-

LPJ-6 SP

4.0

or SPI

LPJ-10

or SPI

4.0-

LPJ-10

6.3 or SPI

LPJ-15

or SPI

6.3

LPJ-15

or SPI

LPJ-20

or SPI

LPJ-25

or SPI

LPJ-20

or SPI

Bussmann PN* Rating

SPI

Rating

[V]

6 A, 600

10 A,

600

10 A,

600

15 A,

600

15 A,

600

20 A,

600

25 A,

600

20 A,

600

30 A, 600 V Any listed

Alternative Fuses

Any listed Class J Dual

Element, Time Delay, 6A

Any listed Class J Dual

Element, Time Delay, 10

Any listed Class J Dual

Element, Time Delay, 10

Any listed Class J Dual

Element, Time Delay, 15

Any listed Class J Dual

Element, Time Delay, 15

Any listed Class J Dual

Element, Time Delay, 20A

Any listed Class J Dual

Element, Time Delay, 25

Any listed Class J Dual

Element, Time Delay, 20

Alternative

Fuses

Class J Dual

Element, Time

Delay, 30 A

Enclosure Type

F LPJ-6 SP or SPI 6 A, 600 V Any listed

Table 3.41 Control Transformer Fuse

Enclosure Type Bussmann PN* Rating

F GMC-800MA 800 mA, 250 V

Table 3.42 NAMUR Fuse

Enclosure Type

F LP-CC-6 6 A, 600 V Any listed

Table 3.43 Safety Relay Coil Fuse with PILS Relay

3.6.15

Enclosure

Type Power & Voltage Type

D1/D3

D2/D4

E1/E2 E1/E2 P355-P450 380-480 V ABB OT800U03

Table 3.44

3.6.16

Enclosur

e Type Power & Voltage Type

F4 P1M0 380-480 V

Bussmann PN* Rating

Mains Disconnectors

P110-P132 380-480 V &

P110-P160 525-690 V

P160-P250 380-480 V &

P200-P400 525-690 V

P315 380-480 V & P450-

P630 525-690 V ABB OT600U03

P500 380-480 V & P710-

P800 525-690 V

P560-P710 380-480 V &

P900 525-690 V

P800-P1M0 380-480 V &

P1M0-P1M4 525-690 V

ABB OETL-NF200A or

ABB OETL-NF400A or

F Enclosure Circuit Breakers

P500 380-480 V & P710-

P800 525-690 V

P560-P710 380-480 V &

P900 525-690 V

P800 380-480 V & P1M0-

P1M4 525-690 V

NPJF36120U31AABSCYP

NRJF36200U31AABSCYP

NRJF36250U31AABSCYP

Alternative

Fuses

Class J Dual

Element, Time

Delay, 6 A

Alternative

Fuses

Class CC, 6 A

OT200U12-91

OT400U12-91

Merlin Gerin

NPJF36000S12AAYP

Merlin Gerin

NRK36000S20AAYP

Merlin Gerin

NRK36000S20AAYP

Merlin Gerin

3 3

Table 3.45

MG20P402 - Rev. 2013-12-16 59

How to Install

VLT AQUA Drive FC 202 Operation Instructions

3.6.17 F Enclosure Mains Contactors

Enclosure

Type Power & Voltage Type

P500-P560 380-480 V &

F3 P 630-P710 380-480 V Eaton XTCEC14P22B

Table 3.46

3.6.18 Motor Insulation

For motor cable lengths ≤ the maximum cable length listed in , the recommended motor insulation ratings are in Table 3.47. The peak voltage can be up to twice the DC link voltage, 2.8 times the mains voltage, due to transmission line effects in the motor cable. If a motor has a lower insulation rating, use a dU/dt or sine wave filter.

Nominal Mains Voltage Motor Insulation

UN ≤ 420 V 420 V < UN ≤ 500 V Reinforced ULL = 1600 V 500 V < UN ≤ 600 V Reinforced ULL = 1800 V 600 V < UN ≤ 690 V Reinforced ULL = 2000 V

Table 3.47 Motor Insulation at Various Nominal Mains Voltages

3.6.19

P710-P900 525-690 V Eaton XTCE650N22A

P800-P1M0 380-480 V &

P1M0-P1M4 525-690 V Eaton XTCEC14P22B

Standard ULL = 1300 V

Motor Bearing Currents

Apply conductive lubrication

•

Try to ensure that the line voltage is balanced to

•

ground. This can be difficult for IT, TT, TN-CS or Grounded leg systems

Use an insulated bearing as recommended by the

•

motor manufacturer

NOTICE

Motors from reputable manufacturers typically have these fitted as standard in motors of this size.

If none of these strategies works, consult the factory. If necessary after consulting Danfoss:

Lower the IGBT switching frequency

•

Modify the inverter waveform, 60° AVM vs.

•

SFAVM Install a shaft grounding system or use an

•

isolating coupling between motor and load Use minimum speed settings if possible

•

Use a dU/dt or sinus filter

•

frequency converter by screened cable, which has a 360° connection in the motor and frequency converter

Ensure that the impedance from

frequency converter to building ground is lower than the grounding impedance of the machine. Make a direct earth connection between the motor and load motor

For motors with a rating 110 kW or higher operating via frequency converters use NDE (Non-Drive End) insulated bearings to eliminate circulating bearing currents due to the physical size of the motor. To minimise DE (Drive End) bearing and shaft currents, proper grounding of the frequency converter, motor, driven machine, and motor to the driven machine is required. Although failure due to bearing currents is rare, if it occurs, use the following mitigation strategies.

Standard mitigation strategies

Use an insulated bearing

•

Apply rigorous installation procedures

•

Ensure the motor and load motor are

aligned Strictly follow the EMC Installation

guideline Reinforce the PE so the high frequency

impedance is lower in the PE than the input power leads

Provide a good high frequency

connection between the motor and the

3.6.20

Tie down all control wires to the designated control cable routing as shown in the picture. Remember to connect the shields in a proper way to ensure optimum electrical immunity.

Fieldbus connection

Connections are made to the relevant options on the control card. For details, see the relevant fieldbus instruction. The cable must be placed in the provided path inside the frequency converter and tied down with other control wires (see illustrations).

Control Cable Routing

60 MG20P402 - Rev. 2013-12-16

176FA246.10

U/T1 96

-DC 88

R/L1 91

S/L2 92

T/L3 93

+DC 89

V/T2 97

W/13

130BB187.10

130BA867.10

Probus Option A

FC300 Service

130BB255.10

130BB256.10

How to Install VLT AQUA Drive FC 202 Operation Instructions

Illustration 3.72 Top Connection for Fieldbus.

3 3

Illustration 3.70 Control Card Wiring Path for the D3. Control Card Wiring for the D1, D2, D4, E1 and E2 use the same Path

Illustration 3.71 Control Card Wiring Path for the F1/F3. Control Card Wiring for the F2/F4 use the same Path

In the Chassis (IP00) and NEMA 1 units, it is also possible to connect the fieldbus from the top of the unit as shown in the following pictures. On the NEMA 1 unit a cover plate must be removed. Kit number for fieldbus top connection: 176F1742

MG20P402 - Rev. 2013-12-16 61

Illustration 3.73

Illustration 3.74

130BA150.10

9 - 10 mm

(0.37 in)

130BT312.10

130BT311.10

130BT306.10

How to Install VLT AQUA Drive FC 202 Operation Instructions

Installation of 24 V external DC Supply

Torque: 0.5 - 0.6 Nm (5 in-lbs) Screw size: M3

No. Function

35 (-), 36 (+) 24 V external DC supply

Table 3.48 Terminals for 24 V External DC Supply

24 V DC external supply can be used as low-voltage supply to the control card and any option cards installed. This enables full operation of the LCP (including parameter setting) without connection to mains. Note that a warning of low voltage is given when 24 V DC has been connected; however, there is no tripping.

WARNING

Use 24 V DC supply of type PELV to ensure correct galvanic isolation (type PELV) on the control terminals of the frequency converter.

Illustration 3.76

4. Remove the screwdriver. The cable is now mounted in the terminal.

To remove the cable from the terminal

Insert a screw driver1) in the square hole.

2. Pull out the cable.

3.6.21 Access to Control Terminals

All terminals to the control cables are located beneath the LCP. They are accessed by opening the door of the IP21/ IP54 version or removing the covers of the IP00 version.

3.6.22

Electrical Installation, Control Terminals

To connect the cable to the terminal

1. Strip insulation by about 9-10 mm

Illustration 3.75 Stripping of Insulation

Insert a screwdriver1) in the square hole.

3. Insert the cable in the adjacent circular hole.

Illustration 3.77

Max. 0.4 x 2.5 mm

62 MG20P402 - Rev. 2013-12-16

Illustration 3.78

Switch Mode Power Supply

10Vdc 15mA

24Vdc 130/200mA

Analog Output 0/4-20 mA

50 (+10 V OUT)

S201

S202

ON/I=0-20mA

OFF/U=0-10V

+10 Vdc

-10 Vdc +10 Vdc

0/4-20 mA

-10 Vdc +10 Vdc 0/4-20 mA

53 (A IN)

54 (A IN )

55 (COM A IN )

(COM A OUT) 39

(A OUT) 42

12 (+24V OUT )

13 (+24V OUT )

18 (D IN)

19 (D IN )

20 (COM D IN)

27 (D IN/OUT )

24 V

29 (D IN/OUT )

32 (D IN )

33 (D IN )

37 (D IN )

5 6 7 8 5 6 7 8

CI45 MODULE

12 13 14 11 12 13 14 11 12 13 14 11 12 13 14 11 12 13 14

15 16 17 1815 16 17 1815 16 17 1815 16 17 1815 16 17 18

5 6 7 8 5 6 7 8 5 6 7 8

1 12 23 34 4 1 2 3 4 1 2 3 4 1 2 3 4

P 5-00

24V (NPN)

0V (PNP)

24V (NPN)

0V (PNP)

24V (NPN)

0V (PNP)

24V (NPN)

0V (PNP)

24V (NPN)

0V (PNP)

24V (NPN)

0V (PNP)

ON=Terminated OFF=Open

(PNP) = Source (NPN) = Sink

RS-485

(COM RS-485) 61

(P RS-485) 68

(N RS-485) 69

RS - 485 Interface

S801

CONTROL CARD CONNCECTION

130BB759.10

How to Install

VLT AQUA Drive FC 202 Operation Instructions

3.6.23 Electrical Installation, Control Cables

3 3

Illustration 3.79

A=Analog, D=Digital *Terminal 37 (optional) is used for Safe Torque Off. For Safe Torque Off installation instructions, refer to the Safe Torque Off

Operating Instructions for Danfoss VLT® Frequency Converters. **Do not connect cable screen.

MG20P402 - Rev. 2013-12-16 63

EXTERNAL BRAKE

FUSE

C14

C13

117118

+ -

EXTERNAL BRAKE

CONTROL CARD PIN 20 (TERMINAL JUMPERED TOGETHER)

CUSTOMER SUPPLIED (TERMINAL JUMPERED TOGETHER)

MCB 113 PIN X46/1

MCB 113 PIN X46/3

MCB 113 PIN X46/5

MCB 113 PIN X46/7

MCB 113 PIN X46/9

MCB 113 PIN X46/11

MCB 113 PIN X46/13

MCB 113 PIN X47/1

MCB 113 PIN X47/3

MCB 113 PIN X47/2

MCB 113 PIN X47/4

MCB 113 PIN X47/6

MCB 113 PIN X47/5

MCB 113 PIN X47/7

MCB 113 PIN X47/9

MCB 113 PIN X47/8

MCB 113 PIN X45/1

MCB 113 PIN X45/2

MCB 113 PIN X45/3

MCB 113 PIN X45/4

AUX FAN AUX FAN

TB3 INVERTER 2

R-

R+

TB3 INVERTER 1

PILZ

TERMINALS

REGEN

TERMINALS

MCB 113 PIN 12

MCB 112 PIN 1

MCB 112 PIN 2

CONTROL CARD PIN 37

CONTROL CARD PIN 53

CONTROL CARD PIN 55

TB08 PIN 01

TB08 PIN 02

TB08 PIN 04

TB08 PIN 05

TB7

L1 L1

L2 L2

100 101 102

TB4

TB8

103

CUSTOMER

SUPPLIED 24V RET.

CUSTOMER

SUPPLIED 24V

130BB760.11

NAMUR Terminal Denition

EXTERNAL BRAKE

R-

R+ R+

R-

How to Install

VLT AQUA Drive FC 202 Operation Instructions

Illustration 3.80 Diagram Showing all Electrical Terminals with NAMUR Option shown in Dotted Line Box

64 MG20P402 - Rev. 2013-12-16

12 13 18 19 27 29 32 33 20 37

+24 VDC

0 VDC

130BT106.10

PNP (Source)

Digital input wiring

NPN (Sink) Digital input wiring

12 13 18 19 27 29 32 33 20 37

+24 VDC

0 VDC

130BT107.11

130BT340.10

How to Install VLT AQUA Drive FC 202 Operation Instructions

Very long control cables and analogue signals may in rare cases and depending on installation result in 50/60 Hz earth loops due to noise from mains supply cables.

If this occurs, it may be necessary to break the screen or insert a 100 nF capacitor between screen and chassis.

The digital and analog inputs and outputs must be connected separately to the frequency converter common inputs (terminal 20, 55, 39) to avoid earth currents from both groups to affect other groups. For example, switching on the digital input may disturb the analog input signal.

Input polarity of control terminals

NOTICE

Control cables must be screened/armoured.

Illustration 3.83

Remember to connect the shields in a proper way to ensure optimum electrical immunity.

3.6.24

Switches S201, S202, and S801

3 3

Illustration 3.81

Switches S201 (A53) and S202 (A54) are used to select a current (0-20 mA) or a voltage (-10 to +10 V) configuration of the analog input terminals 53 and 54.

Switch S801 (BUS TER.) can be used to enable termination on the RS-485 port (terminals 68 and 69).

See Illustration 3.79.

Default setting:

S201 (A53) = OFF (voltage input) S202 (A54) = OFF (voltage input) S801 (Bus termination) = OFF

Illustration 3.82

MG20P402 - Rev. 2013-12-16 65

130BT310.11

12 13 18 37

130BA155.12

322719 29 33 20

P 5-12 [0]

P 5-10 [8]

Start/Stop

+24V

Speed

Safe Stop

Start/Stop [18]

12 13 18 37

130BA156.12

322719 29 33 20

P 5 - 12 [6]

P 5 - 10[9]

+24V

Speed

Start Stop inverse Safe Stop

Start (18)

Start (27)

+24V

Par. 5-10

Par. 5-12

Par. 5-13

Par. 5-14

130BA021.12

How to Install VLT AQUA Drive FC 202 Operation Instructions

NOTICE

When changing the function of S201, S202 or S801 be careful not to use force for the switch over. It is recommended to remove the LCP fixture (cradle) when operating the switches. The switches must not be

operated with power on the frequency converter.

Illustration 3.84

3.7 Connection Examples

3.7.1 Start/Stop

Terminal 18 = 5-10 Terminal 18 Digital Input [8] Start Terminal 27 = 5-12 Terminal 27 Digital Input [0] No operation (Default coast inverse) Terminal 37 = Safe Torque Off

Illustration 3.86

Speed Up/Down

3.7.3

Terminals 29/32 = Speed up/down

Terminal 18 = 5-10 Terminal 18 Digital Input [9] Start (default)

Terminal 27 = 5-12 Terminal 27 Digital Input [19] Freeze reference

Terminal 29 = 5-13 Terminal 29 Digital Input [21] Speed up

Terminal 32 = 5-14 Terminal 32 Digital Input [22] Speed down

NOTICE

Terminal 29 only in FC x02 (x=series type).

Illustration 3.85

Pulse Start/Stop

3.7.2

Terminal 18 = 5-10 Terminal 18 Digital Input [9] Latched

start

Terminal 27= 5-12 Terminal 27 Digital Input [6] Stop inverse Terminal 37 = Safe Torque Off

66 MG20P402 - Rev. 2013-12-16

Illustration 3.87 Speed Up/Down

130BA154.11

555039 42 53 54

Speed RPM P 6-15

1 kΩ

+10V/30mA

Ref. voltage P 6-11 10V

THREE PHASE INDUCTION MOTOR

400

MOD

MCV 315E

Nr.

135189 12 04

PRIMARY

SECONDARY

690

A V A V A

V A

410.6 CONN Y CONN CONN

CONN ENCLOSURE

CAUTION

COS f

ALT RISE

1.15

0.85

AMB

40 1000

°C

IP23

IL/IN

6.5

536

1481 Hz DESIGN

N DUTY INSUL WEIGHT 1.83 ton

EFFICIENCY %

95.8% 95.8% 75%100%

S1 I

130BA767.10

How to Install

3.7.4 Potentiometer Reference

Voltage reference via a potentiometer

Reference Source 1 = [1] Analog input 53 (default) Terminal 53, Low Voltage = 0 V Terminal 53, High Voltage = 10 V Terminal 53, Low Ref./Feedback = 0 RPM Terminal 53, High Ref./Feedback = 1500 RPM Switch S201 = OFF (U)

VLT AQUA Drive FC 202 Operation Instructions

3 3

Illustration 3.88 Potentiometer Reference

3.8 Final Set-up and Test

To test the set-up and ensure that the frequency converter is running, follow these steps.

Step 1. Locate the motor name plate

NOTICE

The motor is either star- (Y) or delta- connected (Δ). This information is located on the motor name plate data.

Illustration 3.89

Step 2. Enter the motor name plate data in this parameter list.

To access this list first press [Quick Menu] then select “Q2 Quick Setup”.

1-20 Motor Power [kW] 1-21 Motor Power [HP]

2. 1-22 Motor Voltage

3. 1-23 Motor Frequency

4. 1-24 Motor Current

5. 1-25 Motor Nominal Speed

Table 3.49

Step 3. Activate the Automatic Motor Adaptation (AMA)

Performing an AMA ensures optimum performance. The AMA measures the values from the motor model equivalent diagram.

1. Connect terminal 37 to terminal 12 (if terminal 37 is available).

2. Connect terminal 27 to terminal 12 or set 5-12 Terminal 27 Digital Input to [0] No function.

Activate the AMA 1-29 Automatic Motor Adaptation (AMA).

4. Select between complete or reduced AMA. If a Sine-wave filter is mounted, run only the reduced AMA, or remove the Sine-wave filter during the

MG20P402 - Rev. 2013-12-16 67

AMA procedure.

How to Install VLT AQUA Drive FC 202 Operation Instructions

Press [OK]. The display shows Press [Hand On] to start.

6. Press [Hand On]. A progress bar indicates if the AMA is in progress.

Stop the AMA during operation

1. Press [Off] - the frequency converter enters into alarm mode and the display shows that the AMA was terminated by the user.

Successful AMA

The display shows Press [OK] to finish AMA.

2. Press [OK] to exit the AMA state.

Unsuccessful AMA

1. The frequency converter enters into alarm mode. A description of the alarm can be found in chapter 7 Troubleshooting.

2. "Report Value” in the [Alarm Log] shows the last measuring sequence carried out by the AMA, before the frequency converter entered alarm mode. This number along with the description of the alarm assists in troubleshooting. If contacting Danfoss for service, make sure to mention number and alarm description.

If the frequency converter is in alarm mode or in an overvoltage situation, the mechanical brake immediately cuts in.

3.9.2

The frequency converter can control several parallelconnected motors. The total current consumption of the motors must not exceed the rated output current I the frequency converter.

Select [32] Mechanical brake control in parameter

•

group 5-4* Relays for applications with an electromechanical brake.

The brake is released when the motor current

•

exceeds the preset value in 2-20 Release Brake Current.

The brake is engaged when the output frequency

•

is less than the frequency set in 2-21 Activate Brake Speed [RPM] or 2-22 Activate Brake Speed [Hz], and only if the frequency converter carries

out a stop command.

Parallel Connection of Motors

M,N

for

NOTICE

Unsuccessful AMA is often caused by incorrectly registered motor name plate data or a too big difference between the motor power size and the frequency converter power size.

Step 4. Set speed limit and ramp time

3-02 Minimum Reference 3-03 Maximum Reference

Set up the desired limits for speed and ramp time

4-11 Motor Speed Low Limit [RPM] or 4-12 Motor Speed Low Limit [Hz]

4-13 Motor Speed High Limit [RPM] or 4-14 Motor Speed High Limit [Hz]

3-41 Ramp 1 Ramp Up Time 3-42 Ramp 1 Ramp Down Time

3.9

Additional Connections

3.9.1 Mechanical Brake Control

In hoisting/lowering applications, it is necessary to be able to control an electro-mechanical brake:

Control the brake using any relay output or

•

digital output (terminal 27 or 29). Keep the output closed (voltage-free) as long as

•

the frequency converter is unable to support the motor, for example due to the load being too heavy.

68 MG20P402 - Rev. 2013-12-16

LC lter

130BA170.10

How to Install VLT AQUA Drive FC 202 Operation Instructions

3.9.3

NOTICE

Installations with cables connected in a common joint as in Illustration 3.90, is only recommended for short cable lengths.

NOTICE

When motors are connected in parallel, 1-29 Automatic Motor Adaptation (AMA) cannot be used.

NOTICE

The electronic thermal relay (ETR) of the frequency converter cannot be used as motor protection for the individual motor in systems with parallel-connected motors. Provide further motor protection by e.g. thermistors in each motor or individual thermal relays (circuit breakers are not suitable as protection).

Motor Thermal Protection

The electronic thermal relay in the frequency converter has received UL-approval for single motor protection, when

1-90 Motor Thermal Protectionis set for ETR Trip and 1-24 Motor Current is set to the rated motor current (see

motor name plate). For thermal motor protection it is also possible to use the MCB 112 PTC Thermistor Card option. This card provides ATEX certificate to protect motors in explosion hazardous areas, Zone 1/21 and Zone 2/22. When 1-90 Motor Thermal Protection is set to [20] ATEX ETR is combined with the use of MCB 112, it is possible to control an Ex-e motor in explosion hazardous areas. Consult the programming guide for details on how to set up the frequency converter for safe operation of Ex-e motors.

3 3

Illustration 3.90

Problems may arise at start and at low RPM values if motor sizes are widely different because small motors' relatively high ohmic resistance in the stator calls for a higher voltage at start and at low RPM values.

MG20P402 - Rev. 2013-12-16 69

Auto

Reset

Hand

O

Status

Quick Menu

Main

Alarm

Log

Back

Cancel

Info

Status

1(0)

1234rpm 10,4A 43,5Hz

Run OK

43,5Hz

Alarm

Warn.

130BA018.13

How to operate the frequenc...

VLT AQUA Drive FC 202 Operation Instructions

4 How to operate the frequency converter

4.1 Ways of Operation

The frequency converter can be operated in 3 ways:

1. Graphical Local Control Panel (GLCP), see 6.1.2

2. Numeric Local Control Panel (NLCP), see 6.1.3

3. RS-485 serial communication or USB, both for PC connection, see 6.1.4

If the frequency converter is fitted with fieldbus option, refer to relevant documentation.

4.1.1 How to operate graphical LCP (GLCP)

The following instructions are valid for the GLCP (LCP 102).

The GLCP is divided into 4 functional groups:

1. Graphical display with Status lines.

2. Menu keys and indicator lights (LED's) - selecting mode, changing parameters and switching between display functions.

3. Navigation keys and indicator lights (LEDs).

4. Operation keys and indicator lights (LEDs).

Graphical display:

The LCD-display is back-lit with a total of 6 alpha-numeric lines. All data is displayed on the LCP which can show up to five operating variables while in [Status] mode.

Display lines:

Status line: Status messages displaying icons and graphics.

Line 1-2: Operator data lines displaying data and variables defined or chosen by the user. By pressing the [Status] key, up to one extra line can be added.

Status line: Status messages displaying text.

Illustration 4.1 Overview of LCP

The number of the Active Set-up (selected as the Active Set-up in 0-10 Active Set-up) is shown. When programming in another Set-up than the Active Set-up, the number of the Set-up being programmed appears to the right in brackets.

The display is divided into 3 sections:

Top section (a)

shows the status when in status mode or up to 2 variables when not in status mode and in the case of Alarm/ Warning.

Middle section (b)

shows up to 5 variables with related unit, regardless of status. In case of alarm/warning, the warning is shown instead of the variables.

It is possible to toggle between three status read-out displays by pressing the [Status] key. Operating variables with different formatting are shown in each status screen - see below.

Several values or measurements can be linked to each of the displayed operating variables. The values/ measurements to be displayed can be defined via

70 MG20P402 - Rev. 2013-12-16

1.1

1.3

1.2

130BP041.10

799 RPM

Auto Remote Ramping

1 (1)

36.4 kw7.83 A

0.000

53.2 %

Status

1.1

1.2

1.3

130BP062.10

207RPM

Auto Remote Running

1 (1)

24.4 kW5.25A

6.9

Status

130BP063.10

778 RPM

Auto Remote Running

1 (1)

4.0 kW0.86 A

State: 0 o 0 (o) When: Do: -

Status

Top section

Middle section

Bottom section

Status

43 RPM

1.4 Hz

Auto Remote Running

! Pwr.card temp (W29)

2.9%

5.44 A 25.3kW

1(1)

130BP074.10

Warn.

Alarm

130BP044.10

How to operate the frequenc... VLT AQUA Drive FC 202 Operation Instructions

0-20 Display Line 1.1 Small, 0-21 Display Line 1.2 Small, 0-22 Display Line 1.3 Small, 0-23 Display Line 2 Large, and 0-24 Display Line 3 Large, which can be accessed via [QUICK

MENU], "Q3 Function Setups", "Q3-1 General Settings", "Q3-11 Display Settings".

Each value/measurement readout parameter selected in 0-20 Display Line 1.1 Small to 0-24 Display Line 3 Large has its own scale and number of digits after a possible decimal point. Larger numeric values are displayed with few digits after the decimal point. Ex.: Current readout

5.25 A; 15.2 A 105 A.

Status display I

This read-out state is standard after start-up or initialization. Use [INFO] to obtain information about the value/ measurement linked to the displayed operating variables (1.1, 1.2, 1.3, 2, and 3). See the operating variables shown in the display in this illustration. 1.1, 1.2 and 1.3 are shown in small size. 2 and 3 are shown in medium size.

Status display III:

This state displays the event and action of the Smart Logic Control.

4 4

Illustration 4.4 Status Display III - Example

Bottom section

always shows the state of the frequency converter in Status mode.

Illustration 4.2 Status Display I - Example

Status display II

See the operating variables (1.1, 1.2, 1.3, and 2) shown in the display in Illustration 4.3. In the example, Speed, Motor current, Motor power and Frequency are selected as variables in the first and second lines.

1.1, 1.2 and 1.3 are shown in small size. 2 is shown in large size.

Illustration 4.5 Display Sections

Display contrast adjustment

Press [status] and [▲] for darker display Press [status] and [▼] for brighter display

Indicator lights (LEDs):

If certain threshold values are exceeded, the alarm and/or warning LED lights up. A status and alarm text appear on the control panel. The On LED is activated when the frequency converter receives power from mains voltage, a DC bus terminal, or an external 24 V supply. At the same time, the back light is on.

Green LED/On: Control section is working.

•

Yellow LED/Warn.: Indicates a warning.

•

Flashing Red LED/Alarm: Indicates an alarm.

•

Illustration 4.3 Status Display II - Example

MG20P402 - Rev. 2013-12-16 71

Illustration 4.6 Indicator Lights

130BP045.10

Status

Quick Menu

Main

Alarm

Log

How to operate the frequenc...

VLT AQUA Drive FC 202 Operation Instructions

GLCP keys Menu keys

The menu keys are divided into functions. The keys below the display and indicator lamps are used for parameter setup, including choice of display indication during normal operation.

The Main Menu parameters can be accessed immediately unless a password has been created via 0-60 Main Menu

Password, 0-61 Access to Main Menu w/o Password, 0-65 Personal Menu Password or 0-66 Access to Personal Menu w/o Password. For the majority of water and

wastewater applications it is not necessary to access the Main Menu parameters but instead the Quick Menu, Quick Setup and Function Setups provides the simplest and quickest access to the typical required parameters.

Illustration 4.7 Menu Keys

It is possible to switch directly between Main Menu mode and Quick Menu mode. Parameter shortcut can be carried out by pressing down

[Status]

Indicates the status of the frequency converter and/or the motor. 3 different readouts can be chosen by pressing the [Status] key: 5 line readouts, 4 line readouts or Smart Logic Control. Use [Status] for selecting the mode of display or for changing back to Display mode from either the Quick Menu mode, the Main Menu mode or Alarm mode. Also use the [Status] key to toggle single or double read-out mode.

[Quick Menu]

Allows quick set-up of the frequency converter. The most

the [Main Menu] key for 3 seconds. The parameter shortcut allows direct access to any parameter.

[Alarm Log]

displays an Alarm list of the five latest alarms (numbered A1-A5). To obtain additional details about an alarm, use the navigation keys to manoeuvre to the alarm number and press [OK]. Information is displayed about the condition of the frequency converter before it enters the alarm mode.

[Back]

reverts to the previous step or layer in the navigation structure.

common functions can be programmed here.Quick Menu

The [Quick Menu] consists of:

Q1: My Personal Menu

•

Q2: Quick Setup

•

Q3: Function Setups

•

Q5: Changes Made

•

Q6: Loggings

•

The Function Set-up provides quick and easy access to all

Illustration 4.8 Back Key

[Cancel]

last change or command is cancelled as long as the display has not been changed.

parameters required for the majority of water and wastewater applications including variable torque, constant torque, pumps, dosing pumps, well pumps, booster pumps, mixer pumps, aeration blowers and other pump

Illustration 4.9 Cancel Key

and fan applications. Amongst other features it also includes parameters for selecting which variables to display on the LCP, digital preset speeds, scaling of analog references, closed loop single zone and multi-zone applications and specific functions related to water and wastewater applications.

[Info]

displays information about a command, parameter, or function in any display window. [Info] provides detailed information when needed. Exit Info mode by pressing either [Info], [Back], or [Cancel].

The Quick Menu parameters can be accessed immediately unless a password has been created via 0-60 Main Menu

Password, 0-61 Access to Main Menu w/o Password, 0-65 Personal Menu Password or 0-66 Access to Personal

Illustration 4.10 Info Key

Menu w/o Password. It is possible to switch directly between Quick Menu mode and Main Menu mode.

Navigation keys

The 4 navigation keys are used to navigate between the

[Main Menu]

is used for programming all parameters.

different choices available in [Quick Menu], [Main Menu] and [Alarm Log]. Use the keys to move the cursor.

72 MG20P402 - Rev. 2013-12-16

130BT117.10

Back

Info

Warn

Alarm

Cancel

130BP046.10

Hand

O

Auto

Reset

How to operate the frequenc...

VLT AQUA Drive FC 202 Operation Instructions

[OK]

is used for selecting a parameter marked by the cursor and for enabling the change of a parameter.

Illustration 4.11 Navigation Keys

Operation keys

for local control are found at the bottom of the control panel.

[Auto on]

enables the frequency converter to be controlled via the control terminals and/or serial communication. When a start signal is applied on the control terminals and/or the bus, the frequency converter starts. The key can be [1] Enabled or [0] Disabled via 0-42 [Auto on] Key on LCP

NOTICE

An active HAND-OFF-AUTO signal via the digital inputs has higher priority than the control keys [Hand on] – [Auto on].

[Reset]

is used for resetting the frequency converter after an alarm (trip). The key can be [1] Enabled or [0] Disabled via 0-43 [Reset] Key on LCP.

The parameter shortcut

can be carried out by holding down the [Main Menu] key for 3 seconds. The parameter shortcut allows direct access to any parameter.

How to Operate Numeric LCP (NLCP)

4.1.2

The following instructions are valid for the NLCP (LCP 101).

4 4

Illustration 4.12 Operation Keys

[Hand on]

enables control of the frequency converter via the GLCP. [Hand on] also starts the motor, and it is now possible to give the motor speed reference with the navigation keys. The key can be [1] Enabledor [0] Disabled via 0-40 [Hand

on] Key on LCP

The following control signals are still active when [Hand on] is activated:

[Hand on] - [Off] - [Auto on]

•

Reset

•

Coasting stop inverse (motor coasting to stop)

•

Reversing

•

Set-up select lsb - Set-up select msb

•

Stop command from serial communication

•

Quick stop

•

DC brake

•

The control panel is divided into 4 functional groups, see Illustration 4.13:

1. Numeric display

2. Menu key and indicator lights (LEDs) - changing parameters and switching between display functions

3. Navigation keys and indicator lights (LEDs)

4. Operation keys and indicator lights (LEDs)

NOTICE

Parameter copy is not possible with Numeric Local Control Panel (LCP101).

Select one of the following modes: Status Mode: Displays the status of the frequency

converter or the motor. If an alarm occurs, the NLCP automatically switches to status mode. A number of alarms can be displayed.

Quick Setup or Main Menu Mode: Display parameters and parameter settings.

NOTICE

External stop signals activated by control signals or a serial bus override a “start” command via the LCP.

[Off]

stops the connected motor. The key can be [1] Enabled or [0] Disabled via 0-41 [Off] Key on LCP If no external stop

function is selected and the [Off] key is inactive the motor can only be stopped by disconnecting the mains supply.

MG20P402 - Rev. 2013-12-16 73

130BA191.10

Auto

Reset

Hand

O

Status

Quick Setup

Main Menu

Back

Alarm

Warn.

Setup

130BP077.10

22.8

rpm

Setup 1

130BP078.10

A 17

130BP079.10

Status Quick

Setup

Main Menu

P 2-03

Setup 1

How to operate the frequenc... VLT AQUA Drive FC 202 Operation Instructions

Menu key

Select one of the following modes:

Status

•

Quick Setup

•

Main Menu

•

Main Menu

is used for programming all parameters. The parameters can be accessed immediately unless a

password has been created via 0-60 Main Menu Password, 0-61 Access to Main Menu w/o Password, 0-65 Personal Menu Password or 0-66 Access to Personal Menu w/o Password.

Quick Setup is used to set up the frequency converter using only the most essential parameters. The parameter values can be changed using the up/down arrows when the value is flashing. Select Main Menu by pressing the [Menu] key a number of times until the Main Menu LED is lit. Select the parameter group [xx-__] and press [OK] Select the parameter [__-xx] and press [OK] If the parameter is an array parameter select the array number and press [OK] Select the wanted data value and press [OK]

Navigation keys [Back]

for stepping backwards

[▲] [▼]

keys are used for manoeuvring between parameter groups, parameters and within parameters

[OK]

Illustration 4.13 Numerical LCP (NLCP)

Illustration 4.14 Status display example

Illustration 4.15 Alarm display example

is used for choosing a parameter marked by the cursor and for enabling the change of a parameter.

Illustration 4.16 Display example

Indicator lights (LEDs):

Green LED/On: Indicates if control section is on.

•

74 MG20P402 - Rev. 2013-12-16

Yellow LED/Wrn.: Indicates a warning. Flashing red LED/Alarm: Indicates an alarm.

130BP046.10

Hand

O

Auto

Reset

130BP068.10

740RPM

0 -01 Language

[0] English

10.64 A 1 [1] 0-0

Basic Settings

130BP069.10

1- 6*

113 RPM 1.78 A 1(1)

Load depen. setting

1 - 60 Low speed load

compensation

100%

How to operate the frequenc... VLT AQUA Drive FC 202 Operation Instructions

Operation keys

Keys for local control are found at the bottom of the control panel.

Illustration 4.17 Operation keys of the numerical LCP (NLCP)

[Hand on]

enables control of the frequency converter via the LCP. [Hand on] also starts the motor and it is now possible to enter the motor speed data by means of the navigation keys. The key can be [1] Enabled or[0] Disabled via 0-40 [Hand on] Key on LCP.

External stop signals activated by means of control signals or a serial bus will override a 'start' command via the LCP.

The following control signals are still active when [Hand on] is activated:

[Hand on] - [Off] - [Auto on]

•

Reset

•

Coasting stop inverse

•

Reversing

•

Set-up select lsb - Set-up select msb

•

Stop command from serial communication

•

Quick stop

•

DC brake

•

[Off]

stops the connected motor. The key can be [1] Enabled or [0] Disabled via 0-41 [Off] Key on LCP.

If no external stop function is selected and the [Off] key is inactive the motor can be stopped by disconnecting the mains supply.

[Auto on]

4.1.3

Changing Data

1. Press [Quick Menu] or [Main Menu] key.

Press [▲] and [▼] to find parameter group to edit.

3. Press [OK] key.

Press [▲] and [▼] to find parameter to edit.

5. Press [OK] key.

Press [▲] and [▼] to select correct parameter setting. Or, to move to digits within a number, press keys. Cursor indicates digit selected to

change. [▲] increases the value, [▼] decreases the value.

7. Press [Cancel] to disregard change, or press [OK] to accept change and enter new setting.

Changing a Text Value

4.1.4

If the selected parameter is a text value, change the text value with the [▲]/[▼] keys. [▲] increases the value, and [▼] decreases the value. Place

the cursor on the value to be saved and press [OK].

Illustration 4.18 Display Example

4.1.5 Changing a Group of Numeric Data Values

If the selected parameter represents a numeric data value, change the selected data value with the [◄] and [►] keys as well as the up/down [▲] [▼] keys. press [◄] and [►] to move the cursor horizontally.

4 4

NOTICE

An active HAND-OFF-AUTO signal via the digital inputs has higher priority than the control keys [Hand on] [Auto on].

[Reset]

is used for resetting the frequency converter after an alarm (trip). The key can be [1] Enabled or[0] Disabled via 0-43 [Reset] Key on LCP.

MG20P402 - Rev. 2013-12-16 75

Illustration 4.19 Display Example

130BP070.10

1 - 60 Low speed load compensation

1 0%

Load depen. setting 1- 6*

729RPM 6.21A 1(1)

How to operate the frequenc...

VLT AQUA Drive FC 202 Operation Instructions

Press [▲] and [▼] to change the data value. [▲] increases the data value, and [▼] decreases the data value. Place the

cursor on the value to be saved and press [OK].

Under [Quick Menu] and [Changes Made] all

•

parameters that have been changed from factory settings are displayed.

Press and hold [Main Menu] key for 3 s for access

•

to any parameter. For service purposes it is recommended to copy

•

all parameters to the LCP, see 0-50 LCP Copy for further information.

Illustration 4.20 Display Example

4.1.6 Changing of Data Value, Step-by-Step

Certain parameters can be changed step by step or infinitely variably. This applies to parameter 1-20 Motor

Power [kW], parameter 1-22 Motor Voltage and parameter 1-23 Motor Frequency.

The parameters are changed both as a group of numeric data values and as numeric data values infinitely variably.

Read-out and Programming of

4.1.7 Indexed Parameters

Parameters are indexed when placed in a rolling stack. 15-30 Alarm Log: Error Code to 15-32 Alarm Log: Time contain a fault log which can be read out. Select a

parameter, press [OK], and use [▲] and [▼] to scroll through the value log.

Use parameter 3-10 Preset Reference as another example: Select the parameter, press [OK], and use [▲] and [▼] to

scroll through the indexed values. To change the parameter value, select the indexed value and press [OK].

Change the value by [▲] and [▼]. Press [OK] to accept the new setting. Press [Cancel] to abort. Press [Back] to leave the parameter.

Tips and Tricks

4.1.8

For the majority of water and wastewater

•

applications the Quick Menu, Quick Set-up and Function Set-up provides the simplest and quickest access to all the typical parameters required.

Whenever possible, performing an AMA, ensures

•

best shaft performance. Contrast of the display can be adjusted by

•

pressing [Status] and [▲] for darker display or by pressing [Status] and [▼] for brighter display.

4.1.9 Quick Transfer of Parameter Settings when Using GLCP

Once the set-up of a frequency converter is complete, it is recommended to store (back up) the parameter settings in the GLCP or on a PC via MCT 10 Set-up Software Tool.

WARNING

Stop the motor before performing any of these operations.

Data storage in LCP

Go to 0-50 LCP Copy.

2. Press [OK].

Select [1] All to LCP.

4. Press [OK].

All parameter settings are now stored in the GLCP indicated by the progress bar. When 100% is reached, press [OK].

The GLCP can now be connected to another frequency converter and the parameter settings copied to this frequency converter.

Data transfer from LCP to Frequency converter

Go to 0-50 LCP Copy.

2. Press [OK].

Select [2] All from LCP.

4. Press [OK]

The parameter settings stored in the GLCP are now transferred to the frequency converter indicated by the progress bar. When 100% is reached, press [OK].

4.1.10

There are 2 ways to initialise the frequency converter to default: Recommended initialisation and manual initialisation. Be aware that they have different impact according to the below description.

Initialisation to Default Settings

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130BA060.11

68 69 68 69 68 69

RS 485

RS 232 USB

How to operate the frequenc... VLT AQUA Drive FC 202 Operation Instructions

Recommended initialisation (via 14-22 Operation Mode)

Select 14-22 Operation Mode.

2. Press [OK].

Select [2] Initialisation (for NLCP select “2”).

4. Press [OK].

5. Remove power to unit and wait for display to turn off.

6. Reconnect power and the frequency converter is reset. Note that first start-up takes a few more seconds.

7. Press [Reset]

14-22 Operation Mode initialises all except: 14-50 RFI Filter 8-30 Protocol 8-31 Address 8-32 Baud Rate 8-35 Minimum Response Delay 8-36 Max Response Delay 8-37 Maximum Inter-Char Delay 15-00 Operating hours to 15-05 Over Volt's 15-20 Historic Log: Event to 15-22 Historic Log: Time 15-30 Alarm Log: Error Code to 15-32 Alarm Log: Time

4.1.11

One or more frequency converters can be connected to a controller (or master) using the RS-485 standard interface. Terminal 68 is connected to the P signal (TX+, RX+), while terminal 69 is connected to the N signal (TX-,RX-).

If more than one frequency converter is connected to a master, use parallel connections.

To avoid potential equalizing currents in the screen, ground the cable screen via terminal 61, which is connected to the frame via an RC-link.

RS-485 Bus Connection

Illustration 4.21 Connection Example.

4 4

NOTICE

Parameters selected in 0-25 My Personal Menu stay present with default factory setting.

Manual initialisation

NOTICE

When carrying out manual initialisation, serial communication, RFI filter settings and fault log settings are reset. Removes parameters selected in 0-25 My Personal Menu.

1. Disconnect from mains and wait until the display turns off.

2. Press

2a [Status] - [Main Menu] - [OK] at the

same time while power up for Graphical LCP (GLCP).

2b [Menu] while power up for LCP 101,

Numerical Display.

3. Release the keys after 5 s.

4. The frequency converter is now programmed according to default settings.

This parameter initialises all except:

15-00 Operating hours 15-03 Power Up's 15-04 Over Temp's 15-05 Over Volt's

Bus termination

The RS-485 bus must be terminated by a resistor network at both ends. If the frequency converter is the first or the last device in the RS-485 loop, set the switch S801 on the control card for ON. For more information, see the paragraph Switches S201, S202, and S801.

4.1.12

How to Connect a PC to the Frequency Converter

To control or program the frequency converter from a PC, install the PC-based configuration tool MCT 10 Set-up Software. The PC is connected via a standard (host/device) USB cable, or via the RS-485 interface as shown in chapter 4.1.11 RS-485 Bus Connection.

NOTICE

The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. The USB connection is connected to protection earth. Use only an isolated laptop as PC connection to the USB connector on the frequency converter.

MG20P402 - Rev. 2013-12-16 77

130BT308.10

How to operate the frequenc...

VLT AQUA Drive FC 202 Operation Instructions

mains, in conjunction with the USB port. Failure to do so may damage equipment.).

2. Open MCT 10 Set-up Software.

Select Read from drive.

Select Save as.

All parameters are now stored in the PC.

Illustration 4.22 USB Connection to Frequency Converter

4.1.13

PC-based MCT 10 Set-up Software

All Frequency converters are equipped with a serial communication port. Danfoss provides a PC tool for communication between PC and frequency converter, PCbased Configuration Tool MCT 10. Check the section on Available Literature for detailed information on this tool.

MCT 10 set-up software

MCT 10 has been designed as an easy to use interactive tool for setting parameters in our frequency converters. . The MCT 10 Set-up Software is useful for:

MCT 10 Set-up Software supports Profibus DP-V1 via a Master class 2 connection. It makes it possible to on line read/write parameters in a frequency converter via the Profibus network. This eliminates the need for an extra communication network.

Save frequency converter settings:

PC Software Tools

Planning a communication network off-line. MCT

•

10 Set-up Software contains a complete frequency converter database.

Commissioning frequency converters on line.

•

Saving settings for all frequency converters.

•

Replacing a frequency converter in a network.

•

Simple and accurate documentation of frequency

•

converter settings after commissioning. Expanding an existing network.

•

Future developed frequency converters are

•

supported.

1. Connect a PC to the unit via USB com port. (NOTE: Use a PC, which is isolated from the

Load frequency converter settings:

1. Connect a PC to the frequency converter via USB com port.

2. Open MCT 10 Set-up Software.

Select Open – stored files are shown.

4. Open the appropriate file.

Select Write to drive.

All parameter settings are now transferred to the frequency converter.

A separate manual for MCT 10 Set-up Software is available from www.Danfoss.com/BusinessAreas/DrivesSolutions/ Softwaredownload/DDPC+Software+Program.htm.

The MCT 10 Set-up software modules

The following modules are included in the software package.

MCT Set-up 10 Software

Setting parameters Copy to and from frequency converters Documentation and print out of parameter settings incl. diagrams

Table 4.1

Ordering number:

Order the CD containing MCT 10 Set-up Software using code number 130B1000.

The software can be downloaded from the Danfoss internet site www.Danfoss.com/BusinessAreas/DrivesSolutions/Softwaredownload/DDPC+Software+Program.htm

Ext. user interface

Preventive Maintenance Schedule Clock settings Timed Action Programming Smart Logic Controller Set-up

78 MG20P402 - Rev. 2013-12-16

How to programme the freque...

VLT AQUA Drive FC 202 Operation Instructions

5 How to programme the frequency converter

5.1 How to programme

The parameters are grouped into various parameter groups for easy selection of the correct parameter for optimized frequency converter operation.

Overview of parameter groups

Group Title Function

0-** Operation/Display Parameters related to the fundamental functions of the frequency converter,

function of the LCP keys and configuration of the LCP display. 1-** Load/Motor Parameter group for motor settings. 2-** Brakes Parameter group for setting brake features in the frequency converter. 3-** Reference/Ramps Parameters for reference handling, definitions of limitations, and configuration of

the reaction of the frequency converter to changes. 4-** Limits/Warnings Parameter group for configuring limits and warnings. 5-** Digital In/Out Parameter group for configuring the digital inputs and outputs. 6-** Analog In/Out Parameter group for configuration of the analog inputs and outputs. 8-** Communication and Options Parameter group for configuring communications and options. 9-** Profibus Parameter group for Profibus-specific parameters (requires profibus option). 10-** DeviceNet Fieldbus Parameter group for DeviceNet-specific parameters (requires DeviceNet option). 13-** Smart Logic Parameter group for Smart Logic Control 14-** Special Functions Parameter group for configuring special frequency converter functions. 15-** Drive Information Parameter group containing frequency converter information such as operating

data, hardware configuration and software versions. 16-** Data Readouts Parameter group for data read-outs, e.g. actual references, voltages, control, alarm,

warning and status words. 18-** Info and Readouts This parameter group contains the last 10 Preventive Maintenance logs. 20-** Drive Closed Loop This parameter group is used for configuring the closed loop PID Controller that

controls the output frequency of the unit. 21-** Extended Closed Loop Parameters for configuring the three Extended Closed Loop PID Controllers. 22-** Application Functions These parameters monitor water applications. 23-** Time-based Functions These parameters are for actions needed to be performed on a daily or weekly

basis, e.g. different references for working hours/non-working hours. 24-** Application Functions 2 Parameters for the Drive Bypass. 25-** Basic Cascade Controller Functions Parameters for configuring the Basic Cascade Controller for sequence control of

multiple pumps. 26-** Analog I/0 Option MCB 109 Parameters for configuring the Analog I/0 Option MCB 109. 27-** Extended Cascade Control Parameters for configuring the Extended Cascade Control (MCO 101/MCO 102). 29-** Water Application Functions Parameters for setting water specific functions. 30-** Special Features Parameters for configuring the brake resistor value. 31-** Bypass Option Parameters for configuring the Bypass Option (MCO 104). 35-** Sensor Input Option Parameters for configuring the Sensor Input Option (MCB 114)

5 5

Table 5.1 Parameter Groups

Parameter descriptions and selections are displayed on the graphic (GLCP) or numeric (NLCP) in the display area. (See for details.) Access the parameters by pressing the [Quick Menu] or [Main Menu] key on the control panel. The quick menu is used primarily for commissioning the unit at start-up by providing those parameters necessary to start operation. The main menu provides access to all parameters for detailed application programming.

MG20P402 - Rev. 2013-12-16 79

130BP064.10

Q1 My Personal Menu

Q2 Quick Setup

Q3 Function Setups

Q5 Changes Made

40.0% 4.84 A 1(1)

Quick Menus

How to programme the freque...

VLT AQUA Drive FC 202 Operation Instructions

All digital input/output and analog input/output terminals are multifunctional. All terminals have factory default functions suitable for the majority of water applications but if other special functions are required, they must be programmed in parameter group 5-** Digital In/out or 6-** Analog In/out.

5.1.1 Quick Menu Mode

The GLCP provides access to all parameters listed under the Quick Menus. To set parameters using the [Quick Menu] key:

Pressing [Quick Menu] the list indicates the different areas contained in the Quick menu.

Efficient parameter set-up for water applications

The parameters can easily be set up for the vast majority of the water and wastewater applications only by using the [Quick Menu].

Par. Designation [Units]

0-01 Language 1-20 Motor Power [kW] 1-22 Motor Voltage [V] 1-23 Motor Frequency [Hz] 1-24 Motor Current [A] 1-25 Motor Nominal Speed [RPM] 3-41 Ramp 1 Ramp up Time [s] 3-42 Ramp 1 Ramp down Time [s] 4-11 Motor Speed Low Limit [RPM] 4-13 Motor Speed High Limit [RPM] 1-29 Automatic Motor Adaptation (AMA)

Table 5.2 Quick Setup parameters. See Chapter 5.2 Commonly Used Parameters - Explanations

If No Operation is selected in terminal 27 no connection to +24 V on terminal 27 is necessary to enable start. If Coast Inverse (factory default value) is selected in Terminal 27, a connection to +24 V is necessary to enable start.

The optimum way to set parameters through the [Quick Menu] is by following the below steps:

1. Press [Quick Setup] for selecting basic motor settings, ramp times, etc.

2. Press [Function Setups] for setting up the

NOTICE

For detailed parameter descriptions, see chapter 5.2 Commonly Used Parameters - Explanations.

required functionality of the frequency converter

- if not already covered by the settings in [Quick

5.1.2 Q1 My Personal Menu

Setup].

Select between General Settings, Open Loop Settings and Closed Loop Settings.

It is recommended to do the set-up in the order listed.

Parameters defined by the user can be stored in Q1 My Personal Menu.

Select My Personal Menu to display only the parameters, which have been pre-selected and programmed as personal parameters. For example, a pump or equipment OEM may have pre-programmed these to be in My Personal Menu during factory commissioning to make on site commissioning/fine tuning simpler. These parameters are selected in par. 0-25 My Personal Menu. Up to 20 different parameters can be defined in this menu.

Illustration 5.1 Quick Menu View

Parameter 20-21 Setpoint 1 Parameter 20-93 PID Proportional Gain Parameter 20-94 PID Integral Time

Table 5.3 Q1 My Personal Menu

5.1.3

Q2 Quick Setup

The parameters in Q2 Quick Setup are the basic parameters which are always needed to set-up the frequency converter to operation.

80 MG20P402 - Rev. 2013-12-16

28.8%

14.4Hz

Auto Remote Running

5.66A

2.63kW

0kWh

1 (1)

130BT110.11

Status

130BT111.10

Q1 My Personal Menu

Q2 Quick Setup

Q3 Function Setups

Q5 Changes Made

13.7% 13.0A 1(1)

Quick Menus

130BT112.10

Q1 My Personal Menu

Q2 Quick Setup

Q3 Function Setups

Q5 Changes Made

69.3% 5.20A 1(1)

Quick Menus

130BA500.10

1190 RPM

Q3 - 1 General Settings

Q3 - 2 Open Loop Settings

Q3 - 3 Closed Loop Settings

0.000 1 (1)

Function Setups

130BA501.10

0.000 rpm

Q3 - 10 Clock Settings

Q3 - 11 Display Settings

Q3 - 12 Analog Output

Q3 - 13 Relays

0.000 1 (1) Q3-1

General Settings

130BA502.10

0.000 rpm

6 - 50 Terminal 42 Output

(100) Output frequency

0.000 1 (1) Q3-12

Analog Output

130BA503.10

0.000 rpm

6 - 50 Terminal 42 Output

(107) Speed

0.000 1 (1)

Q3-12

Analog Output

How to programme the freque... VLT AQUA Drive FC 202 Operation Instructions

Parameter number and name Unit

0-01 Language Parameter 1-20 Motor Power [kW] kW Parameter 1-22 Motor Voltage V Parameter 1-23 Motor Frequency Hz Parameter 1-24 Motor Current A

Illustration 5.4

Parameter 1-25 Motor Nominal Speed RPM Parameter 3-41 Ramp 1 Ramp Up Time s Parameter 3-42 Ramp 1 Ramp Down Time s Parameter 4-11 Motor Speed Low Limit [RPM] RPM

Function Set-ups choices appear. Select Q3-1 General Settings. Press [OK].

Parameter 4-13 Motor Speed High Limit [RPM] RPM Parameter 1-29 Automatic Motor Adaptation (AMA)

Table 5.4 Q2 Quick Setup

Q3 Function Set-ups

5.1.4

Illustration 5.5

The Function Set-up provides quick and easy access to all parameters required for the majority of water and wastewater applications including variable torque, constant

Press [▲]/[▼] keys to scroll down to i.e. Q3-12 Analog Outputs. Press [OK].

torque, pumps, dosing pumps, well pumps, booster pumps, mixer pumps, aeration blowers and other pump and fan applications. Amongst other features, it also includes parameters for selecting which variables to display on the LCP, digital preset speeds, scaling of analog references, closed loop single zone and multi-zone applications and specific functions related to water and

Illustration 5.6

wastewater applications.

5 5

How to access Function Set-up - example:

1. Turn on the frequency converter (On LED lights)

Illustration 5.2

2. Press the [Quick Menus] key (Quick Menus choices appear).

Illustration 5.3

Press [▲]/[▼] navigation keys to scroll down to Function Set-ups. Press [OK].

Select parameter 6-50 Terminal 42 Output. Press [OK].

Illustration 5.7

Press [▲]/[▼] keys to select between the different choices. Press [OK].

Illustration 5.8

MG20P402 - Rev. 2013-12-16 81

How to programme the freque... VLT AQUA Drive FC 202 Operation Instructions

The Function Setup parameters are grouped in the following way:

Q3-10 Clock Settings Q3-11 Display Settings Q3-12 Analog Output Q3-13 Relays

0-70 Date and Time 0-20 Display Line 1.1 Small Parameter 6-50 Terminal 42 Output 0-71 Date Format 0-21 Display Line 1.2 Small Parameter 6-51 Terminal 42 Output

Min Scale

Parameter 0-72 Time Format 0-22 Display Line 1.3 Small Parameter 6-52 Terminal 42 Output

Max Scale

Parameter 0-74 DST/Summertime 0-23 Display Line 2 Large

Parameter 0-76 DST/Summertime

Start Parameter 0-77 DST/Summertime

End

Table 5.5 Q3-1 General Settings

Q3-20 Digital Reference Q3-21 Analog Reference

Parameter 3-02 Minimum Reference Parameter 3-02 Minimum Reference 3-03 Maximum Reference 3-03 Maximum Reference Parameter 3-10 Preset Reference Parameter 3-10 Preset Reference 5-13 Terminal 29 Digital Input Parameter 6-11 Terminal 53 High Voltage 5-14 Terminal 32 Digital Input Parameter 6-14 Terminal 53 Low Ref./Feedb. Value 5-15 Terminal 33 Digital Input Parameter 6-15 Terminal 53 High Ref./Feedb. Value

0-24 Display Line 3 Large

Parameter 0-37 Display Text 1

parameter 0-38 Display Text 2 parameter 0-39 Display Text 3

Relay 1 ⇒ 5-40 Function Relay Relay 2 ⇒ 5-40 Function Relay

Option relay 7 ⇒ 5-40 Function Relay

Option relay 8 ⇒ 5-40 Function Relay

Option relay 9 ⇒ 5-40 Function Relay

Q3-30 Feedback Settings Q3-31 PID Settings

Parameter 1-00 Configuration Mode Parameter 20-81 PID Normal/ Inverse Control 20-12 Reference/Feedback Unit Parameter 20-82 PID Start Speed [RPM] Parameter 3-02 Minimum Reference Parameter 20-21 Setpoint 1 3-03 Maximum Reference Parameter 20-93 PID Proportional Gain Parameter 6-20 Terminal 54 Low Voltage Parameter 20-94 PID Integral Time Parameter 6-21 Terminal 54 High Voltage Parameter 6-24 Terminal 54 Low Ref./Feedb. Value Parameter 6-25 Terminal 54 High Ref./Feedb. Value Parameter 6-00 Live Zero Timeout Time Parameter 6-01 Live Zero Timeout Function

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1107 RPM

0 -

Operation/Display

1 -

Load/Motor

2 -

Brakes

3 -

Reference / Ramps

3.84 A 1 (1)

Main menu

How to programme the freque... VLT AQUA Drive FC 202 Operation Instructions

5.1.5 Q5 Changes Made

Q5 Changes Made can be used for fault finding.

Select Changes made to get information about:

the last 10 changes. Use the up/down navigation

•

keys to scroll between the last 10 changed parameters.

the changes made since default setting.

•

Select Loggings to get information about the display line read-outs. The information is shown as graphs. Only display parameters selected in parameter 0-20 Display Line 1.1 Small and 0-24 Display Line 3 Large can be viewed. It is possible to store up to 120 samples in the memory for later reference.

Note that the parameters listed in Table 5.6 to Table 5.6 for Q5 only serve as examples as they vary depending on the programming of the particular frequency converter.

Parameter 20-94 PID Integral Time Parameter 20-93 PID Proportional Gain

Parameter 20-93 PID Proportional Gain Parameter 20-94 PID Integral Time

Analog Input 53 Analog Input 54

Lines 2 through 5 on the display show a list of parameter groups which can be selected by toggling the up and down keys.

Illustration 5.9 Display Example

Each parameter has a name and number which remain the same regardless of the programming mode. In the Main Menu mode, the parameters are divided into groups. The first digit of the parameter number (from the left) indicates the parameter group number.

All parameters can be changed in the Main Menu. The configuration of the unit (parameter 1-00 Configuration Mode) determines other parameters available for programming. For example, selecting closed loop enables additional parameters related to closed loop operation. Option cards added to the unit enable additional parameters associated with the option device.

Parameter Selection

5.1.8

5 5

5.1.6 Q6 Loggings

Q6 Loggings can be used for fault finding.

Notice that the parameters listed in Table 5.6 for Q6 only serve as examples as they vary depending on the programming of the particular frequency converter.

Reference Analog Input 53 Motor Current Frequency Feedback Energy Log Trending Cont Bin Trending Timed Bin Trending Comparison

5.1.7 Main Menu Mode

Both the GLCP and NLCP provide access to the main menu mode. Select the Main Menu mode by pressing the [Main Menu] key. Illustration 5.9 shows the resulting read-out, which appears on the display of the GLCP.

MG20P402 - Rev. 2013-12-16 83

In the Main Menu mode, the parameters are divided into groups. Select a parameter group by means of the navigation keys. The following parameter groups are accessible:

Group no.

0-** Operation/Display 1-** Load/Motor 2-** Brakes 3-** References/Ramps 4-** Limits/Warnings 5-** Digital In/Out 6-** Analog In/Out 8-** Comm. and Options 9-** Profibus 10-** CAN Fieldbus 11-** LonWorks 13-** Smart Logic 14-** Special Functions 15-** FC Information 16-** Data Readouts 18-** Data Readouts 2 20-** FC Closed Loop 21-** Ext. Closed Loop

Parameter group

130BP067.10

740RPM

0 -01 Language

[0] English

10.64A 1 [1] 0-0

Basic Settings

How to programme the freque... VLT AQUA Drive FC 202 Operation Instructions

Group no. Parameter group

22-** Application Functions 23-** Time Actions 25-** Cascade Controller 26-** Analog I/O Option MCB 109 27-** Cascade CTL Option 29-** Water Application Functions 31-** Bypass Option

Table 5.6 Parameter Groups

After selecting a parameter group, select a parameter with

the navigation keys. The middle section on the GLCP display shows the parameter number and name as well as the selected parameter value.

Illustration 5.10 Display Example

5.2 Commonly Used Parameters Explanations

5.2.1 Main Menu

The Main Menu includes all available parameters in the frequency converter. All parameters are grouped in a logic way with a group name indicating the function of the parameter group. All parameters are listed by name and number in chapter 5.3 Parameter Menu Structure.

0-01 Language

Option: Function:

Defines the language to be used in the display. The frequency converter can be delivered with 4 different language packages. English and German are included in all packages.

English cannot be erased or manipulated. [0] * English Part of Language packages 1 - 4 [1] German Part of Language packages 1 - 4 [2] French Part of Language package 1 [3] Danish Part of Language package 1 [4] Spanish Part of Language package 1 [5] Italian Part of Language package 1 [6] Swedish Part of Language package 1 [7] Dutch Part of Language package 1 [10] Chinese Language package 2 [20] Finnish Part of Language package 1 [22] English US Part of Language package 4 [27] Greek Part of Language package 4 [28] Portuguese Part of Language package 4 [36] Slovenian Part of Language package 3 [39] Korean Part of Language package 2 [40] Japanese Part of Language package 2 [41] Turkish Part of Language package 4 [42] Traditional

Chinese [43] Bulgarian Part of Language package 3 [44] Serbian Part of Language package 3 [45] Romanian Part of Language package 3 [46] Hungarian Part of Language package 3 [47] Czech Part of Language package 3 [48] Polish Part of Language package 4 [49] Russian Part of Language package 3 [50] Thai Part of Language package 2 [51] Bahasa

Indonesian

Part of Language package 2

All parameters included in the Quick Menus (Q1, Q2, Q3, Q5 and Q6) can be found in the following.

0-20 Display Line 1.1 Small

Option: Function:

Some of the most used parameters for VLT® AQUA Drive applications are also explained in the following section.

For a detailed explanation of all parameters, refer to the VLT® AQUA Drive Programming Guide which is available at

[0] None No display value selected

[37] Display Text 1 Present control word

[38] Display Text 2 Enables an individual text string to be

www.danfoss.com/BusinessAreas/DrivesSolutions/ Documentations/Technical+Documentation.htm or by ordering at the local Danfoss office.

[39] Display Text 3 Enables an individual text string to be

Parameters related to the fundamental functions of the frequency converter, function of the LCP keys and configuration of the LCP display.

84 MG20P402 - Rev. 2013-12-16

[89] Date and Time

Readout

Select a variable for display in line 1, left position.

written, for display in the LCP or to be read via serial communication.

Displays the current date and time.

How to programme the freque... VLT AQUA Drive FC 202 Operation Instructions

0-20 Display Line 1.1 Small

Option: Function:

[953] Profibus Warning

Word

[1005] Readout Transmit

Error Counter

[1006] Readout Receive

Error Counter

[1007] Readout Bus Off

Counter

[1013] Warning

Parameter

[1230] Warning

Parameter

[1500] Operating hours View the number of running hours of

[1501] Running Hours View the number of running hours of

[1502] kWh Counter View the mains power consumption

[1580] Fan Running

Hours

[1600] Control Word View the Control Word sent from the

[1601] Reference [Unit] Total reference (sum of digital/analog/

[1602] Reference [%] Total reference (sum of digital/analog/

[1603] Status Word Present status word

[1605] Main Actual Value

[%]

[1609] Custom Readout View the user-defined readouts as

[1610] Power [kW] Actual power consumed by the motor

[1611] Power [hp] Actual power consumed by the motor

[1612] Motor Voltage Voltage supplied to the motor.

[1613] Frequency Motor frequency, i.e. the output

[1614] Motor current Phase current of the motor measured

Displays Profibus communication warnings.

View the number of CAN control transmission errors since the last power-up.

View the number of CAN control receipt errors since the last power-up.

View the number of Bus Off events since the last power-up.

View a DeviceNet-specific warning word. One separate bit is assigned to every warning.

the frequency converter.

the motor.

in kWh.

frequency converter via the serial communication port in hex code.

preset/bus/freeze ref./catch up and slow-down) in selected unit.

preset/bus/freeze ref./catch up and slow-down) in percent.

One or more warnings in a Hex code

defined in 0-30 Custom Readout Unit,

0-31 Custom Readout Min Value and 0-32 Custom Readout Max Value.

in kW.

in hp.

frequency from the frequency converter in Hz.

as effective value.

0-20 Display Line 1.1 Small

Option: Function:

[1615] Frequency [%] Motor frequency, i.e. the output

frequency from the frequency converter in percent.

[1616] Torque [Nm] Present motor load as a percentage

of the rated motor torque.

[1617] Speed [RPM] Speed in RPM (revolutions per

minute) i.e. the motor shaft speed in closed loop based on the entered motor nameplate data, the output frequency and the load on the frequency converter.

[1618] Motor Thermal Thermal load on the motor, calculated

by the ETR function. See also parameter group 1-9* Motor Temperature.

[1622] Torque [%] Shows the actual torque produced, in

percentage.

[1630] DC Link Voltage Intermediate circuit voltage in the

frequency converter.

[1632] Brake Energy /s Present brake power transferred to an

external brake resistor. Stated as an instantaneous value.

[1633] Brake Energy /2

min

[1634] Heatsink Temp. Present heat sink temperature of the

[1635] Inverter Thermal Percentage load of the inverters

[1636] Inv. Nom. Current Nominal current of the frequency

[1637] Inv. Max. Current Maximum current of the frequency

[1638] SL Controller

State

[1639] Control Card

Temp.

[1650] External

Reference

[1652] Feedback[Unit] Signal value in units from the

[1653] Digi Pot

Reference

Brake power transferred to an external brake resistor. The mean power is calculated continuously for the most recent 120 seconds.

frequency converter. The cut-out limit is 95 ±5 °C; cutting back in occurs at 70 ±5 °C.

converter

State of the event executed by the control

Temperature of the control card.

Sum of the external reference as a percentage, i.e. the sum of analog/ pulse/bus.

programmed digital input(s).

View the contribution of the digital potentiometer to the actual reference Feedback.

5 5

MG20P402 - Rev. 2013-12-16 85

How to programme the freque... VLT AQUA Drive FC 202 Operation Instructions

0-20 Display Line 1.1 Small

Option: Function:

[1654] Feedback 1 [Unit] View the value of Feedback 1. See

also parameter group 20-0* Feedback.

[1655] Feedback 2 [Unit] View the value of Feedback 2. See

also parameter group 20-0* Feedback.

[1656] Feedback 3 [Unit] View the value of Feedback 3. See

also parameter group 20-0* Feedback.

[1658] PID Output [%] Returns the Drive Closed Loop PID

controller output value in percent.

[1659] Adjusted Setpoint Displays the actual operating set-

point after it is modified by flow compensation. See parameter group 22-8* Flow Compensation.

[1660] Digital Input Displays the status of the digital

inputs. Signal low = 0; Signal high =

1. Regarding order, see 16-60 Digital Input. Bit 0 is at the extreme right.

[1661] Terminal 53

Switch Setting

[1662] Analog Input 53 Actual value at input 53 either as a

[1663] Terminal 54

Switch Setting

[1664] Analog Input 54 Actual value at input 54 either as

[1665] Analog Output 42

[mA]

[1666] Digital Output

[bin]

[1667] Pulse Input #29

[Hz]

[1668] Pulse Input #33

[Hz]

[1669] Pulse Output #27

[Hz]

[1670] Pulse Output #29

[Hz]

[1671] Relay Output

[bin]

[1672] Counter A View the present value of Counter A.

[1673] Counter B View the present value of Counter B.

[1675] Analog In X30/11 Actual value of the signal on input

Setting of input terminal 53. Current = 0; Voltage = 1.

reference or protection value.

Setting of input terminal 54. Current = 0; Voltage = 1.

reference or protection value.

Actual value at output 42 in mA. Use parameter 6-50 Terminal 42 Output to select the variable to be represented by output 42.

Binary value of all digital outputs.

Actual value of the frequency applied at terminal 29 as a pulse input.

Actual value of the frequency applied at terminal 33 as a pulse input.

Actual value of pulses applied to terminal 27 in digital output mode.

Actual value of pulses applied to terminal 29 in digital output mode.

View the setting of all relays.

X30/11 (General Purpose I/O Card. Option)

0-20 Display Line 1.1 Small

Option: Function:

[1676] Analog In X30/12 Actual value of the signal on input

X30/12 (General Purpose I/O Card. Optional)

[1677] Analog Out X30/8

[mA]

[1678] Analog Out X45/1

[mA]

[1679] Analog Out X45/3

[mA]

[1680] Fieldbus CTW 1 Control word (CTW) received from the

[1682] Fieldbus REF 1 Main reference value sent with

[1684] Comm. Option

STW

[1685] FC Port CTW 1 Control word (CTW) received from the

[1686] FC Port REF 1 Status word (STW) sent to the Bus

[1690] Alarm Word One or more alarms in a Hex code

[1691] Alarm Word 2 One or more alarms in a Hex code

[1692] Warning Word One or more warnings in a Hex code

[1693] Warning Word 2 One or more warnings in a Hex code

[1694] Ext. Status Word One or more status conditions in a

[1695] Ext. Status Word2One or more status conditions in a

[1696] Maintenance

Word

[1830] Analog Input

X42/1

[1831] Analog Input

X42/3

Actual value at output X30/8 (General Purpose I/O Card. Optional) Use 6-60 Terminal X30/8 Output to select the variable to be shown.

Bus Master.

control word via the serial communications network e.g. from the BMS, PLC or other master controller.

Extended fieldbus communication option status word.

Bus Master.

Master.

(used for serial communications)

Hex code (used for serial communications)

The bits reflect the status for the programmed Preventive Maintenance Events in parameter group 23-1* Maintenance.

Shows the value of the signal applied to terminal X42/1 on the Analog I/O card.

Shows the value of the signal applied to terminal X42/3 on the Analog I/O card.

86 MG20P402 - Rev. 2013-12-16

How to programme the freque... VLT AQUA Drive FC 202 Operation Instructions

0-20 Display Line 1.1 Small

Option: Function:

[1832] Analog Input

X42/5

[1833] Analog Out X42/7

[V]

[1834] Analog Out X42/9

[V]

[1835] Analog Out

X42/11 [V]

[1836] Analog Input

X48/2 [mA]

[1837] Temp. Input

X48/4

[1838] Temp. Input

X48/7

[1839] Temp. Input

X48/10 [1860] Digital Input 2 [2117] Ext. 1 Reference

[Unit]

[2118] Ext. 1 Feedback

[Unit]

[2119] Ext. 1 Output [%] The value of the output from

[2137] Ext. 2 Reference

[Unit]

[2138] Ext. 2 Feedback

[Unit]

[2139] Ext. 2 Output [%] The value of the output from

[2157] Ext. 3 Reference

[Unit]

[2158] Ext. 3 Feedback

[Unit]

[2159] Ext. 3 Output [%] The value of the output from

[2230] No-Flow Power The calculated No Flow Power for the

[2316] Maintenance Text [2580] Cascade Status Status for the operation of the

[2581] Pump Status Status for the operation of each

Shows the value of the signal applied to terminal X42/5 on the Analog I/O card.

Shows the value of the signal applied to terminal X42/7 on the Analog I/O card.

Shows the value of the signal applied to terminal X42/9 on the Analog I/O card.

Shows the value of the signal applied to terminal X42/11 on the Analog I/O card.

The value of the reference for extended Closed Loop Controller 1

The value of the feedback signal for extended Closed Loop Controller 1

extended Closed Loop Controller 1

The value of the reference for extended Closed Loop Controller 2

The value of the feedback signal for extended Closed Loop Controller 2

extended Closed Loop Controller 2

The value of the reference for extended Closed Loop Controller 3

The value of the feedback signal for extended Closed Loop Controller 3

extended Closed Loop Controller 3

actual operating speed

Cascade Controller

individual pump controlled by the Cascade Controller

0-20 Display Line 1.1 Small

Option: Function:

[2791] Cascade

Reference

[2792] % Of Total

Capacity

[2793] Cascade Option

Status

[2794] Cascade System

Status

[2795] Advanced

Cascade Relay Output [bin]

[2796] Extended Cascade

Relay Output

[bin] [2920] Derag Power[kW] [2921] Derag Power[HP] [3110] Bypass Status

Word [3111] Bypass Running

Hours [9920] HS Temp. (PC1) [9921] HS Temp. (PC2) [9922] HS Temp. (PC3) [9923] HS Temp. (PC4) [9924] HS Temp. (PC5) [9925] HS Temp. (PC6) [9926] HS Temp. (PC7) [9927] HS Temp. (PC8) [9951] PC Debug 0 [9952] PC Debug 1 [9953] PC Debug 2 [9954] PC Debug 3 [9955] PC Debug 4 [9956] Fan 1 Feedback [9957] Fan 2 Feedback [9958] PC Auxiliary Temp [9959] Power Card

Temp.

Reference output for use with follower drives.

Readout parameter to show the system operating point as a % capacity of total system capacity.

Readout parameter to show the status of the cascade system.

0-21 Display Line 1.2 Small

Option: Function:

Select a variable for display in line 1, middle position.

[1662] * Analog input53The options are the same as those listed

for par. 0-20 Display Line 1.1 Small.

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MG20P402 - Rev. 2013-12-16 87

How to programme the freque... VLT AQUA Drive FC 202 Operation Instructions

0-22 Display Line 1.3 Small

Option: Function:

Select a variable for display in line 1, right position.

[1614] * Motor

Current

The options are the same as those listed for 0-20 Display Line 1.1 Small.

0-23 Display Line 2 Large

Option: Function:

Select a variable for display in line 2.

[1615] * Frequency The options are the same as those listed for

par. 0-20 Display Line 1.1 Small

0-24 Display Line 3 Large

Option: Function:

[1652] * Feedback [Unit] The options are the same as those

listed for 0-20 Display Line 1.1 Small. Select a variable for display in line 2.

0-37 Display Text 1

Range: Function:

0 * [0 -

25 ]

In this parameter it is possible to write an individual text string for display in the LCP or to be read via serial communication. If to be displayed permanently select Display Text 1 in 0-20 Display

Line 1.1 Small, 0-21 Display Line 1.2 Small, 0-22 Display Line 1.3 Small, 0-23 Display Line 2 Large

or 0-24 Display Line 3 Large. Press [▲] or [▼] to change a character. Press [◀] and [▶] to move the

cursor. When a character is highlighted, it can be changed. Press [▲] or [▼] to change a character. A

character can be inserted by placing the cursor between 2 characters and pressing [▲] or [▼].

0-39 Display Text 3

Range: Function:

Line 1.1 Small, 0-21 Display Line 1.2 Small, 0-22 Display Line 1.3 Small, 0-23 Display Line 2 Large

or 0-24 Display Line 3 Large. Press [▲] or [▼] to change a character. Press [◀] and [▶] to move the

cursor. When a character is highlighted by the cursor, this character can be changed. A character can be inserted by placing the cursor between 2

characters and pressing [▲] or [▼].

0-70 Date and Time

Range: Function:

Size related*

[ 0 - 0 ] Sets the date and time of the internal

clock. The format to be used is set in

0-71 Date Format and parameter 0-72 Time Format.

0-71 Date Format

Option: Function:

[0] YYYY-MM-DD Sets the date format to be used in the LCP.

[1] DD-MM-YYYY Sets the date format to be used in the LCP.

[2] MM/DD/YYYY Sets the date format to be used in the LCP.

0-72 Time Format

Option: Function:

Sets the time format to be used in the LCP.

[0] 24 h [1] 12 h

0-74 DST/Summertime

Option: Function:

0-38 Display Text 2

Range: Function:

0 * [0 -

25 ]

In this parameter it is possible to write an individual text string for display in the LCP or to be read via serial communication. If to be displayed permanently select Display Text 2 in 0-20 Display

Line 1.1 Small, 0-21 Display Line 1.2 Small, 0-22 Display Line 1.3 Small, 0-23 Display Line 2 Large

or 0-24 Display Line 3 Large. Press [▲] or [▼] to change a character. Press [◀] and [▶] to move the

cursor. When a character is highlighted by the cursor, this character can be changed. A character can be inserted by placing the cursor between two

characters and pressing [▲] or [▼].

[0] Off [2] Manual

0-76 DST/Summertime Start

Range: Function:

Size related* [ 0 - 0 ] Sets the date and time when

Choose how Daylight Saving Time/Summertime should be handled. For manual DST/Summertime enter the start date and end date in

parameter 0-76 DST/Summertime Start and parameter 0-77 DST/Summertime End.

summertime/DST starts. The date is programmed in the format selected in 0-71 Date Format.

0-39 Display Text 3

Range: Function:

0 * [0 -

25 ]

88 MG20P402 - Rev. 2013-12-16

In this parameter it is possible to write an individual text string for display in the LCP or to be read via serial communication. If to be displayed permanently select Display Text 3 in 0-20 Display

0-77 DST/Summertime End

Range: Function:

Size related* [ 0 - 0 ] Sets the date and time when

summertime/DST ends. The date is programmed in the format selected in 0-71 Date Format.

How to programme the freque...

VLT AQUA Drive FC 202 Operation Instructions

5.2.2 1-0* General Settings

Define whether the frequency converter operates in open loop or closed loop.

1-00 Configuration Mode

Option: Function:

NOTICE

This parameter cannot be adjusted while the motor is running.

[0] Open

Loop

[3] Closed

Loop

Motor speed is determined by applying a speed reference or by setting desired speed when in Hand Mode. Open Loop is also used if the frequency converter is of a closed loop control system based on an external PID controller providing a speed reference signal as output.

Motor Speed will be determined by a reference from the built-in PID controller varying the motor speed as of a closed loop control process (e.g. constant pressure or flow). The PID controller must be configured in parameter group 20-** Feedback or via the Function Set-ups accessed by pressing [Quick Menus].

NOTICE

When set for Closed Loop, the commands Reversing and Start Reversing do not reverse the direction of the motor.

1-20 Motor Power [kW]

Range: Function:

Size related*

1-22 Motor Voltage

Range: Function:

Size related*

1-23 Motor Frequency

Range: Function:

Size related*

[ 0.09 -

2000.00 kW]

[ 10 1000 V]

[20 1000 Hz]

Enter the nominal motor power in kW according to the motor nameplate data. The default value corresponds to the nominal rated output of the unit. Depending on the choices made in

0-03 Regional Settings, either parameter 1-20 Motor Power [kW] or 1-21 Motor Power [HP] is made invisible.

Enter the nominal motor voltage according to the motor nameplate data. The default value corresponds to the nominal rated output of the unit.

Select the motor frequency value from the motor nameplate data. For 87 Hz operation with 230/400 V motors, set the nameplate

1-23 Motor Frequency

Range: Function:

data for 230 V/50 Hz. Adapt

parameter 4-13 Motor Speed High Limit [RPM]

and 3-03 Maximum Reference to the 87 Hz application.

1-24 Motor Current

Range: Function:

Size related*

[ 0.10 -

10000.00 A]

Enter the nominal motor current value from the motor nameplate data. This data is used for calculating motor torque, motor thermal protection etc.

1-25 Motor Nominal Speed

Range: Function:

Size related* [100 - 60000

RPM]

Enter the nominal motor speed value from the motor nameplate data. This data is used for calculating automatic motor compensations.

1-29 Automatic Motor Adaptation (AMA)

Option: Function:

NOTICE

This parameter cannot be adjusted while the motor is running.

[0] Off No function

[1] Enable

Complete AMA

[2] Enable

Reduced AMA

Performs AMA of the stator resistance RS, the rotor resistance Rr, the stator leakage reactance X1, the rotor leakage reactance X and the main reactance Xh.

Performs a reduced AMA of the stator resistance Rs in the system only. Select this option if an LC filter is used between the frequency converter and the motor.

NOTICE

Parameter 1-29 Automatic Motor Adaptation (AMA) have

no effect when 1-10 Motor Construction = [1] PM, non salient SPM.

Activate the AMA function by pressing [Hand on] after selecting [1] or [2]. See also the item Automatic Motor Adaptation in the Design Guide. After a normal sequence, the display reads: Press [OK] to finish AMA. After pressing [OK], the frequency converter is ready for operation.

5 5

MG20P402 - Rev. 2013-12-16 89

P3-03

P3-02

0 50 100%

P3-10

130BB036.10

[P 5-13=Preset ref. bit 0]

Preset

[P 5-14=Preset ref. bit 1]

[P 5-15=Preset ref. bit 2]

10101010

76543210

(+24V)

11001100

11110000

130BA149.10

How to programme the freque... VLT AQUA Drive FC 202 Operation Instructions

NOTICE

For the best adaptation of the frequency

•

converter, run AMA on a cold motor AMA cannot be performed while the motor is

•

running

NOTICE

Avoid generating external torque during AMA.

NOTICE

3-10 Preset Reference

Array [8]

Range: Function:

0 %* [-100 -

100 %]

Enter up to eight different preset references (0-7) in this parameter, using array programming. The preset reference is stated as a percentage of the value Ref

Reference, for closed loop see 20-14 Maximum Reference/Feedb.). When using preset references,

select Preset ref. bit 0/1/2 [16], [17] or [18] for the corresponding digital inputs in parameter group 5-1* Digital Inputs.

(3-03 Maximum

MAX

If one of the settings in parameter group 1-2* Motor Data is changed, 1-30 Stator Resistance (Rs) to 1-39 Motor Poles return to default settings.

NOTICE

Full AMA should be run without filter only while reduced AMA should be run with filter.

See section: Application Examples > Automatic Motor Adaptation in the Design Guide.

3-0* Reference Limits

5.2.3

3-02 Minimum Reference

Range: Function:

Size related*

[ -999999.999 par. 3-03 ReferenceFeedbackUnit]

Enter the Minimum Reference. The Minimum Reference is the lowest value obtainable by summing all references. The Minimum Reference value and unit matches the configuration choice made in

parameter 1-00 Configuration Mode

and 20-12 Reference/Feedback Unit, respectively.

NOTICE

This parameter is used in open loop only.

3-04 Reference Function

Option: Function:

[0] Sum Sums both external and preset reference

sources.

[1] External/

Preset

Use either the preset or the external reference source. Shift between external and preset via a command on a digital input.

Illustration 5.11

Illustration 5.12

90 MG20P402 - Rev. 2013-12-16

130BA962.10

Motor Speed

Motor Speed High

Low

Normal Ramps

Initial Ramp

Final

Ramp

Time

Speed

130BA961.10

Speed

Motor Speed

Normal

Check valve

Motor Speed

High

Low

Time

Ramp

End Speed

130BA961.10

Speed

Motor Speed

Normal

Check valve

Motor Speed

High

Low

Time

Ramp

End Speed

How to programme the freque... VLT AQUA Drive FC 202 Operation Instructions

3-41 Ramp 1 Ramp Up Time

Range: Function:

Size related*

par

.3 − 41=

[ 0.10 3600 s]

tacc×nnom par

ref rpm

Enter the ramp-up time, i.e. the acceleration time from 0 RPM to parameter 1-25 Motor Nominal Speed. Select a ramp-up time such that the output current does not exceed the current limit in 4-18 Current Limit during ramping. See ramp-down time in parameter 3-42 Ramp 1 Ramp Down Time.

.1 − 25

3-42 Ramp 1 Ramp Down Time

Range: Function:

Size related*

[ 0.10 3600 s]

Enter the ramp-down time, i.e. the deceleration time from parameter 1-25 Motor Nominal Speed to 0 RPM. Select a ramp-down time such that no over-voltage arises in the inverter due to regenerative operation of the motor, and such that the generated current does not exceed the current limit set in 4-18 Current

Limit. See ramp-up time in parameter 3-41 Ramp 1 Ramp Up Time.

3-85 Check Valve Ramp Time

Range: Function:

0 s* [0 -

60 s]

In order to protect ball check valves in a stop situation, the check valve ramp can be utilized as a slow ramp rate from parameter 4-11 Motor Speed Low Limit [RPM] or 4-12 Motor Speed Low Limit [Hz], to Check Valve Ramp End Speed, set by the user in

3-86 Check Valve Ramp End Speed [RPM] or 3-87 Check Valve Ramp End Speed [HZ]. When 3-85 Check Valve Ramp Time is different from 0

seconds, the Check Valve Ramp Time is effectuated and will be used to ramp down the speed from Motor Speed Low Limit to the Check Valve End Speed in 3-86 Check Valve Ramp End Speed [RPM] or

3-87 Check Valve Ramp End Speed [HZ]. See Illustration 5.14.

5 5

par

.3 − 42=

tdec×nnom par

ref rpm

.1 − 25

3-84 Initial Ramp Time

Range: Function:

0 s* [0 -

Illustration 5.13 Initial and Final Ramp Time

Enter the initial ramp up time from zero speed to

60 s]

Motor Speed Low Limit, parameter 4-11 Motor Speed Low Limit [RPM] or 4-12 Motor Speed Low Limit [Hz]. Submersible deep well pumps can be damaged by running below minimum speed. A fast ramp time below minimum pump speed is recommended. This parameter may be applied as a fast ramp rate from zero speed to Motor Speed Low Limit. See Illustration 5.13.

Illustration 5.14 Check Valve Ramp

3-86 Check Valve Ramp End Speed [RPM]

Range: Function:

Size related* [ 0 - par.

4-11 RPM]

Illustration 5.15

Set the speed in [RPM] below Motor Speed Low Limit where the Check Valve is expected to be closed and the Check Valve should no longer be active.

MG20P402 - Rev. 2013-12-16 91

130BA961.10

Speed

Motor Speed

Normal

Check valve

Motor Speed

High

Low

Time

Ramp

End Speed

130BA962.10

Motor Speed

Motor Speed High

Low

Normal Ramps

Initial Ramp

Final

Ramp

Time

Speed

How to programme the freque...

VLT AQUA Drive FC 202 Operation Instructions

3-87 Check Valve Ramp End Speed [HZ]

Range: Function:

Size related* [ 0 - par. 4-12

Hz]

Set the speed in [Hz] below Motor Speed Low Limit where the Check Valve Ramp should no longer be active.

4-11 Motor Speed Low Limit [RPM]

Range: Function:

parameter 4-13 Motor Speed High Limit [RPM].

4-13 Motor Speed High Limit [RPM]

Range: Function:

Size related*

Illustration 5.16

3-88 Final Ramp Time

Range: Function:

0 s* [0 -

Enter the Final Ramp Time to be used when

60 s]

ramping down from Motor Speed Low Limit,

parameter 4-11 Motor Speed Low Limit [RPM] or 4-12 Motor Speed Low Limit [Hz], to zero speed.

Submersible deep well pumps can be damaged by running below minimum speed. A fast ramp time below minimum pump speed is recommended. This parameter may be applied as a fast ramp rate from Motor Speed Low Limit to zero speed.

NOTICE

Max. output frequency cannot exceed 10% of the inverter switching frequency (14-01 Switching Frequency).

NOTICE

Any changes in parameter 4-13 Motor Speed High Limit [RPM] reset the value in 4-53 Warning Speed High to the same value as set in parameter 4-13 Motor Speed High Limit [RPM].

[ 0 60000 RPM]

Enter the maximum limit for motor speed. The motor speed high limit can be set to correspond to the manufacturer’s maximum rated motor. The motor speed high limit must exceed the setting in

parameter 4-11 Motor Speed Low Limit [RPM]. Only parameter 4-11 Motor Speed Low Limit [RPM] or 4-12 Motor Speed Low Limit [Hz] is displayed depending on other

parameters in the Main Menu and depending on default settings dependant on global location.

5.2.5 5-** Digital In/Out

Illustration 5.17

5.2.4 4-** Limits and Warnings

4-11 Motor Speed Low Limit [RPM]

Range: Function:

Size related*

92 MG20P402 - Rev. 2013-12-16

[ 0 - par. 4-13 RPM]

Enter the minimum limit for motor speed. The motor speed low limit can be set to correspond to the manufacturer’s recommended minimum motor speed. The motor speed low limit must not exceed the setting in

Parameter group for configuring the digital input and output.

5-01 Terminal 27 Mode

Option: Function:

NOTICE

This parameter cannot be adjusted while the motor is running.

[0] Input Defines terminal 27 as a digital input.

[1] Output Defines terminal 27 as a digital output.

5.2.6 5-1* Digital Inputs

Parameters for configuring the input functions for the input terminals. The digital inputs are used for selecting various functions in the frequency converter. All digital inputs can be set to the following functions:

How to programme the freque...

VLT AQUA Drive FC 202 Operation Instructions

Options [120] - [138] are related to the Cascade Controller functionality. For more information, see parameter group 25-** Cascade Controller.

Digital input function Option Terminal

No operation [0] All *term 32, 33, 29, 19 Reset [1] All Coast inverse [2] All * term 27 Coast and reset inverse [3] All DC-brake inverse [5] All Stop inverse [6] All External interlock [7] All Start [8] All Latched start [9] All Reversing [10] All Start reversing [11] All Jog [14] All Preset reference on [15] All Preset ref bit 0 [16] All Preset ref bit 1 [17] All Preset ref bit 2 [18] All Freeze reference [19] All Freeze output [20] All Speed up [21] All Speed down [22] All Set-up select bit 0 [23] All Set-up select bit 1 [24] All Pulse input [32] term 29, 33 Ramp bit 0 [34] All Mains failure inverse [36] All Ref source bit 0 [42] All Hand/Auto Start [51] All Run Permissive [52] All Hand start [53] All Auto start [54] All DigiPot Increase [55] All DigiPot Decrease [56] All DigiPot Clear [57] All Counter A (up) [60] 29, 33 Counter A (down) [61] 29, 33 Reset Counter A [62] All Counter B (up) [63] 29, 33 Counter B (down) [64] 29, 33 Reset Counter B [65] All Sleep Mode [66] All Reset Maintenance Word [78] All PTC Card 1 [80] All Latched Pump Derag [85] All Lead Pump Start [120] All Lead Pump Alternation [121] All Pump 1 Interlock [130] All Pump 2 Interlock [131] All Pump 3 Interlock [132] All

5 5

Table 5.7 Functions for Digital Inputs

All = Terminals 18, 19, 27, 29, 32, X30/2, X30/3, X30/4. X30/ are the terminals on MCB 101.

MG20P402 - Rev. 2013-12-16 93

How to programme the freque... VLT AQUA Drive FC 202 Operation Instructions

Functions dedicated to only one digital input are stated in the associated parameter.

[8] Start Select start value for a start/stop command.

All digital inputs can be programmed to these functions:

[0] No operation No reaction to signals transmitted to

terminal.

[1] Reset Resets frequency converter after a TRIP/

ALARM. Not all alarms can be reset.

[2] Coast inverse

[3] Coast and

reset inverse

[5] DC-brake

inverse

[6] Stop inverse Stop Inverted function. Generates a stop

Leaves motor in free mode. Logic ‘0’ ⇒ coasting stop. (Default Digital input 27): Coasting stop, inverted input (NC). Reset and coasting stop Inverted input (NC). Leaves motor in free mode and resets the frequency converter. Logic ‘0’ ⇒ coasting stop and reset. Inverted input for DC braking (NC). Stops motor by energizing it with a DC current for a certain time period. See

2-01 DC Brake Current to 2-03 DC Brake Cut In Speed [RPM]. The function is only active

when the value in 2-02 DC Braking Time is different from 0. Logic ’0’ ⇒ DC braking. This selection is not possible when 1-10 Motor Construction is set to [1] PM, non salient SPM

function when the selected terminal goes from logical level ‘1’ to ‘0’. The stop is performed according to the selected ramp time (parameter 3-42 Ramp 1 Ramp Down Time and 3-52 Ramp 2 Ramp Down Time.

[9] Latched start Motor starts, if a pulse is applied for min. 2

[10] Reversing Changes direction of motor shaft rotation.

[11] Start

reversing

[14] Jog

[15] Preset

reference on

[16] Preset ref bit0Enables a choice between one of the eight

[17] Preset ref bit1Enables a choice between one of the eight

[18] Preset ref bit2Enables a choice between one of the eight

NOTICE

When the frequency converter is at the torque limit and has received a stop command, it may not stop by itself. To ensure that the frequency converter stops, configure a digital output to [27] Torque limit & stop and connect this digital output to a digital input that is configured as coast.

[7] External

Interlock

Same function as Coasting stop, inverse, but External Interlock generates the alarm message ’external fault’ on the display when the terminal which is programmed for Coast Inverse is logic ‘0’. The alarm message will also be active via digital outputs and relay outputs, if programmed for External Interlock. The alarm can be reset using a digital input or the [Reset] key if the cause for the External Interlock has been removed. A delay can be programmed in 22-00 External Interlock Delay. After applying a signal to the input, the reaction described

[19] Freeze ref Freezes actual reference. The frozen

[20] Freeze output Freezes actual motor frequency (Hz). The

above will be delayed with the time set in 22-00 External Interlock Delay.

‘1’ = start, ‘0 ’ = stop. (Default Digital input 18)

ms. Motor stops when Stop inverse is activated

Select Logic ‘1’ to reverse. The reversing signal only changes the direction of rotation. It does not activate the start function. Select both directions in 4-10 Motor Speed Direction. (Default Digital input 19). Used for start/stop and for reversing on the same wire. Signals on start are not allowed at the same time. Used for activating jog speed. See 3-11 Jog Speed [Hz]. (Default Digital input 29) Used for shifting between external reference and preset reference. It is assumed that [1]

External/preset has been selected in parameter 3-04 Reference Function. Logic '0'

= external reference active; logic '1' = one of the eight preset references is active.

preset references according to Table 5.8.

Preset ref. bit 2 1 0

Preset ref. 0 0 0 0 Preset ref. 1 0 0 1 Preset ref. 2 0 1 0 Preset ref. 3 0 1 1 Preset ref. 4 1 0 0 Preset ref. 5 1 0 1 Preset ref. 6 1 1 0 Preset ref. 7 1 1 1

Table 5.8 Preset Ref. Bit

reference is now the point of enable/ condition for Speed up and Speed down to be used. If Speed up/down is used, the speed change always follows ramp 2 (3-51 Ramp 2 Ramp Up Time and 3-52 Ramp

2 Ramp Down Time) in the range 0 3-03 Maximum Reference Maximum Reference.

frozen motor frequency is now the point of

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How to programme the freque... VLT AQUA Drive FC 202 Operation Instructions

enable/condition for Speed up and Speed down to be used. If Speed up/down is used, the speed change always follows ramp 2 (3-51 Ramp 2 Ramp Up Time and 3-52 Ramp

2 Ramp Down Time) in the range 0 - parameter 1-23 Motor Frequency.

NOTICE

When Freeze output is active, the frequency converter cannot be stopped via a low ‘start [13]’ signal. Stop the frequency converter via a terminal programmed for [2] Coast inverse or [3] Coast and reset, inverse.

[21] Speed up For digital control of the up/down speed is

desired (motor potentiometer). Activate this function by selecting either Freeze reference or Freeze output. When Speed up is activated for less than 400 msec. the resulting reference will be increased by

0.1%. If Speed up is activated for more than 400 msec. the resulting reference will ramp according to Ramp 1 in parameter 3-41 Ramp 1 Ramp Up Time.

[22] Speed down [23] Set-up select

bit 0

[24] Set-up select

bit 1

[32] Pulse input Select Pulse input when using a pulse

[34] Ramp bit 0 Select which ramp to use. Logic “0” will

[36] Mains failure

inverse

[42] Ref source bit0An active input in bit 0 selects AI54 as the

[51] Hand/Auto

Start

[52] Run

Permissive

Same as [21] Speed up. Selects one of the four set-ups. Set 0-10 Active Set-up to Multi Set-up. Same as [23] Set-up select bit 0. (Default Digital input 32)

sequence as either reference or feedback. Scaling is done in parameter group 5-5*.

select ramp 1 while logic “1” will select ramp 2. Activates 14-10 Mains Failure. Mains failure inverse is active in the Logic “0” situation.

reference source (see parameter group 3-1* References, option [35] Digital input select). An inactive input selects AI53. Selects Hand or Auto Start. High = Auto On only, Low = Hand on only. The input terminal, for which the Run permissive has been programmed must be logic “1” before a start command can be accepted. Run permissive has a logic ‘AND’ function related to the terminal which is programmed for [8] Start, [14] Jog or [20] Freeze Output, which means that in order to start running the motor, both conditions must be fulfilled. If Run Permissive is programmed on multiple terminals, Run permissive needs only be logic ‘1’ on one of the terminals for the function to be carried out. The digital output signal for Run Request ([8] Start, [14] Jog or [20] Freeze

output) programmed in parameter group 5-3* Digital outputs, or parameter group 5-4* Relays, will not be affected by Run Permissive.

[53] Hand start A signal applied will put the frequency

converter into Hand mode as if [Hand On] has been pressed and a normal stop command will be overridden. If disconnecting the signal, the motor will stop. To make any other start commands valid, another digital input must be assign to Auto Start and a signal applied to this. [Hand On] and [Auto On] have no impact. [Off] will override Hand Start and Auto Start. Press either [Hand On] or [Auto On] to make Hand Start and Auto Start active again. If no signal on neither Hand Start nor Auto Start, the motor will stop regardless of any normal Start command applied. If signal applied to both Hand Start and Auto Start, the function will be Auto Start. If pressing [Off] the motor will stop regardless of signals on Hand Start and Auto Start.

[54] Auto start A signal applied will put the frequency

converter into Auto mode as if [Auto On] has been pressed. See also [53] Hand Start.

[55] DigiPot

Increase

[56] DigiPot

Decrease

[57] DigiPot Clear Uses the input to CLEAR the Digital Potenti-

[60] Counter A

(up)

[61] Counter A

(down)

[62] Reset CounterAInput for reset of counter A.

[63] Counter B

(up)

[64] Counter B

(down)

[65] Reset CounterBInput for reset of counter B.

[66] Sleep Mode Forces frequency converter into Sleep Mode

[78] Reset

Preventive Maintenance Word

[80] PTC Card1

Uses the input as an INCREASE signal to the Digital Potentiometer function described in parameter group 3-9* Uses the input as a DECREASE signal to the Digital Potentiometer function described in parameter group 3-9*

ometer reference described in parameter group 3-9* (Terminal 29 or 33 only) Input for increment counting in the SLC counter. (Terminal 29 or 33 only) Input for decrement counting in the SLC counter.

(Terminal 29 and 33 only) Input for increment counting in the SLC counter. (Terminal 29 and 33 only) Input for decrement counting in the SLC counter.

(see parameter group 22-4*, Sleep Mode). Reacts on the rising edge of signal applied! Resets all data in 16-96 Maintenance Word to

All Digital Inputs can be set to [80] PTC Card

1. However, only one Digital Input must be set to this choice.

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[85] Latched

Pump Derag

Options [120] - [138] are related to the Cascade Controller functionality. For more information, see parameter group 25-** Cascade Controller.

[120] Lead Pump

Start

[121] Lead Pump

Alternation

[130

Pump1

Interlock -

138]

Pump9 Interlock

Starts deragging.

Starts/Stops the Lead Pump (controlled by the frequency converter). A start requires that also a System Start signal has been applied e.g. to one of the digital inputs set for [8] Start! Forces alternation of the lead pump in a Cascade Controller. Lead Pump Alternation, 25-50 Lead Pump Alternation must be set to either [2] At Command or [3] At Staging or At Command. 25-51 Alternation Event can be set to any of the four options. The function depends on the setting in 25-06 Number of Pumps. If set to [0] No, then Pump1 refers to the pump controlled by relay RELAY1 etc. If set to [1] Yes, Pump1 refers to the pump controlled by the frequency converter only (without any of the build in relays involved) and Pump2 to the pump controlled by the relay RELAY1. Variable speed pump (lead) cannot be interlocked in the basic Cascade Controller. See Table 5.9

Setting in

parameter

group 5-1*

[130] Pump1

Interlock

[131] Pump2

Interlock

[132] Pump3

Interlock

[133] Pump4

Interlock

[134] Pump5

Interlock

[135] Pump6

Interlock

[136] Pump7

Interlock

[137] Pump8

Interlock

[138] Pump9

Interlock

Table 5.9

Setting in 25-06 Number of

Pumps

[0] No [1] Yes

Controlled by RELAY1

(only if not

lead pump)

Controlled by RELAY2 Controlled by RELAY3 Controlled by RELAY4 Controlled by RELAY5 Controlled by RELAY6 Controlled by RELAY7 Controlled by RELAY8 Controlled by RELAY9

Frequency

Converter controlled

(cannot be

interlocked)

Controlled by RELAY1 Controlled by RELAY2 Controlled by RELAY3 Controlled by RELAY4 Controlled by RELAY5 Controlled by RELAY6 Controlled by RELAY7 Controlled by RELAY8

5-13 Terminal 29 Digital Input

Option: Function:

[0] * No Operation Same options and functions as parameter

group 5-1* Digital Inputs.

5-14 Terminal 32 Digital Input

The parameter contains all options and functions listed in

parameter group chapter 5.2.6 5-1* Digital Inputs except for

option [32] Pulse input.

5-15 Terminal 33 Digital Input

The parameter contains all options and functions listed in

parameter group chapter 5.2.6 5-1* Digital Inputs.

5-30 Terminal 27 Digital Output

Option: Function:

[0] No operation [1] Control Ready [2] Drive ready [3] Drive rdy/rem ctrl [4] Stand-by / no warning [5] Running [6] Running / no warning [8] Run on ref/no warn [9] Alarm [10] Alarm or warning [11] At torque limit [12] Out of current range [13] Below current, low [14] Above current, high [15] Out of speed range [16] Below speed, low [17] Above speed, high [18] Out of feedb. range [19] Below feedback, low [20] Above feedback, high [21] Thermal warning [25] Reverse [26] Bus OK [27] Torque limit & stop [28] Brake, no brake war [29] Brake ready, no fault [30] Brake fault (IGBT) [33] Safe stop active [35] External Interlock [40] Out of ref range [41] Below reference, low [42] Above ref, high [45] Bus ctrl. [46] Bus ctrl, 1 if timeout [47] Bus ctrl, 0 if timeout [55] Pulse output [60] Comparator 0 [61] Comparator 1 [62] Comparator 2

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5-30 Terminal 27 Digital Output

Option: Function:

[63] Comparator 3 [64] Comparator 4 [65] Comparator 5 [70] Logic rule 0 [71] Logic rule 1 [72] Logic rule 2 [73] Logic rule 3 [74] Logic rule 4 [75] Logic rule 5 [80] SL digital output A [81] SL digital output B [82] SL digital output C [83] SL digital output D [84] SL digital output E [85] SL digital output F [90] kWh counter pulse Creates a pulse on the digital

output every time when the frequency converter uses 1 kWh.

[155] Verifying Flow [160] No alarm [161] Running reverse [164] Local ref active, not OFF [165] Local ref active [166] Remote ref active [167] Start command activ [168] Hand mode [169] Auto mode [180] Clock Fault [181] Prev. Maintenance [182] Deragging [183] Pre/Post Lube [188] AHF Capacitor Connect [189] External Fan Control [190] No-Flow [191] Dry Pump [192] End Of Curve [193] Sleep Mode [194] Broken Belt [195] Bypass Valve Control [198] Drive Bypass [199] Pipe Filling [200] Full capacity [201] Pump 1 running [202] Pump 2 running [203] Pump 3 running [204] Pump 4 running [205] Pump 5 running [206] Pump 6 running [207] Pump 7 running [208] Pump 8 running [209] Pump 9 running

5-40 Function Relay

Option: Function:

Select options to define the function of the relays. The selection of each mechanical relay is realized in an array parameter.

[0] No operation [1] Control Ready [2] Drive ready [3] Drive rdy/rem ctrl [4] Stand-by / no warning [5] Running [6] Running / no warning [8] Run on ref/no warn [9] Alarm [10] Alarm or warning [11] At torque limit [12] Out of current range [13] Below current, low [14] Above current, high [15] Out of speed range [16] Below speed, low [17] Above speed, high [18] Out of feedb. range [19] Below feedback, low [20] Above feedback, high [21] Thermal warning [25] Reverse [26] Bus OK [27] Torque limit & stop [28] Brake, no brake war [29] Brake ready, no fault [30] Brake fault (IGBT) [33] Safe stop active [35] External Interlock [36] Control word bit 11 [37] Control word bit 12 [40] Out of ref range [41] Below reference, low [42] Above ref, high [45] Bus ctrl. [46] Bus ctrl, 1 if timeout [47] Bus ctrl, 0 if timeout [60] Comparator 0 [61] Comparator 1 [62] Comparator 2 [63] Comparator 3 [64] Comparator 4 [65] Comparator 5 [70] Logic rule 0 [71] Logic rule 1 [72] Logic rule 2 [73] Logic rule 3

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5-40 Function Relay

5.2.7 6-** Analog In/Out

Option: Function:

[74] Logic rule 4 [75] Logic rule 5 [80] SL digital output A [81] SL digital output B [82] SL digital output C [83] SL digital output D [84] SL digital output E [85] SL digital output F [155] Verifying Flow

[160] No alarm [161] Running reverse [164] Local ref active, not OFF [165] Local ref active [166] Remote ref active [167] Start command activ [168] Hand mode [169] Auto mode [180] Clock Fault [181] Prev. Maintenance [183] Pre/Post Lube [188] AHF Capacitor Connect [189] External Fan Control [190] No-Flow [191] Dry Pump [192] End Of Curve [193] Sleep Mode [194] Broken Belt [195] Bypass Valve Control [198] Drive Bypass [199] Pipe Filling [211] Cascade Pump 1 [212] Cascade Pump 2 [213] Cascade Pump 3 [214] Cascade Pump 4 [215] Cascade Pump 5 [216] Cascade Pump 6 [217] Cascade Pump 7 [218] Cascade Pump 8 [219] Cascade Pump 9 [230] Ext. Cascade Ctrl

Parameter group for configuration of the analog input and output.

6-00 Live Zero Timeout Time

Range: Function:

10 s* [1 -

Enter the Live Zero Time-out time period. Live

99 s]

Zero Time-out Time is active for analog inputs, i.e. terminal 53 or terminal 54, used as reference or feedback sources. If the reference signal value associated with the selected current input falls below 50% of the value set in

parameter 6-10 Terminal 53 Low Voltage, 6-12 Terminal 53 Low Current, parameter 6-20 Terminal 54 Low Voltage or 6-22 Terminal 54 Low Current for a time period longer than the time set in parameter 6-00 Live Zero Timeout Time, the function selected in parameter 6-01 Live Zero Timeout Function is

activated.

5-53 Term. 29 High Ref./Feedb. Value

Range: Function:

100 * [-999999.999 -

999999.999 ]

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Enter the high reference value [RPM] for the motor shaft speed and the high feedback value, see also 5-58 Term. 33 High Ref./Feedb. Value.

Danfoss VLT AQUA FC 202, FC 200 Series Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual