Danfoss FC103-110-250Kw Operating Instructions Manual

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MAKING MODERN LIVING POSSIBLE

Operating Instructions

VLT® Refrigeration Drive 110-250 kW

Contents VLT® Refrigeration Drive 110-250 kW Operating Instructions

Contents

1 Safety

2 Introduction

2.1 Exploded Views

2.2 Purpose of the Manual

2.3 Additional Resources

2.4 Product Overview

2.5 Internal Controller Functions

3 Installation

3.1 Planning the Installation Site

3.2 Pre-Installation Checklist

3.3 Mechanical Installation

3.3.1 Cooling 8

3.3.2 Lifting 9

3.4 Electrical Installation

3.4.1 General Requirements 9

3.4.2 Earth (Ground) Requirements 12

5 5 6 6 6 6

8 8 8 8

3.4.2.1 Leakage Current (>3.5 mA) 12

3.4.2.2 Earthing (Grounding) IP20 Enclosures 13

3.4.2.3 Earthing (Grounding) IP21/54 Enclosures 13

3.4.3 Motor Connection 14

3.4.3.1 Motor Cable 17

3.4.3.2 Motor Rotation Check 17

3.4.4 AC Mains Input Connection 17

3.5 Control Wiring Connection

3.5.1 Access 18

3.5.2 Using Screened Control Cables 18

3.5.3 Earthing (Grounding) of Screened Control Cables 18

3.5.4 Control Terminal Types 19

3.5.5 Wiring to Control Terminals 19

3.5.6 Control Terminal Functions 19

3.6 Serial Communication

4 Start Up and Functional Test

4.1 Pre-start

21 21

4.2 Applying Power to the Frequency Converter

4.3 Basic Operational Programming

4.3.1 Set-up Wizard 22

4.4 Local-control Test

MG16F102 - VLT® is a registered Danfoss trademark 1

22 22

Contents VLT® Refrigeration Drive 110-250 kW Operating Instructions

4.5 System Start Up

5 User Interface

5.1 Local Control Panel

5.1.1 LCP Layout 30

5.1.2 Setting LCP Display Values 31

5.1.3 Display 31

5.1.4 Navigation Keys 32

5.1.5 Operation Keys 32

5.2 Back Up and Copying Parameter Settings

5.2.1 Uploading Data to the LCP 33

5.2.2 Downloading Data from the LCP 33

5.3 Restoring Default Settings

5.3.1 Recommended Initialisation 33

5.3.2 Manual Initialisation 33

6 Programming

6.1 Introduction

30 30

34 34

6.2 Programming Example

6.3 Control Terminal Programming Examples

6.4 International/North American Default Parameter Settings

6.5 Parameter Menu Structure

6.5.1 Quick Menu Structure 38

6.5.2 Main Menu Structure 40

7 Application Set-Up Examples

7.1 Introduction

7.2 Set-up Examples

7.2.1 Compressor 44

7.2.2 Single or Multiple Fans or Pumps 44

7.2.3 Compressor Pack 46

8 Status Messages

8.1 Status Display

8.2 Status Message Definitions Table

9 Warnings and Alarms

34 35 36 37

44 44 44

47 47 47

9.1 System Monitoring

9.2 Warning and Alarm Types

9.2.1 Warnings 50

9.2.2 Alarm Trip 50

9.2.3 Alarm Trip-lock 50

2 MG16F102 - VLT® is a registered Danfoss trademark

50 50

Contents VLT® Refrigeration Drive 110-250 kW Operating Instructions

9.3 Warning and Alarm Displays

9.4 Warning and Alarm Definitions

9.5 Fault Messages

10 Basic Troubleshooting

10.1 Start Up and Operation

11 Specifications

11.1 General Specifications

11.2 Mains Supply

11.3 Fuse Specifications

11.3.1 Protection 71

11.3.2 Non UL Compliance 71

11.3.3 UL Compliance 72

11.3.4 Connection Tightening Torques 72

Index

50 52 54

60 60

63 63 68 71

MG16F102 - VLT® is a registered Danfoss trademark 3

Safety VLT® Refrigeration Drive 110-250 kW Operating Instructions

1 Safety

WARNING

HIGH VOLTAGE!

Frequency converters contain high voltage when connected to AC mains input power. Installation, start up, and maintenance should be performed by qualified personnel only. Failure to perform installation, start up, and maintenance by qualified personnel could result in death or serious injury.

High Voltage Frequency converters are connected to hazardous mains voltages. Extreme care should be taken to protect against shock. Only trained personnel familiar with electronic equipment should install, start, or maintain this equipment.

WARNING

UNINTENDED START!

When the frequency converter is connected to AC mains, the motor may start at any time. The frequency converter, motor, and any driven equipment must be in operational readiness. Failure to be in operational readiness when the frequency converter is connected to AC mains could result in death, serious injury, equipment, or property damage.

Unintended Start When the frequency converter is connected to the AC mains, the motor may be started by means of an external switch, a serial bus command, an input reference signal, or a cleared fault condition. Use appropriate cautions to guard against an unintended start.

WARNING

DISCHARGE TIME!

Frequency converters contain DC link capacitors that can remain charged even when AC mains is disconnected. To avoid electrical hazards, remove AC mains from the frequency converter and wait 20 minutes before doing any service or repair. Failure to wait the specified time after power has been removed prior to doing service or repair on the unit could result in death or serious injury.

4 MG16F102 - VLT® is a registered Danfoss trademark

13 (IP 20/Chassis)

(IP 21/54

NEMA 1/12)

130BC252.10

130BC301.10

Introduction VLT® Refrigeration Drive 110-250 kW Operating Instructions

2 Introduction

2.1 Exploded Views

2 2

Illustration 2.2 Close-up View: LCP and Control Functions

Illustration 2.1 D1 Interior Components

LCP (Local Control Panel) 9 Relay 2 (04, 05, 06)

1 2 RS-485 serial bus connector 10 Lifting ring 3 Digital I/O and 24 V power supply 11 Mounting slot 4 Analog I/O connector 12 Cable clamp (PE) 5 USB connector 13 Earth (ground) 6 Serial bus terminal switch 14 Motor output terminals 96 (U), 97 (V), 98 (W) 7 Analog switches (A53), (A54) 15 Mains input terminals 91 (L1), 92 (L2), 93 (L3) 8 Relay 1 (01, 02, 03)

Table 2.1

MG16F102 - VLT® is a registered Danfoss trademark 5

Introduction VLT® Refrigeration Drive 110-250 kW Operating Instructions

2.2 Purpose of the Manual

This manual is intended to provide detailed information for the installation and start up of the frequency converter. provides requirements for mechanical and electrical installation, including input, motor, control and serial communications wiring, and control terminal functions. provides detailed procedures for start up, basic operational programming, and functional testing. The remaining chapters provide supplementary details. These details include user interface, detailed programming, application examples, start-up troubleshooting, and specifications.

2.5

Internal Controller Functions

Illustration 2.3 is a block diagram of the frequency converter's internal components. See Table 2.2 for their functions.

2.3 Additional Resources

Other resources are available to understand advanced frequency converter functions and programming.

Illustration 2.3 Frequency Converter Block Diagram

The VLT

•

detail on working with parameters and many application examples.

The VLT

•

detailed capabilities and functionality to design motor control systems.

Supplemental publications and manuals are

•

available from Danfoss. See http://www.danfoss.com/Products/Literature/ Technical+Documentation.htm for listings.

Optional equipment is available that may change

•

some of the procedures described. Reference the instructions supplied with those options for specific requirements. Contact the local Danfoss supplier or visit the Danfoss website for downloads or additional information.

2.4

Product Overview

A frequency converter is an electronic motor controller that converts AC mains input into a variable AC waveform output. The frequency and voltage of the output are regulated to control the motor speed or torque. The frequency converter can vary the speed of the motor in response to system feedback, such as position sensors on a conveyor belt. The frequency converter can also regulate the motor by responding to remote commands from external controllers.

In addition, the frequency converter monitors the system and motor status, issues warnings or alarms for fault conditions, starts and stops the motor, optimizes energy efficiency, and offers many more control, monitoring, and efficiency functions. Operation and monitoring functions are available as status indications to an outside control system or serial communication network.

Programming Guide provides greater

Design Guide is intended to provide

Area Title Functions

1 Mains input

2 Rectifier

3 DC bus

4 DC reactors

5 Capacitor bank

6 Inverter

7 Output to motor

Three-phase AC mains power

•

supply to the frequency converter

The rectifier bridge converts

•

the AC input to DC voltage to supply inverter power

Intermediate DC-bus circuit

•

handles the DC current

Filter the intermediate DC

•

circuit current

Prove line transient protection

•

Reduce RMS current

•

Raise the power factor

•

reflected back to the line

Reduce harmonics on the AC

•

input

Stores the DC power

•

Provides ride-through

•

protection for short power losses

Converts the DC into a

•

controlled PWM AC waveform for a controlled variable output to the motor

Regulated three-phase output

•

power to the motor

6 MG16F102 - VLT® is a registered Danfoss trademark

Introduction VLT® Refrigeration Drive 110-250 kW Operating Instructions

Area Title Functions

8 Control circuitry

Table 2.2 Frequency Converter Internal Components

Input power, internal

•

processing, output, and motor current are monitored to provide efficient operation and control

User interface and external

•

commands are monitored and performed

Status output and control can

•

be provided

2 2

MG16F102 - VLT® is a registered Danfoss trademark 7

Installation VLT® Refrigeration Drive 110-250 kW Operating Instructions

3 Installation

3.1 Planning the Installation Site

Ensure that frequency converter output current

CAUTION

Before performing the installation it is important to plan the installation of the frequency converter. Neglecting this may result in extra work during and after installation.

Select the best possible operation site by considering the following (see details on the following pages, and the respective Design Guides):

Ambient operating temperature

•

Installation method

•

How to cool the unit

•

Position of the frequency converter

•

Cable routing

•

Ensure the power source supplies the correct

•

voltage and necessary current Ensure that the motor current rating is within the

•

maximum current from the frequency converter If the frequency converter is without built-in

•

fuses, ensure that the external fuses are rated correctly.

Voltage 380-480 V At altitudes above 3 km, contact Danfoss regarding

525-600 V At altitudes above 2 km, contact Danfoss regarding

Table 3.1 Installation in High Altitudes

Altitude Restrictions

PELV

PELV.

•

rating is equal to or greater than motor full load current for peak motor performance.

Motor size and frequency converter

•

power must match for proper overload protection.

If frequency converter rating is less than

•

motor, full motor output cannot be achieved.

3.3 Mechanical Installation

3.3.1 Cooling

Top and bottom clearance for air cooling must be

•

provided. Generally, 225 mm (9 in) is required. Improper mounting can result in over heating

•

and reduced performance Derating for temperatures starting between 45 °C

•

(113 °F) and 50 °C (122 °F) and elevation 1000 m (3300 ft) above sea level must be considered. See

Design Guide for detailed information.

VLT

The high power Danfoss VLT frequency converters utilize a back-channel cooling concept that removes heatsink cooling air, which carries approximately 90% of the heat out of the back channel of the frequency converters. The back-channel air can be redirected from the panel or room using one of the kits below.

NOTE

3.2

Pre-Installation Checklist

Before unpacking the frequency converter, ensure

•

the packaging is intact. If any damage has occurred, immediately contact the shipping company to claim the damage.

Before unpacking the frequency converter, locate

•

it as close as possible to the final installation site. Compare the model number on the nameplate to

•

what was ordered to verify the proper equipment.

Ensure each of the following are rated for the

•

same voltage:

Mains (power)

•

Frequency converter

•

Motor

•

8 MG16F102 - VLT® is a registered Danfoss trademark

For ordering numbers, see the VLT High Power Drives Selection Guide, PB.56.B1.02.

Duct cooling A back-channel cooling kit is available to direct the heatsink cooling air out of the panel when an IP20/chassis frequency converters is installed in a Rittal enclosure. Use of this kit reduces the heat in the panel and smaller door fans can be specified on the enclosure.

Cooling out the back (top and bottom covers) The back channel cooling air can be ventilated out of the room so that the heat from the back channel is not dissipated into the control room.

130BC253.10

Installation VLT® Refrigeration Drive 110-250 kW Operating Instructions

A door fan(s) is required on the enclosure to remove the heat not contained in the backchannel of the frequency converters and any additional losses generated by other components inside the enclosure. The total required air flow must be calculated so that the appropriate fans can be selected.

Airflow The necessary airflow over the heat sink must be secured. The flow rate is shown in Table 3.2.

The fan runs for the following reasons:

AMA

•

DC Hold

•

Pre-Mag

•

DC Brake

•

60% of nominal current is exceeded

•

Specific heatsink temperature exceeded (power

•

size dependent). Specific Power Card ambient temperature

•

exceeded (power size dependent) Specific Control Card ambient temperature

•

exceeded

Lifting

3.3.2

Always lift the frequency converter using the dedicated lifting eyes. Use a bar to avoid bending the lifting holes.

Illustration 3.1 Position Lifting Straps where Indicated

CAUTION

The angle from the top of the frequency converter to the lifting cables should be 60 ° or greater.

3.4 Electrical Installation

Enclosure protection IP21/NEMA 1 D1 and D2

IP00/Chassis

* Airflow per fan. Frame size F contains multiple fans.

Table 3.2 Airflow

Frame Door fan(s)/top

fan 170 m3/hr (100

CFM)

D3 and D4

255 m3/hr (150 CFM)

Heatsink fan(s)

765 m3/hr (450 CFM)

3.4.1 General Requirements

This section contains detailed instructions for wiring the frequency converter. The following tasks are described:

Wiring the motor to the frequency converter

•

output terminals Wiring the AC mains to the frequency converter

•

input terminals Connecting control and serial communication

•

wiring After power has been applied, checking input

•

and motor power; programming control terminals for their intended functions

MG16F102 - VLT® is a registered Danfoss trademark 9

91 (L1) 92 (L2) 93 (L3)

88 (-) 89 (+)

50 (+10 V OUT)

53 (A IN)

54 (A IN)

55 (COM A IN)

0/4-20 mA

12 (+24 V OUT)

13 (+24 V OUT)

18 (D IN)

20 (COM D IN)

15mA 200 mA

(U) 96

(V) 97 (W) 98 (PE) 99

(COM A OUT) 39

(A OUT) 42

0/4-20 mA

0-10 V DC

+10 V DC

0-10 V DC

0/4-20 mA

240 V AC, 2A

24 V DC

240 V AC, 2A

24 V (NPN) 0 V (PNP)

0 V (PNP)

24 V (NPN)

19 (D IN)

24 V (NPN) 0 V (PNP)

24 V

0 V

(D IN/OUT)

0 V (PNP)

24 V (NPN)

(D IN/OUT)

0 V

24 V

24 V (NPN) 0 V (PNP)

0 V (PNP)

24 V (NPN)

33 (D IN)

32 (D IN)

1 2

S201

S202

ON=0-20mA OFF=0-10V

400 V AC, 2A

P 5-00

(R+) 82

(R-) 81

+ - + -

130BD010.10

(P RS-485) 68

(N RS-485) 69

(COM RS-485) 61

S801

RS-485

S801

3 Phase power

input

DC bus

Switch Mode

Power Supply

Motor

Analog Output

Interface

relay1

relay2

ON=Terminated OFF=Open

Brake resistor

(NPN) = Sink

(PNP) = Source

Installation VLT® Refrigeration Drive 110-250 kW Operating Instructions

Illustration 3.2 Wiring Diagram

WARNING

EQUIPMENT HAZARD!

Rotating shafts and electrical equipment can be hazardous. All electrical work must conform to national and local electrical codes. It is strongly recommended that installation, start up, and maintenance be performed only by trained and qualified personnel. Failure to follow these guidelines could result in death or serious injury.

CAUTION

WIRING ISOLATION!

Run input power, motor wiring and control wiring in three separate metallic conduits or use separated shielded cable for high frequency noise isolation. Failure to isolate power, motor and control wiring could result in less than optimum frequency converter and associated equipment performance.

10 MG16F102 - VLT® is a registered Danfoss trademark

Motor

Line Power

Stop

Start

Speed

Control

130BX370.10

L1L2L2L3L3

GND

91 92 93

Fuses

130BB460.10

Installation VLT® Refrigeration Drive 110-250 kW Operating Instructions

For personal safety, comply with the following requirements

Electronic controls equipment is connected to

•

hazardous mains voltage. Extreme care should be taken to protect against electrical hazards when applying power to the unit.

Run motor cables from multiple frequency

•

converters separately. Induced voltage from output motor cables run together can charge equipment capacitors even with the equipment turned off and locked out.

Field wiring terminals are not intended to receive

•

a conductor one size larger.

Overload and Equipment Protection

An electronically activated function within the

•

frequency converter provides overload protection for the motor. The overload calculates the level of increase to activate timing for the trip (controller output stop) function. The higher the current draw, the quicker the trip response. The overload provides Class 20 motor protection. See for details on the trip function.

Because the motor wiring carries high frequency

•

current, it is important that wiring for mains, motor power, and control are run separately. Use metallic conduit or separated shielded wire. See Illustration 3.3. Failure to isolate power, motor, and control wiring could result in less than optimum equipment performance.

All frequency converters must be provided with

•

short-circuit and over-current protection. Input fusing is required to provide this protection, see Illustration 3.4. If not factory supplied, fuses must be provided by the installer as part of installation. See maximum fuse ratings in 11.3.1 Protection.

Illustration 3.3 Example of Proper Electrical Installation Using Conduit

Illustration 3.4 Frequency Converter Fuses

Wire Type and Ratings

All wiring must comply with local and national

•

regulations regarding cross-section and ambient

temperature requirements.

Danfoss recommends that all power connections

•

are made with a minimum 75 °C rated copper

wire.

MG16F102 - VLT® is a registered Danfoss trademark 11

Installation VLT® Refrigeration Drive 110-250 kW Operating Instructions

3.4.2 Earth (Ground) Requirements

WARNING

EARTHING (GROUNDING) HAZARD!

For operator safety, it is important to earth (ground) the frequency converter properly in accordance with national and local electrical codes as well as instructions contained within this document. Do not use conduit connected to the frequency converter as a replacement for proper grounding. Earth (ground) currents are higher than 3.5 mA. Failure to earth (ground) the frequency converter properly could result in death or serious injury.Earthing (grounding) hazard

NOTE

It is the responsibility of the user or certified electrical installer to ensure correct earthing (grounding) of the equipment in accordance with national and local electrical codes and standards.

Follow all local and national electrical codes to

•

earth (ground) electrical equipment properly. Proper protective earthing (grounding) for

•

equipment with earth (ground) currents higher than 3.5 mA must be established, see

3.4.2.1 Leakage Current (>3.5 mA). A dedicated earth wire (ground wire) is required

•

for input power, motor power and control wiring. Use the clamps provided with the equipment for

•

proper earth connections (ground connections). Do not earth (ground) one frequency converter to

•

another in a “daisy chain” fashion. Keep the earth (ground) wire connections as

•

short as possible. Using high-strand wire to reduce electrical noise

•

is recommended. Follow motor manufacturer wiring requirements.

•

3.4.2.1

Leakage Current (>3.5 mA)

Earthing (grounding) must be reinforced in one of the following ways:

Earth (ground) wire of at least 10 mm

•

Two separate earth (ground) wires both

•

complying with the dimensioning rules.

See EN 60364-5-54 § 543.7 for further information. Using RCDs

Where residual current devices (RCDs)–also known as earth leakage circuit breakers (ELCBs)–are used, comply with the following: residual current devices (RCDs)

Use RCDs of type B only, which are capable of

•

detecting AC and DC currents.

Use RCDs with an inrush delay to prevent faults

•

due to transient earth currents.

Dimension RCDs according to the system configu-

•

ration and environmental considerations.

Follow national and local codes regarding protective earthing of equipment with a leakage current > 3.5 mA. Frequency converter technology implies high frequency switching at high power. This will generate a leakage current in the earth connection. A fault current in the frequency converter at the output power terminals might contain a DC component, which can charge the filter capacitors and cause a transient earth current. The earth leakage current depends on various system configurations including RFI filtering, screened motor cables, and frequency converter power.

EN/IEC61800-5-1 (Power Drive System Product Standard) requires special care if the leakage current exceeds 3.5 mA.

12 MG16F102 - VLT® is a registered Danfoss trademark

130BC303.10

130BC304.10

Installation VLT® Refrigeration Drive 110-250 kW Operating Instructions

3.4.2.2 Earthing (Grounding) IP20 Enclosures

The frequency converter can be earthed (grounded) using conduit or shielded cable. For earthing (grounding) of the power connections, use the dedicated earthing (grounding) points as shown in Illustration 3.6.

3.4.2.3

Earthing (Grounding) IP21/54 Enclosures

Illustration 3.5 Earthing (Grounding) Points for IP20 (Chassis) Enclosures

Illustration 3.6 Earthing (Grounding) for IP21/54 Enclosures.

MG16F102 - VLT® is a registered Danfoss trademark 13

1.3[ ]

0.0[ ]

2.4[ ]

101

4.0[ ]

140

5.5[ ]

163

6.4[ ]

185

7.3[ ]

224

8.8[ ]

263

10.4[ ]

293

11.5[ ]

GROUND 88

3.5[ ]

0.0[ ]

200

7.9[ ]

3.7[ ]

244

9.6[ ] 0

0.0[ ]

272

10.7[ ]

0.0[ ]

R T V

3X M8x20 STUD WITH NUT

SECTION A-A

MAINS TERMINALS

MAINS TERMINAL

SECTION B-B

MOTOR TERMINALS

MOTOR

TERMINAL

130BC305.10

Installation VLT® Refrigeration Drive 110-250 kW Operating Instructions

3.4.3 Motor Connection

WARNING

INDUCED VOLTAGE!

Run output motor cables from multiple frequency converters separately. Induced voltage from output motor cables run together can charge equipment capacitors even with the equipment turned off and locked out. Failure to run output motor cables separately could result in death or serious injury.

For maximum cable sizes, see 11.2 Mains Supply.

•

Comply with local and national electrical codes

•

for cable sizes. Gland plates are provided at the base of IP21/54

•

and higher (NEMA1/12) units.

Do not install power factor correction capacitors

•

between the frequency converter and the motor. Do not wire a starting or pole-changing device

•

between the frequency converter and the motor. Connect the 3-phase motor wiring to terminals

•

96 (U), 97 (V), and 98 (W). Earth (ground) the cable in accordance with the

•

instructions provided. Torque terminals in accordance with the

•

information provided in 11.3.4 Connection

Tightening Torques

Follow motor manufacturer wiring requirements.

•

Illustration 3.7 Terminal Locations D1h

14 MG16F102 - VLT® is a registered Danfoss trademark

3.3[ ]

0.0[ ]

188

7.4[ ]

244

9.6[ ] 0

0.0[ ]

290

11.4[ ]

272

10.7[ ]

0.0[ ]

0.9[ ]

0.0[ ] 62

2.4[ ]

101

4.0[ ]

145

5.7[ ]

184

7.2[ ]

223

8.8[ ]

152

6.0[ ] 217

8.5[ ]

292

11.5[ ]

BRAKE

SECTION A-A

MAINS TERMINALS

MAINS TERMINAL

SECTION B-B

MOTOR TERMINALS AND

BRAKE TERMINALS

MOTOR TERMINAL

BRAKE

TERMINAL

130BC302.10

254.7

10[ ]

0.0

0[ ]

GROUND 143.4

6[ ]

0.0 0[ ]

GROUND 168.4

7[ ]

331.2 13[ ]

211.1 8[ ]

GROUND168.4

7[ ]

GROUND143.4

6[ ]

42.4

2[ ]

0.0

0[ ]

68.1

3[ ]

125.8

5[ ]

183.5

7[ ]

245.8

10[ ]

299.8

12[ ]

353.8

14[ ]

377.6

15[ ]

284.2

11[ ]

0.0

0[ ]

4X M10x20 STUD WITH NUT

SECTION B-B

MOTOR TERMINALS AND

BRAKE TERMINALS

MOTOR TERMINAL

SECTION A-A

MAINS TERMINALS

MAINS TERMINAL

130BC332.10

Installation VLT® Refrigeration Drive 110-250 kW Operating Instructions

Illustration 3.8 Terminal Locations D3h

Illustration 3.9 Terminal Locations D2h

MG16F102 - VLT® is a registered Danfoss trademark 15

1.3[ ]

0.0[ ] 91

3.6[ ]

149

5.8[ ]

211

8.3[ ]

265

10.4[ ]

319

12.6[ ]

200

7.9[ ]

0.0[ ]

319

12.6[ ]

376

14.8[ ]

293

11.5[ ]

255

10.0[ ]

0.0[ ]

306

12.1[ ]

284

11.2[ ]

0.0[ ]

236.8

9[ ]

BRAKE

TERMINALS

SECTION A-A

MAINS TERMINALS

MAINS TERMINAL

SECTION B-B

MOTOR TERMINALS AND

BRAKE TERMINALS

TERMINAL

BRAKE / REGEN

MOTOR TERMINAL

130BC333.10

Installation VLT® Refrigeration Drive 110-250 kW Operating Instructions

Illustration 3.10 Terminal Locations D4h

16 MG16F102 - VLT® is a registered Danfoss trademark

96 97

U V

96 97 98

U V W

130HA036.10

130BC254.10

Installation VLT® Refrigeration Drive 110-250 kW Operating Instructions

3.4.3.1 Motor Cable

The motor must be connected to terminals U/T1/96, V/ T2/97, W/T3/98. Earth (ground) to terminal 99. All types of three-phase asynchronous standard motors can be used with a frequency converter unit. The factory setting is for clockwise rotation with the frequency converter output connected as follows:

Terminal No. Function 96, 97, 98, 99 Mains U/T1, V/T2, W/T3

Earth (ground)

Table 3.3

3.4.3.2

The direction of rotation can be changed by switching two phases in the motor cable or by changing the setting of 4-10 Motor Speed Direction.

•

Table 3.4

A motor rotation check can be performed using1-28 Motor Rotation Check and following the steps shown in the display.

3.4.4

Motor Rotation Check

Terminal U/T1/96 connected to U-phase

Terminal V/T2/97 connected to V-phase

Terminal W/T3/98 connected to W-phase

AC Mains Input Connection

Size wiring is based upon the input current of the

•

frequency converter. Comply with local and national electrical codes

•

for cable sizes. Connect 3-phase AC input power wiring to

•

terminals L1, L2, and L3 (see Illustration 3.11).

Illustration 3.11 Connecting to AC Mains

Mains connection

1 2 Motor connection

Table 3.5

Earth (ground) the cable in accordance with the

•

instructions provided. All frequency converters may be used with an

•

isolated input source as well as with earth (ground) reference power lines. When supplied from an isolated mains source (IT mains or floating delta) or TT/TN-S mains with a grounded leg (grounded delta), set 14-50 RFI Filter to OFF. When off, the internal RFI filter capacitors between the chassis and the intermediate circuit are isolated to avoid damage to the intermediate circuit and to reduce earth (ground) capacity currents in accordance with IEC 61800-3.

MG16F102 - VLT® is a registered Danfoss trademark 17

PLC

130BB922.11

PE PE

100nF

PLC

130BB609.11

130BB923.11

PE PE

69 68 61

130BB924.11

PE PE

Installation VLT® Refrigeration Drive 110-250 kW Operating Instructions

3.5 Control Wiring Connection

Isolate control wiring from high power

•

components in the frequency converter. If the frequency converter is connected to a

•

thermistor, for PELV isolation, optional thermistor control wiring must be reinforced/double insulated. A 24 V DC supply voltage is recommended.

3.5.1 Access

All terminals to the control cables are located underneath the LCP on the inside of the frequency converter. To access, open the door (IP21/54) or remove the front panel (IP20).

Using Screened Control Cables

3.5.2

Danfoss recommends braided screened/armoured cables to optimise EMC immunity of the control cables and the EMC emission from the motor cables.

Earthing (Grounding) of Screened

3.5.3 Control Cables

Illustration 3.13

Avoid EMC noise on serial communication This terminal is connected to earth (ground) via an internal RC link. Use twisted-pair cables to reduce interference between conductors. The recommended method is shown below:

Illustration 3.14

Min. 16 mm

2 Equalizing cable

Table 3.7

Correct screening The preferred method in most cases is to secure control and serial communication cables with screening clamps provided at both ends to ensure best possible high frequency cable contact. If the earth (ground) potential between the frequency converter and the PLC is different, electric noise may occur that will disturb the entire system. Solve this problem by fitting an equalizing cable next to the control cable. Minimum cable cross section: 16 mm2.

Illustration 3.12

Min. 16 mm

2 Equalizing cable

Table 3.6

Alternatively, the connection to terminal 61 can be omitted:

Illustration 3.15

Min. 16 mm

2 Equalizing cable

Table 3.8

50/60 Hz earth (ground) loops With very long control cables, earth loops (ground loops) may occur. To eliminate earth (ground) loops, connect one end of the screen-to-earth (ground) with a 100 nF capacitor (keeping leads short).

18 MG16F102 - VLT® is a registered Danfoss trademark

130BA012.11

130BT306.10

Installation VLT® Refrigeration Drive 110-250 kW Operating Instructions

3.5.4 Control Terminal Types

Terminal functions and default settings are summarized in

3.5.6 Control Terminal Functions.

Illustration 3.16 Control Terminal Locations

Connector 1 provides four programmable digital

•

input terminals, two additional digital terminals programmable as either input or output, a 24 V DC terminal supply voltage, and a common for optional customer supplied 24 V DC voltage.

Connector 2 terminals (+)68 and (-)69 are for an

•

RS-485 serial communications connection. Connector 3 provides two analog inputs, one

•

analog output, 10 V DC supply voltage, and commons for the inputs and output.

Connector 4 is a USB port available for use with

•

the MCT 10 Set-up Software. Also provided are two Form C relay outputs that

•

are in various locations depending upon the frequency converter configuration and size.

Some options available for ordering with the unit

•

may provide additional terminals. See the manual provided with the equipment option.

3.5.5

Wiring to Control Terminals

Terminal plugs can be removed for easy access.

Illustration 3.17

3.5.6 Control Terminal Functions

Frequency converter functions are commanded by receiving control input signals.

Each terminal must be programmed for the

•

function it will be supporting in the parameters associated with that terminal. See and for terminals and associated parameters.

It is important to confirm that the control

•

terminal is programmed for the correct function. See for details on accessing parameters and programming.

The default terminal programming is intended to

•

initiate frequency converter functioning in a typical operational mode.

3.6

Serial Communication

RS-485 is a two-wire bus interface compatible with multidrop network topology, i.e. nodes can be connected as a bus, or via drop cables from a common trunk line. A total of 32 nodes can be connected to one network segment. Repeaters divide network segments. Each repeater functions as a node within the segment in which it is installed. Each node connected within a given network must have a unique node address across all segments. Terminate each segment at both ends, using either the termination switch (S801) of the frequency converter or a biased termination resistor network. Always use screened twisted pair (STP) cable for bus cabling, and always follow good common installation practice. Low-impedance earth (ground) connection of the screen at every node is important, including at high frequencies. Thus, connect a large surface of the screen to earth (ground), for example with a cable clamp or a conductive cable gland. It may be necessary to apply potentialequalizing cables to maintain the same earth (ground)

MG16F102 - VLT® is a registered Danfoss trademark 19

Installation VLT® Refrigeration Drive 110-250 kW Operating Instructions

potential throughout the network. Particularly in installations with long cables. To prevent impedance mismatch, always use the same type of cable throughout the entire network. When connecting a motor to the frequency converter, always use screened motor cable.

Cable Screened twisted pair (STP) Impedance Max. cable length 1200 m (including drop lines)

Table 3.9

120 Ω

500 m station-to-station

20 MG16F102 - VLT® is a registered Danfoss trademark

Start Up and Functional Tes... VLT® Refrigeration Drive 110-250 kW Operating Instructions

4 Start Up and Functional Test

4.1 Pre-start

CAUTION

Before applying power to the unit, inspect the entire installation as detailed in Table 4.1. Check mark those items when completed.

4 4

Inspect for Description

Auxiliary equipment

Cable routing

Control wiring

Cooling clearance

EMC considerations

Environmental considerations

Fusing and circuit breakers

Earthing (Grounding)

Input and output power wiring

Panel interior

Switches

Vibration

Look for auxiliary equipment, switches, disconnects, or input fuses/circuit breakers that may

•

reside on the input power side of the frequency converter or output side to the motor. Ensure that they are ready for full speed operation.

Check function and installation of any sensors used for feedback to the frequency converter.

•

Remove power factor correction caps on motor(s), if present.

•

Ensure that input power, motor wiring , and control wiring are separated or in three separate

•

metallic conduits for high frequency noise isolation.

Check for broken or damaged wires and loose connections.

•

Check that control wiring is isolated from power and motor wiring for noise immunity.

•

Check the voltage source of the signals, if necessary.

•

The use of shielded cable or twisted pair is recommended. Ensure that the shield is terminated

•

correctly.

Measure that top and bottom clearance is adequate to ensure proper air flow for cooling.

•

Check for proper installation regarding electromagnetic compatibility.

•

See equipment label for the maximum ambient operating temperature limits.

•

Humidity levels must be 5-95% non-condensing.

•

Check for proper fusing or circuit breakers.

•

Check that all fuses are inserted firmly and in operational condition and that all circuit breakers

•

are in the open position.

The unit requires an earth wire(ground wire) from its chassis to the building earth (ground).

•

Check for good earth connections(ground connections) that are tight and free of oxidation.

•

Earthing (grounding) to conduit or mounting the back panel to a metal surface is not a

•

suitable earth (ground).

Check for loose connections.

•

Check that motor and mains are in separate conduit or separated screened cables.

•

Inspect that the unit interior is free of dirt, metal chips, moisture, and corrosion.

•

Ensure that all switch and disconnect settings are in the proper positions.

•

Check that the unit is mounted solidly or that shock mounts are used, as necessary.

•

Check for an unusual amount of vibration.

•

☑

Table 4.1 Start Up Check List

MG16F102 - VLT® is a registered Danfoss trademark 21

130BC951.10

Start Up and Functional Tes... VLT® Refrigeration Drive 110-250 kW Operating Instructions

4.2 Applying Power to the Frequency Converter

WARNING

HIGH VOLTAGE!

Frequency converters contain high voltage when connected to AC mains. Installation, start-up and maintenance should be performed by qualified personnel

only. Failure to perform installation, start-up and maintenance by qualified personnel could result in death or serious injury.

WARNING

UNINTENDED START!

1. Confirm input voltage is balanced within 3%. If not, correct input voltage imbalance before proceeding. Repeat procedure after voltage correction.

2. Ensure optional equipment wiring, if present, matches installation application.

3. Ensure that all operator devices are in the OFF position. Panel doors closed or cover mounted.

4. Apply power to the unit. DO NOT start the frequency converter at this time. For units with a disconnect switch, turn to the ON position to apply power to the frequency converter.

event of power failure the application guide is accessed through the Quick menu screen. If [Cancel] is pressed, the FC 103 will return to the status screen. An automatic timer will cancel the wizard after 5 min. of inactivity (no keys pressed). The wizard must be reentered through the Quick Menu when it has been run once. Answering the questions on the screens takes the user though a complete set-up for the FC 103. Most standard refrigeration applications can be setup by using this Application Guide. Advanced features must be accessed though the menu structure (Quick Menu or Main Menu) in the frequency converter.

The FC 103 Wizard covers all standard settings for:

- Compressors

- Single fan and pump

- Condenser fans

These applications are then further expanded to allow control of the frequency converter to be controlled via the frequency converter's own internal PID controllers or from an external control signal.

After completing set-up, choose to re-run wizard or start application

The Application Guide can be cancelled at any time by pressing [Back]. The Application Guide can be re-entered through the Quick Menu. When re-entering the Application Guide, the user will be asked to keep previous changes to the factory set-up or to restore default values.

NOTE

If the status line at the bottom of the LCP reads AUTO REMOTE COAST, this indicates that the unit is ready to operate but is missing an input signal on terminal 27.

The FC 103 will start up initially with the Application guide thereafter in the event of power failure the application guide is accessed through the Quick menu screen. The following screen will be presented:

4.3 Basic Operational Programming

4.3.1 Set-up Wizard

The built -in “wizard” menu guides the installer through the set -up of the frequency converter in a clear and structured manner, and has been constructed with reference to the industries refrigeration engineers, to ensure that the text and language used makes complete sense to the installer. At start-up the FC 103 asks the user run the VLT Drive Application Guide or to skip it (until it has been run, the FC 103 will ask every time at start-up), thereafter in the

22 MG16F102 - VLT® is a registered Danfoss trademark

Illustration 4.1

If [Cancel] is pressed, the FC 103 will return to the status screen. An automatic timer will cancel the wizard after 5 min. of inactivity (no keys pressed). The wizard must be reentered through the Quick Menu as described below.

130BC952.10

130BC953.10

130BC954.10

Start Up and Functional Tes... VLT® Refrigeration Drive 110-250 kW Operating Instructions

If [OK] is pressed, the Application Guide will start with the following screen:

Illustration 4.2

NOTE

Numbering of steps in wizard (e.g. 1/12) can change depending on choices in the workflow.

This screen will automatically change to the first input screen of the Application Guide:

Compressor pack set-up

As an example, see screens below for a compressor pack set-up:

Voltage and frequency set-up

4 4

Illustration 4.5

Current and nominal speed set-up

Illustration 4.3

Illustration 4.4

Illustration 4.6

Min. and max. frequency set-up

Illustration 4.7

MG16F102 - VLT® is a registered Danfoss trademark 23

Start Up and Functional Tes... VLT® Refrigeration Drive 110-250 kW Operating Instructions

Min. time between two starts

Illustration 4.8

Choose with/without bypass valve

NOTE

Internal/Closed loop: The FC 103 will control the application directly using the internal PID control within the frequency converter and needs an input from an external input such as a temperature or other sensor which is wired directly into the frequency converter and controls from the sensor signal. External/Open loop: The FC 103 takes its control signal from another controller (such as a pack controller) which gives the frequency converter e.g. 0-10 V, 4-20 mA or FC 103 Lon. The frequency converter will change its speed depending upon this reference signal.

Select sensor type

Illustration 4.9

Select open or closed loop

Illustration 4.10

Illustration 4.11

Settings for sensor

Illustration 4.12

24 MG16F102 - VLT® is a registered Danfoss trademark

Start Up and Functional Tes... VLT® Refrigeration Drive 110-250 kW Operating Instructions

Info: 4-20 mA feedback chosen - connect accordingly

Illustration 4.13

Info: Set switch accordingly

Select fixed or floating setpoint

4 4

Illustration 4.16

Set setpoint

Illustration 4.14

Select unit and conversion from pressure

Illustration 4.15

Illustration 4.17

Set high/low limit for setpoint

Illustration 4.18

MG16F102 - VLT® is a registered Danfoss trademark 25

130BC955.10

130BP956.10

Start Up and Functional Tes... VLT® Refrigeration Drive 110-250 kW Operating Instructions

Set cut out/in value

Info: Connect accordingly

Illustration 4.22

Info: Setup completed

Illustration 4.19

Choose pack control set-up

Illustration 4.20

Set number of compressors in pack

Illustration 4.21

Illustration 4.23

After completing set-up, choose to re-run wizard or start application. Select between the following options:

Re-run wizard

•

Go to main menu

•

Go to status

•

Run AMA - Note this is a reduced AMA if

•

compressor application is selected and full AMA if single fan and pump is selected.

If condenser fan is selected in application NO

•

AMA can be run. Run application- this mode starts the frequency

•

converter in either hand/local mode or via an external control signal if open loop is selected in an earlier screen

Illustration 4.24

26 MG16F102 - VLT® is a registered Danfoss trademark

130BC957.10

130BP066.10

1107 RPM

0 -

Operation/Display

1 -

Load/Motor

2 -

Brakes

3 -

Reference / Ramps

3.84 A 1 (1)

Main menu

Operation / Display

0.0%

0-0

Basic Settings

0-1

Set-up Opperations

0-2

LCP Display

0-3

LCP Custom Readout

0.00A 1(1)

130BP087.10

0-0

Basic Settings

0.0%

0-03 Regional Settings

[0] International

0.00A 1(1)

130BP088.10

Start Up and Functional Tes... VLT® Refrigeration Drive 110-250 kW Operating Instructions

The Application Guide can be cancelled at any time by pressing [Back]. The Application Guide can be re-entered through the Quick Menu:

Illustration 4.26

Illustration 4.25

3. Use navigation keys to scroll to parameter group

0-0* Basic Settings and press [OK].

When re-entering the Application Guide, select between previous changes to the factory set-up or restore default values.

NOTE

If the system requirement is to have the internal pack controller for 3 compressors plus by-pass valve connected, there is the need to specify FC 103 with the extra relay card (MCB 105) mounted inside the frequency converter. The bypass valve must be programmed to operate from one of the extra relay outputs on the MCB 105 board. This is needed because the standard relay outputs in the FC 103 are used to control the compressors in the pack.

Illustration 4.27

Use navigation keys to scroll to 0-03 Regional Settings and press [OK].

4 4

4.3.2 Required Initial Frequency Converter Programming

NOTE

If the wizard is run, ignore the following.

Frequency converters require basic operational programming before running for best performance. Basic operational programming requires entering motornameplate data for the motor being operated and the minimum and maximum motor speeds. Enter data in accordance with the following procedure. Parameter settings recommended are intended for start up and checkout purposes. Application settings may vary. See for detailed instructions on entering data through the LCP.

Enter data with power ON, but before operating the frequency converter.

1. Press [Main Menu] twice on the LCP.

2. Use the navigation keys to scroll to parameter

group 0-** Operation/Display and press [OK].

Illustration 4.28

Use navigation keys to select [0] International or [1] North America as appropriate and press [OK]. (This changes the default settings for a number of basic parameters. See 6.4 International/North American Default Parameter Settings for a complete list.)

6. Press [Quick Menu] on the LCP.

7. Use the navigation keys to scroll to parameter

group Q2 Quick Setup and press [OK].

MG16F102 - VLT® is a registered Danfoss trademark 27

130BB847.10

Q1 My Personal Menu

Q2 Quick Setup

Q5 Changes Made

Q6 Loggings

13.7% 13.0A 1(1)

Quick Menus

130BT772.10

0.0 Hz 0.00kW 1(1)

Motor Setup

1 - 21 Motor Power [kW]

4.0 kW

Start Up and Functional Tes... VLT® Refrigeration Drive 110-250 kW Operating Instructions

4.4

Local-control Test

CAUTION

MOTOR START!

Ensure that the motor, system and any attached

Illustration 4.29

8. Select language and press [OK]. Then enter the motor data in parameters 1-20/1-21 through 1-25. The information can be found on the motor nameplate.

1-20 Motor Power [kW] or 1-21 Motor Power [HP]

1-22 Motor Voltage 1-23 Motor Frequency 1-24 Motor Current 1-25 Motor Nominal Speed

Illustration 4.30

equipment are ready for start. It is the responsibility of the user to ensure safe operation under any condition. Failure to ensure that the motor, system, and any attached equipment is ready for start could result in personal injury or equipment damage.

NOTE

The [Hand On] key provides a local start command to the frequency converter. The [Off] key provides the stop function.

When operating in local mode, [▲] and [▼] increase and decrease the speed output of the frequency converter. [◄] and [►] move the display cursor in the numeric display.

1. Press [Hand On].

2. Accelerate the frequency converter by pressing [▲] to full speed. Moving the cursor left of the

decimal point provides quicker input changes.

3. Note any acceleration problems.

4. Press [Off].

5. Note any deceleration problems.

If acceleration problems were encountered

If warnings or alarms occur, see .

•

9. A jumper wire should be in place between control terminals 12 and 27. If this is the case, leave 5-12 Terminal 27 Digital Input at factory default. Otherwise select No Operation. For frequency converters with an optional Danfoss bypass, no jumper wire is required.

10.

3-02 Minimum Reference

11.

3-03 Maximum Reference

12.

3-41 Ramp 1 Ramp Up Time

13.

3-42 Ramp 1 Ramp Down Time

14.

3-13 Reference Site. Linked to Hand/Auto* Local Remote.

This concludes the quick set-up procedure. Press [Status] to return to the operational display.

28 MG16F102 - VLT® is a registered Danfoss trademark

If deceleration problems were encountered

See 5.1.1 Local Control Panel for resetting the frequency converter after a trip.

Check that motor data is entered correctly.

•

Increase the ramp-up time in 3-41 Ramp 1 Ramp

•

Up Time. Increase current limit in 4-18 Current Limit.

•

Increase torque limit in 4-16 Torque Limit Motor

•

Mode.

If warnings or alarms occur, see .

•

Check that motor data is entered correctly.

•

Increase the ramp-down time in 3-42 Ramp 1

•

Ramp Down Time. Enable overvoltage control in 2-17 Over-voltage

•

Control.

Start Up and Functional Tes... VLT® Refrigeration Drive 110-250 kW Operating Instructions

NOTE

4.2 Applying Power to the Frequency Converter through in this chapter concludes the procedures for applying power to the frequency converter, basic programming, set-up, and functional testing.

4.5 System Start Up

The procedure in this section requires user-wiring and application programming to be completed. See for application set-up information. The following procedure is recommended after application set-up by the user is completed.

CAUTION

MOTOR START!

Ensure that the motor, system, and any attached equipment is ready for start. It is the responsibility of the user to ensure safe operation under any condition. Failure to do so could result in personal injury or equipment damage.

1. Press [Auto On].

2. Ensure that external control functions are properly wired to the frequency converter and all programming is completed.

3. Apply an external run command.

4. Adjust the speed reference throughout the speed range.

5. Remove the external run command.

6. Note any problems.

If warnings or alarms occur, see 9 Warnings and Alarms.

4 4

MG16F102 - VLT® is a registered Danfoss trademark 29

Auto

Reset

Hand

O

Status

Quick Menu

Main

Alarm

Log

Cancel

Info

Status

1(1)

1234rpm

Back

43,5Hz

Run OK

43,5Hz

Alarm

Warn.

130BC362.10

1.0 A

User Interface VLT® Refrigeration Drive 110-250 kW Operating Instructions

5 User Interface

LCP Layout

5.1.1

5.1 Local Control Panel

The local control panel (LCP) is the combined display and

The LCP is divided into four functional groups (see Illustration 5.1).

keypad on the front of the unit. The LCP is the user interface to the frequency converter.

The LCP has several user functions.

Start, stop, and control speed when in local

•

control. Display operational data, status, warnings and

•

cautions. Programming frequency converter functions.

•

Manually reset the frequency converter after a

•

fault when auto-reset is inactive.

Illustration 5.1 LCP

a. Display area. b. Display menu keys for changing the display to

show status options, programming, or error message history.

30 MG16F102 - VLT® is a registered Danfoss trademark

c. Navigation keys for programming functions,

moving the display cursor, and speed control in local operation. Also included are the status indicator lights.

d. Operational mode keys and reset.

1.1

1.3

1.2

130BP041.10

799 RPM

Auto Remote Ramping

1 (1)

36.4 kw7.83 A

0.000

53.2 %

Status

1.1

1.2

1.3

130BP062.10

207RPM

Auto Remote Running

1 (1)

24.4 kW5.25A

6.9

Status

130BP045.10

Status

Quick Menu

Main

Alarm

Log

User Interface VLT® Refrigeration Drive 110-250 kW Operating Instructions

5.1.2 Setting LCP Display Values

The display area is activated when the frequency converter receives power from mains voltage, a DC bus terminal, or an external 24 V supply.

The information displayed on the LCP can be customized for user application.

Each display readout has a parameter associated

•

with it. Options are selected in the quick menu Q3-13

•

Display Settings. Display 2 has an alternate larger display option.

•

The frequency converter status at the bottom line

•

of the display is generated automatically and is not selectable.

Display Parameter number Default setting

1.1 0-20 Motor RPMs

1.2 0-21 Motor current

1.3 0-22 Motor power (kW) 2 0-23 Motor frequency 3 0-24 Reference in percent

Table 5.1

Illustration 5.2

5.1.3 Display

Menu keys are used for menu access for parameter set-up, toggling through status display modes during normal operation, and viewing fault log data.

Illustration 5.4

Key Function

Status Shows operational information.

In Auto mode, press to toggle between

•

status read-out displays

Press repeatedly to scroll through each

•

status display

•

Press [Status] plus [▲] or [▼] to adjust the display brightness

The symbol in the upper right corner of the

•

display shows the direction of motor rotation and which set-up is active. This is not programmable.

Quick Menu Allows access to programming parameters for

initial set up instructions and many detailed application instructions.

Press to access Q2 Quick Setup for

•

sequenced instructions to program the basic frequency controller set up

Follow the sequence of parameters as

•

presented for the function set up

Main Menu Allows access to all programming parameters.

Press twice to access top-level index

•

Press once to return to the last location

•

accessed

Press to enter a parameter number for

•

direct access to that parameter

Alarm Log Displays a list of current warnings, the last 10

alarms, and the maintenance log.

For details about the frequency converter

•

before it entered the alarm mode, select the alarm number using the navigation keys and press [OK].

5 5

Illustration 5.3

Table 5.2

MG16F102 - VLT® is a registered Danfoss trademark 31

130BT117.10

Back

Info

Warn

Alarm

Cancel

130BP046.10

Hand

O

Auto

Reset

User Interface VLT® Refrigeration Drive 110-250 kW Operating Instructions

5.1.4 Navigation Keys

Navigation keys are used for programming functions and

5.1.5

Operation Keys

Operation keys are found at the bottom of the LCP. moving the display cursor. The navigation keys also provide speed control in local (hand) operation. Three frequency converter status indicator lights are also located in this area.

Illustration 5.6

Illustration 5.5

Key Function Back Reverts to the previous step or list in the menu

structure.

Cancel Cancels the last change or command as long as

the display mode has not changed.

Info Press for a definition of the function being

displayed. Navigation Keys OK Use to access parameter groups or to enable a

Table 5.3

Light Green ON The ON light activates when the

Yellow WARN When warning conditions are met,

Red ALARM A fault condition causes the red

Use the four navigation keys to move between

items in the menu.

choice.

Indicator Function

frequency converter receives power from mains voltage, a DC bus terminal, or an external 24 V supply.

the yellow WARN light comes on and text appears in the display area identifying the problem.

alarm light to flash and an alarm text is displayed.

Key Function Hand On Starts the frequency converter in local control.

Use the navigation keys to control frequency

•

converter speed

An external stop signal by control input or

•

serial communication overrides the local hand on

Off Stops the motor but does not remove power to

the frequency converter.

Auto On Puts the system in remote operational mode.

Responds to an external start command by

•

control terminals or serial communication

Speed reference is from an external source

•

Reset Resets the frequency converter manually after a

fault has been cleared.

Table 5.5

5.2

Back Up and Copying Parameter Settings

Programming data is stored internally in the frequency converter.

The data can be uploaded into the LCP memory

•

as a storage back up Once stored in the LCP, the data can be

•

downloaded back into the frequency converter Data can also be downloaded into other

•

frequency converters by connecting the LCP into those units and downloading the stored settings. (This is a quick way to program multiple units with the same settings.)

Initialisation of the frequency converter to restore

•

factory default settings does not change data stored in the LCP memory

Table 5.4

32 MG16F102 - VLT® is a registered Danfoss trademark

User Interface VLT® Refrigeration Drive 110-250 kW Operating Instructions

WARNING

UNINTENDED START!

5.2.1 Uploading Data to the LCP

1. Press [Off] to stop the motor before uploading or downloading data.

Go to 0-50 LCP Copy.

3. Press [OK].

Select All to LCP.

5. Press [OK]. A progress bar shows the uploading process.

6. Press [Hand On] or [Auto On] to return to normal operation.

personal menu settings, fault log, alarm log, and other monitoring functions

Using 14-22 Operation Mode is generally

•

recommended Manual initialisation erases all motor,

•

programming, localization, and monitoring data and restores factory default settings

5.3.1 Recommended Initialisation

1. Press [Main Menu] twice to access parameters.

Scroll to 14-22 Operation Mode.

3. Press [OK].

Scroll to Initialisation.

5. Press [OK].

6. Remove power to the unit and wait for the display to turn off.

7. Apply power to the unit.

Default parameter settings are restored during start up. This may take slightly longer than normal.

5 5

Downloading Data from the LCP

5.2.2

1. Press [Off] to stop the motor before uploading or downloading data.

Go to 0-50 LCP Copy.

3. Press [OK].

Select All from LCP.

5. Press [OK]. A progress bar shows the downloading process.

6. Press [Hand On] or [Auto On] to return to normal operation.

5.3

Restoring Default Settings

CAUTION

Initialisation restores the unit to factory default settings. Any programming, motor data, localization, and monitoring records will be lost. Uploading data to the LCP provides a backup before initialisation.

Restoring the frequency converter parameter settings back to default values is done by initialisation of the frequency converter. Initialisation can be through 14-22 Operation Mode or manually.

8. Alarm 80 is displayed.

9. Press [Reset] to return to operation mode.

Manual Initialisation

5.3.2

1. Remove power to the unit and wait for the display to turn off.

2. Press and hold [Status], [Main Menu], and [OK] at the same time and apply power to the unit.

Factory default parameter settings are restored during start up. This may take slightly longer than normal.

Manual initialisation does not the following frequency converter information

15-00 Operating hours

•

15-03 Power Up's

•

15-04 Over Temp's

•

15-05 Over Volt's

•

Initialisation using 14-22 Operation Mode does not

•

change frequency converter data such as operating hours, serial communication selections,

MG16F102 - VLT® is a registered Danfoss trademark 33

5-1*

130BB848.10

3-15 Reference Resource

[

]] Analog input 53

14.7% 0.00A 1(1)

References

Q3-21

130BT762.10

3-02 Minimum Reference

0.000 Hz

14.7% 0.00A 1(1)

Analog Reference

Q3-21

130BT763.11

3-03 Maximum Reference

50.000 Hz

14.7% 0.00A 1(1)

Analog Reference

Q3-21

130BT764.10

6-10 Terminal 53 Low

Voltage

0.00 V

14.7% 0.00A 1(1)

Analog Reference

Programming VLT® Refrigeration Drive 110-250 kW Operating Instructions

6 Programming

3-02 Minimum Reference. Set minimum internal

6.1 Introduction

The frequency converter is programmed for its application functions using parameters. Parameters are accessed by pressing either [Quick Menu] or [Main Menu] on the LCP. (See for details on using the LCP function keys.) Parameters may also be accessed through a PC using the MCT 10 Set-up Software, go to www.VLT-software.com.

frequency converter reference to 0 Hz. (This sets the minimum frequency converter speed at 0 Hz.)

The quick menu is intended for initial start up (Q2-** Quick Set Up) and detailed instructions for common frequency converter applications (Q3-** Function Set Up). Step-by-step instructions are provided. These instructions enable the user to walk through the parameters used for programming applications in their proper sequence. Data entered in a parameter can change the options available in the parameters following that entry. The quick menu presents easy guidelines for getting most systems up and running.

The main menu accesses all parameters and allows for advanced frequency converter applications.

6.2

Programming Example

Here is an example for programming the frequency converter for a common application in open loop using the quick menu.

This procedure programs the frequency converter

•

to receive a 0-10 V DC analog control signal on input terminal 53

The frequency converter will respond by

•

providing 6-60 Hz output to the motor proportional to the input signal (0-10 V DC = 6-60 Hz)

Select the following parameters using the navigation keys to scroll to the titles and press [OK] after each action.

Illustration 6.2

3-03 Maximum Reference. Set maximum internal frequency converter reference to 60 Hz. (This sets the maximum frequency converter speed at 60 Hz. Note that 50/60 Hz is a regional variation.)

Illustration 6.3

6-10 Terminal 53 Low Voltage. Set minimum external voltage reference on Terminal 53 at 0 V. (This sets the minimum input signal at 0 V.)

3-15 Reference 1 Source

Illustration 6.1

34 MG16F102 - VLT® is a registered Danfoss trademark

Illustration 6.4

Q3-21

130BT765.10

6-11 Terminal 53 High

Voltage

10.00 V

14.7% 0.00A 1(1)

Analog Reference

130BT773.11

Q3-21

14.7 % 0.00 A 1(1)

Analog Reference

6 - 14 Terminal 53 Low Ref./Feedb. Value

000020.000

130BT774.11

Q3-21

14.7 % 0.00 A 1(1)

Analog Reference

6 - 15 Terminal 53 High Ref./Feedb. Value

50.000

6-1*

A53

U - I

130BC958.10

0-10V

130BT768.10

2-** Brakes

3-** Reference / Ramps

4-** Limits / Warnings

5-** Digital In/Out

14.6% 0.00A 1(1)

Main Menu

Programming VLT® Refrigeration Drive 110-250 kW Operating Instructions

6-11 Terminal 53 High Voltage. Set maximum external voltage reference on Terminal 53 at 10 V. (This sets the maximum input signal at 10 V.)

Illustration 6.5

Illustration 6.8 Wiring Example for External Device Providing

6-14 Terminal 53 Low Ref./Feedb. Value. Set

0-10 V Control Signal (Frequency Converter Left, External Device Right)

minimum speed reference on Terminal 53 at 6Hz. (This tells the frequency converter that the minimum voltage received on Terminal 53 (0 V) equals 6 Hz output.)

6.3 Control Terminal Programming Examples

Illustration 6.6

6-15 Terminal 53 High Ref./Feedb. Value. Set maximum speed reference on Terminal 53 at 60 Hz. (This tells the frequency converter that the maximum voltage received on Terminal 53 (10 V) equals 60 Hz output.)

Illustration 6.7

Control terminals can be programmed.

Each terminal has specified functions it is capable

•

of performing Parameters associated with the terminal enable

•

the function

See for control terminal parameter number and default setting. (Default setting can change based on the selection in 0-03 Regional Settings.)

The following example shows accessing Terminal 18 to see the default setting.

1. Press [Main Menu] twice, scroll to parameter

group 5-** Digital In/Out Parameter Data Set and press [OK].

With an external device providing a 0-10 V control signal connected to frequency converter terminal 53, the system is now ready for operation. Note that the scroll bar on the right in the last illustration of the display is at the bottom, indicating the procedure is complete.

Illustration 6.8 shows the wiring connections used to enable this set up.

MG16F102 - VLT® is a registered Danfoss trademark 35

Illustration 6.9

130BT769.10

5-0* Digital I/O mode

5-1* Digital Inputs

5-4* Relays

5-5* Pulse Input

14.7% 0.00A 1(1)

Digital In/Out

5-**

5-1*

130BT770.10

5-10 Terminal 18 Digital

Input

[

]] Start

14.7% 0.00A 1(1)

Digital Inputs

130BB850.10

Q5-1 Last 10 Changes

Q5-2 Since Factory Setti...

25.9% 0.00A 1(1)

Changes Made

Programming VLT® Refrigeration Drive 110-250 kW Operating Instructions

Scroll to parameter group 5-1* Digital Inputs and press [OK].

Parameter International

default parameter

value

Illustration 6.10

Scroll to 5-10 Terminal 18 Digital Input. Press [OK] to access function choices. The default setting Start is shown.

Illustration 6.11

6.4 International/North American Default Parameter Settings

Setting 0-03 Regional Settings to [0] International or [1] North America changes the default settings for some parameters. Table 6.1 lists those parameters that are effected.

4-14 Motor Speed High Limit [Hz] See Note 4 4-19 Max Output Frequency 4-53 Warning Speed High 5-12 Terminal 27 Digital Input 5-40 Function Relay No operation No alarm 6-15 Terminal 53 High Ref./Feedb. Value 6-50 Terminal 42 Output

14-20 Reset Mode

Table 6.1 International/North American Default Parameter Settings

Note 1: 1-20 Motor Power [kW] is only visible when 0-03 Regional Settings is set to [0] International. Note 2: 1-21 Motor Power [HP], is only visible when 0-03 Regional Settings is set to [1] North America. Note 3: This parameter is only visible when 0-02 Motor Speed Unit is set to [0] RPM. Note 4: This parameter is only visible when 0-02 Motor Speed Unit is set to [1] Hz. Note 5: The default value depends on the number of motor poles. For a 4 poled motor the international default value is 1500 RPM and for a 2 poled motor 3000 RPM. The corresponding values for North America is 1800 and 3600 RPM, respectively.

Changes made to default settings are stored and available

50 Hz 60 Hz

132 Hz 120 Hz

1500 RPM 1800 RPM

Coast inverse External interlock

50 60

No operation Speed 4-20 mA

Manual reset Infinite auto reset

for viewing in the quick menu along with any

Parameter International

default parameter

value

0-03 Regional Settings 1-20 Motor Power [kW] 1-21 Motor Power [HP] 1-22 Motor Voltage 230 V/400 V/575 V 208 V/460 V/575 V 1-23 Motor Frequency 3-03 Maximum Reference 3-04 Reference Function 4-13 Motor Speed High Limit [RPM] See Note 3 and 5

36 MG16F102 - VLT® is a registered Danfoss trademark

International North America

See Note 1 See Note 1

See Note 2 See Note 2

50 Hz 60 Hz

Sum External/Preset

1500 PM 1800 RPM

North American

default parameter

value

programming entered into parameters.

1. Press [Quick Menu].

Scroll to Q5 Changes Made and press [OK].

Select Q5-2 Since Factory Setting to view all programming changes or Q5-1 Last 10 Changes for the most recent.

Illustration 6.12

North American

default parameter

value

130BP089.10

Q1 My Personal Menu

Q2 Quick Setup

Q3 Function Setups

Q5 Changes Made

25.9% 0.00A 1(1)

Quick Menus

Programming VLT® Refrigeration Drive 110-250 kW Operating Instructions

6.4.1 Parameter Data Check

1. Press [Quick Menu].

Scroll to Q5 Changes Made and press [OK].

Illustration 6.13

Select Q5-2 Since Factory Setting to view all programming changes or Q5-1 Last 10 Changes for the most recent.

6.5 Parameter Menu Structure

Establishing the correct programming for applications often requires setting functions in several related parameters. These parameter settings provide the frequency converter with system details it needs to operate properly. System details may include such things as input and output signal types, programming terminals, minimum and maximum signal ranges, custom displays, automatic restart, and other features.

See the LCP display to view detailed parameter

•

programming and setting options Press [Info] in any menu location to view

•

additional details for that function Press and hold [Main Menu] to enter a parameter

•

number for direct access to that parameter Details for common application set ups are

•

provided in 7 Application Set-Up Examples

MG16F102 - VLT® is a registered Danfoss trademark 37

Programming VLT® Refrigeration Drive 110-250 kW Operating Instructions

6.5.1 Quick Menu Structure

6-22 Terminal 54 Low Current CL-14 Maximum Reference/Feedb. 20-74 Maximum Feedback Level

6-10 Terminal 53 Low Voltage 20-79 PID Autotuning

6-11 Terminal 53 High Voltage Q3-32 Multi Zone / Adv

Value

6-12 Terminal 53 Low Current 1-00 Configuration Mode

Constant

20-00 Feedback 1 Source

Value

20-03 Feedback 2 Source

Value

20-72 PID Output Change 20-82 PID Start Speed [RPM] 20-12 Reference/Feedback Unit

20-73 Minimum Feedback Level 20-83 PID Start Speed [Hz] CL-13 Minimum Reference/Feedb.

20-74 Maximum Feedback Level 20-93 PID Proportional Gain CL-14 Maximum Reference/Feedb.

0-24 Display Line 3 Large 1-00 Configuration Mode Q3-31 Single Zone Ext. Set Point 20-70 Closed Loop Type

Q3-1 General Settings

Q3-10 Adv. Motor Settings 0-37 Display Text 1 20-12 Reference/Feedback Unit 1-00 Configuration Mode 20-71 PID Performance

38 MG16F102 - VLT® is a registered Danfoss trademark

1-90 Motor Thermal Protection 0-38 Display Text 2 CL-13 Minimum Reference/Feedb. 20-12 Reference/Feedback Unit 20-72 PID Output Change

1-93 Thermistor Source 0-39 Display Text 3 CL-14 Maximum Reference/Feedb. CL-13 Minimum Reference/Feedb. 20-73 Minimum Feedback Level

Q3-2 Open Loop Settings

1-29 Automatic Motor Adaptation

(AMA)

14-01 Switching Frequency Q3-20 Digital Reference 6-24 Terminal 54 Low Ref./Feedb.

4-53 Warning Speed High 3-02 Minimum Reference 6-25 Terminal 54 High Ref./Feedb.

Q3-11 Analog Output 3-03 Maximum Reference 6-26 Terminal 54 Filter Time

6-50 Terminal 42 Output 3-10 Preset Reference 6-27 Terminal 54 Live Zero 6-13 Terminal 53 High Current 3-15 Reference 1 Source

6-51 Terminal 42 Output Min Scale 5-13 Terminal 29 Digital Input 6-00 Live Zero Timeout Time 6-14 Terminal 53 Low Ref./Feedb. Value 3-16 Reference 2 Source

6-52 Terminal 42 Output Max Scale 5-14 Terminal 32 Digital Input 6-01 Live Zero Timeout Function 6-15 Terminal 53 High Ref./Feedb.

Q3-12 Clock Settings 5-15 Terminal 33 Digital Input 20-21 Setpoint 1 6-22 Terminal 54 Low Current 20-01 Feedback 1 Conversion

0-70 Set Date and Time Q3-21 Analog Reference 20-81 PID Normal/ Inverse Control 6-24 Terminal 54 Low Ref./Feedb. Value 20-02 Feedback 1 Source Unit

0-71 Date Format 3-02 Minimum Reference 20-82 PID Start Speed [RPM] 6-25 Terminal 54 High Ref./Feedb.

0-72 Time Format 3-03 Maximum Reference 20-83 PID Start Speed [Hz] 6-26 Terminal 54 Filter Time Constant 20-04 Feedback 2 Conversion

0-74 DST/Summertime 6-10 Terminal 53 Low Voltage 20-93 PID Proportional Gain 6-27 Terminal 54 Live Zero 20-05 Feedback 2 Source Unit

0-76 DST/Summertime Start 6-11 Terminal 53 High Voltage 20-94 PID Integral Time 6-00 Live Zero Timeout Time 20-06 Feedback 3 Source

0-77 DST/Summertime End 6-12 Terminal 53 Low Current 20-70 Closed Loop Type 6-01 Live Zero Timeout Function 20-07 Feedback 3 Conversion

Q3-13 Display Settings 6-13 Terminal 53 High Current 20-71 PID Performance 20-81 PID Normal/ Inverse Control 20-08 Feedback 3 Source Unit

0-20 Display Line 1.1 Small 6-14 Terminal 53 Low Ref./Feedb.

Value

0-21 Display Line 1.2 Small 6-15 Terminal 53 High Ref./Feedb.

Value

Q3-3 Closed Loop Settings

0-22 Display Line 1.3 Small

0-23 Display Line 2 Large Q3-30 Single Zone Int. Set Point 20-79 PID Autotuning 20-94 PID Integral Time 6-10 Terminal 53 Low Voltage

Table 6.2

Programming VLT® Refrigeration Drive 110-250 kW Operating Instructions

22-23 No-Flow Function 22-89 Flow at Design Point

22-24 No-Flow Delay

1-73 Flying Start 22-80 Flow Compensation 5-02 Terminal 29 Mode

5-12 Terminal 27 Digital Input

mation

[RPM]

[Hz]

6-11 Terminal 53 High Voltage 20-21 Setpoint 1 22-22 Low Speed Detection 22-21 Low Power Detection 22-87 Pressure at No-Flow Speed

6-12 Terminal 53 Low Current 20-22 Setpoint 2 22-23 No-Flow Function 22-22 Low Speed Detection 22-88 Pressure at Rated Speed

6-13 Terminal 53 High Current 20-81 PID Normal/ Inverse Control

20-82 PID Start Speed [RPM] 22-40 Minimum Run Time 22-24 No-Flow Delay 22-90 Flow at Rated Speed

20-83 PID Start Speed [Hz] 22-41 Minimum Sleep Time 22-40 Minimum Run Time 1-03 Torque Characteristics

6-14 Terminal 53 Low Ref./Feedb.

Value

6-15 Terminal 53 High Ref./Feedb.

Value

6-16 Terminal 53 Filter Time Constant 20-93 PID Proportional Gain 22-42 Wake-up Speed [RPM] 22-41 Minimum Sleep Time 1-73 Flying Start

6-17 Terminal 53 Live Zero 20-94 PID Integral Time 22-43 Wake-up Speed [Hz] 22-42 Wake-up Speed [RPM] Q3-42 Compressor Functions

20-74 Maximum Feedback Level 2-16 AC brake Max. Current 22-26 Dry Pump Function 22-77 Minimum Run Time

20-79 PID Autotuning 2-17 Over-voltage Control 22-27 Dry Pump Delay 5-01 Terminal 27 Mode

Q3-4 Application Settings

6-20 Terminal 54 Low Voltage 20-70 Closed Loop Type 22-44 Wake-up Ref./FB Difference 22-43 Wake-up Speed [Hz] 1-03 Torque Characteristics

6-21 Terminal 54 High Voltage 20-71 PID Performance 22-45 Setpoint Boost 22-44 Wake-up Ref./FB Difference 1-71 Start Delay

6-22 Terminal 54 Low Current 20-72 PID Output Change 22-46 Maximum Boost Time 22-45 Setpoint Boost 22-75 Short Cycle Protection

6-23 Terminal 54 High Current 20-73 Minimum Feedback Level 2-10 Brake Function 22-46 Maximum Boost Time 22-76 Interval between Starts

6-24 Terminal 54 Low Ref./Feedb.

Value

MG16F102 - VLT® is a registered Danfoss trademark 39

6-26 Terminal 54 Filter Time Constant

6-25 Terminal 54 High Ref./Feedb.

Value

6-27 Terminal 54 Live Zero Q3-40 Fan Functions 1-71 Start Delay 22-81 Square-linear Curve Approxi-

6-00 Live Zero Timeout Time 22-60 Broken Belt Function 1-80 Function at Stop 22-82 Work Point Calculation 5-13 Terminal 29 Digital Input

6-01 Live Zero Timeout Function 22-61 Broken Belt Torque 2-00 DC Hold/Preheat Current 22-83 Speed at No-Flow [RPM] 5-40 Function Relay

4-56 Warning Feedback Low 22-62 Broken Belt Delay 4-10 Motor Speed Direction 22-84 Speed at No-Flow [Hz] 1-73 Flying Start

4-57 Warning Feedback High 4-64 Semi-Auto Bypass Set-up Q3-41 Pump Functions 22-85 Speed at Design Point [RPM] 1-86 Compressor Min. Speed for Trip

20-20 Feedback Function 1-03 Torque Characteristics 22-20 Low Power Auto Set-up 22-86 Speed at Design Point [Hz] 1-87 Compressor Min. Speed for Trip

Table 6.3

Programming VLT® Refrigeration Drive 110-250 kW Operating Instructions

5-68 Pulse Output Max Freq #X30/6

5-66 Terminal X30/6 Pulse Output Variable

5-65 Pulse Output Max Freq #29

4-18 Current Limit

4-19 Max Output Frequency

4-17 Torque Limit Generator Mode

1-93 Thermistor Source

1-90 Motor Thermal Protection

1-91 Motor External Fan

5-8* I/O Options

5-80 AHF Cap Reconnect Delay

5-9* Bus Controlled

4-5* Adj. Warnings

4-50 Warning Current Low

4-51 Warning Current High

2-** Brakes

2-0* DC-Brake

2-00 DC Hold/Preheat Current

5-93 Pulse Out #27 Bus Control

5-90 Digital & Relay Bus Control

4-53 Warning Speed High

4-52 Warning Speed Low

2-01 DC Brake Current

2-02 DC Braking Time

5-94 Pulse Out #27 Timeout Preset

5-95 Pulse Out #29 Bus Control

4-55 Warning Reference High

4-54 Warning Reference Low

2-04 DC Brake Cut In Speed [Hz]

2-03 DC Brake Cut In Speed [RPM]

5-96 Pulse Out #29 Timeout Preset

5-97 Pulse Out #X30/6 Bus Control

4-56 Warning Feedback Low

4-57 Warning Feedback High

2-06 Parking Current

2-07 Parking Time

5-98 Pulse Out #X30/6 Timeout Preset

6-** Analog In/Out

6-0* Analog I/O Mode

4-58 Missing Motor Phase Function

4-6* Speed Bypass

4-60 Bypass Speed From [RPM]

2-11 Brake Resistor (ohm)

2-1* Brake Energy Funct.

2-10 Brake Function

6-01 Live Zero Timeout Function

6-02 Fire Mode Live Zero Timeout Function

6-00 Live Zero Timeout Time

4-63 Bypass Speed To [Hz]

4-62 Bypass Speed To [RPM]

4-61 Bypass Speed From [Hz]

2-15 Brake Check

2-13 Brake Power Monitoring

2-12 Brake Power Limit (kW)

6-1* Analog Input 53

6-10 Terminal 53 Low Voltage

4-64 Semi-Auto Bypass Set-up

5-** Digital In/Out

2-17 Over-voltage Control

2-16 AC brake Max. Current

6-12 Terminal 53 Low Current

6-11 Terminal 53 High Voltage

5-0* Digital I/O mode

5-00 Digital I/O Mode

3-** Reference / Ramps

3-0* Reference Limits

6-15 Terminal 53 High Ref./Feedb. Value

6-14 Terminal 53 Low Ref./Feedb. Value

6-13 Terminal 53 High Current

5-02 Terminal 29 Mode

5-01 Terminal 27 Mode

5-1* Digital Inputs

3-04 Reference Function

3-02 Minimum Reference

3-03 Maximum Reference

6-17 Terminal 53 Live Zero

6-16 Terminal 53 Filter Time Constant

6-2* Analog Input 54

5-12 Terminal 27 Digital Input

5-10 Terminal 18 Digital Input

5-11 Terminal 19 Digital Input

3-1* References

3-10 Preset Reference

3-11 Jog Speed [Hz]

6-21 Terminal 54 High Voltage

6-20 Terminal 54 Low Voltage

5-14 Terminal 32 Digital Input

5-13 Terminal 29 Digital Input

3-13 Reference Site

3-14 Preset Relative Reference

6-23 Terminal 54 High Current

6-22 Terminal 54 Low Current

5-16 Terminal X30/2 Digital Input

5-15 Terminal 33 Digital Input

3-16 Reference 2 Source

3-15 Reference 1 Source

6-25 Terminal 54 High Ref./Feedb. Value

6-24 Terminal 54 Low Ref./Feedb. Value

5-17 Terminal X30/3 Digital Input

5-18 Terminal X30/4 Digital Input

3-17 Reference 3 Source

3-19 Jog Speed [RPM]

6-27 Terminal 54 Live Zero

6-26 Terminal 54 Filter Time Constant

6-3* Analog Input X30/11

5-19 Terminal 37 Safe Stop

5-3* Digital Outputs

5-30 Terminal 27 Digital Output

3-4* Ramp 1

3-41 Ramp 1 Ramp Up Time

3-42 Ramp 1 Ramp Down Time

6-31 Terminal X30/11 High Voltage

6-30 Terminal X30/11 Low Voltage

5-32 Term X30/6 Digi Out (MCB 101)

5-31 Terminal 29 Digital Output

3-5* Ramp 2

3-51 Ramp 2 Ramp Up Time

6-35 Term. X30/11 High Ref./Feedb. Value

6-34 Term. X30/11 Low Ref./Feedb. Value

5-33 Term X30/7 Digi Out (MCB 101)

5-4* Relays

3-52 Ramp 2 Ramp Down Time

3-8* Other Ramps

6-37 Term. X30/11 Live Zero

6-36 Term. X30/11 Filter Time Constant

6-4* Analog Input X30/12

5-40 Function Relay

5-41 On Delay, Relay

5-42 Off Delay, Relay

3-80 Jog Ramp Time

3-81 Quick Stop Ramp Time

3-82 Starting Ramp Up Time

6-41 Terminal X30/12 High Voltage

6-44 Term. X30/12 Low Ref./Feedb. Value

6-40 Terminal X30/12 Low Voltage

5-5* Pulse Input

5-50 Term. 29 Low Frequency

5-51 Term. 29 High Frequency

3-9* Digital Pot.Meter

3-90 Step Size

3-91 Ramp Time

6-46 Term. X30/12 Filter Time Constant

6-45 Term. X30/12 High Ref./Feedb. Value

5-52 Term. 29 Low Ref./Feedb. Value

5-53 Term. 29 High Ref./Feedb. Value

3-92 Power Restore

3-93 Maximum Limit

6-47 Term. X30/12 Live Zero

6-5* Analog Output 42

5-55 Term. 33 Low Frequency

5-54 Pulse Filter Time Constant #29

3-94 Minimum Limit

3-95 Ramp Delay

6-52 Terminal 42 Output Max Scale

6-50 Terminal 42 Output

6-51 Terminal 42 Output Min Scale

5-58 Term. 33 High Ref./Feedb. Value

5-56 Term. 33 High Frequency

5-57 Term. 33 Low Ref./Feedb. Value

4-** Limits / Warnings

4-1* Motor Limits

4-10 Motor Speed Direction

6-54 Terminal 42 Output Timeout Preset

6-53 Terminal 42 Output Bus Control

5-59 Pulse Filter Time Constant #33

5-6* Pulse Output

4-12 Motor Speed Low Limit [Hz]

4-11 Motor Speed Low Limit [RPM]

6-55 Analog Output Filter

6-6* Analog Output X30/8

5-62 Pulse Output Max Freq #27

5-60 Terminal 27 Pulse Output Variable

4-14 Motor Speed High Limit [Hz]

4-13 Motor Speed High Limit [RPM]

6-60 Terminal X30/8 Output

5-63 Terminal 29 Pulse Output Variable

4-16 Torque Limit Motor Mode

1-59 Flystart Test Pulses Frequency

1-** Load and Motor

1-0* General Settings

1-00 Configuration Mode

1-03 Torque Characteristics

1-06 Clockwise Direction

1-1* Motor Selection

1-10 Motor Construction

1-1* VVC+ PM

1-14 Damping Gain

1-15 Low Speed Filter Time Const.

1-17 Voltage filter time const.

1-16 High Speed Filter Time Const.

1-2* Motor Data

1-20 Motor Power [kW]

1-21 Motor Power [HP]

1-23 Motor Frequency

1-22 Motor Voltage

1-24 Motor Current

1-25 Motor Nominal Speed

1-28 Motor Rotation Check

1-26 Motor Cont. Rated Torque

1-29 Automatic Motor Adaptation (AMA)

1-3* Adv. Motor Data

1-30 Stator Resistance (Rs)

1-31 Rotor Resistance (Rr)

1-35 Main Reactance (Xh)

1-36 Iron Loss Resistance (Rfe)

1-37 d-axis Inductance (Ld)

1-39 Motor Poles

1-40 Back EMF at 1000 RPM

1-5* Load Indep. Setting

1-51 Min Speed Normal Magnetising [RPM]

1-50 Motor Magnetisation at Zero Speed

1-52 Min Speed Normal Magnetising [Hz]

1-58 Flystart Test Pulses Current

1-62 Slip Compensation

1-61 High Speed Load Compensation

1-6* Load Depen. Setting

1-60 Low Speed Load Compensation

Structure

6.5.2 Main Menu

0-** Operation / Display

0-0* Basic Settings

0-03 Regional Settings

0-02 Motor Speed Unit

0-01 Language

0-05 Local Mode Unit

0-04 Operating State at Power-up

0-1* Set-up Operations

0-10 Active Set-up

0-11 Programming Set-up

0-12 This Set-up Linked to

0-14 Readout: Prog. Set-ups / Channel

0-13 Readout: Linked Set-ups

0-2* LCP Display

0-20 Display Line 1.1 Small

0-21 Display Line 1.2 Small

0-23 Display Line 2 Large

0-22 Display Line 1.3 Small

0-25 My Personal Menu

0-24 Display Line 3 Large

0-3* LCP Custom Readout

0-30 Custom Readout Unit

0-31 Custom Readout Min Value

0-32 Custom Readout Max Value

0-39 Display Text 3

0-37 Display Text 1

0-38 Display Text 2

0-4* LCP Keypad

0-40 [Hand on] Key on LCP

0-41 [Off] Key on LCP

40 MG16F102 - VLT® is a registered Danfoss trademark

0-42 [Auto on] Key on LCP

0-43 [Reset] Key on LCP

0-44 [Off/Reset] Key on LCP

0-45 [Drive Bypass] Key on LCP

0-5* Copy/Save

0-50 LCP Copy

1-63 Slip Compensation Time Constant

1-64 Resonance Dampening

0-51 Set-up Copy

0-6* Password

1-66 Min. Current at Low Speed

1-65 Resonance Dampening Time Constant

1-7* Start Adjustments

0-65 Personal Menu Password

0-61 Access to Main Menu w/o Password

0-60 Main Menu Password

1-70 PM Startmode

1-71 Start Delay

1-72 Start Function

Password

0-66 Access to Personal Menu w/o

0-7* Clock Settings

1-73 Flying Start

0-70 Date and Time

1-78 Compressor Start Max Speed [Hz]

1-77 Compressor Start Max Speed [RPM]

0-71 Date Format

0-72 Time Format

1-80 Function at Stop

0-77 DST/Summertime End

1-81 Min Speed for Function at Stop [RPM]

0-79 Clock Fault

1-82 Min Speed for Function at Stop [Hz]

0-81 Working Days

1-86 Trip Speed Low [RPM]

0-82 Additional Working Days

1-79 Compressor Start Max Time to Trip

1-8* Stop Adjustments

0-76 DST/Summertime Start

0-74 DST/Summertime

1-87 Trip Speed Low [Hz]

1-9* Motor Temperature

0-89 Date and Time Readout

0-83 Additional Non-Working Days

Programming VLT® Refrigeration Drive 110-250 kW Operating Instructions

16-70 Pulse Output #29 [Hz]

16-68 Pulse Input #33 [Hz]

16-69 Pulse Output #27 [Hz]

15-77 Slot C1 Option SW Version

15-76 Option in Slot C1

15-9* Parameter Info

14-61 Function at Inverter Overload

14-6* Auto Derate

14-60 Function at Over Temperature

16-72 Counter A

16-73 Counter B

16-75 Analog In X30/11

16-71 Relay Output [bin]

15-99 Parameter Metadata

15-92 Defined Parameters

15-93 Modified Parameters

15-98 Drive Identification

14-62 Inv. Overload Derate Current

15-** Drive Information

15-0* Operating Data

15-00 Operating Hours

16-76 Analog In X30/12

16-77 Analog Out X30/8 [mA]

16-8* Fieldbus & FC Port

16-** Data Readouts

16-0* General Status

16-00 Control Word

15-03 Power Up's

15-02 kWh Counter

15-01 Running Hours

16-82 Fieldbus REF 1

16-80 Fieldbus CTW 1

16-01 Reference [Unit]

16-02 Reference [%]

15-04 Over Temp's

15-05 Over Volt's

16-85 FC Port CTW 1

16-84 Comm. Option STW

16-03 Status Word

16-05 Main Actual Value [%]

15-07 Reset Running Hours Counter

15-06 Reset kWh Counter

16-86 FC Port REF 1

16-9* Diagnosis Readouts

16-90 Alarm Word

16-09 Custom Readout

16-1* Motor Status

16-10 Power [kW]

15-08 Number of Starts

15-1* Data Log Settings

15-10 Logging Source

16-92 Warning Word

16-91 Alarm Word 2

16-11 Power [hp]

16-12 Motor Voltage

15-12 Trigger Event

15-11 Logging Interval

16-94 Ext. Status Word

16-95 Ext. Status Word 2

16-93 Warning Word 2

16-13 Frequency

16-14 Motor Current

16-15 Frequency [%]

15-13 Logging Mode

15-14 Samples Before Trigger

15-2* Historic Log

16-96 Maintenance Word

18-** Info & Readouts

16-16 Torque [Nm]

16-17 Speed [RPM]

15-20 Historic Log: Event

15-21 Historic Log: Value

18-00 Maintenance Log: Item

18-0* Maintenance Log

16-22 Torque [%]

16-18 Motor Thermal

15-23 Historic Log: Date and Time

15-22 Historic Log: Time

18-02 Maintenance Log: Time

18-01 Maintenance Log: Action

16-26 Power Filtered [kW]

16-27 Power Filtered [hp]

15-3* Alarm Log

15-30 Alarm Log: Error Code

18-03 Maintenance Log: Date and Time

18-1* Fire Mode Log

16-3* Drive Status

16-30 DC Link Voltage

15-32 Alarm Log: Time

15-31 Alarm Log: Value

18-12 Fire Mode Log: Date and Time

18-10 Fire Mode Log: Event

18-11 Fire Mode Log: Time

16-34 Heatsink Temp.

16-32 Brake Energy /s

16-33 Brake Energy /2 min

15-33 Alarm Log: Date and Time

15-4* Drive Identification

15-40 FC Type

18-3* Inputs & Outputs

18-30 Analog Input X42/1

16-36 Inv. Nom. Current

16-35 Inverter Thermal

15-42 Voltage

15-41 Power Section

18-32 Analog Input X42/5

18-31 Analog Input X42/3

16-37 Inv. Max. Current

16-38 SL Controller State

15-43 Software Version

15-44 Ordered Typecode String

18-34 Analog Out X42/9 [V]

18-33 Analog Out X42/7 [V]

16-40 Logging Buffer Full

16-39 Control Card Temp.

15-46 Frequency Converter Ordering No

15-45 Actual Typecode String

18-35 Analog Out X42/11 [V]

16-41 Logging Buffer Full

15-47 Power Card Ordering No

18-37 Temp. Input X48/4

18-36 Analog Input X48/2 [mA]

16-43 Timed Actions Status

16-49 Current Fault Source

15-48 LCP Id No

15-49 SW ID Control Card

18-39 Temp. Input X48/10

18-38 Temp. Input X48/7

16-5* Ref. & Feedb.

16-50 External Reference

15-50 SW ID Power Card

15-51 Frequency Converter Serial Number

18-5* Ref. & Feedb.

18-50 Sensorless Readout [unit]

20-** Drive Closed Loop

16-54 Feedback 1 [Unit]

16-52 Feedback [Unit]

16-53 Digi Pot Reference

15-56 Vendor Name

15-53 Power Card Serial Number

15-55 Vendor URL

20-01 Feedback 1 Conversion

20-0* Feedback

20-00 Feedback 1 Source

16-56 Feedback 3 [Unit]

16-58 PID Output [%]

16-55 Feedback 2 [Unit]

15-59 CSIV Filename

15-6* Option Ident

15-60 Option Mounted

20-03 Feedback 2 Source

20-04 Feedback 2 Conversion

20-02 Feedback 1 Source Unit

16-6* Inputs & Outputs

16-60 Digital Input

16-61 Terminal 53 Switch Setting

15-63 Option Serial No

15-62 Option Ordering No

15-61 Option SW Version

20-05 Feedback 2 Source Unit

16-62 Analog Input 53

15-70 Option in Slot A

20-06 Feedback 3 Source

16-63 Terminal 54 Switch Setting

15-71 Slot A Option SW Version

20-12 Reference/Feedback Unit

20-13 Minimum Reference/Feedb.

20-07 Feedback 3 Conversion

20-08 Feedback 3 Source Unit

16-66 Digital Output [bin]

16-67 Pulse Input #29 [Hz]

16-65 Analog Output 42 [mA]

16-64 Analog Input 54

15-75 Slot C0 Option SW Version

15-74 Option in Slot C0

15-73 Slot B Option SW Version

15-72 Option in Slot B

11-18 LonWorks Revision

11-2* LON Param. Access

11-21 Store Data Values

6-63 Terminal X30/8 Output Bus Control

6-62 Terminal X30/8 Max. Scale

6-61 Terminal X30/8 Min. Scale

13-** Smart Logic

13-0* SLC Settings

6-64 Terminal X30/8 Output Timeout Preset

8-** Comm. and Options

13-00 SL Controller Mode

13-01 Start Event

8-0* General Settings

8-01 Control Site

13-03 Reset SLC

13-02 Stop Event

8-02 Control Source

8-03 Control Timeout Time

13-12 Comparator Value

13-1* Comparators

13-10 Comparator Operand

13-11 Comparator Operator

8-07 Diagnosis Trigger

8-04 Control Timeout Function

8-05 End-of-Timeout Function

8-06 Reset Control Timeout

13-2* Timers

13-20 SL Controller Timer

13-4* Logic Rules

8-08 Readout Filtering

8-09 Communication Charset

8-1* Control Settings

13-41 Logic Rule Operator 1

13-40 Logic Rule Boolean 1

8-10 Control Profile

8-13 Configurable Status Word STW

13-43 Logic Rule Operator 2

13-42 Logic Rule Boolean 2

8-3* FC Port Settings

8-30 Protocol

13-44 Logic Rule Boolean 3

13-5* States

8-31 Address

8-32 Baud Rate

13-51 SL Controller Event

13-52 SL Controller Action

8-33 Parity / Stop Bits

8-34 Estimated cycle time

14-** Special Functions

14-0* Inverter Switching

14-00 Switching Pattern

8-36 Maximum Response Delay

8-37 Maximum Inter-Char Delay

8-35 Minimum Response Delay

14-04 PWM Random

14-01 Switching Frequency

14-03 Overmodulation

14-1* Mains On/Off

8-42 PCD write configuration

8-43 PCD read configuration

8-4* FC MC protocol set

8-40 Telegram Selection

14-12 Function at Mains Imbalance

14-10 Mains Failure

14-11 Mains Voltage at Mains Fault

8-5* Digital/Bus

8-50 Coasting Select

8-52 DC Brake Select

14-21 Automatic Restart Time

14-2* Reset Functions

14-20 Reset Mode

8-53 Start Select

8-54 Reversing Select

8-55 Set-up Select

14-23 Typecode Setting

14-22 Operation Mode

8-56 Preset Reference Select

8-8* FC Port Diagnostics

14-26 Trip Delay at Inverter Fault

14-25 Trip Delay at Torque Limit

8-80 Bus Message Count

8-81 Bus Error Count

14-29 Service Code

14-28 Production Settings

8-83 Slave Error Count

8-82 Slave Messages Rcvd

14-3* Current Limit Ctrl.

8-84 Slave Messages Sent

14-31 Current Lim Ctrl, Integration Time

14-30 Current Lim Ctrl, Proportional Gain

8-89 Diagnostics Count

8-85 Slave Timeout Errors

14-32 Current Lim Ctrl, Filter Time

14-4* Energy Optimising

14-40 VT Level

8-9* Bus Jog / Feedback

8-90 Bus Jog 1 Speed

8-91 Bus Jog 2 Speed

14-42 Minimum AEO Frequency

14-43 Motor Cosphi

14-41 AEO Minimum Magnetisation

14-5* Environment

14-50 RFI Filter

8-96 Bus Feedback 3

8-94 Bus Feedback 1

8-95 Bus Feedback 2

11-** LonWorks

11-0* LonWorks ID

14-51 DC Link Compensation

11-00 Neuron ID

MG16F102 - VLT® is a registered Danfoss trademark 41

14-53 Fan Monitor

14-55 Output Filter

14-52 Fan Control

11-1* LON Functions

11-10 Drive Profile

11-15 LON Warning Word

14-59 Actual Number of Inverter Units

11-17 XIF Revision

Programming VLT® Refrigeration Drive 110-250 kW Operating Instructions

26-00 Terminal X42/1 Mode

25-91 Manual Alternation

26-** Analog I/O Option

26-0* Analog I/O Mode

23-66 Reset Continuous Bin Data

23-63 Timed Period Start

23-64 Timed Period Stop

23-65 Minimum Bin Value

22-43 Wake-up Speed [Hz]

22-44 Wake-up Ref./FB Difference

22-42 Wake-up Speed [RPM]

22-41 Minimum Sleep Time

26-02 Terminal X42/5 Mode

26-01 Terminal X42/3 Mode

23-67 Reset Timed Bin Data

23-8* Payback Counter

22-45 Setpoint Boost

22-46 Maximum Boost Time

26-1* Analog Input X42/1

26-10 Terminal X42/1 Low Voltage

23-80 Power Reference Factor

23-81 Energy Cost

22-5* End of Curve

22-50 End of Curve Function

26-16 Term. X42/1 Filter Time Constant

26-15 Term. X42/1 High Ref./Feedb. Value

26-14 Term. X42/1 Low Ref./Feedb. Value

26-11 Terminal X42/1 High Voltage

23-83 Energy Savings

23-84 Cost Savings

23-82 Investment

25-** Pack Controller

22-51 End of Curve Delay

22-6* Broken Belt Detection

22-60 Broken Belt Function

22-61 Broken Belt Torque

26-17 Term. X42/1 Live Zero

26-2* Analog Input X42/3

25-0* System Settings

25-00 Cascade Controller

22-62 Broken Belt Delay

22-7* Short Cycle Protection

26-24 Term. X42/3 Low Ref./Feedb. Value

26-21 Terminal X42/3 High Voltage

26-20 Terminal X42/3 Low Voltage

25-02 Motor Start

25-04 Pump Cycling

25-05 Fixed Lead Pump

22-77 Minimum Run Time

22-75 Short Cycle Protection

22-76 Interval between Starts

26-27 Term. X42/3 Live Zero

26-26 Term. X42/3 Filter Time Constant

26-25 Term. X42/3 High Ref./Feedb. Value

25-06 Number of Pumps

25-2* Bandwidth Settings

25-20 Staging Bandwidth

22-79 Minimum Run Time Override Value

22-78 Minimum Run Time Override

22-8* Flow Compensation

26-35 Term. X42/5 High Ref./Feedb. Value

26-34 Term. X42/5 Low Ref./Feedb. Value

26-31 Terminal X42/5 High Voltage

26-3* Analog Input X42/5

26-30 Terminal X42/5 Low Voltage

25-24 SBW Destaging Delay

25-25 OBW Time

25-23 SBW Staging Delay

25-21 Override Bandwidth

25-22 Fixed Speed Bandwidth

22-84 Speed at No-Flow [Hz]

22-82 Work Point Calculation

22-83 Speed at No-Flow [RPM]

22-80 Flow Compensation

22-81 Square-linear Curve Approximation

26-37 Term. X42/5 Live Zero

26-36 Term. X42/5 Filter Time Constant

26-4* Analog Out X42/7

25-27 Stage Function

25-28 Stage Function Time

25-26 Destage At No-Flow

22-87 Pressure at No-Flow Speed

22-85 Speed at Design Point [RPM]

22-86 Speed at Design Point [Hz]

26-42 Terminal X42/7 Max. Scale

26-41 Terminal X42/7 Min. Scale

26-40 Terminal X42/7 Output

25-29 Destage Function

25-30 Destage Function Time

25-4* Staging Settings

22-90 Flow at Rated Speed

22-89 Flow at Design Point

22-88 Pressure at Rated Speed

26-44 Terminal X42/7 Timeout Preset

26-43 Terminal X42/7 Bus Control

26-5* Analog Out X42/9

25-41 Ramp Up Delay

25-42 Staging Threshold

25-40 Ramp Down Delay

23-** Time-based Functions

23-0* Timed Actions

23-00 ON Time

26-52 Terminal X42/9 Max. Scale

26-51 Terminal X42/9 Min. Scale

26-50 Terminal X42/9 Output

25-45 Staging Speed [Hz]

25-44 Staging Speed [RPM]

25-43 Destaging Threshold

23-01 ON Action

23-02 OFF Time

23-03 OFF Action

26-54 Terminal X42/9 Timeout Preset

26-53 Terminal X42/9 Bus Control

26-6* Analog Out X42/11

26-60 Terminal X42/11 Output

25-46 Destaging Speed [RPM]

25-47 Destaging Speed [Hz]

25-5* Alternation Settings

25-50 Lead Pump Alternation

23-04 Occurrence

23-0* Timed Actions Settings

23-08 Timed Actions Mode

23-09 Timed Actions Reactivation

26-64 Terminal X42/11 Timeout Preset

26-63 Terminal X42/11 Bus Control

26-61 Terminal X42/11 Min. Scale

26-62 Terminal X42/11 Max. Scale

25-54 Alternation Predefined Time

25-53 Alternation Timer Value

25-52 Alternation Time Interval

25-51 Alternation Event

23-12 Maintenance Time Base

23-11 Maintenance Action

23-1* Maintenance

23-10 Maintenance Item

28-** Compressor Functions

28-2* Discharge Temperature

28-20 Temperature Source

25-58 Run Next Pump Delay

25-56 Staging Mode at Alternation

25-55 Alternate if Load < 50%

23-14 Maintenance Date and Time

23-13 Maintenance Time Interval

23-1* Maintenance Reset

28-24 Warning Level

28-21 Temperature Unit

25-59 Run on Mains Delay

25-8* Status

23-16 Maintenance Text

23-15 Reset Maintenance Word

28-25 Warning Action

28-26 Emergency Level

25-80 Cascade Status

25-81 Pump Status

23-5* Energy Log

23-50 Energy Log Resolution

28-27 Discharge Temperature

28-72 Enable Day/Night Via Bus

28-7* Day/Night Settings

28-71 Day/Night Bus Indicator

25-83 Relay Status

25-84 Pump ON Time

25-85 Relay ON Time

25-82 Lead Pump

23-51 Period Start

23-53 Energy Log

23-54 Reset Energy Log

23-6* Trending

28-76 Night Speed Drop [Hz]

28-75 Night Speed Drop Override

28-73 Night Setback

25-86 Reset Relay Counters

25-9* Service

25-90 Pump Interlock

23-62 Timed Bin Data

23-60 Trend Variable

23-61 Continuous Bin Data

21-23 Ext. 1 Differentation Time

21-24 Ext. 1 Dif. Gain Limit

20-14 Maximum Reference/Feedb.

20-2* Feedback/Setpoint

21-3* Ext. CL 2 Ref./Fb.

21-30 Ext. 2 Ref./Feedback Unit

21-31 Ext. 2 Minimum Reference

20-20 Feedback Function

20-21 Setpoint 1

20-22 Setpoint 2

21-32 Ext. 2 Maximum Reference

20-23 Setpoint 3

21-33 Ext. 2 Reference Source

20-3* Feedb. Adv. Conv.

20-30 Refrigerant

20-31 User Defined Refrigerant A1

21-39 Ext. 2 Output [%]

21-4* Ext. CL 2 PID

20-34 Duct 1 Area [m2]

20-35 Duct 1 Area [in2]

20-33 User Defined Refrigerant A3

20-32 User Defined Refrigerant A2

21-40 Ext. 2 Normal/Inverse Control

21-41 Ext. 2 Proportional Gain

20-36 Duct 2 Area [m2]

20-37 Duct 2 Area [in2]

21-43 Ext. 2 Differentation Time

21-42 Ext. 2 Integral Time

20-38 Air Density Factor [%]

20-6* Sensorless

21-44 Ext. 2 Dif. Gain Limit

21-5* Ext. CL 3 Ref./Fb.

21-50 Ext. 3 Ref./Feedback Unit

20-60 Sensorless Unit

20-69 Sensorless Information

20-7* PID Autotuning

21-53 Ext. 3 Reference Source

21-52 Ext. 3 Maximum Reference

21-51 Ext. 3 Minimum Reference

20-72 PID Output Change

20-70 Closed Loop Type

20-71 PID Performance

21-54 Ext. 3 Feedback Source

21-55 Ext. 3 Setpoint

20-74 Maximum Feedback Level

20-73 Minimum Feedback Level

21-57 Ext. 3 Reference [Unit]

21-58 Ext. 3 Feedback [Unit]

21-59 Ext. 3 Output [%]

21-6* Ext. CL 3 PID

20-79 PID Autotuning

20-82 PID Start Speed [RPM]

20-8* PID Basic Settings

20-81 PID Normal/ Inverse Control

21-60 Ext. 3 Normal/Inverse Control

21-61 Ext. 3 Proportional Gain

20-84 On Reference Bandwidth

20-83 PID Start Speed [Hz]

21-63 Ext. 3 Differentation Time

21-64 Ext. 3 Dif. Gain Limit

21-62 Ext. 3 Integral Time

20-9* PID Controller

20-91 PID Anti Windup

20-93 PID Proportional Gain

22-** Appl. Functions

22-0* Miscellaneous

22-00 External Interlock Delay

22-01 Power Filter Time

20-96 PID Diff. Gain Limit

20-95 PID Differentiation Time

20-94 PID Integral Time

21-** Ext. Closed Loop

22-2* No-Flow Detection

22-20 Low Power Auto Set-up

21-0* Ext. CL Autotuning

21-00 Closed Loop Type

21-34 Ext. 2 Feedback Source

21-35 Ext. 2 Setpoint

21-37 Ext. 2 Reference [Unit]

21-38 Ext. 2 Feedback [Unit]

42 MG16F102 - VLT® is a registered Danfoss trademark

22-24 No-Flow Delay

22-23 No-Flow Function

22-22 Low Speed Detection

22-21 Low Power Detection

21-04 Maximum Feedback Level

21-03 Minimum Feedback Level

21-01 PID Performance

21-02 PID Output Change

22-26 Dry Pump Function

22-27 Dry Pump Delay

22-3* No-Flow Power Tuning

22-30 No-Flow Power

21-09 PID Autotuning

21-1* Ext. CL 1 Ref./Fb.

21-10 Ext. 1 Ref./Feedback Unit

21-11 Ext. 1 Minimum Reference

22-33 Low Speed [Hz]

22-32 Low Speed [RPM]

22-31 Power Correction Factor

21-14 Ext. 1 Feedback Source

21-13 Ext. 1 Reference Source

21-12 Ext. 1 Maximum Reference

22-36 High Speed [RPM]

22-35 Low Speed Power [HP]

22-34 Low Speed Power [kW]

21-15 Ext. 1 Setpoint

21-17 Ext. 1 Reference [Unit]

21-18 Ext. 1 Feedback [Unit]

22-37 High Speed [Hz]

21-19 Ext. 1 Output [%]

22-38 High Speed Power [kW]

21-2* Ext. CL 1 PID

22-39 High Speed Power [HP]

22-4* Sleep Mode

21-20 Ext. 1 Normal/Inverse Control

21-21 Ext. 1 Proportional Gain

22-40 Minimum Run Time

21-22 Ext. 1 Integral Time

Programming VLT® Refrigeration Drive 110-250 kW Operating Instructions

28-8* PO Optimization

28-81 dPO Offset

28-82 PO

28-83 PO Setpoint

28-85 PO Minimum Reference

28-86 PO Maximum Reference

28-84 PO Reference

28-87 Most Loaded Controller

28-9* Injection Control

28-90 Injection On

28-91 Delayed Compressor Start

MG16F102 - VLT® is a registered Danfoss trademark 43

Supply

Reference

Night setback

PT 1000 inputs (optional)

Alarms

Feedback

4-20 mA 0-10 V

-1/12 Bar Refrigerant Rxxx

130BA759.11

Application Set-Up Examples VLT® Refrigeration Drive 110-250 kW Operating Instructions

7 Application Set-Up Examples

7.1 Introduction

Where switch settings for analog terminals A53 or

NOTE

A jumper wire may be required between terminal 12 (or

13) and terminal 37 for the frequency converter to operate

when using factory default programming values.

•

A54 are required, these are also shown

7.2 Set-up Examples

The examples in this section are intended as a quick reference for common applications.

Parameter settings are the regional default values

•

unless otherwise indicated (selected in 0-03 Regional Settings)

Parameters associated with the terminals and

•

their settings are shown next to the drawings

7.2.1 Compressor

The wizard guides the user through the set up of a refrigeration compressor by asking him to input data about the compressor and the refrigeration system on which the frequency converter will be running. All terminology and units used within the wizard are common refrigeration type and set up is thus completed in 10-15 easy steps using just two keys of the LCP.

Illustration 7.1 Standard Drawing of “Compressor with Internal Control”

Wizard input:

Bypass valve

•

Recycling time (start to start)

•

Min. Hz

•

Max. Hz

•

Setpoint

•

Cut in/cut out

•

400/230 V AC

•

Amps

•

RPM

•

44 MG16F102 - VLT® is a registered Danfoss trademark

Single or Multiple Fans or Pumps

7.2.2

The wizard guides through the process of setting up of a refrigeration condenser fan or pump. Enter data about the condenser or pump and the refrigeration system on which the frequency converter will be running. All terminology and units used within the wizard are common refrigeration type and set -up is thus completed in 10-15 easy steps using just two keys on the LCP.

F1 gL/UR

92 93

53/54

FC 103

Alarm

Motor U V W PE 96 97 95 93

Start

Control signal 0-10 V or 4-20 mA

Cables type: LIYCY Ltot. max. = 40 mm

Motors insulation class B minimum

130BA761.11

Start

F1 gL/UR

91 92 93

FC 103

Cables type: LIYCY Ltot. max. = 40 mm

Alarm

Motor U V W PE 96 97 95 93

Motors insulation class B minimum

130BA760.11

Application Set-Up Examples VLT® Refrigeration Drive 110-250 kW Operating Instructions

7 7

Illustration 7.2 Speed Control Using Analogue Reference (Open Loop) – Single Fan or Pump/Multiple Fans or Pumps in Parallel

Illustration 7.3 Pressure Control in Closed Loop – Stand Alone System - Single Fan or Pump/Multiple Fans or Pumps in Parallel

MG16F102 - VLT® is a registered Danfoss trademark 45

130BA807.10

FC 103

Supply

1 2 AKS33

12 18 27 20 37 55 54 U V W

130BA808.12

Application Set-Up Examples VLT® Refrigeration Drive 110-250 kW Operating Instructions

7.2.3 Compressor Pack

Illustration 7.4 P0 Pressure Transmitter

Illustration 7.5 How to Connect the FC 103 and AKS33 for Closed Loop Applications

NOTE

To find out which parameters are relevant, run the Wizard.

46 MG16F102 - VLT® is a registered Danfoss trademark

Status

799RPM 7.83A 36.4kW

0.000

53.2%

1(1)

Auto Hand Oﬀ

Remote Local

Ramping Stop Running Jogging . . . Stand by

130BB037.10

a b

Status Messages VLT® Refrigeration Drive 110-250 kW Operating Instructions

8 Status Messages

8.1 Status Display

When the frequency converter is in status mode, status messages are generated automatically from within the frequency converter and appear in the bottom line of the display (see Illustration 8.1.)

Illustration 8.1 Status Display

a. The first part of the status line indicates where

the stop/start command originates.

b. The second part of the status line indicates where

the speed control originates.

c. The last part of the status line gives the present

frequency converter status. These show the operational mode the frequency converter is in.

NOTE

In auto/remote mode, the frequency converter requires external commands to execute functions.

8.2 Status Message Definitions Table

The next three tables define the meaning of the status message display words.

Operation mode Off The frequency converter does not react to any

control signal until [Auto On] or [Hand On] is pressed.

Auto on The frequency converter is controlled from the

control terminals and/or the serial communication.

Hand on The frequency converter can be controlled by

the navigation keys on the LCP. Stop commands, reset, reversing, DC brake, and other signals applied to the control terminals can override local control.

Table 8.1

Reference site Remote The speed reference is given from external

signals, serial communication, or internal preset references.

Local The frequency converter uses [Hand On]

control or reference values from the LCP.

Table 8.2

Operation status

AC Brake

AMA finish OK Automatic motor adaptation (AMA) was

AMA ready AMA is ready to start. Press [Hand On] to start. AMA running AMA process is in progress. Braking The brake chopper is in operation. Generative

Braking max. The brake chopper is in operation. The power

Coast

AC Brake was selected in 2-10 Brake Function. The AC brake over-magnetizes the motor to achieve a controlled slow down.

carried out successfully.

energy is absorbed by the brake resistor.

limit for the brake resistor defined in 2-12 Brake Power Limit (kW) is reached.

Coast inverse was selected as a function

•

for a digital input (parameter group 5-1*). The corresponding terminal is not connected.

Coast activated by serial communication

•

8 8

MG16F102 - VLT® is a registered Danfoss trademark 47

Status Messages VLT® Refrigeration Drive 110-250 kW Operating Instructions

Operation status

Ctrl. Ramp-down Control Ramp-down was selected in

14-10 Mains Failure.

The mains voltage is below the value set

•

in 14-11 Mains Voltage at Mains Fault at mains fault

The frequency converter ramps down the

•

motor using a controlled ramp down

Current High The frequency converter output current is

above the limit set in 4-51 Warning Current High.

Current Low The frequency converter output current is

below the limit set in 4-52 Warning Speed Low

DC Hold

DC Stop

Feedback high The sum of all active feedbacks is above the

Feedback low The sum of all active feedbacks is below the

Freeze output The remote reference is active, which holds

Freeze output request

Freeze ref.

DC hold is selected in 1-80 Function at Stop and a stop command is active. The motor is held by a DC current set in 2-00 DC Hold/ Preheat Current. The motor is held with a DC current (2-01 DC

Brake Current) for a specified time (2-02 DC Braking Time).

DC Brake is activated in 2-03 DC Brake Cut

•

In Speed [RPM] and a Stop command is active.

DC Brake (inverse) is selected as a function

•

for a digital input (parameter group 5-1*). The corresponding terminal is not active.

The DC Brake is activated via serial

•

communication.

feedback limit set in 4-57 Warning Feedback High.

feedback limit set in 4-56 Warning Feedback Low.

the present speed.

Freeze output was selected as a function

•

for a digital input (parameter group 5-1*). The corresponding terminal is active. Speed control is only possible via the terminal functions speed up and speed down.

Hold ramp is activated via serial communi-

•

cation.

A freeze output command has been given, but the motor will remain stopped until a run permissive signal is received. Freeze Reference was chosen as a function for a digital input (parameter group 5-1*). The corresponding terminal is active. The frequency converter saves the actual reference. Changing the reference is now only possible via terminal functions speed up and speed down.

Operation status

Jog request A jog command has been given, but the

motor will be stopped until a run permissive signal is received via a digital input.

Jogging The motor is running as programmed in

3-19 Jog Speed [RPM].

Jog was selected as function for a digital

•

input (parameter group 5-1*). The corresponding terminal (e.g. Terminal 29) is active.

The Jog function is activated via the serial

•

communication.

The Jog function was selected as a

•

reaction for a monitoring function (e.g. No signal). The monitoring function is active.

Motor check

OVC control

PowerUnit Off (For frequency converters with an external 24

Protection md Protection mode is active. The unit has

QStop

Ramping The motor is accelerating/decelerating using

Ref. high The sum of all active references is above the

In 1-80 Function at Stop, Motor Check was selected. A stop command is active. To ensure that a motor is connected to the frequency converter, a permanent test current is applied to the motor.

Overvoltage control was activated in 2-17 Overvoltage Control. The connected motor is

supplying the frequency converter with generative energy. The overvoltage control adjusts the V/Hz ratio to run the motor in controlled mode and to prevent the frequency converter from tripping.

V power supply installed only.) Mains supply to the frequency converter is removed, but the control card is supplied by the external 24 V.

detected a critical status (an overcurrent or overvoltage).

To avoid tripping, switching frequency is

•

reduced to 4 kHz.

If possible, protection mode ends after

•

approximately 10 s.

Protection mode can be restricted in

•

14-26 Trip Delay at Inverter Fault

The motor is decelerating using 3-81 Quick Stop Ramp Time.

Quick stop inverse was chosen as a function

•

for a digital input (parameter group 5-1*). The corresponding terminal is not active.

The quick stop function was activated via

•

serial communication.

the active Ramp Up/Down. The reference, a limit value or a standstill is not yet reached.

reference limit set in 4-55 Warning Reference High.

48 MG16F102 - VLT® is a registered Danfoss trademark

Status Messages VLT® Refrigeration Drive 110-250 kW Operating Instructions

Operation status

Ref. low The sum of all active references is below the

reference limit set in 4-54 Warning Reference Low.

Run on ref. The frequency converter is running in the

reference range. The feedback value matches the setpoint value.

Run request A start command has been given, but the

motor is stopped until a run permissive signal is received via digital input.

Running The motor is driven by the frequency

converter.

Speed high Motor speed is above the value set in

4-53 Warning Speed High.

Speed low Motor speed is below the value set in

4-52 Warning Speed Low.

Standby In Auto On mode, the frequency converter will

start the motor with a start signal from a digital input or serial communication.

Start delay

Start fwd/rev Start forward and start reverse were selected

Stop The frequency converter has received a stop

Trip An alarm occurred and the motor is stopped.

Trip lock An alarm occurred and the motor is stopped.

In 1-71 Start Delay, a delay starting time was set. A start command is activated and the motor will start after the start delay time expires.

as functions for two different digital inputs (parameter group 5-1*). The motor will start in forward or reverse depending on which corresponding terminal is activated.

command from the LCP, digital input or serial communication.

Once the cause of the alarm is cleared, the frequency converter can be reset manually by pressing [Reset] or remotely by control terminals or serial communication.

Once the cause of the alarm is cleared, power must be cycled to the frequency converter. The frequency converter can then be reset manually by pressing [Reset] or remotely by control terminals or serial communication.

8 8

Table 8.3

MG16F102 - VLT® is a registered Danfoss trademark 49

130BP085.11

Status

0.0Hz 0.000psi 0.00A

0.0Hz

1:0 - Oﬀ

!Live zero error [W2]

Oﬀ Remote Stop

!1(1)

130BP086.11

Status

0.0Hz 0.000kW 0.00A

0.0Hz 0

Earth Fault [A14]

Auto Remote Trip

1(1)

Warnings and Alarms VLT® Refrigeration Drive 110-250 kW Operating Instructions

9 Warnings and Alarms

Alarm Trip-lock

9.2.3

9.1 System Monitoring

The frequency converter monitors the condition of its input power, output, and motor factors as well as other system performance indicators. A warning or alarm may not necessarily indicate a problem internal to the frequency converter itself. In many cases, it indicates failure conditions from input voltage, motor load or temperature, external signals, or other areas monitored by the frequency converter’s internal logic. Be sure to investigate those areas exterior to the frequency converter as indicated in the alarm or warning.

An alarm that causes the frequency converter to trip-lock requires that input power be cycled. The motor will coast to a stop. The frequency converter logic will continue to operate and monitor the frequency converter status. Remove input power to the frequency converter and correct the cause of the fault, then restore power. This action puts the frequency converter into a trip condition as described above and may be reset in any of those 4 ways.

9.3 Warning and Alarm Displays

9.2 Warning and Alarm Types

9.2.1 Warnings

A warning is issued when an alarm condition is impending or when an abnormal operating condition is present and

may result in the frequency converter issuing an alarm. A warning clears by itself when the abnormal condition is removed.

Alarm Trip

9.2.2

Illustration 9.1

An alarm or trip-lock alarm will flash on display along with the alarm number.

An alarm is issued when the frequency converter is tripped, that is, the frequency converter suspends operation to prevent frequency converter or system damage. The motor will coast to a stop. The frequency converter logic will continue to operate and monitor the frequency converter status. After the fault condition is remedied, the frequency converter can be reset. It will then be ready to start operation again.

A trip can be reset in any of 4 ways:

Press [Reset]

•

Digital reset input command

•

Serial communication reset input command

•

Auto reset

•

Illustration 9.2

50 MG16F102 - VLT® is a registered Danfoss trademark

Auto

Reset

Hand

Oﬀ

Back

Cancel

Info

Alarm

Warn.

130BB467.10

Warnings and Alarms VLT® Refrigeration Drive 110-250 kW Operating Instructions

In addition to the text and alarm code on the frequency converter display, there are three status indicator lights.

Illustration 9.3

Warn. LED Alarm LED Warning ON OFF Alarm OFF ON (Flashing) Trip-Lock ON ON (Flashing)

Table 9.1

9 9

MG16F102 - VLT® is a registered Danfoss trademark 51

Warnings and Alarms VLT® Refrigeration Drive 110-250 kW Operating Instructions

9.4 Warning and Alarm Definitions

Table 9.2 defines whether a warning is issued prior to an alarm, and whether the alarm trips the unit or trip locks the unit.

No. Description Warning Alarm/Trip Alarm/Trip Lock Parameter Reference

1 10 Volts low X 2 Live zero error (X) (X) 4 Mains phase loss (X) (X) (X)

5 DC link voltage high X 6 DC link voltage low X 7 DC over voltage X X 8 DC under voltage X X 9 Inverter overloaded X X 10 Motor over temperature (X) (X) 11 Motor thermistor over temperature (X) (X) 12 Torque limit X X 13 Over Current X X X 14 Earth (ground) fault X X X 15 Hardware mismatch X X 16 Short Circuit X X 17 Control word timeout (X) (X) 18 Start Failed

23 Internal Fan Fault X 24 External Fan Fault X 25 Brake resistor short-circuited X 26 Brake resistor power limit (X) (X) 27 Brake chopper short-circuited X X 28 Brake check (X) (X) 29 Drive over temperature X X X 30 Motor phase U missing (X) (X) (X)

31 Motor phase V missing (X) (X) (X)

32 Motor phase W missing (X) (X) (X)

33 Inrush fault X X 34 Fieldbus communication fault X X 35 Out of frequency range X X 36 Mains failure X X 37 Phase Imbalance X X 38 Internal fault X X 39 Heatsink sensor X X 40 Overload of Digital Output Terminal 27 (X)

41 Overload of Digital Output Terminal 29 (X)

42 Overload of Digital Output On X30/6 (X)

42 Overload of Digital Output On X30/7 (X)

46 Pwr. card supply X X 47 24 V supply low X X X 48 1.8 V supply low X X

6-01 Live Zero Timeout Function 14-12 Function at Mains Imbalance

1-90 Motor Thermal Protection 1-90 Motor Thermal Protection

8-04 Control Timeout Function

14-53 Fan Monitor

2-13 Brake Power Monitoring

2-15 Brake Check

4-58 Missing Motor Phase Function 4-58 Missing Motor Phase Function 4-58 Missing Motor Phase Function

5-00 Digital I/O Mode,

5-01 Terminal 27 Mode

5-00 Digital I/O Mode,

5-02 Terminal 29 Mode

5-32 Term X30/6 Digi Out (MCB

101) 5-33 Term X30/7 Digi Out (MCB

101)

52 MG16F102 - VLT® is a registered Danfoss trademark

Warnings and Alarms VLT® Refrigeration Drive 110-250 kW Operating Instructions

No. Description Warning Alarm/Trip Alarm/Trip Lock Parameter Reference

49 Speed limit X (X)

50 AMA calibration failed X 51 AMA check U 52 AMA low I

nom

and I

nom

X 53 AMA motor too big X 54 AMA motor too small X 55 AMA Parameter out of range X 56 AMA interrupted by user X 57 AMA timeout X 58 AMA internal fault X X 59 Current limit X 60 External Interlock X 62 Output Frequency at Maximum Limit X 64 Voltage Limit X 65 Control Board Over-temperature X X X 66 Heat sink Temperature Low X 67 Option Configuration has Changed X 69 Pwr. Card Temp X X 70 Illegal FC configuration X 71 PTC 1 Safe Stop X 72 Dangerous Failure

X 73 Safe Stop Auto Restart 76 Power Unit Setup X 77 Reduced Power Mode 79 Illegal PS config X X 80 Drive Initialized to Default Value X 91 Analog input 54 wrong settings X 92 NoFlow X X 22-2* 93 Dry Pump X X 22-2* 94 End of Curve X X 22-5* 95 Broken Belt X X 22-6* 96 Start Delayed X 22-7* 97 Stop Delayed X 22-7* 98 Clock Fault X 0-7* 104 Mixing Fan Fault X X 14-53 203 Missing Motor 204 Locked Rotor 243 Brake IGBT X X 244 Heatsink temp X X X 245 Heatsink sensor X X 246 Pwr.card supply X X 247 Pwr.card temp X X 248 Illegal PS config X X 250 New spare parts X 251 New Type Code X X

1-86 Compressor Min. Speed for

Trip [RPM]

9 9

Table 9.2 Alarm/Warning Code List

(X) Dependent on parameter

Cannot be Auto reset via 14-20 Reset Mode

MG16F102 - VLT® is a registered Danfoss trademark 53

Warnings and Alarms VLT® Refrigeration Drive 110-250 kW Operating Instructions

WARNING/ALARM 7, DC overvoltage

9.5 Fault Messages

The warning/alarm information below defines each warning/alarm condition, provides the probable cause for the condition, and details a remedy or troubleshooting procedure.

WARNING 1, 10 Volts low The control card voltage is below 10 V from terminal 50. Remove some of the load from terminal 50, as the 10 V supply is overloaded. Max. 15 mA or minimum 590 Ω.

This condition can be caused by a short in a connected potentiometer or improper wiring of the potentiometer.

Troubleshooting Remove the wiring from terminal 50. If the warning clears, the problem is with the customer wiring. If the warning does not clear, replace the control card.

WARNING/ALARM 2, Live zero error This warning or alarm only appears if programmed by the user in 6-01 Live Zero Timeout Function. The signal on one of the analog inputs is less than 50% of the minimum value programmed for that input. Broken wiring or faulty

device sending the signal can cause this condition.

Troubleshooting

Check connections on all the analog input

•

terminals. Control card terminals 53 and 54 for signals, terminal 55 common. MCB 101 terminals 11 and 12 for signals, terminal 10 common. MCB 109 terminals 1, 3, 5 for signals, terminals 2, 4, 6 common).

Check that the frequency converter programming

•

and switch settings match the analog signal type. Perform Input Terminal Signal Test.

•

WARNING/ALARM 3, No motor No motor has been connected to the output of the frequency converter.

WARNING/ALARM 4, Mains phase loss A phase is missing on the supply side, or the mains voltage imbalance is too high. This message also appears for a fault in the input rectifier on the frequency converter. Options are programmed at 14-12 Function at Mains Imbalance.

Troubleshooting Check the supply voltage and supply currents to the frequency converter.

WARNING 5, DC link voltage high The intermediate circuit voltage (DC) is higher than the high voltage warning limit. The limit is dependent on the frequency converter voltage rating. The unit is still active.

WARNING 6, DC link voltage low The intermediate circuit voltage (DC) is lower than the low voltage warning limit. The limit is dependent on the frequency converter voltage rating. The unit is still active.

If the intermediate circuit voltage exceeds the limit, the frequency converter trips after a time.

Troubleshooting

Connect a brake resistor

•

Extend the ramp time

•

Change the ramp type

•

Activate the functions in 2-10 Brake Function

•

Increase 14-26 Trip Delay at Inverter Fault

•

WARNING/ALARM 8, DC under voltage If the intermediate circuit voltage (DC link) drops below the under voltage limit, the frequency converter checks if a 24 V DC backup supply is connected. If no 24 V DC backup supply is connected, the frequency converter trips after a fixed time delay. The time delay varies with unit size.

Troubleshooting

Check that the supply voltage matches the

•

frequency converter voltage. Perform input voltage test.

•

Perform soft charge circuit test.

•

WARNING/ALARM 9, Inverter overload The frequency converter is about to cut out because of an overload (too high current for too long). The counter for electronic, thermal inverter protection gives a warning at 98% and trips at 100%, while giving an alarm. The frequency converter cannot be reset until the counter is below 90%. The fault is that the frequency converter is overloaded by more than 100% for too long.

Troubleshooting

Compare the output current shown on the LCP

•

with the frequency converter rated current. Compare the output current shown on the LCP

•

with measured motor current. Display the Thermal Drive Load on the LCP and

•

monitor the value. When running above the frequency converter continuous current rating, the counter should increase. When running below the frequency converter continuous current rating, the counter should decrease.

WARNING/ALARM 10, Motor overload temperature According to the electronic thermal protection (ETR), the motor is too hot. Select whether the frequency converter gives a warning or an alarm when the counter reaches 100% in 1-90 Motor Thermal Protection. The fault occurs when the motor is overloaded by more than 100% for too long.

Troubleshooting

Check for motor overheating.

•

Check if the motor is mechanically overloaded

•

54 MG16F102 - VLT® is a registered Danfoss trademark

Warnings and Alarms VLT® Refrigeration Drive 110-250 kW Operating Instructions

Check that the motor current set in 1-24 Motor

•

Current is correct. Ensure that Motor data in parameters 1-20

•

through 1-25 are set correctly. If an external fan is in use, check in 1-91 Motor

•

External Fan that it is selected. Running AMA in 1-29 Automatic Motor Adaptation

•

(AMA) tunes the frequency converter to the motor more accurately and reduces thermal loading.

WARNING/ALARM 11, Motor thermistor over temp The thermistor might be disconnected. Select whether the frequency converter gives a warning or an alarm in 1-90 Motor Thermal Protection.

Troubleshooting

Check for motor overheating.

•

Check if the motor is mechanically overloaded.

•

Check that the thermistor is connected correctly

•

between either terminal 53 or 54 (analog voltage input) and terminal 50 (+10 V supply) and that the terminal switch for 53 or 54 is set for voltage. Check 1-93 Thermistor Source selects terminal 53 or 54.

When using digital inputs 18 or 19, check that

•

the thermistor is connected correctly between either terminal 18 or 19 (digital input PNP only) and terminal 50.

If a KTY sensor is used, check for correct

•

connection between terminals 54 and 55 If using a thermal switch or thermistor, check that

•

the programming if 1-93 Thermistor Resource matches sensor wiring.

If using a KTY sensor, check the programming of

•

1-95 KTY Sensor Type, 1-96 KTY Thermistor Resource, and 1-97 KTY Threshold level match

sensor wiring.

WARNING/ALARM 12, Torque limit The torque has exceeded the value in 4-16 Torque Limit

Motor Mode or the value in 4-17 Torque Limit Generator Mode. 14-25 Trip Delay at Torque Limit can change this from

a warning only condition to a warning followed by an alarm.

Troubleshooting

If the motor torque limit is exceeded during ramp

•

up, extend the ramp up time. If the generator torque limit is exceeded during

•

ramp down, extend the ramp down time. If torque limit occurs while running, possibly

•

increase the torque limit. Be sure the system can operate safely at a higher torque.

Check the application for excessive current draw

•

on the motor.

WARNING/ALARM 13, Over current The inverter peak current limit (approximately 200% of the rated current) is exceeded. The warning lasts about 1.5 secs., then the frequency converter trips and issues an alarm. This fault may be caused by shock loading or fast acceleration with high inertia loads. If extended mechanical brake control is selected, trip can be reset externally.

Troubleshooting

Remove power and check if the motor shaft can

•

be turned. Check that the motor size matches the frequency

•

converter. Check parameters 1-20 through 1-25 for correct

•

motor data.

ALARM 14, Earth (ground) fault There is current from the output phases to earth, either in the cable between the frequency converter and the motor or in the motor itself.

Troubleshooting:

Remove power to the frequency converter and

•

repair the earth fault. Check for earth faults in the motor by measuring

•

the resistance to ground of the motor leads and the motor with a megohmmeter.

Perform current sensor test.

•

ALARM 15, Hardware mismatch A fitted option is not operational with the present control board hardware or software.

Record the value of the following parameters and contact your Danfoss supplier:

15-40 FC Type

•

15-41 Power Section

•

15-42 Voltage

•

15-43 Software Version

•

15-45 Actual Typecode String

•

15-49 SW ID Control Card

•

15-50 SW ID Power Card

•

15-60 Option Mounted

•

15-61 Option SW Version (for each option slot)

•

ALARM 16, Short circuit There is short-circuiting in the motor or motor wiring.

Remove power to the frequency converter and repair the short circuit.

WARNING/ALARM 17, Control word timeout There is no communication to the frequency converter.

9 9

MG16F102 - VLT® is a registered Danfoss trademark 55

Warnings and Alarms VLT® Refrigeration Drive 110-250 kW Operating Instructions

The warning will only be active when 8-04 Control Timeout Function is NOT set to OFF. If 8-04 Control Timeout Function is set to Stop and Trip, a warning appears and the frequency converter ramps down until it trips then displays an alarm.

Troubleshooting:

Check connections on the serial communication

•

cable. Increase 8-03 Control Timeout Time

•

Check the operation of the communication

•

equipment. Verify a proper installation based on EMC

•

requirements.

ALARM 18, Start failed The speed has not been able to exceed AP-70 Compressor Start Max Speed [RPM] during start within the allowed time. (set in AP-72 Compressor Start Max Time to Trip). This may be caused by a blocked motor.

WARNING 23, Internal fan fault The fan warning function is an extra protective function that checks if the fan is running/mounted. The fan warning can be disabled in 14-53 Fan Monitor ([0] Disabled).

For the D, E, and F Frame filters, the regulated voltage to the fans is monitored.

Troubleshooting

Check fan resistance.

•

Check soft charge fuses.

•

WARNING 24, External fan fault The fan warning function is an extra protective function that checks if the fan is running/mounted. The fan warning can be disabled in 14-53 Fan Monitor ([0] Disabled).

Troubleshooting

Check fan resistance.

•

Check soft charge fuses.

•

WARNING 25, Brake resistor short circuit The brake resistor is monitored during operation. If a short circuit occurs, the brake function is disabled and the warning appears. The frequency converter is still operational but without the brake function. Remove power to the frequency converter and replace the brake resistor (see 2-15 Brake Check).

WARNING/ALARM 26, Brake resistor power limit The power transmitted to the brake resistor is calculated as a mean value over the last 120 s of run time. The calculation is based on the intermediate circuit voltage and the brake resistance value set in 2-16 AC brake Max. Current. The warning is active when the dissipated braking is higher than 90% of the brake resistance power. If [2] Trip is selected in 2-13 Brake Power Monitoring, the frequency converter will trip when the dissipated braking power reaches 100%.

WARNING

There is a risk of substantial power being transmitted to the brake resistor if the brake transistor is short-circuited.

WARNING/ALARM 27, Brake chopper fault The brake transistor is monitored during operation and if a short circuit occurs, the brake function is disabled and a warning is issued. The frequency converter is still operational but, since the brake transistor has shortcircuited, substantial power is transmitted to the brake resistor, even if it is inactive. Remove power to the frequency converter and remove the brake resistor.

This alarm/warning could also occur should the brake resistor overheat. Terminals 104 and 106 are available as brake resistors Klixon inputs.

WARNING/ALARM 28, Brake check failed The brake resistor is not connected or not working. Check 2-15 Brake Check.

ALARM 29, Heatsink temp The maximum temperature of the heatsink has been exceeded. The temperature fault will not reset until the temperature falls below a defined heatsink temperature. The trip and reset points are different based on the frequency converter power size.

Troubleshooting

Check for the following conditions.

Ambient temperature too high.

•

Motor cable too long.

•

Incorrect airflow clearance above and below the

•

frequency converter Blocked airflow around the frequency converter.

•

Damaged heatsink fan.

•

Dirty heatsink.

•

For the D, E, and F Frame sizes, this alarm is based on the temperature measured by the heatsink sensor mounted inside the IGBT modules. For the F Frame sizes, this alarm can also be caused by the thermal sensor in the Rectifier module.

Troubleshooting

Check fan resistance.

•

Check soft charge fuses.

•

IGBT thermal sensor.

•

ALARM 30, Motor phase U missing Motor phase U between the frequency converter and the motor is missing.

Remove power from the frequency converter and check motor phase U.

ALARM 31, Motor phase V missing Motor phase V between the frequency converter and the motor is missing.

56 MG16F102 - VLT® is a registered Danfoss trademark

Warnings and Alarms VLT® Refrigeration Drive 110-250 kW Operating Instructions

Remove power from the frequency converter and check motor phase V.

ALARM 32, Motor phase W missing Motor phase W between the frequency converter and the motor is missing.

Remove power from the frequency converter and check motor phase W.

ALARM 33, Inrush fault Too many power-ups have occurred within a short time period. Let the unit cool to operating temperature.

WARNING/ALARM 34, Fieldbus communication fault The fieldbus on the communication option card is not working.

WARNING/ALARM 36, Mains failure This warning/alarm is only active if the supply voltage to the frequency converter is lost and 14-10 Mains Failure is NOT set to [0] No Function. Check the fuses to the frequency converter and mains power supply to the unit.

ALARM 38, Internal fault When an internal fault occurs, a code number defined in the table below is displayed.

Troubleshooting

Cycle power

•

Check that the option is properly installed

•

Check for loose or missing wiring

•

It may be necessary to contact your Danfoss supplier or service department. Note the code number for further troubleshooting directions.

No. Text

0 Serial port cannot be initialised. Contact your

Danfoss supplier or Danfoss Service Department.

256-258 Power EEPROM data is defective or too old.

512 Control board EEPROM data is defective or too old. 513 Communication time out reading EEPROM data 514 Communication time out reading EEPROM data 515 Application oriented control cannot recognize the

EEPROM data.

516 Cannot write to the EEPROM because a write

command is on progress. 517 Write command is under time out 518 Failure in the EEPROM 519 Missing or invalid barcode data in EEPROM 783 Parameter value outside of min/max limits

1024-1279 A centelegram that has to be sent couldn't be

sent.

1281 Digital signal processor flash timeout 1282 Power micro software version mismatch 1283 Power EEPROM data version mismatch 1284 Cannot read digital signal processor software

version

1299 Option SW in slot A is too old

No. Text

1300 Option SW in slot B is too old 1301 Option SW in slot C0 is too old 1302 Option SW in slot C1 is too old 1315 Option SW in slot A is not supported (not allowed) 1316 Option SW in slot B is not supported (not allowed) 1317 Option SW in slot C0 is not supported (not

allowed)

1318 Option SW in slot C1 is not supported (not

allowed)

1379 Option A did not respond when calculating

platform version

1380 Option B did not respond when calculating

platform version

1381 Option C0 did not respond when calculating

platform version.

1382 Option C1 did not respond when calculating

platform version.

1536 An exception in the application oriented control is

registered. Debug information written in LCP

1792 DSP watchdog is active. Debugging of power part

data, motor oriented control data not transferred correctly.

2049 Power data restarted 2064-2072 H081x: option in slot x has restarted 2080-2088 H082x: option in slot x has issued a powerup-wait 2096-2104 H983x: option in slot x has issued a legal

powerup-wait 2304 Could not read any data from power EEPROM 2305 Missing SW version from power unit 2314 Missing power unit data from power unit 2315 Missing SW version from power unit 2316 Missint lo_statepage from power unit 2324 Power card configuration is determined to be

incorrect at power up 2325 A power card has stopped communicating while

main power is applied 2326 Power card configuration is determined to be

incorrect after the delay for power cards to

registered as present. 2330 Power size information between the power cards

does not match. 2561 No communication from DSP to ATACD 2562 No communication from ATACD to DSP (state

running) 2816 Stack overflow control board module 2817 Scheduler slow tasks 2818 Fast tasks 2819 Parameter thread 2820 LCP stack overflow 2821 Serial port overflow 2822 USB port overflow 2836 cfListMempool too small

9 9

MG16F102 - VLT® is a registered Danfoss trademark 57

Warnings and Alarms VLT® Refrigeration Drive 110-250 kW Operating Instructions

No. Text

3072-5122 Parameter value is outside its limits

5123 Option in slot A: Hardware incompatible with

control board hardware

5124 Option in slot B: Hardware incompatible with

Control board hardware.

5125 Option in slot C0: Hardware incompatible with

control board hardware.

5126 Option in slot C1: Hardware incompatible with

control board hardware.

5376-6231 Out of memory

Table 9.3

WARNING 49, Speed limit When the speed is not within the specified range in

4-11 Motor Speed Low Limit [RPM] and 4-13 Motor Speed High Limit [RPM], the frequency converter shows a warning.

When the speed is below the specified limit in 1-86 Compressor Min. Speed for Trip [RPM] (except when starting or stopping) the frequency converter will trip.

ALARM 50, AMA calibration failed Contact your Danfoss supplier or Danfoss Service Department.

ALARM 51, AMA check U

nom

and I

nom

The settings for motor voltage, motor current, and motor power are wrong. Check the settings in parameters 1-20 to

ALARM 39, Heatsink sensor No feedback from the heatsink temperature sensor.

The signal from the IGBT thermal sensor is not available on the power card. The problem could be on the power card, on the gate drive card, or the ribbon cable between the power card and gate drive card.

WARNING 40, Overload of digital output terminal 27 Check the load connected to terminal 27 or remove shortcircuit connection. Check 5-00 Digital I/O Mode and 5-01 Terminal 27 Mode.

WARNING 41, Overload of digital output terminal 29 Check the load connected to terminal 29 or remove shortcircuit connection. Check 5-00 Digital I/O Mode and 5-02 Terminal 29 Mode.

WARNING 42, Overload of digital output on X30/6 or overload of digital output on X30/7 For X30/6, check the load connected to X30/6 or remove the short-circuit connection. Check 5-32 Term X30/6 Digi Out (MCB 101).

For X30/7, check the load connected to X30/7 or remove the short-circuit connection. Check 5-33 Term X30/7 Digi Out (MCB 101).

ALARM 46, Power card supply The supply on the power card is out of range.

There are three power supplies generated by the switch mode power supply (SMPS) on the power card: 24 V, 5 V, ±18 V. When powered with 24 V DC with the MCB 107 option, only the 24 V and 5 V supplies are monitored. When powered with three phase mains voltage, all three supplies are monitored.

WARNING 47, 24 V supply low The 24 V DC is measured on the control card. The external 24 V DC backup power supply may be overloaded, otherwise contact your Danfoss supplier.

WARNING 48, 1.8 V supply low The 1.8 V DC supply used on the control card is outside of allowable limits. The power supply is measured on the control card. Check for a defective control card. If an option card is present, check for an overvoltage condition.

1-25. ALARM 52, AMA low I

nom

The motor current is too low. Check the settings. ALARM 53, AMA motor too big

The motor is too big for the AMA to operate. ALARM 54, AMA motor too small

The motor is too small for the AMA to operate. ALARM 55, AMA Parameter out of range

The parameter values of the motor are outside of the acceptable range. AMA will not run.

56 ALARM, AMA interrupted by user The user has interrupted the AMA.

ALARM 57, AMA internal fault Try to restart AMA again a number of times, until the AMA is carried out. Note that repeated runs may heat the motor to a level where the resistance Rs and Rr are increased. In most cases, however, this is not critical.

ALARM 58, AMA internal fault Contact your Danfoss supplier.

WARNING 59, Current limit The current is higher than the value in 4-18 Current Limit. Ensure that Motor data in parameters 1-20 through 1-25 are set correctly. Possibly increase the current limit. Be sure that the system can operate safely at a higher limit.

WARNING 60, External interlock External interlock has been activated. To resume normal operation, apply 24 V DC to the terminal programmed for external interlock and reset the frequency converter (via serial communication, digital I/O, or by pressing [Reset]).

WARNING/ALARM 61, Tracking error An error between calculated motor speed and speed measurement from feedback device. The function Warning/ Alarm/Disable is set in 4-30 Motor Feedback Loss Function. Accepted error setting in 4-31 Motor Feedback Speed Error and the allowed time the error occur setting in 4-32 Motor Feedback Loss Timeout. During a commissioning procedure the function may be effective.

WARNING 62, Output frequency at maximum limit The output frequency is higher than the value set in 4-19 Max Output Frequency.

58 MG16F102 - VLT® is a registered Danfoss trademark

Warnings and Alarms VLT® Refrigeration Drive 110-250 kW Operating Instructions

ALARM 64, Voltage Limit The load and speed combination demands a motor voltage higher than the actual DC link voltage.

WARNING/ALARM 65, Control card over temperature The cutout temperature of the control card is 80° C.

Troubleshooting

Check that the ambient operating temperature is

•

within limits Check for clogged filters

•

Check fan operation

•

Check the control card

•

WARNING 66, Heatsink temperature low The frequency converter is too cold to operate. This warning is based on the temperature sensor in the IGBT module. Increase the ambient temperature of the unit. Also, a trickle amount of current can be supplied to the frequency converter whenever the motor is stopped by setting

2-00 DC Hold/Preheat Current at 5% and 1-80 Function at Stop

Troubleshooting The heatsink temperature measured as 0° C could indicate that the temperature sensor is defective, causing the fan speed to increase to the maximum. If the sensor wire between the IGBT and the gate drive card is disconnected, this warning would result. Also, check the IGBT thermal sensor.

ALARM 67, Option module configuration has changed One or more options have either been added or removed since the last power-down. Check that the configuration change is intentional and reset the unit.

ALARM 68, Safe Stop activated Safe stop has been activated. To resume normal operation, apply 24 V DC to terminal 37, then send a reset signal (via Bus, Digital I/O, or by pressing the reset key).

ALARM 69, Power card temperature The temperature sensor on the power card is either too hot or too cold.

Troubleshooting

Check the operation of the door fans.

•

Check that the filters for the door fans are not

•

blocked. Check that the gland plate is properly installed

•

on IP21/IP 54 (NEMA 1/12) frequency converters.

ALARM 70, Illegal frequency converter configuration The control card and power card are incompatible. Contact your supplier with the type code of the unit from the nameplate and the part numbers of the cards to check compatibility.

ALARM 72, Dangerous failure Safe Stop with Trip Lock. Unexpected signal levels on safe stop and digital input from the MCB 112 PTC thermistor card.

WARNING 73, Safe stop auto restart Safe stopped. With automatic restart enabled, the motor may start when the fault is cleared.

WARNING 76, Power unit setup The required number of power units does not match the detected number of active power units.

Troubleshooting: When replacing an F-frame module, this will occur if the power specific data in the module power card does not match the rest of the frequency converter. Please confirm the spare part and its power card are the correct part number.

77 WARNING, Reduced power mode This warning indicates that the frequency converter is operating in reduced power mode (i.e. less than the allowed number of inverter sections). This warning will be generated on power cycle when the frequency converter is set to run with fewer inverters and will remain on.

ALARM 79, Illegal power section configuration The scaling card is the incorrect part number or not installed. Also MK102 connector on the power card could not be installed.

ALARM 80, Drive initialised to default value Parameter settings are initialised to default settings after a manual reset. Reset the unit to clear the alarm.

ALARM 81, CSIV corrupt CSIV file has syntax errors.

ALARM 82, CSIV parameter error CSIV failed to init a parameter.

WARNING/ALARM 104, Mixing fan fault The fan monitor checks that the fan is spinning at drive power-up or whenever the mixing fan is turned on. If the fan is not operating, then the fault is annunciated. The mixing-fan fault can be configured as a warning or an alarm trip by 14-53 Fan Monitor.

Troubleshooting Cycle power to the frequency converter to determine if the warning/alarm returns.

WARNING 250, New spare part A component in the frequency converter has been replaced. Reset the frequency converter for normal operation.

WARNING 251, New typecode The power card or other components have been replaced and the typecode changed. Reset to remove the warning and resume normal operation.

9 9

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Basic Troubleshooting VLT® Refrigeration Drive 110-250 kW Operating Instructions

10 Basic Troubleshooting

10.1 Start Up and Operation

Symptom Possible Cause Test Solution

Display dark / No function

Intermittent display

Motor not running

Missing input power Missing or open fuses or circuit breaker tripped

No power to the LCP Check the LCP cable for proper

Shortcut on control voltage (terminal 12 or 50) or at control terminals

Wrong LCP (LCP from VLT® 2800 or 5000/6000/8000/ FCD or FCM) Wrong contrast setting

Display (LCP) is defective Test using a different LCP. Replace the faulty LCP or

Internal voltage supply fault or SMPS is defective Overloaded power supply (SMPS) due to improper control wiring or a fault within the frequency converter

Service switch open or missing motor connection

No mains power with 24 V DC option card

LCP Stop Check if [Off] has been pressed. Press [Auto On] or [Hand On]

Missing start signal (Standby)

Motor coast signal active (Coasting)

Wrong reference signal source Check reference signal: Local,

See Table 4.1. See open fuses and tripped circuit breaker in this table for possible causes.

connection or damage. Check the 24 V control voltage supply for terminal 12/13 to 20-39 or 10 V supply for terminal 50 to

55. Use only LCP 101 (P/N 130B1124)

Contact supplier.

To rule out a problem in the control wiring, disconnect all control wiring by removing the terminal blocks.

Check if the motor is connected and the connection is not interrupted (by a service switch or other device). If the display is functioning but no output, check that mains power is applied to the frequency converter.

Check 5-10 Terminal 18 Digital Input for correct setting for terminal 18 (use default setting). Check 5-12 Coast inv. for correct setting for terminal 27 (use default setting).

remote or bus reference? Preset reference active? Terminal connection correct? Scaling of terminals correct? Reference signal available?

Check the input power source. Follow the recommendations provided

Replace the faulty LCP or connection cable. Wire the terminals properly.

or LCP 102 (P/N 130B1107). Press [Status] + [▲]/[▼] to adjust

the contrast.

connection cable.

If the display stays lit, then the problem is in the control wiring. Check the wiring for shorts or incorrect connections. If the display continues to cut out, follow the procedure for display dark. Connect the motor and check the service switch.

Apply mains power to run the unit.

(depending on operation mode) to run the motor. Apply a valid start signal to start the motor.

Apply 24 V on terminal 27 or program this terminal to No

operation.

Program correct settings. Check 3-13 Reference Site. Set preset reference active in parameter group 3-1* References. Check for correct wiring. Check scaling of terminals. Check reference signal.

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Basic Troubleshooting VLT® Refrigeration Drive 110-250 kW Operating Instructions

Symptom Possible Cause Test Solution

Motor running in wrong direction

Motor is not reaching maximum speed

Motor speed unstable

Motor runs rough

Motor will not brake

Open power fuses or circuit breaker trip

Mains current imbalance greater than 3%

Motor current imbalance greater than 3%

Motor rotation limit

Active reversing signal Check if a reversing command is

Wrong motor phase connection Frequency limits set wrong

Reference input signal not scaled correctly

Possible incorrect parameter settings

Possible over-magnetization Check for incorrect motor settings

Possible incorrect settings in the brake parameters. Possible too short ramp down times. Phase to phase short Motor or panel has a short phase

Motor overload Motor is overloaded for the

Loose connections Perform pre-startup check for loose

Problem with mains power (See

Alarm 4 Mains phase loss

description) Problem with the frequency converter

Problem with motor or motor wiring

Problem with the frequency converters

Check that 4-10 Motor Speed Direction is programmed correctly.

programmed for the terminal in parameter group 5-1* Digital inputs.

Check output limits in 4-13 Motor

Speed High Limit [RPM], 4-14 Motor Speed High Limit [Hz] and 4-19 Max Output Frequency

Check reference input signal scaling in 6-* Analog I/O mode and parameter group 3-1* References. Reference limits in parameter group 3-0*. Check the settings of all motor parameters, including all motor compensation settings. For closed loop operation, check PID settings.

in all motor parameters.

Check brake parameters. Check ramp time settings.

to phase. Check motor and panel phase for shorts.

application.

connections. Rotate input power leads into the frequency converter one position: A to B, B to C, C to A. Rotate input power leads into the frequency converter one position: A to B, B to C, C to A. Rotate output motor leads one position: U to V, V to W, W to U.

Rotate output motor leads one position: U to V, V to W, W to U.

Program correct settings.

Deactivate reversing signal.

See in this manual. Program correct limits.

Program correct settings.

Check settings in parameter group 1-6* Analog I/O mode. For closed loop operation, check settings in parameter group 20-0* Feedback. Check motor settings in parameter groups 1-2* Motor data, 1-3* Adv

motor data, and 1-5* Load indep. setting. Check parameter group 2-0* DC brake and 3-0* Reference limits.

Eliminate any shorts detected.

Perform startup test and verify motor current is within specifications. If motor current is exceeding nameplate full load current, motor may run only with reduced load. Review the specifications for the application. Tighten loose connections.

If imbalanced leg follows the wire, it is a power problem. Check mains power supply. If imbalance leg stays on same input terminal, it is a problem with the unit. Contact the supplier. If imbalanced leg follows the wire, the problem is in the motor or motor wiring. Check motor and motor wiring. If imbalance leg stays on same output terminal, it is a problem with the unit. Contact the supplier.

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Basic Troubleshooting VLT® Refrigeration Drive 110-250 kW Operating Instructions

Symptom Possible Cause Test Solution

Bypass critical frequencies by using parameters in parameter group 4-6*.

Acoustic noise or vibration (e.g. a fan blade is making noise or vibrations at certain frequencies)

Table 10.1

Resonances, e.g. in the motor/fan system

Turn off over-modulation in 14-03 Overmodulation. Change switching pattern and frequency in parameter group 14-0*. Increase Resonance Dampening in 1-64 Resonance Dampening.

Check if noise and/or vibration have been reduced to an acceptable limit.

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Specifications VLT® Refrigeration Drive 110-250 kW Operating Instructions

11 Specifications

11.1 General Specifications

Mains supply (L1, L2, L3) Supply voltage 380-480 V ±10% Supply voltage 525-600 V ±10%

Mains voltage low/mains drop-out: During low mains voltage or a mains drop-out, the frequency converter continues until the intermediate circuit voltage drops below the minimum stop level, which corresponds typically to 15% below the frequency converter's lowest rated supply voltage. Power-up and full torque cannot be expected at mains voltage lower than 10% below the frequency converter's lowest rated supply voltage.

Supply frequency 50/60 Hz ±5% Max. imbalance temporary between mains phases 3.0 % of rated supply voltage True Power Factor (λ) ≥ 0.9 nominal at rated load Displacement Power Factor (cosφ) near unity (> 0.98) Switching on input supply L1, L2, L3 (power-ups) maximum once/2 min. Environment according to EN60664-1 overvoltage category III / pollution degree 2

The unit is suitable for use on a circuit capable of delivering not more than 100.000 RMS symmetrical Amperes, 480/600 V maximum.

Motor output (U, V, W) Output voltage 0-100% of supply voltage Output frequency 0-800* Hz Switching on output Unlimited Ramp times 1-3600 s

* Voltage and power dependent Torque characteristics

Starting torque (Constant torque) maximum 110% for 1 min. Starting torque maximum 135% up to 0.5 s Overload torque (Constant torque) maximum 110% for 1 min.

*Percentage relates to the frequency converter's nominal torque.

Cable lengths and cross sections Max. motor cable length, screened/armoured 150 m Max. motor cable length, unscreened/unarmoured 300 m Max. cross section to motor, mains, load sharing and brake * Maximum cross section to control terminals, rigid wire 1.5 mm2/16 AWG (2x0.75 mm2) Maximum cross section to control terminals, flexible cable 1 mm2/18 AWG Maximum cross section to control terminals, cable with enclosed core 0.5 mm2/20 AWG Minimum cross section to control terminals 0.25 mm

* See 11.2.1 Mains Supply 3x380-480 VAC - High Power for more information!

MG16F102 - VLT® is a registered Danfoss trademark 63

Mains

Functional isolation

PELV isolation

Motor

DC-Bus

High

voltage

Control

+24V

RS485

130BA117.10

Specifications VLT® Refrigeration Drive 110-250 kW Operating Instructions

Digital inputs Programmable digital inputs 4 (6)

Terminal number 18, 19, 27

, 29

, 32, 33, Logic PNP or NPN Voltage level 0-24 V DC Voltage level, logic'0' PNP <5 V DC Voltage level, logic'1' PNP >10 V DC Voltage level, logic '0' NPN >19 V DC Voltage level, logic '1' NPN <14 V DC Maximum voltage on input 28 V DC Input resistance, R

approx. 4 kΩ

All digital inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

1) Terminals 27 and 29 can also be programmed as output.

Analog inputs Number of analog inputs 2 Terminal number 53, 54 Modes Voltage or current Mode select Switch S201 and switch S202 Voltage mode Switch S201/switch S202 = OFF (U) Voltage level 0 to +10 V (scaleable) Input resistance, R

approx. 10 kΩ Max. voltage ±20 V Current mode Switch S201/switch S202 = ON (I) Current level 0/4 to 20 mA (scaleable) Input resistance, R

approx. 200 Ω Max. current 30 mA Resolution for analog inputs 10 bit (+ sign) Accuracy of analog inputs Max. error 0.5% of full scale Bandwidth 200 Hz

The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Illustration 11.1

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Specifications VLT® Refrigeration Drive 110-250 kW Operating Instructions

Pulse inputs Programmable pulse inputs 2 Terminal number pulse 29, 33 Max. frequency at terminal, 29, 33 110 kHz (Push-pull driven) Max. frequency at terminal, 29, 33 5 kHz (open collector) Min. frequency at terminal 29, 33 4 Hz Voltage level see 11.1.1 Digital Inputs Maximum voltage on input 28 V DC Input resistance, R Pulse input accuracy (0.1-1 kHz) Max. error: 0.1% of full scale Analog output Number of programmable analog outputs 1 Terminal number 42 Current range at analog output 0/4-20 mA Max. resistor load to common at analog output 500 Ω Accuracy on analog output Max. error: 0.8% of full scale Resolution on analog output 8 bit

The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Control card, RS-485 serial communication Terminal number 68 (P,TX+, RX+), 69 (N,TX-, RX-) Terminal number 61 Common for terminals 68 and 69

The RS-485 serial communication circuit is functionally seated from other central circuits and galvanically isolated from the supply voltage (PELV).

Digital output Programmable digital/pulse outputs 2 Terminal number 27, 29 Voltage level at digital/frequency output 0-24 V Max. output current (sink or source) 40 mA Max. load at frequency output 1 kΩ Max. capacitive load at frequency output 10 nF Minimum output frequency at frequency output 0 Hz Maximum output frequency at frequency output 32 kHz Accuracy of frequency output Max. error: 0.1% of full scale Resolution of frequency outputs 12 bit

1) Terminal 27 and 29 can also be programmed as input.

The digital output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Control card, 24 V DC output Terminal number 12, 13 Max. load 200 mA

The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analog and digital inputs and outputs.

Relay outputs Programmable relay outputs 2 Relay 01 Terminal number 1-3 (break), 1-2 (make) Max. terminal load (AC-1)1) on 1-3 (NC), 1-2 (NO) (Resistive load) 240 V AC, 2 A Max. terminal load (AC-15)1) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A Max. terminal load (DC-1)1) on 1-2 (NO), 1-3 (NC) (Resistive load) 60 V DC, 1 A Max. terminal load (DC-13)1) (Inductive load) 24 V DC, 0.1 A Relay 02 Terminal number 4-6 (break), 4-5 (make) Max. terminal load (AC-1)1) on 4-5 (NO) (Resistive load) Max. terminal load (AC-15)1) on 4-5 (NO) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A Max. terminal load (DC-1)1) on 4-5 (NO) (Resistive load) 80 V DC, 2 A Max. terminal load (DC-13)1) on 4-5 (NO) (Inductive load) 24 V DC, 0.1 A

2)3)

approx. 4 kΩ

400 V AC, 2 A

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Specifications VLT® Refrigeration Drive 110-250 kW Operating Instructions

Max. terminal load (AC-1)1) on 4-6 (NC) (Resistive load) 240 V AC, 2 A Max. terminal load (AC-15)1) on 4-6 (NC) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A Max. terminal load (DC-1)1) on 4-6 (NC) (Resistive load) 50 V DC, 2 A Max. terminal load (DC-13)1) on 4-6 (NC) (Inductive load) 24 V DC, 0.1 A Min. terminal load on 1-3 (NC), 1-2 (NO), 4-6 (NC), 4-5 (NO) 24 V DC 10 mA, 24 V AC 20 mA Environment according to EN 60664-1 overvoltage category III/pollution degree 2

1) IEC 60947 parts 4 and 5 The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation (PELV).

2) Overvoltage Category II

3) UL applications 300 V AC 2 A

Control card, 10 V DC output Terminal number 50 Output voltage 10.5 V ±0.5 V Max. load 25 mA

The 10 V DC supply is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Control characteristics Resolution of output frequency at 0-1000 Hz ±0.003 Hz System response time (terminals 18, 19, 27, 29, 32, 33) ≤ 2 ms Speed control range (open loop) 1:100 of synchronous speed Speed accuracy (open loop) 30-4000 rpm: Maximum error of ±8 rpm

All control characteristics are based on a 4-pole asynchronous motor

Surroundings Enclosure, frame size D and E IP00, IP21, IP54 Enclosure, frame size F IP21, IP54 Vibration test 0.7 g Relative humidity 5% - 95%(IEC 721-3-3; Class 3K3 (non-condensing) during operation Aggressive environment (IEC 60068-2-43) H2S test

class kD Test method according to IEC 60068-2-43 H2S (10 days) Ambient temperature (at 60 AVM switching mode)

- with derating max. 55 °C

- with full output power, typical EFF2 motors max. 50 °C

- at full continuous FC output current max. 45 °C

For more information on derating see the Design Guide, section on Special Conditions.

Minimum ambient temperature during full-scale operation 0 °C Minimum ambient temperature at reduced performance -10 °C Temperature during storage/transport -25 to +65/70 °C Maximum altitude above sea level without derating 1000 m Maximum altitude above sea level with derating 3000 m

Derating for high altitude, see section on special conditions in the Design Guide

EMC standards, Emission EN 61800-3, EN 61000-6-3/4, EN 55011, IEC 61800-3

EN 61800-3, EN 61000-6-1/2,

EMC standards, Immunity

EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6

See section on special conditions in the Design Guide!

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Specifications VLT® Refrigeration Drive 110-250 kW Operating Instructions

Control card performance Scan interval 5 ms Control card, USB serial communication USB standard 1.1 (Full speed) USB plug USB type B “device” plug

CAUTION

Connection to PC is carried out via a standard host/device USB cable. The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. The USB connection is not galvanically isolated from protection earth. Use only isolated laptop/PC as connection to the USB connector on the frequency converter or an isolated USB cable/converter.

Protection and Features

Electronic thermal motor protection against overload.

•

Temperature monitoring of the heatsink ensures that the frequency converter trips if the temperature reaches a

•

predefined level. An overload temperature cannot be reset until the temperature of the heatsink is below the values stated in the tables on the following pages (Guideline - these temperatures may vary for different power sizes, frame sizes, enclosure ratings etc.).

The frequency converter is protected against short-circuits on motor terminals U, V, W.

•

If a mains phase is missing, the frequency converter trips or issues a warning (depending on the load).

•

Monitoring of the intermediate circuit voltage ensures that the frequency converter trips if the intermediate circuit

•

voltage is too low or too high. The frequency converter is protected against earth faults on motor terminals U, V, W.

•

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Specifications VLT® Refrigeration Drive 110-250 kW Operating Instructions

11.2 Mains Supply

P110 P132 P160 P200 P250 Typical Shaft output at 400 V [kW] Typical Shaft output at 460 V [HP] Enclosure IP21 D1 D1 D2 D2 D2 Enclosure IP54 D1 D1 D2 D2 D2 Enclosure IP00 D3 D3 D4 D4 D4 Output current Continuous (at 400 V) [A] Intermittent (60 s overload) (at 400 V) [A] Continuous (at 460/480 V) [A] Intermittent (60 s overload) (at 460/480 V) [A] Continuous KVA (at 400 V) [KVA] Continuous KVA (at 460 V) [KVA]

110 132 160 200 250

150 200 250 300 350

212 260 315 395 480

233 286 347 435 528

190 240 302 361 443

209 264 332 397 487

147 180 218 274 333

151 191 241 288 353

Continuous (at 400 V) [A] Continuous (at 460/480 V) [A] Max. cable size, mains motor, brake and load share [mm2 (AWG2))] Max. external pre-fuses

[A] Estimated power loss at rated max. load [W] 4), 400 V Estimated power loss at rated max. load [W] 4), 460 V Weight, enclosure IP21, IP54 [kg] Weight, enclosure IP00 [kg] Efficiency Output frequency 0-800 Hz Heatsink overtemp. trip Power card ambient trip

204 251 304 381 463

183 231 291 348 427

2 x 70

(2 x 2/0)

300 350 400 500 630

3234 3782 4213 5119 5893

2947 3665 4063 4652 5634

96 104 125 136 151

82 91 112 123 138

90 °C 110°C 110 °C 110 °C 110 °C

2 x 70

(2 x 2/0)

2 x 150

(2 x 300 mcm)

0.98

60 °C

2 x 150

(2 x 300 mcm)

2 x 150

(2 x 300 mcm)

Table 11.1 Mains Supply 3x380-480 VAC

68 MG16F102 - VLT® is a registered Danfoss trademark

Specifications VLT® Refrigeration Drive 110-250 kW Operating Instructions

P132 P160 P200 P250 Typical Shaft output at 550 V [kW] 110 132 160 200 Typical Shaft output at 575 V [HP] 150 200 250 300 Typical Shaft output at 600 V [kW] 132 160 200 250 Enclosure IP21 D1 D1 D2 D2 Enclosure IP54 D1 D1 D2 D2 Enclosure IP00 D3 D3 D4 D4 Output current Continuous (at 550 V) [A] Intermittent (60 s overload) (at 550 V) [A] Continuous (at 575/600 V) [A] Intermittent (60 s overload) (at 575/600 V) [A] Continuous KVA (at 550 V) [KVA] Continuous KVA (at 575 V) [KVA] Continuous KVA (at 600 V) [KVA]

162 201 253 303

178 221 278 333

155 192 242 290

171 211 266 319

154 191 241 289

185 229 289 347

Continuous (at 550 V) [A] Continuous (at 575 V) [A] Continuous (at 600 V) [A] Max. cable size, mains motor, load share and brake [mm2 (AWG)]

Max. external pre-fuses [A] Estimated power loss at rated max. load [W] 4), 600 V Estimated power loss at rated max. load [W] 4), 600 V Weight, Enclosure IP21, IP54 [kg] Weight, Enclosure IP00 [kg] Efficiency Output frequency 0-600 Hz Heatsink overtemp. trip Power card ambient trip

Table 11.2 Mains Supply 3x525-600 V AC

158 198 245 299

151 189 234 286

155 197 240 296

2 x 70 (2 x 2/0) 2 x 70 (2 x 2/0)

315 350 350 400

2963 3430 4051 4867

3430 3612 4292 5156

96 104 125 136

82 91 112 123

0.98

90 °C 110 °C 110 °C 110 °C

60 °C

2 x 150 (2 x 300

mcm)

2 x 150 (2 x 300

mcm)

1) For type of fuse see 11.3 Fuse Specifications

2) American Wire Gauge.

3) Measured using 5 m screened motor cables at rated load and rated frequency.

4) The typical power loss is at nominal load conditions and expected to be within ±15% (tolerence relates to variety in voltage and cable conditions). Values are based on a typical motor efficiency (eff2/eff3 border line). Motors with lower efficiency will also add to the power loss in the frequency converter and opposite. If the switching frequency is increased comed to the default setting, the power losses may rise significantly. LCP and

MG16F102 - VLT® is a registered Danfoss trademark 69

Specifications VLT® Refrigeration Drive 110-250 kW Operating Instructions

typical control card power consumptions are included. Further options and customer load may add up to 30 W to the losses. (Though typical only 4 W extra for a fully loaded control card, or options for slot A or slot B, each). Although measurements are made with state of the art equipment, some measurement inaccuracy must be allowed for (±5%).

70 MG16F102 - VLT® is a registered Danfoss trademark

Specifications VLT® Refrigeration Drive 110-250 kW Operating Instructions

11.3 Fuse Specifications

11.3.1 Protection

Branch Circuit Protection: In order to protect the installation against electrical and fire hazard, all branch circuits in an installation, switch gear, machines etc., must be short-circuited and overcurrent protected according to national/international regulations.

Short-circuit Protection: The frequency converter must be protected against shortcircuit to avoid electrical or fire hazard. Danfoss recommends using the fuses mentioned below to protect service personnel and equipment in case of an internal failure in the frequency conveter. The frequency converter provides full short-circuit protection in case of a shortcircuit on the motor output.

Over-current Protection: Provide overload protection to avoid fire hazard due to overheating of the cables in the installation. The frequency converter is equipped with an internal over-current protection that can be used for upstream overload protection (UL-applications excluded). See 4-18 Current Limit. Moreover, fuses or circuit breakers can be used to provide the over-current protection in the installation. Over-current protection must always be carried out according to national regulations.

11.3.2

Non UL Compliance

If UL/cUL is not to be complied with, we recommend using the following fuses, which will ensure compliance with EN50178. In case of malfunction, not following the recommendation may result in unnecessary damage to the frequency converter.

N110 - N250

N315 380 - 500 V type gR

Table 11.3

380 - 500 V type gG

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Specifications VLT® Refrigeration Drive 110-250 kW Operating Instructions

11.3.3 UL Compliance

380-500 V: The fuses below are suitable for use on a circuit capable of delivering 100,000 Arms (symmetrical), With the proper fusing, the drive Short Circuit Current Rating (SCCR) is 100,000 Arms.

Power

Size

BussmanPNLittelfuse PN LittelfusePNBussmannPNSiba PN Ferraz-ShawmutPNFerraz-Shawmut PN

N110 170M2619 LA50QS300-4 L50S-300 FWH-300A 20 610

31.315

N132 170M2620 LA50QS350-4 L50S-350 FWH-350A 20 610

31.350

N160 170M2621 LA50QS400-4 L50S-400 FWH-400A 20 610

31.400

N200 170M4015 LA50QS500-4 L50S-500 FWH-500A 20 610

31.550

N250 170M4016 LA50QS600-4 L50S-600 FWH-600A 20 610

31.630

N315 170M4017 LA50QS800-4 L50S-800 FWH-800A 20 610

31.800

Table 11.4 Alternative Fuse Options

11.3.4

Connection Tightening Torques

When tightening all electrical connections it is very important to tighten with the correct torque. Too low or too high torque results in a bad electrical connection. Use a torque wrench to ensure correct torque. Always use a torque wrench to tighten the bolts.

Fuse Options

Ferraz-Shawmut PN

(Europe)

A50QS300-4 6,9URD31D08A0315 A070URD31KI0315

A50QS350-4 6,9URD31D08A0350 A070URD31KI0350

A50QS400-4 6,9URD31D08A0400 A070URD31KI0400

A50QS500-4 6,9URD31D08A0550 A070URD31KI0550

A50QS600-4 6,9URD31D08A0630 A070URD31KI0630

A50QS800-4 6,9URD32D08A0800 A070URD31KI0800

(North America)

Frame Size Terminal Torque Bolt size D1h/D3h Mains

Motor Load sharing Regen Earth (Ground) Brake

D2h/D4h Mains

Motor Regen Load sharing Earth (ground) Brake 8.5-20.5 Nm

Table 11.5 Torque for Terminals

19-40 Nm (168-354 inlbs)

8.5-20.5 Nm (75-181 in-lbs)

19-40 Nm (168-354 inlbs)

(75-181 in-lbs)

M10

72 MG16F102 - VLT® is a registered Danfoss trademark

Index VLT® Refrigeration Drive 110-250 kW Operating Instructions

Index

Input................................................................................................. 6, 17

Mains....................................................................................................... 6

Mains Input Connection................................................................ 17

Waveform.............................................................................................. 6

Airflow......................................................................................................... 9

Alarm

Log......................................................................................................... 31

Trip........................................................................................................ 50

Alarm/Warning Code List.................................................................. 53

AMA.................................................................................................... 55, 58

Analog

Inputs..................................................................................... 19, 54, 64

Output........................................................................................... 19, 65

Signal.................................................................................................... 54

Auto

Auto...................................................................................................... 32

Mode..................................................................................................... 31

On............................................................................................ 47, 32, 49

Automatic Motor Adaptation.......................................................... 47

Auto-reset............................................................................................... 30

Braking.............................................................................................. 56, 47

Cable Lengths And Cross Sections................................................. 63

Circuit Breakers...................................................................................... 21

Commissioning..................................................................................... 21

Communication Option..................................................................... 57

Conduit.............................................................................................. 11, 21

Connection Tightening Torques..................................................... 72

Control

Cables................................................................................................... 18

Card....................................................................................................... 54

Card Performance............................................................................ 67

Card, 10 V DC Output..................................................................... 66

Card, 24 V DC Output..................................................................... 65

Card, RS-485 Serial Communication......................................... 65

Card, USB Serial Communication............................................... 67

Characteristics................................................................................... 66

Signal...................................................................................... 34, 35, 47

System.................................................................................................... 6

Terminal Functions.......................................................................... 19

Terminal Types.................................................................................. 19

Terminals.......................................................... 28, 32, 47, 49, 35, 19

Wiring.............................................................................. 10, 11, 12, 21

Wiring Connection.......................................................................... 18

Cooling

Cooling................................................................................................... 8

Clearance............................................................................................ 21

Copying Parameter Settings............................................................ 32

Current

Limit...................................................................................................... 28

Rating............................................................................................... 8, 54

Current............................................................................................ 6, 48

Link........................................................................................................ 54

Voltage................................................................................................... 6

Derating...................................................................................................... 8

Digital

Input....................................................................................... 19, 49, 55

Inputs..................................................................................... 49, 36, 64

Output.................................................................................................. 65

Discharge Time........................................................................................ 4

Disconnect Switch................................................................................ 22

Downloading Data From The LCP.................................................. 33

Duct Cooling............................................................................................. 8

Earth

Connections................................................................................ 12, 21

Loops.................................................................................................... 18

Wire....................................................................................................... 21

Earthing

Earthing............................................................................................... 21

(grounding) Hazard......................................................................... 12

(Grounding) IP20 Enclosures....................................................... 13

(Grounding) IP21/54 Enclosures................................................. 13

(Grounding) Of Screened Control Cables............................... 18

Electrical

Installation............................................................................................ 9

Noise..................................................................................................... 12

EMC..................................................................................................... 18, 21

Equalizing Cable................................................................................... 18

Exploded Views....................................................................................... 5

External

Commands..................................................................................... 7, 47

Controllers............................................................................................. 6

Interlock............................................................................................... 36

Voltage................................................................................................. 34

Fault Log.................................................................................................. 31

Feedback................................................................................... 21, 58, 48

Floating Delta........................................................................................ 17

Frequency Converter Block Diagram............................................... 6

Full Load Current..................................................................................... 8

Functional Testing........................................................................... 6, 29

Fuse Specifications............................................................................... 71

Fuses............................................................................................ 21, 57, 60

Fusing................................................................................................ 11, 21

MG16F102 - VLT® is a registered Danfoss trademark 73

Index VLT® Refrigeration Drive 110-250 kW Operating Instructions

Ground

Connections................................................................................ 12, 21

Loops.................................................................................................... 18

Wire................................................................................................ 12, 21

Grounded Delta.................................................................................... 17

Grounding........................................................................................ 12, 21

Hand

Hand..................................................................................................... 32

On............................................................................................ 47, 28, 32

Harmonics.................................................................................................. 6

IEC 61800-3............................................................................................. 17

Induced Voltage.................................................................................... 11

Initialisation............................................................................................ 33

Input

Current................................................................................................. 17

Power................................................................... 10, 12, 21, 50, 60, 7

Signal.................................................................................................... 35

Signals.................................................................................................. 19

Terminals............................................................................................. 54

Voltage.......................................................................................... 22, 50

Installation

Installation................................................................... 6, 11, 21, 8, 22

Site........................................................................................................... 8

Isolated Mains........................................................................................ 17

Leakage Current (>3.5 MA)............................................................... 12

Lifting.......................................................................................................... 9

Local

Control................................................................................... 30, 32, 47

Control Panel..................................................................................... 30

Mode..................................................................................................... 28

Operation............................................................................................ 30

Start....................................................................................................... 28

Main Menu....................................................................................... 34, 31

Mains

Mains.................................................................................................... 11

Supply (L1, L2, L3)............................................................................ 63

Supply 3 X 525- 690 VAC............................................................... 69

Voltage................................................................................... 31, 32, 48

Manual Initialisation............................................................................ 33

MCT 10 Set-up Software.................................................................... 19

Mechanical Installation......................................................................... 8

Keys................................................................................................ 30, 31

Structure....................................................................................... 32, 38

Motor

Cable..................................................................................................... 17

Cables............................................................................................ 11, 14

Connection......................................................................................... 14

Current..................................................................................... 7, 58, 31

Data......................................................................................... 28, 55, 58

Frequency........................................................................................... 31

Output.................................................................................................. 63

Power.............................................................................. 11, 12, 58, 31

Protection.................................................................................... 11, 67

Rotation............................................................................................... 31

Rotation Check.................................................................................. 17

Speeds.................................................................................................. 27

Status...................................................................................................... 6

Wiring..................................................................................... 10, 11, 21

Mounting................................................................................................. 21

Multiple Frequency Converters................................................ 11, 14

Navigation Keys......................................................... 27, 34, 47, 30, 32

Noise Isolation................................................................................ 10, 21

Open Loop.............................................................................................. 34

Operation Keys...................................................................................... 32

Optional Equipment....................................................................... 22, 6

Output

Current.......................................................................................... 48, 54

Performance (U, V, W)..................................................................... 63

Signal.................................................................................................... 37

Overcurrent............................................................................................ 48

Overload Protection........................................................................ 8, 11

Overvoltage..................................................................................... 28, 48

Parameter Settings.............................................................................. 32

PELV........................................................................................................... 18

Phase Loss............................................................................................... 54

Power

Connections....................................................................................... 11

Factor........................................................................................ 6, 14, 21

Pre-Installation Checklist...................................................................... 8

Programming.......................................... 6, 29, 31, 36, 37, 54, 30, 32

Protection

Protection........................................................................................... 71

And Features...................................................................................... 67

Pulse Inputs............................................................................................ 65

74 MG16F102 - VLT® is a registered Danfoss trademark

Index VLT® Refrigeration Drive 110-250 kW Operating Instructions

Terminal

Quick

Menu................................................................................ 31, 34, 36, 31

Set-up................................................................................................... 28

Ramp-down Time................................................................................. 28

Ramp-up Time....................................................................................... 28

Reference....................................................................... 4, 44, 47, 48, 31

Relay Outputs................................................................................. 19, 65

Remote

Commands............................................................................................ 6

Reference............................................................................................ 48

Reset................................................................ 30, 33, 49, 50, 54, 59, 32

Residual Current Devices (RCDs)..................................................... 12

Restoring Default Settings................................................................ 33

RFI Filter................................................................................................... 17

RMS Current.............................................................................................. 6

RS-485....................................................................................................... 19

Run

Command........................................................................................... 29

Permissive........................................................................................... 48

53........................................................................................................... 34

Locations D1h................................................................................... 14

Locations D2h................................................................................... 15

Programming.................................................................................... 19

Programming Examples................................................................ 35

Thermistor

Thermistor................................................................................... 18, 55

Control Wiring................................................................................... 18

Torque

Characteristics................................................................................... 63

For Terminals..................................................................................... 72

Limit...................................................................................................... 28

Transient Protection.............................................................................. 6

Trip Function.......................................................................................... 11

Troubleshooting........................................................................ 6, 54, 60

Uploading Data To The LCP.............................................................. 33

User Interface......................................................................................... 30

Using Screened Control Cables....................................................... 18

Voltage

Imbalance........................................................................................... 54

Level...................................................................................................... 64

Screened Control Cables................................................................... 18

Serial Communication............ 6, 18, 19, 32, 47, 48, 49, 50, 19, 67

Set Up....................................................................................................... 31

Setpoint.................................................................................................... 49

Set-up....................................................................................................... 31

Shielded

Cable.............................................................................................. 10, 21

Wire....................................................................................................... 11

Short Circuit............................................................................................ 55

Specifications.................................................................................... 6, 63

Speed Reference..................................................................... 29, 35, 47

Start Up.................................................................................. 6, 33, 34, 60

Status

Messages............................................................................................. 47

Mode..................................................................................................... 47

Stop Command..................................................................................... 48

Supply Voltage........................................................................ 18, 19, 57

Surroundings......................................................................................... 66

Switching Frequency.......................................................................... 48

System Feedback.................................................................................... 6

Warnings And Alarms......................................................................... 50

Wire Type And Ratings....................................................................... 11

Wiring To Control Terminals............................................................. 19

Temperature Limits............................................................................. 21

MG16F102 - VLT® is a registered Danfoss trademark 75

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130R0384 MG16F102 Rev. 2012-02-20

*MG16F102*

Danfoss FC103-110-250Kw Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual