Electric expansion valve
Type ETS 175L - 250L - 400L
For liquid injection into evaporators
ETS 175L - 250L - 400L is a series of electric
expansion valves for precise liquid injection in
to evaporators for air conditioning and
refrigeration applications. The valve comes with
two piston options, a linear and a S-shaped
characteristics. The design is fully balanced,
providing bi-ow feature as well as tight shut-o function in both ow directions. The valve
design uses bi-polar drive providing very
precise ow regulation.
ETS 175L - 250L - 400L valves are compatible
with electronic control solutions from Danfoss
and other manufacturers.
Features
• Precise positioning for optimal control of
liquid injection.
• Wide range for all common refrigerants
including A2L.
• ETS can be operated with ow in both
directions.
• Balanced design allows to minimised the step
loss.
• Designed with built-in sight glass with
moisture indicator.
• Easy to service.
• Cable and connector assemblies as
accessories.
• Danfoss EKE series, EKF series, MCX are
examples of Danfoss controllers with drivers
matching the ETS needs.
• For manual operation and service of ETS 175L
- 250L - 400L valves an AST-g service driver is
available.
AI374946650883en-000202
EKF 1A/2A Stepper Valve Driver
EKE 1 series superheat controllers
(EKE 1B is shown)
EKF series is an economical stepper valve driver that translates analog signal
provided by master controller to valve driving sequence .
EKE superheat controllers are for DIN rail mounting, and comes in three versions
with dierent combinations of inputs and output relays and dierent
functionality.
Figure 3: Pressure transmitter
(DST P110 shown)
Figure 4: Temperature sensor
(AKS 12 shown)
Backup power module
EKE 2U
DST P110 is a digital ratiometric pressure transmitter.
Depending on controller type, other ratiometric
pressure transmitters can be used as well (e.g. AKS
32R).
AKS is a PT1000 temperature sensor. Depending on
controller type, other temperature sensors can be
used as well.
EKE 2U Backup power module ensures sucient
power in case of power failures to the controller to
ensure closure of the electronic valves
.
Electric expansion valve, Type ETS 175L - 250L - 400L
Portfolio overview
ETS 175L - 250L - 400L is an electric expansion valve series whose function is controlled though a Danfoss electronic
controller, or a third party electronic controller that is compatible with the ETS 175L - 250L - 400L as to control
functionality and connections.
Danfoss recommends the use of the EKE 1 series Superheat controllers or EKF driver units together with ETS 175L 250L - 400L. With EKE1 series controllers a super heat accuracy better than 0.5K can be obtained.
The electronic controller requires precise temperature input from a temperature sensor (refrigerant temperature)
and precise pressure inputs (evaporator pressure) from a pressure transmitter.
Table 1: System product
Table 2: Sensors and other products for ETS 175L - 250L - 400L
Electric expansion valve, Type ETS 175L - 250L - 400L
Functions
Valve operation
The ETS 175L - 250L - 400L valves operate modulating by electronically controlled activation of the stepper motor.
The motor is a type 2-phase bi-polar, which stays in position, unless power pulses from a driver initiate the two
discrete sets of motor stator windings for rotation in either directions. The direction of the rotation of the spindle
depends on the phase relationship of the power pulses. This is decisive for the travel of the piston.
The motor is operating the spindle, whose rotating movements are transformed into linear motion by the
transmission in the cage assembly. The motor housing has a glass sealed M12 connection as standard, which can be
connected with a M12 A code 4-pin connector.
The piston design inside the ETS 175L - 250L - 400L valve is pressure balanced, giving identical bi-ow performance
capabilities and nearby identical maximum capacities. Closing the valve by overdriving, ensures that the reference
number in steps is always correct.
NOTE:
Depending on the type of controller or driver, there will be limitations in cable length between valve actuator and
driver. Both the actual cable length, the level of EMC emission on the location and driver circuit has an impact on
the actual distortion of the current to the actuator motor.
Do not overdrive the valve in open position. Please contact Danfoss for further information how and when to apply
this counter measure in cases with questionable cable length.
Sight glass and indicator
ETS 175L - 250L - 400L are equipped with sight glass with moisture indicator. The physical position of the valve can
be checked through the sight glass.
Insucient sub cooling can produce ash gas which is visible through the sight glass. The moisture indicator in the
sight glass indicates dry or wet state of the refrigerant by changing its colour.
Some variants comes without sight-glass and indicator, check section ordering for details.
Electrical wiring
Figure 1: Electrical wiring
NOTE:
Electrical check of stepper motor and wiring coil I = 52 ohm, coil II = 52 ohm
Electric expansion valve, Type ETS 175L - 250L - 400L
Stepper motor switch sequence
Table 3: Stepper motor switch sequence
If the controller driving the ETS 175L - 250L - 400L valves is from another manufacturer than Danfoss or a custom
design,
the following points must be considered in order to overcome potential step loss.
1.
To ensure total closing of the valve, the controller should have a function to overdrive the valve in the closed
direction. It is recommended to overdrive 5% of the full step range at appropriate intervals. Overdrive should not
be performed in open direction of the valve.
2.
The amount of lost steps may increase as a function of the amount of changes of the opening degree. Such
designed controller should be able to compensate the lost step after a dened number of changes in opening
degree.
WARNING:
At power failure the ETS 175L - 250L - 400L valves will remain in the opening position it has at the moment of power
failure, unless a safety device in the form of a battery backup is installed. Danfoss recommends to use EKE 2U
backup power module.
Electric expansion valve, Type ETS 175L - 250L - 400L
Media
ETS L series is designed to be used with the below shown refrigerants and lubricants.
Table 6: Refrigerants and lubricants
Refrigerant safety class (ASHRAE Standard 34/1S0 817)
NOTE:
For ammable refrigerants R1234ze :
• This product is validated in accordance to EN 378, ISO 5149, ASHRAE 15 or equivalent standards.
• Ignition risk is evaluated in accordance to ISO 5149.
• See safety note below.
NOTE:
• The product can be applied on systems with R1234ze as the working uid.
• For countries where safety standards are not an indispensable part of the safety system Danfoss recommend the
installer to get a third party approval of the system containing ammable refrigerant.
• Note, please follow specic selection criteria stated in the datasheet for these particular refrigerants.
• The valve must only be used in closed circuit refrigeration system, where no oxygen is present acc. EN 378, ISO
5149 ASHRAE 15 or equivalent standards.
Chopper drive: 200 mA recommended, max 250 mA RMS.
Phase inductance
70 mH +- 20%
Power consumption
Voltage / current drive: 5.5 / 6.5 W (UL: NEC class 2)
Holding current
Recommended holding current 0-25%. For optimal performance, driver should
keep 100% current on coils 10ms after last step.
Excitation methods
Full step, Half step and micro stepping
Number of steps
3810 -0/+400 Full steps
Nominal step rate
Constant voltage drive: 100pps recommended
Chopper drive: 200 pps recommended, max 300 pps
Travel time
<15 sec @ 300pps
Max duty cycle
100% possible, requiring refrigerant ow through valve.
Dielectric strength
>100MΩ at 500VDC after 4 seconds
Minimum stable control opening degree
10% of opening degree
Reference position
Overdriving against the full close position
Valve conguration
Inline, Straightway
Electrical connections
M12 A-code 4 pin
Compatible Danfoss controllers
Danfoss EKE 1 series superheat controllers, EKF drivers, AK-XM 208C, MCX series
Data
Value (SI units)
Value (IMP units)
Max working pressure (MWP)
37 barg
537 Psig
Maximum operating pressure dierential
(MOPD, measured at initial opening)
normal
ow: 26 barg
normal
ow: 377 psig
reverse ow:
175L: 26 bar g both Voltage and current driven
250L: 12 barg voltage driven
250L: 17 barg current driven
400L: 10 barg both Voltage and current driven
reverse ow:
175L: 377 psig both Voltage and current driven
250L: 174 psig voltage driven
250L: 246.5 psig current driven
400L: 145 psig both Voltage and current driven
Ambient temperature
-40 °C to 70 °C
-40 °F to 158 °F
Ambient relative humidity
Max 95% RH
Max 95% RH
Inlet
uid temperature range
-40 °C to 70 °C
-40 °F to 158 °F
Flow direction
Bi-Flow
Sightglass / moisture indicator
Type N moisture indicator
Electric expansion valve, Type ETS 175L - 250L - 400L
Electric expansion valve, Type ETS 175L - 250L - 400L
Ordering
Table 12: Ordering
NOTE:
The Rated capacity is based on:
Evaporating temperature te : 5 °C / 40 °F
Liquid temperature tl : 28 °C / 82 °F
Condensing temperature tc : 32 °C / 90 °F
Full stroke opening in normal ow direction
Valve sizing using calculation software
It is strongly recommended to use Coolselector®2 to nd the correct valve for your application. The software can be
downloaded from the Danfoss website. You can download it from http:// coolselector.danfoss.com
• Check the connection between valve and a controller
Wrong parameter setting in controller
• Check valve settings in controller i.e pre-selected
valves, no. of steps, phase current, direction of valve
rotation, steps per second
Broken motor/ short circuit
• Check the resistance between coil I and coil II. Resistance in each coil should be 52.4 ohms @20°C. Details
on Electrical wiring
• Replace a complete valve
Insucient power supply to valve
• Check the current/voltage supply from controller to
valve
Internal leakage (due to ‘Step Loss’)
Control pulse to valve is inuenced by high external
electrical noise
• Separate the cable from high power lines
Longer cable length between valve and controller
• Check the maximum cable length allowed between
the controller and the valve • For longer cable distance, use cable with bigger wire diameter • Use cable
lter
Accumulated backlash in valve
• Controller should overdrive the valve to compensate
the lost steps after a number of changes in opening
degree
Insucient power supply to the valve
• Check the current/voltage supply from controller to
valve • Check the supply power to controller
Insucient capacity
Expansion valve too small
• Check refrigeration system capacity and compare
with expansion valve capacity. Replace with larger
valve if necessary
Suction pressure too low Evaporator superheat too
high
• Check superheat performance, the settings SH min
and SH max. in the super heat controller • Check valve
capacity • Check ‘total number of steps’ dened in the
controller • Also check section ‘High Superheat’
Expansion valve blocked with foreign material
• Remove and examine the valve
Evaporator wholly or partly iced up
• De-ice evaporator
High superheat
Lack of sub-cooling
• Check refrigerant • Also refer to section Insucient
capacity
Controller is not setup/tuned properly
• Check the controller superheat settings and sensors
connected to it • Tune PID parameters in the controller
Flash gas
Lack of sub-cooling ahead of expansion valve
• Check refrigerant for ash gas ahead of expansion
valve / external subcooler • If the valve is placed much
higher than condenser outlet, check pressure dier-
ence
Oversized valve selected
• Limit max opening degree of the valve setting in
controller • Check refrigeration system capacity and
compare with expansion valve capacity. Use proper
valve size suitable for the system
Electric expansion valve, Type ETS 175L - 250L - 400L
Electric expansion valve, Type ETS 175L - 250L - 400L
Certicates, declarations and approvals
The list contains all certicates, declarations, and approvals for this product type. Individual code number may have
some or all of these approvals, and certain local approvals may not appear on the list.
Some approvals may change over time. You can check the most current status at danfoss.com or contact your local
Danfoss representative if you have any questions.
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