ETS Colibri® is an electric stepper motor valve.
The valve has been designed for precise liquid
injection into evaporators for air conditioning
and refrigeration applications.
The valve in-line design includes balanced cage
and slider assembly operated by the direct driven
motor technology. This ensures solenoid tight
shut-off in both flow directions, thus providing
smooth operation of the system.
The valve incorporates a powerful bi-polar motor
which precisely controls flow regulation.
ETS Colibri® valves are compatible with electronic
control solutions from Danfoss and other
manufacturers.
Applications:
Air Conditioning
- Chillers, heat pumps
- Roof top and ducted split systems
- VRF and other split systems
- Close control cooling
Refrigeration
- Cold Rooms, Food retail and Transport
Features / Benefits
Precise control of liquid injection
• Optimum utilization of the evaporator
• Increased energy efficiency and COP
• Improved overall system performance
Linear Flow characteristic
• Repetitive operation of the valve at all
conditions
Balanced cage design
• Higher MOPD and MWP
• Easily fits in various application and operating
conditions
Direct driven valve motor technology
• Powerful motor that guarantees precise flow
control and increased energy efficiency of the
system
Supports variety of refrigerants, approved for
oil free applications
• Wide application scope
Fast opening/closing time of 2.5 seconds
• Quick reaction to the operating condition
• Minimizes the risk of liquid refrigerant flowing
into the compressor at shut down and low
pressure cut out at start up
Solenoid tight shut-off
• Prevents migration of the refrigerant during
stand-still
• Reduced complexity by reducing number of
components in the system
Sight glass / moisture indicator
• Fast troubleshooting during system
diagnostics
Compact, lightweight and in-line design
• Flexible and easy integration in any system
Bi-metal connectors
• Fast and improved brazing process - no wet
wrap needed
Stainless construction
• Internal and external corrosion resistant
Fully hermetic laser welded design
• Hermetic valve in accordance to EU F-gas
Regulation EU 517/2014
• No external leakage which saves cost on
maintenance and refrigerant loss
Refrigerant oilPOE, PVE, All mineral oils, ester oils and supports oil free
Complies with PEDYes, Fluid group 1 and 2, article 4 paragraph 3 for all ETS Colibri
MOPD40 bar / 580 psi
Max. working pressure PS/MWP50 bar(g) / 725 psi(g)
Refrigerant temperature range
(measured at the inlet of the valve)
-40 – 70 °C / -40 – 158 °F
Ambient temperature -40 – 70 °C / -40 – 158 °F
Capacity control range10% - 100% of total opening degree
Initial opening
Environmental transport/storage
temperature and humidity
5% = 30 full steps
Max. +75 °C / +167 °F, Humidity: <100% RH
Material of constructionBody: Stainless Steel / Connector: Bimetal (stainless steel and copper)
Sightglass / moisture indicatorType N moisture indicator
Motor enclosureIP67
Stepper motor typeBi-polar - permanent magnet
Step modeMicrostepping (recommended), 2 phase full step or half step
Phase current
800 mA peak / 600 mA RMS. For more details on 3rd party controllers and
lower phase current see section: Driving Colibri valve.
No permanent holding current needed. Max. 20% permanent holding current
Holding current
allowed with refrigerant flow through valve
For optimal performance, driver should keep 100% current on coils 10ms
after last step
Phase resistance10 Ω ±10% at +20 °C / +68 °F
Inductance14 mH ±25%
Duty cycle
100% possible, requiring refrigerant flow through valve
Less than 50% over 120 sec period recommended
Nominal Power consumption7.44 W RMS at 20 °C (total, both coils)
Total number of full steps600
Step rateCurrent control driver:
a. Step type: Microstep (1⁄4 th or higher): 240 full steps/sec. recommended
b. Step type: Full step or Half steps: 240 full steps/sec. recommended
Emergency close : 240 full steps/sec.
OEMs with 3rd party controller, please contact Danfoss
Step translation0.0167 mm / step
Full travel time2.5 at 240 steps / sec
Opening stroke10 mm / 0.4 in.
Reference positionOverdriving against the full close position
1% (6 full steps) Overdrive is recommended for optimum performance
Overdriving performance
628 steps in closing direction recommended for initialisation
Overdriving in open position not recommended
) The above estimated capacities, are based on the following conditions:
Evaporating temperature te : 5 °C / 40 °F
Liquid temperature tl : 28 °C / 82 °F
Condensing temperature tc : 32 °C / 90 °F
Full stroke opening in normal flow direction
Capacity is ± 10% in full open state in reverse flow direction
Identification
(laser engraved data)
Coolselector®2
is a Danfoss calculation and selection software, designed to make selection processes for all
refrigeration projects easier and less time consuming.
For fast and precise selection of valve, use Danfoss’ CoolSelector2® software.
You can download it from http://coolselector.danfoss.com
Made in Denmark : Country of origin
Colibri® Electric Expansion valve : Valve name
ETS XXXC : Valve type
N0317A (Manufacturing no.) : N = Nordborg, Denmark
03 = week
17 = 2017
A = Monday
10 Ω, 800 mA peak : Motor resistense, current
PS 50 bar / MWP 725 psig : Max. working pressure
-40/+70 °C / -40/+158 °F : Refrigerant temperature
034GXXXX : Code number
: Approvals
Data sheet | Colibri® Electric expansion valves, type ETS 12C, ETS 24C, ETS 25C, ETS 50C, ETS 100C
Accessories:
M12 angle cable
Approvals for cable
Specification
M12 angle female connector is intended for use with a standard M12 male connector, available on
stepper motor valves.
This cable is designed to offer high flexibility and small outer diameters with tensile strength.
The angle way M12 cable consist of paired, twisted wires, which decreases mutual influence between
signals transmitted along the cable and reduces influence of external sources of interference. The
cables thus provides a higher degree of protection against lost steps compared to other cables.
Data sheet | Colibri® Electric expansion valves, type ETS 12C, ETS 24C, ETS 25C, ETS 50C, ETS 100C
Design and function
The ETS Colibri® in-line electronic expansion valve
regulates refrigerant flow by means of an internal cage
slider which moves in a linear motion. This occurs by
the rotation of a spindle assembly which moves when
electrical pulses are applied to the motor.
The direction of the rotation of the spindle depends on
the phase relationship of the power pulses.
Cable length
Depending on the type of controller or driver, there will be limitations in cable length between the
controller / driver and the valve.
Both the actual cable length, the level of EMC emission on the location and the driver circuit have an impact on the
actual distortion of the current to the motor. On using 3rd party longer cable, make sure that the valve receives the
exact current as defined in the specification.
1. Valve body in stainless steel
2. Connections in bi-metal
3. Sight glass with moisture indicator
4. M12 electrical connection
5. Stepper motor
6. Cage and slider
The valve design is pressure balanced, giving identical
bi-flow performance capabilities and nearly identical
maximum capacities.
Operating the ETS Colibri® series requires a controller
that can provide 800mA peak/ 600mA RMS current per
phase in order to achieve the operational temperature
and MOPD envelope of the valve.
43
6
Flow direction
Valve design
Valve opening position
(Valid for ETS 25C - ETS 100C)
2
5
1
A
Flow direction from A to B refers the normal flow.
Sightglass for flash gas detection can only be used in normal flow direction.
Sight glass and indicator
ETS 25C, ETS 50C and ETS 100C have integrated
sight glass with moisture indicator. The presence
of the sight glass provides the availability to
check the physical position of the slider in
the valve. It also helps to determine the flow
direction of the refrigerant in the system.
Insufficient sub cooling can produce flash gas
which is visible through the sight glass. The
moisture indicator in the sight glass indicates dry
or wet state of the refrigerant by changing colour.
The colors of the grooves are only for illustration purposes
DKRCC.PD.VD1.E7.02 | 5
Data sheet | Colibri® Electric expansion valves, type ETS 12C, ETS 24C, ETS 25C, ETS 50C, ETS 100C
Flow curve
ETS Colibri. Capacity Vs Opening %
ETS Colibri Capacity Vs Opening %
450
400
Fully open
Partially open
Partially open
Fully closed
350
300
250
200
Capacity [KW]
150
100
50
0
0%10%20%30%40%50%60%70%80%90%100%
Opening Degree [%]
Danfoss
34G161.20
For R134a
The above estimated capacities, are based on the following conditions:
- Evaporating temperature te : 5 °C / 40 °F
- Liquid temperature tl : 28 °C / 82 °F
- Condensing temperature tc : 32 °C / 90 °F
Full stroke opening in normal flow direction. Capacity is ± 10% in full open state in reverse flow direction.
ETS 12CETS 24C, ETS 25CETS 50CETS 100C
7/8 x 7/8 in7/8 x 7/8 in
Opening degree [%]
Driving Colibri® valve
with 3rd party controller
ETS Colibri valves use a bipolar, 2-phase, permanent magnet stepper motor.
ETS valves can be driven using various electronic control techniques i.e: Full step excitation mode, half
step excitation mode, micro stepping mode (recommended).
On selecting controller from other manufacturer than Danfoss, it is necessary to set the following
correct valve data into the controller setting. The wrong settings may impair the performance of the
valve.
a. Total no. of steps - 600 full steps (or equivalent steps based on excitation mode, e.g 1 full step = 2
half steps)
b. Step rate
For current control driver:
Step type: Microstep (1⁄4 th or higher): 240 full steps/sec. recommended
Step type: Full step or Half steps: 240 full steps/sec. recommended Emergency close : 240
full steps/sec.
c. Phase current
Always use full current of 600 mA RMS (800mA Peak) for driving ETS Colibri when possible. For
application that requires lower MOPD or moderate operating temperatures, it is possible to drive
ETS Colibri with low driving current . See below guideline for details.
d. Overdriving against closing position
1% (i.e 6 full steps) Overdrive is recommended for optimum performance initialization during
startup, 628 steps in closing direction recommended for initialization
Overdriving in open position is not allowed.
e. Holding current
No permanent holding current needed. Max. 20% permanent holding current allowed with
refrigerant flow through valve
For optimal performance, driver should keep 100% current on coils 10ms after last step
For controllers with limited driving current, it will be good to have some holding current.
ETS Colibri guideline for using low current in 3rd party controllers, for low operating conditions.
MOPD
Evaporting
temperature
BarPsig(°C)(°F)(°C)(°F)
Condensing
temperature
Current rating
RMS
(mA)
Peak
(mA)
AC (Cooling only)3043503260140250353
Reversible Chiller30435-20-450122300423
Heat Pump40580-30-2265149375530
Refrigeration30435-30-2260140300423
* Operating conditions stated above are evaluated on refrigerants like R32/R410A for Chiller/Heat pump and R448A/R449A for
Refrigeration.
DKRCC.PD.VD1.E7.02 | 6
Data sheet | Colibri® Electric expansion valves, type ETS 12C, ETS 24C, ETS 25C, ETS 50C, ETS 100C
Important notes:
1. It is always best to use the highest possible current achievable in the controller while going below
standard phase current.
2. Use lower speed rates to achieve higher torque while lowering the Phase current.
3. Customer must evaluate the performance of the system while using ETS Colibri with lower phase current and
with 3rd party controllers.
4. All qualification testing of performance, robustness and reliability of Colibri has been conducted on 600mA RMS
capable current drivers.
If the controller driving the ETS Colibri valve is from another manufacturer than Danfoss or a custom
design, the following points must be considered in order to overcome potential step loss.
To ensure total closing of the valve, and to compensate the lost steps after a defined number of
changes in opening degree the controller should have a function to overdrive the valve in the
closing direction. It is recommended to overdrive the valve at appropriate intervals as specified in the
specification table.
At power failure the ETS valve will remain in the actual opening position it has at the moment of
power failure, unless a device in the form of a battery backup to the controller is installed.
Stepper motor
switch sequence
The following table shows the full step excitation switching sequence
PinA 1A 2B 1B 2
Wire color
STEP
CLOSING
Color code is only valid for Danfoss M12 cable
1+-+2+--+
3-+-+
4-++1+-+-
Coil ACoil B
WhiteBlackRedGreen
OPENING
Electrical check of stepper motor and wiring:
coil A and coil B = 10 Ω at 20 °C / 68 °F
Data sheet | Colibri® Electric expansion valves, type ETS 12C, ETS 24C, ETS 25C, ETS 50C, ETS 100C
Operation principle
This section explains the operation of the two phase full step excitation method in a bipolar stepper
motor. Fig. 1 shows the simplified diagram of a rotor and a stator. The Full stepping operation is
summarized below.
When a current in a form of a pulse flows to a given phase, that phase of the stator is excited as shown
in Fig. 2.
1. On exciting Phases B1 and A1 simultaneously, the permanent magnets on the rotor are moved in
the intermediate position between phase B1 and phase A1
2. When phases A1 and B2 are excited simultaneously, the rotor is then positioned between phases
A1 and B2
3. Next, by exciting the successive adjacent pairs of phases sequentially i.e phases B2 and A2, phases
A2 and B1, and phases B1 and A1, the rotor rotates through two phase excitations
4. By completely reversing the cycle in the following sequence phases B1 and A1 to phases A2 and
B1 to phases B2 and A2 to phases A1 and B2, the stepper motor then reverses its rotation
5. The stepper motor is stopped by holding the phase excitation for a specified period at the last
phase of forward or reverse rotation
Fig. 1.
Fig. 2.
Two phase full step excitation
ETS Colibri valves can also be driven by micro stepping excitation method (preferred) in addition to
the one explained above.
Lack of proper electrical connection• Check the connection between valve and a controller
• Check valve settings in controller i.e pre-selected valves, no. of steps,
phase current, direction of valve rotation, steps per second
• Check the resistance between coil A and coil B. Resistance in each
coil should be 10 ohms @20°C. Details on page 4
• Replace a complete valve
• Separate the cable from high power lines
• Check the maximum cable length allowed between the controller
and the valve
• For longer cable distance, use cable with bigger wire diameter
• Use cable filter
• Controller should overdrive the valve to compensate the lost steps
after a number of changes in opening degree
• Check the current/voltage supply from controller to valve
• Check the supply power to controller
• Check refrigeration system capacity and compare with expansion
valve capacity. Replace with larger valve if necessary
• Check superheat performance, the settings SH min and SH max.
in the super heat controller
• Check valve capacity
• Check ‘total number of steps’ defined in the controller
• Also check section ‘High Superheat’
• Check refrigerant
• Also refer to section Insufficient capacity
• Check the controller superheat settings and sensors connected to it
• Tune PID parameters in the controller
• Check refrigerant for flash gas ahead of expansion valve / external
subcooler
• If the valve is placed much higher than condenser outlet,
check pressure difference
• Limit max opening degree of the valve setting in controller
• Check refrigeration system capacity and compare with expansion
valve capacity. Use proper valve size suitable for the system
No valve movement
Internal leakage
(due to ‘Step Loss’)
Insufficient capacity
High superheat
Flash gas
Wrong parameter setting in controller
Broken motor/ short circuit
Insufficient power supply to valve• Check the current/voltage supply from controller to valve
Control pulse to valve is influenced by high
external electrical noise
Longer cable length between valve and
controller
Accumulated backlash in valve
Insufficient power supply to the valve
Expansion valve too small
Suction pressure too low
Evaporator superheat too high
Expansion valve blocked with foreign material• Remove and examine the valve
Evaporator wholly or partly iced up• De-ice evaporator
Lack of sub-cooling
Controller is not setup/tuned properly
Lack of sub-cooling ahead of expansion valve
Oversized valve selected
Related products
Code no. 034G0013
EKE 1A, EKE 1B, EKE 1C
superheat controller
All Danfoss products fulfill the requirements in REACH.
One of the obligations in REACH is to inform customers about presence of Candidate list substances if any, we hereby inform you about one substance on the candidate list:
A moist indicator in the sight glass contains a paper which is impregnated with Cobalt Dichloride (CAS no: 7646-79-9) in a concentration above 0.1% w/w.
Avoid skin contact with the paper - Do not inhale the dust from the paper - The paper must be disposed as hazardous waste.