Danfoss EM-PMI540-1500 User Manual
User Guide
Motor / Generator
EM-PMI540-1500
danfoss.com
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1. General information
1.1. Copyright .........................................................................................................................................................................................
1.2. Intended use of the manual .....................................................................................................................................................
1.3. Product naming convention ....................................................................................................................................................
1.4. Conformity according to standards .......................................................................................................................................
1.5. Warranty ..........................................................................................................................................................................................
1.6. Terms and abbreviations ...........................................................................................................................................................
1.7. Trademarks .....................................................................................................................................................................................
1.8. Responsibility of the manufacturer .......................................................................................................................................
2. Safety information
2.1. General safety statement ..........................................................................................................................................................
2.2. Safety message signal words ...................................................................................................................................................
2.3. Safety symbols ..............................................................................................................................................................................
2.4. Personal protective equipment ..............................................................................................................................................
2.5. Security features ...........................................................................................................................................................................
2.6. Electromagnetic compatibility (EMC) .................................................................................................................................
3. Product overview
3.1. Intended use of the electric machine .................................................................................................................................
3.2. Used technology ........................................................................................................................................................................
3.3. System introduction .................................................................................................................................................................
3.4. Connections and interfaces ...................................................................................................................................................
3.5. Rating plate ..................................................................................................................................................................................
3.6. Tightening torques ....................................................................................................................................................................
4. Design principles
4.1. System design .............................................................................................................................................................................
4.1.1. Cooling and temperature measurement ..................................................................................................................
4.1.2. Inverter ..................................................................................................................................................................................
4.2. Mounting structure ...................................................................................................................................................................
4.2.1. Supporting structure requirements ............................................................................................................................
4.2.2. Shaft alignment and load ...............................................................................................................................................
5. Transportation and storage
5.1. Transportation ............................................................................................................................................................................
5.2. Receiving and unpacking .......................................................................................................................................................
5.3. Lifting .............................................................................................................................................................................................
5.4. Storage ...........................................................................................................................................................................................
5.4.1. Extended storage ..............................................................................................................................................................
6. Installation
6.1. Required tools .............................................................................................................................................................................
6.2. Insulation resistance test .........................................................................................................................................................
6.3. Mechanical installation ............................................................................................................................................................
6.3.1. Allowed mounting positions .........................................................................................................................................
6.3.2. Mounting the electric machine ....................................................................................................................................
6.3.3. Cooling connections ........................................................................................................................................................
6.4. Electrical installation .................................................................................................................................................................
6.4.1. Power connections ...........................................................................................................................................................
6.4.1.1. High voltage connection ........................................................................................................................................
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6.4.1.2. Connection diagram ................................................................................................................................................
6.4.1.3. Cable gland assembly and power line connection .......................................................................................
6.4.2. Low voltageconnections ................................................................................................................................................
6.4.3. Grounding connections ..................................................................................................................................................
6.4.4. Anti-condensation heater connections .....................................................................................................................
7. Operation
7.1. Operation conditions ...............................................................................................................................................................
7.2. Condition monitoring during operation ...........................................................................................................................
7.3. Recommended lubricants ......................................................................................................................................................
7.4. Recommended coolants .........................................................................................................................................................
7.5. Emergency operation ...............................................................................................................................................................
8. Maintenance
8.1. Regular maintenance ...............................................................................................................................................................
8.2. Cleaning ........................................................................................................................................................................................
8.3. Bearings and lubrication .........................................................................................................................................................
8.4. Cooling system maintenance ................................................................................................................................................
9. Dismounting
10. Troubleshooting
11. Aftersales
11.1. Service policy ............................................................................................................................................................................
11.2. Service parts ..............................................................................................................................................................................
12. Disposal
13. Storage, installation and maintenance checklists
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Revision Information
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This manual is the installation, operation and maintenance manual for the EM-PMI540-
T1500electric machine.
Copyright
Danfoss Oy. All rights reserved.
No parts of this manual may be reproduced or transmitted in any form or by any means, electrical
or mechanical including photocopying, recording or by an information storage or retrieval system,
without permission in writing from the publisher.
All specications and contents of this manual are subject to change without notice.
Intended use of the manual
This manual contains instructions necessary to safely and properly handle, install, operate and
maintain the electric machine. They should be brought to the attention of anyone who installs,
operates or maintains the machine or associated equipment.
All of the safety warnings and instructions in this book must be followed to prevent injury to
personnel or damage to property . Only qualied and authorized personnel, familiar with health
and safety requirements and national legislation, shall be permitted to handle, install, operate and
maintain the device.
This manual must be kept for future reference during installation, operation and maintenance.
This manual uses illustrations as examples only. Illustrations in this manual may not necessarily
reect all system features.
Product naming convention
In this user guide, EM-PMIfamily permanent magnet motors and generators are referred to as the
electric machine.
Frame model indicates dimensions and electrical characteristics of the electric machine. The
following naming convention is used to refer to the electric machine frame model:
EM-PMI540-T1500-XXXX+XX
Table 1. The namingcodes of the electric machine
Part of
the
name
Meaning
EM Electric Machine
PMIXXX
or
PMEXXX
Permanent Magnet Internal and a number relative to thediameterof the electric machine, or
Permanent Magnet External and a number relative todiameter of the electric machine
TXXXX Average continuous torque of the motor range, relative to the lenght of the machine
XXXX Rated rotation speed
+XX Options, see option tablebelow.
The power input of the machine may require one or several three phase power systems. This is
indicated by a power connection option marking, for example:DUAL or QUAD in the machine
model code. One three phases power system can include one or three connection boxes in the
machine. The most usual case is when an electric machine has a single connection box, but this is
not shown in the machine modelcode.
Example: EM-PMI540-T1500-1200-DUAL
EM-PMI540-T1500
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The electric machine can include some of the options available. The options of the electric
machine are shown alsoin the rating plate, following the frame model code. Note! Only options
that differ from the standard delivery are indicated. Following options are used, see Tablebelow.
For detailed information of the models, options and characteristics, see product data sheets.
Table 2. EM-PMI540-T1500 options
Feature
Option
Standard
option
Explanation
High voltage
connections
-DUAL
2 connection boxes each containing one 3 phase system with
one M32 cable gland per phase
Connection
extension
* x None
+CE1
2 connection boxes each containing one 3 phase system with
two M32 cable glands per phase
N-end attachment
* x None
+NE4 Male shaft, no ange. DIN5480 W55x2x30x26x8a
Bearing insulation
* x Bearing types according to BHS
+BIN SKF 6214 insulated bearing in N-end
+BIA SKF 6214 insulated bearing in both ends
Shaft grounding
* x No shaft grounding
+SG1 In-built grounding ring
Rotation sensor
(resolver)
* x No rotation sensor
+RES1 In-built non contacting resolver, 8-pole pair
Winding
temperature
sensor
* x 3 x PT100 in the windings
+TEMP4 6 xPT100 in the windings
Bearing
temperature
sensor
* x No temperature sensors
+BTMP1 PT-100 in bearings with plug in connector
Anti-condensation
heaters
* x None
+HEAT1 230VAC/50W
Conformity according to standards
The electric machinehas beendesigned to be in conformity with thefollowing directives and to
meet the requirements specied in the following standards:
Table 3. Applicable Directives and standards
Standard Explanation
Low Voltage Directive 2006/95/EC
(until 19.4.2016) andLow Voltage
Directive 2014/35/EC (from
20.4.2016 onwards)
Electrical equipment means any equipment designed for use with a
voltage rating of between 50 and 1000 V for alternating current.
Thiselectric machineissubject to the Low Voltage Directive
2006/95/EC or 2014/35/EC.
Machinery Directive 2006/42/EC
This electric machine is partly subject to the Machinery Directive
2006/42/EC and it is considered as partly completed machinery, as a
part of the nal machinery.
IEC 60034-1:2010 Rotating electrical machines - Part 1: Rating and performance
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IEC 60034-5:2001/A1:2007
Rotating electrical machines - Part 5: Degrees of protection provided
by the integral design of rotating electrical machines (IP code) -
Classication
IEC 60034-6:1993 Rotating electrical machines - Part 6: Methods of cooling
IEC 60034-7:1993
Rotating electrical machines - Part 7: Classication of types of
construction, mounting arrangements and connection box position
(IM Code)
IEC 60034-8:2007/A1:2014
Rotating electrical machines - Part 8: Terminal markings and direction
of rotation
IEC 60034-14:2004/A1:2007
Amendment 1 - Rotating electrical machines - Part 14: Mechanical
vibration of certain machines with shaft heights 56 mm and higher -
Measurement, evaluation and limits of vibration severity.
Warranty
Danfoss offers warranty against defects in workmanship and materials for its products for a period
of twelve (12) months from commissioning or eighteen months (18) from delivery (Incoterms-
EXW), whichever occurs rst.
In order for the warranty to be valid, the customer must follow the requirements of this and all
related documents, especially those set out in the product installation and maintenance, as well as
the applicable standards and regulations in force in each country.
Defects arising from the improper or negligent use, operation, and/or installation of the
equipment, non-execution of regular preventive maintenance, as well as defects resulting from
external factors or equipment and components not supplied/recommended by Danfoss, will not
be covered by the warranty.
The warranty will not apply if the customer at its own discretion makes repairs and/or
modications to the equipment without prior written consent from Danfoss.
Terms and abbreviations
Thesymbols, terms and abbreviations in the Tables below are possibly used in this manual.
Table 4. Symbols
Symbol Variable Unit
U
Rated voltage (phase to phase AC)
V
rms
I
Rated current (AC)
A
rms
P
Rated Power (S9) kW
T
Rated torque (S9) at rated speed Nm
T
max
Maximum torque Nm
n
Rated speed rpm
Max n
Maximum speed rpm
f
Rated supply frequency at nominal speed Hz
PF
Power factor (cosφ)
Qc
Rated coolant liquid ow l/min
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Tc
Rated coolant liquid input temperature °C
T
amb
Rated ambient temperature °C
RES_COS
Cosine signal received from the resolver deg
RES_SIN
Sinusoidal signal received from the machine resolver deg
GND
Ground in electrical connections
Ω
(Ohm)
Resistance
Ω
Table 5. Term / abbreviation
Term/
Abbreviation
Explanation
Resolver Rotation meter in electric machines, used for measuring degrees of rotation
AC Alternating current
DC Direct current
PMSM Permanent Magnet Synchronous Machine
SRPM Syncronous Reluctance assisted Permanent Magnet
S1 Duty type according to the IEC60034;Continuous running duty
S9
Duty type according to the IEC60034; Duty with non-periodic load and speed
variations
Trademarks
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss
logotype are trademarks of Danfoss A/S. All rights reserved.
Responsibility of the manufacturer
Danfossis responsible for the safety, reliability and performance of the electric machineonly if:
Handling, mounting, installation, operation and maintenance are done by qualied and
authorizedpersonnel.
The installation of the system complies with the requirements of the appropriate regulations.
The electric machineis used in accordance with the instructions in this manual.
The electric machineis installed, maintained and serviced in accordance with the instructions
in this manual.
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General safety statement
The electric machineis intended for use as a component for industrial and commercial
installations. The end product containing the electric machinemust conform with all related
regulations.
The use of the electric machineis prohibited in hazardous areas unless it is expressly designed
for such use.
The electric machineis intended for installation, use and maintenance by qualied personnel,
familiar with health and safety requirements and national legislation. Ignoring these
instructions may invalidate all applicable warranties.
These instructions must be followed to make sure of safe and correctinstallation, operation
and maintenance of the electric machine. They should be brought to the attention of anyone
who installs, operates or maintains the electric machineor associated equipment.
High voltage and rotating parts can cause serious or fatal injuries. For electric machinecovered
by this manual, it is important to observe safety precautions to protect personnel from
possible injury.
Safety message signal words
Safety message signal words indicate the severity of a potential hazard.
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death
or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury. CAUTION may also alert against unsafe practices.
NOTICE
Indicates a potentially hazardous situation which, if not avoided, could result in property
damage.
Safety symbols
The following safety- and information related symbols appear in this manual and on the electric
machine.
Danger
This symbol is is identied by a yellow background, red octagonal band and a black STOP text. It indicates a hazardous situation
that causes severe injury or death. Action indicated by this symbol may not be executed.
General warning
This symbol is identied by a yellow background, black triangular band, and a black exclamation point symbol. It indicates a
general potentially hazardous situation.
Electric shock warning
The symbol is identied by a yellow background, black triangular band, and a black arrowhead symbol. It indicates dangerous
electrical voltage that could cause an electric shock to a person.
Burn warning
The symbol is identied by a yellow background, black triangular band, and a black wavy lines- symbol. It indicates a hot device
that could cause burns to a person.
Magnet warning
The symbol is identied by a yellow background, black triangular band, and a black magnet symbol. It indicates strong magnetic
eld that could cause harm to a person or property.
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Rotating shaft warning
The symbol is identied by a yellow background, black triangular band, and a black rotating shaft symbol. It indicates strong
rotating shaft that could cause harm to a person or property.
General Information
Read the instructions in the manual
Personal protective equipment
Personal protective equipment shall be used when necessary during handling, installation and
maintenance of the electric machine to avoid injury.
Use eye protective equipment like safety goggles or mask when you workwith the electric device.Permanent damage to the eye
could be caused if bearing grease, melted nitrile rubber (radial lip seal), glycol or other uids splash.
Use hearing protective equipment when you workon the electric machine.Hearing injuries canbe caused by too loud noise
(noise in excess of 85 dBA).
Use head protective equipment like helmet when you liftthe electric machine! Head injuries canbe caused by object impact.
Use cut resistant gloves when youhandleand maintainthe electric machine.There is a risk of cut injuries.
Use protective footwear when you liftor movethe electric machine! Foot injuries could be caused if lifting system or lifting
brackets fail.
Security features
The electric machinehasat least one PT100 temperature sensor in the windings. The amount of
the sensors depend on the options chosen. The temperature signal(s) can be read out from the
measurement connector of the machine. You can connect the temperature signal to the
temperature surveillance pin in the inverter (EC-C) and make sure that the inverter has the
machine temperature protection feature activated.
Theelectric machinecan be ordered with bearing temperature measurement. This option includes
one PT100 temperature sensor at both D-end and N-end bearings. The signal can be read out
using a separate connector at both ends.
The electric machine hasleakage sensors (2pcs) at the lower part of the electric machine. This
feature is usefulin moist conditions to detect possible excessive water in contact with the electric
machine. Separate connectors for both leakage signals exist.
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Electromagnetic compatibility (EMC)
When interfacing other equipment, connect only equipment that are specied as part of the system and that
arecompatible.
Magnetic and electromagnetic elds generated near the current-carrying conductors and permanent magnets in electric
machines represent a health danger to persons with heart pacemakers, metal implants and hearing aids. Persons with a
heart pacemaker, metal implants or hearing aids must consult a doctor before they enter the following areas:
Areas in which electric equipment and parts are operated
Areas in which electric equipment with permanent magnets are stored, mounted, operated or repaired
If necessary, perform a special electromagnetic compatibility (EMC) test on the installation
.
EMC stands for Electromagnetic compatibility. It is the ability of electric equipment to operate
without problems within an electromagnetic environment. Likewise, the equipment must not
disturb or interfere with any other product or system within its locality. This is a legal requirement
for all equipment taken into service within the European Economic Area (EEA).
Our products are designed with high standards of EMC in mind. Connect the power lines and
groundings along the instructions in this manual to achieve the required level of EMIprotection.
It is the responsibility of the installer to ensure that the equipment or system into which the
product is incorporated complies with the EMC legislation of the country of use. Within the
European Union, equipment into which this product is incorporated must comply with the EMC
Directive 2004/108/EC.
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Theelectric machineshavebeen developed especially for heavy duty, marine and transportation
applications. They aremore reliable, smaller, lighter and moreefficientthan conventional products
on the market.
Typical applications ofthe electric machines are:
Motor (electric propulsion) and generator for hybrid marine vessels or mobile work machine
and bus parallel hybrid applications.
Traction motor and generator for electrical or hybrid electrical mobile work machines or buses.
The electric machines feature Syncronous Reluctance assisted Permanent Magnet (SRPM) motor
technology, having several advanced features:
Extremely compact and robust structure.
High efficiency throughout the operation range.
Liquid cooling with water/glycol mixture.
Low coolant ow required.
High allowed coolant temperature.
IP65 enclosure class to maximize reliability.
Multiple mounting possibilities.
Extended speed and torque capabilities compared to standard PM machines.
Machine structure designed to be able to produce high starting torques (instant torque to
non-moving wheel).
Optimized speed range to meet most common gear ratios used in heavy mobile machinery.
Figure 1. The electric machine
Theelectric machines have several frame models (sizes) to be the optimal solutions for several
applications. Theyalso haveoptions for shaft type, attachment interface, bearings, connection
box attachment, rotation sensors and temperature sensors.
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Intended use of the electric machine
This electric machineisintended to be used as a motor or generator and as a part of a machinery,
for examplein:
Power train of a marine vessel, transportation vehicle or a heavy duty work machine.
Power generation equipment.
Theelectric machineisintended to be powered and controlled with an inverter or inverters
capable of supplying three-phase alternating current and that is capable of controlling the
electricmachine. The electric machineisnot suitable for direct online use.
In a power generation equipment theelectric machines are intended to be powered by a prime
mover, for example,an internal combustion engine and controlled by the above mentioned
electric power inverter.
The electricmachineissolely intended for professional use, and may be operated only by trained
professionals. The maintenance of the electric machine may be doneonly by trained professionals.
Not-allowed use of theelectric machine
It is forbidden to use, handle and maintain the machine in following ways (including but not
limited to):
Using the electric machinefor other purposes than dened in thismanual.
Disregarding the obligation to comply with the manual, safety signs and rating plate of the
electric machine.
Using the electric machine, making adjustments and maintenance without rst reading
thismanual.
Exceeding the designed limits during the electric machine operation.
Using non-original service parts of wrong material causing corrosion problems and mechanical
failures in time.
Operating and performing maintenance for the electric machinewithout appropriate personal
protective equipment.
Using electric machine parts like frame, shaft end or terminal box for climbing or for support
for other structures.
Causing any kind of impact forces to the electric machine (for examplehitting or hammering
or dropping objects).
Operating the electric machinewith electric connections other than dened in the manual
and/or other documents.
Operating the electric machinewith insufficiently tightened connections or cable glands.
Operating the electric machinewith power cables routed against the instructions.
Operating the electric machinewithout properly dimensioned and operating cooling system.
Operating theelectric machinewithout following the bearing lubrication instructions.
Accessing the connection box(es) of the electric machine, doingmaintenance or adjustment
operations on the electric machine withthe electricity connected.
Accessing the connection box(es) ifthe shaft canbe turned by an external prime mover.
Lifting the electric machinefrom wrong lifting points and without correctlifting equipment.
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Lifting additional load with the machine.
Storing the electric machineoutdoors in wet or dusty conditions.
Storing the electric machinewithout correctsupport to prevent rolling or falling of the
machines.
Using the electric machinein potentially explosive environment.
Allowing dirt or liquid to enter into the electric machine or connection box.
Using cables that can't withstand the maximum currents of the electric machine.
Used technology
The electric machineis aSyncronous Reluctance assisted Permanent Magnet (SRPM) machine. This
technology has several benets compared to standard permanent magnet (PM) technology and
traditional induction machine (IM) technology. The SRPM technology combines the benets of PM
and Syncronous Reluctance technology, having increased torque capability over wide speed range
and ability to produce torque to higher speeds. The electric machine efficiency at lower speeds is
also good.
The supply current to the machine stator windings create rotating magnetic eld, which in turn
rotates the rotor containing permanent magnets. In the syncronous permanent magnet machine,
the rotation of the rotor (shaft) is syncronized with the frequency of the power supply current. The
reluctance technology maximizes the pull-out torque of the machine.
The permanent magnets ofthe rotor are of salient-pole design, having embedded permanent
magnets in the rotor structure. This structure makes theelectric machine mechanically more
stable and capable of higher speed operations. See Figure below illustrating the magnet topology
of the electric machine. The gure shows the principle only, and is not an exact illustration of the
structure.
Figure 2. Machinetopology
1 Electric machine stator and stator windings
2 Electric machine rotor
3 Permanent magnets in the rotor
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System introduction
Danfoss provides electric drive trains for applications in heavy mobile work machines, marine
vessels and buses. The drive trains include all essential components from converting from
traditional to hybrid electric (HEV) or electric vehicle (EV) solutions. Danfosstechnology saves fuel
and lowers emission and noise levels.
Figure 3. Overview of the Danfoss drive train system
The electric machines are liquid cooled with water/glycol mixture. For more information, see
chapterCooling connections.
A low voltage measurement signal connector is attached to the electric machines. Different
temperature and resolver signals can be read, depending on the machine options chosen. For
more information about the connection, see chapterLow voltageconnections
.
Theelectric machines (some models) can be equipped with one or two anti-condensations
heater(s), depending on the machine type and the option chosen. The heater is used to prevent
any water condensing inside the machine enclosure.
Figure 4. Overview of electric machine system
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Connections and interfaces
The electric machines are connected mechanically and electrically as a part of a machinery or as a
part of a power generation equipment.
Mechanical interfaces:
Lifting points.
Flange mounting (D-end).
Mounting foot rails.
Shaft connection.
Cooling system connections (bores).
Grease escape/ll connections; depending on option (+BHS); maintenance use only.
Air ventilation plug.
Vibration sensor connection points.
Electrical interfaces:
Power connections through the connection box.
Measurement connector (connection through the connection box).
Anti-condensation heater connection (+HEAT1 option) (through the connection box).
Bearing temperature connectors (+BTMP1 option).
Leakage sensor connectors.
Figure 5. Connections and interfaces
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1 Grease ll connection (nipple); D-end (+BHS option)
2 Bearing temperature measurement connector, D-end (+BTMP1 option).Type:4-pin M12 A coded male.
3
Vibration sensor connection points.
Both in the D- and N- end, one on the top and two on the sides.
4
Lifting points.
The two outmost needed for normal lifting.
5
Inner lifting points.
Can be used for additional lifting lug/eye connections and as machine enclosure (power) grounding
connectiuon point when mounted.
6 Grease ll connection (nipple); N-end (+BHS option).
7 Cooling system connections (bores).
8
Mounting foot rails.
Four rails in 90º circular pattern around the frame.
9 Air ventilation plug.
10 Power connection; cable gland (six glands with -DUAL option).
11 Connection boxes (two boxes with -DUAL option).
12
Bearing temperature measurement connector, N-end (+BTMP1 option).
Connected through the connection box.Type:4-pin M12 A coded male.
13
Cable gland for anti condensation heater connection.
Anti connection heater connector inside the connection box.
14
Low voltage connector (measurement connector), low voltage grounding through the connector metal
body.
15
Grease escape connections, N-end (+BHS option dependent).
One axial and one radial plug (downwards) in the N-end.
16
Leakage connectors.
One leakage connector in both ends.
17
Grease escape connections, D-end (+BHS option dependent).
One axial plug and four radial plugs in 90º angles around the ange in the D-end.
18 D-end ange mounting.
19 Shaft connection.
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Rating plate
Each electric machine has a rating plate which can be found on top of the machine. The rating
plate contains machine rating and identication. The rating values in the gure below are not
correct for this machine. See the rating plate on the machine and data sheets for the
correctvalues.
Figure 6. Rating plate
Table 6. Rating plate elds
Field Explanation Unit
1
Electric machine product family: EM-PMI or EM-PME
Electric machine type code
2 Electric machine type code and options
Serial No. Serial number
U
Rated voltage
(phase-to-phase AC)
V
rms
I Rated current (AC)
I
rms
P Rated power (S9) according to IEC60034-1 kW
n Rated speed rpm
T Rated torque (S9) at rated speed Nm
PF Power factor
f Rated supply frequency at nominal speed Hz
Qc
Rated coolant liquid ow l/min
Pole pairs Number of magnetic pole pairs of the machine
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Tc
Rated coolant liquid input temperature °C
Mounting Allowed mounting position according to IEC60034-7
Mass Mass of the electric machine kg
Duty Dened rotating electric machine duty cycles by IEC60034-1 standard
T
amb
Rated ambient temperature °C
IP rating Enclosure class according to IEC60034-5
Cooling Cooling method according to IEC60034-6
Rotation Direction of rotorrotation with default phase order. Observed facing the D-end.
Max n Maximum rotation speed rpm
Insul. class Temperature rating (class) of insulation of the machine according to IEC60034-1
Temp. class
Temperature rating (class) of individual insulation materials of the insulation according
to IEC60034-1
Bear. / D-
end
Bearing type in the D-end of the machine
Bear. / N-
end
Bearing type in the N-end of the machine
Max.
pressure
Cooling liquid max pressure
Tightening torques
Connection Torque
Mounting bolts for D-end attachment 69 Nm
Connection box mounting screws 7 Nm
Connection box cover plate screws 4 Nm
Cable gland (tighten from the cap of the gland) 15 Nm
Cable lug 15Nm
EM-PMI540-T1500
3. Product overview
18 | ©Danfoss | Produced By: Danfoss Power Solutions | January 2019
| BC265856800806en-000106
This chapter describes design principles that must be taken into account when designing the
system using theelectric machine.
System design
Cooling and temperature measurement
Do not operate the electric machine without correctlydimensioned and operating cooling system.
Mount the electric machine in correct position, see ChapterAllowed mounting position
.
When you connectthe cooling system make surethat the cooling liquid runs freely in and out from the electric machine
with the coolant ow equal or higher than rated.
The coolant temperature at the inlet of the electric machine must be lower or equal to the rated temperature.
See more detailed information about coolant connection bore specications, required coolant
liquid ow and other specications in the product data sheet. Rated values can be found from the
machine rating plate.
The electric machinehasat least one PT100 temperature sensor in the windings. The amount of
the sensors depend on the options chosen. The temperature signal(s) can be read out from the
measurement connector of the machine.
You can connect one temperature signal to the temperature surveillance pin in the inverter (EC-
C1200) and make sure that the inverter has the machine temperature protection feature activated.
The maximum allowed winding temperature of the machine is 150 ºC.
The PT100 temperature sensor characteristics are: resistance 100 Ω in 0 ºC temperature, and the
resistance increases 0.385 Ω per each 1 ºC increase of temperature.
Inverter
The electric machineisintended to be powered and controlled with an inverter capable of
supplying three-phase alternating current and that is capable of controlling the electricmachine.
The electric machineis not suitable for direct online use.
If the machine is driven with a inverter fromsupplier other than Danfoss Editron, the electric
machine performance may differ from rated values. The optimum performance of the electric
machine is obtained with Danfoss Editroninverters. These inverters are:
Compact and light.
Liquid cooled.
Tolerant to high mechanical vibration (10 G) and shock (50 G).
Efficient, efficiency > 98 %.
Reliable, no moving components.
Do not exceed the maximum rotation speed of the machine.
EM-PMI540-T1500
4. Design principles
| BC265856800806en-000106
©
Danfoss | Produced By: Danfoss Power Solutions | January 2019 | 19
Figure 7. EC-C1200
Figure 8. Schematic of the inverter powerstage
The main machine power driving parameters are shown in the machine rating plate. For
moreinformation, please contact Danfossrepresentative.
You can connect one of the temperature signals (from the low voltage connector) to the
temperature surveillance pin in the inverterand make sure that the inverter has the machine
temperature protection feature activated.
Mounting structure
Supporting structure requirements
Do not install the electric machine near or in direct contact with easily ammable materials. The surface of the electric
machine can be hot.
The mating housing arrangement of the electric machine must be secure and sufficiently rigid to
prevent vibrations and mechanical failures. Necessary actions should be taken to avoid corrosion
on the mating housing arrangement.
EM-PMI540-T1500
4. Design principles
20 | ©Danfoss | Produced By: Danfoss Power Solutions | January 2019
| BC265856800806en-000106
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