Superheat controller
Type EKE 1A, 1B, 1C, 1D (PV04)
For commercial air conditioning and refrigeration applications
The exible pre-programmed EKE superheat
controller from Danfoss provides ultimate
software control, allowing you to tailor the
performance of your system to your exact
requirements. EKE is ideal for controlling a wide
range of commercial air conditioning and
refrigeration applications, such control helps
you to achieve the highest eciency in the
system reducing the operational cost by up to
20% with minimal eort. EKE is generally used
where there is a requirement for accurate
control of superheat or temperature control in
connection with air conditioning and
refrigeration. The superheat is regulated to the
lowest possible value within a short period of
time. It regulates the superheat of the
evaporator by charging optimally even when
there are great variations of load resulting in
reduction of energy consumption and
operational cost
Typical Applications:
• Chillers
• Processing plant / Cabinet cooling
• Cold store (air coolers)
• A/C plant / Air conditioning
• Heat pumps. Residential Heat Pump
• Transport cooling
• Stepper Motor Driver
AI197986442906en-000501
Features
EKE 1A
EKE 1B
EKE 1C
EKE 1D
Power supply:
Power Supply Type
24 V AC / DC ± 20%••••
Battery Backup input
18-24 V DC••••
Class of insulation
Class II
Data communication
MODBus
RS 485 RTU••
Wired CANbus
(4 wires)
(3 wires)
CANbus RJ 12
Danfoss MMI service port
•••
•
Inputs::
Number of temperature
sensors
123
2
Temperature sensor types
PT1000
•
NTC 10K, type EKS••••
NTC 10K, type ACCPBT
•••
•
NTC 10K, type Sensata
•••
•
Number of Pressure sensor
112*
1
Pressure Transmitter
types
Ratiometric 0.5 - 4.5 V
•••
•
Voltage signal 0 – 10 V
•••
•
Current signal 0 – 20 mA
•
Share Pressure Signal
Hardware (Up to 5 devices)
•••
Via wired CANbus (not
possible to share ratiometric sensor)
Used to interact with the EKE for systems where the EKE is not connected to a system controller via data communication.
The available digital inputs DI can be used for the following functions:
a. Injection control ON/OFF(DI1). b. Defrost sequence (DI2). c. Heating and cooling selection mode (DI2) d. Preset OD
(DI2)
Digital Output (Relay)
• The relay for the liquid line solenoid valve will operate when refrigeration is required
• The contact of the relay is closed in alarm situations and when the controller is de-energized.
• The digital output DO1 O013 can be congured for solenoid valve, max capacity or for alarm function.
NC1+C1
PowerOn
NO
PowerOn +Alarm
NC
PowerOff
NC
NO1+C1
PowerOn
NC
PowerOn +Alarm
NO
PowerOff
NO
Handling power failure
For safety reasons the liquid ow to the evaporator must be cut o in case of power failure. The valve’s stepper Motor
will remain open in power failure situation
There are two ways of coping with this situation
One of the following two solutions can be applied in the system
• Mounting of a solenoid valve in front of EEV (using LLSV relay signal from EKE)
• Mounting of a battery backup for EEV valve (Use Danfoss EKE 2U)
Analog Inputs
External Reference Signal:
Used for:
• Driving the stepper motor valve to a desired opening degree (Driver Mode)
• Displacing temperature reference, superheat reference or max OD
The voltage signal e.g., 0 – 10 V can be used in all EKE controllers whereas current signal e.g 0 – 20 mA signal is only
available in EKE 1C
Communication: RS485 Modbus / CANbus
The controller can be provided with data communication for connecting to other devices in the systems.
In this case, monitoring and data collection can be performed from one device i.e., PLC – which will be benecial for
the diagnostic or during the installation processes.
For example, it is possible to substitute the physical sensors of the EKE controller by writing sensor values via Bus. The
frequency of update should be according to the Modbus maximum update interval G004 (Refer to parameter list)
Light-emitting diodes (LEDs)
Two sets of light-emitting diodes make it possible to follow the operation status of the valve and the controller. They
indicate the following
• Power/data transmission and Alarm/Error indication
• Stepper valve operational status
LED status:
valve is closed
valve is fully open
valve is moving in close direction
valve is moving in open direction
Error
Superheat controller, Type EKE 1A, 1B, 1C, 1D
Functions
The EKE 1x products supports a wide range of functionalities illustrated in table 3 and 4. Check the user guide for
more detail about congurations and other detailed options.
The EKE controls the opening degree of the valve, the control signal can be an analog signal or a value via communication bus
Superheat Reference Calculation
• Fixed Superheat The controller keep the superheat at a xed reference value determined by the user. SH xed setpoint
can be varied according to the need of application.
• Minimum Stable Superheat (MSS): The superheat control algorithm will attempt to regulate the superheat down to
the lowest stable value between the minimum superheat setting, “Min SH” and the maximum superheat setting, “Max.
SH”.
• LoadAP Superheat LoadAP is a kind of preprogrammed MSS curve. In Load ap application, SH reference follows a
dened curve as shown in the diagram. This two-point curve is dened by SH max and SH min, this method will give a
robust SH reference and can in many cases be the best t for systems.
• Delta temp. superheat SH reference is calculated as a ratio between the media temperature and evaporator temperature. This reference mode is only possible if media temperature (S3) sensor is available and if the system uses n and tube
evaporator.
Temperature Control *
EKE has a feature to regulate the temperature control. This can be done with either
• Thermostat cut in/cut out function: if temperature is above the set point + dierential, cooling is started with maximum cooling capacity. In maximum capacity superheat is controlled to be on superheat set point. Cooling is active until
the temperature is below set point.
• Modulating Thermostat (MTR): When temperature is getting close to the MTR reference the cooling capacity gradually
reduce so that the temperature can be stable on the MTR reference and the superheat will be oating.
Protection Functions
• Failsafe operation: During operation if sensors error occurs, the valve position can be set to full close, xed
opening degree or average calculated OD as required.
• Superheat close: When the superheat is below a set minimum value, the valve will close faster to protect the compressor from the risk of getting liquid in the suction line and bring the superheat back to superheat reference.
• Maximum Operating Pressure (MOP): To reduce the strain on the compressor, a maximum operating pressure is set. If
the pressure comes above this limit the controller will control the valve to provide a lower pressure instead of a low superheat.
• Low Operating Pressure (LOP): known as Cold start feature, it allows applications such as heat pumps to operate at
lower ambient conditions to prevent compressor from stopping due to low suction pressure in the startup phase.
• High Condensing temperature protection (HCTP)**: High condensing temperature protection will make sure that
the load on the condenser is reduced in case a too high condensing temperature is reached. This is done by limiting the
valve opening degree.
• Minimum S4/leaving media (freeze protection) *: Lowers the ow in the expansion valve if temperature of leaving
media out of the evaporator is below a minimum value set by the user.
Other Functions
• Fast Start up: Quickly open an EEV valve when compressor turns ON to prevent too low suction pressure as well as for
faster stabilization of superheat or temperature set point. This can be ensured by setting either P-control, Start opening
degree with protection or Fixed opening degree without protection. This start up condition is kept until the start time
expire or superheat reaches at setpoint.
• Defrost sequence: The controller does not itself handle defrost of the evaporator. It is however possible to enter a special defrost sequence which will overrule the normal control of the valve.
• Manual control: The valve can be controlled manually by setting the desired opening degree via Analog signal or communication bus used for commissioning purpose. A special service mode is also available for service and testing purpose.
• Service mode: Service mode is designed to provide a very simple way of operating the valve for diagnostic and service
purpose. There is neither application nor protection in this mode. The user can open and close the valve using simple
button presses on MMIGRS2.
EKE series devices are used where precise control of superheat in air conditioning system is needed. It helps
achieving high energy eciency and reliable operation
EKE serves 2 main applications:
• Driver Mode
• Controller Mode
1.
Superheat controller
2.
Temperature controller
Driver mode
Driver Mode:A master is commanding the valve open degree to the EKE controller. The control signal can be fed for
example by:
• Analog signal e.g., 0 – 10 V, a 4 – 20 mA
• Bus communication via RS485 (Modbus RTU).
Figure 1: EKE as Driver Mode
NOTE:
'Normal closed' valve in front of EEV is optional alternative to a battery backup solution which closes the EEV in case
of power fail. The Digital output can also be used as alarm indication to the master controller. The Master can send a
start signal to EKE DI terminals
Controller Mode
Controller Mode:
Superheat Control: EKE can serve as a PI controller that controls the superheat of the evaporator based on a
pressure Pe and temperature (S2) sensors. In superheat mode the controller will control the superheat to be stable
and close to the superheat reference. If superheat is too low the ow in the expansion is decreased and superheat
will be higher
Temperature controller The temperature control is an ON/OFF thermostat that opens/closes the stepper valve or
modulating thermostat that regulates temperature more smoothly following a temperature reference point. The
temperature control can be accomplished via a signal from temperature sensor S3 placed in the air ow before the
evaporator or S4 placed in the air ow after the evaporator.
EKE has 2 methods of controlling temperature:
• ON/OFF thermostat
• Modulating thermostat (MTR)
The need for cooling can either be dened by the incoming media (S3) or the outgoing media (S4) temperature
Figure 3: Temperature control application
NOTE:
EKE1A can only work in the driver mode or superheat control mode as it supports only one temperature sensor
input
Galvanic isolation by switch mode power supply
Input voltage rating (AC): 24 V AC ± 20 % (min.19.2 V AC - max. 28.8 V AC
Input frequency (AC): 50 / 60 Hz
Input voltage rating (DC): 24 V DC (min. 20 - max. 40 V DC)
Provides 5 W at 5 V and 15 V outputs isolated from the 24 V input
Insulation between power supply and the extra-low voltage.
Class of insulation Class II
Power Consumption
Total Power consumption with following valve in operation and MMIGRS2 connected to the controller:
CCMT 16 - CCMT 42: 15VA/10W
ETS 6: 11 VA / 7.5W
ETS 12C - ETS 100C: 20VA / 14W
KVS C: 20VA / 14W
ETS 12.5 - ETS 400 7 VA / 5W
CCMT 2 - CCMT 8 7 VA / 5W
CTR 20: 7 VA / 5W
Plastic Housing
• DIN rail mounting complying with EN 50022
• Self-extinguishing V0 according to IEC 60695-11-10 and glowing / hot wire
test at 960 °C according to IEC 60695-2-12
• Material used for Enclosure are UL94-V0 and RoHS compliant
• Ball test: 125 °C according to IEC 60730-1
• Leakage current: ≥ 250 V according to IEC 60112
Connectors
• Plug able Screw connector Pitch 3.5 mm, relay and power connector Pitch 5
mm, CAN MMI: Modular Jack 6P4C
• Material used for connectors are RoHS and UL approved
Feature
Type
Description
Protection
Short circuit
Motor driver: dissipative over current protection
Over voltage
Analog input: current limit and internal clamp diode
Digital input: current limit and internal clamp diode
Communication: transceiver IC
Over Temperature
Motor driver: thermal shutdown at 150 °C
Unstable Digital Input
Continuous variation of the digital input state
I/O
Type
Specications
Analog inputs
• Max. 15 V input voltage
• Open circuit HW diagnostics available for voltage input on: AI3, AI4
(EKE 1C) AI4 (EKE 1A and EKE 1B).
WARNING:
Do not connect voltage sources without current limitation (overall 80
mA) to analog inputs while unit is not powered.
Steady current of 1 mA (EKE 1C only). A cut-in input will activate a function.
Cleaning current of 100 mA at 15 V DC.
On: RIL <= 300 Ω . O: RIH >= 3.5kΩ.
No destructive if Vbat + is connected to DI (only for DI on bottom pcb).
Min. pulse time 64 ms.
Digital output (D01)
Relay
Normally Open: 3 A General purpose, 250 V AC, 100 k cycle
Normally Open: 3 A Inductive (AC-15), 250 V AC, 100 k cycle
Normally Closed: 2 A General purpose, 250 V AC, 100 k cycle
VBATT: 18 – 24 V DC:
Leakage: <15 μA @30 V DC
Optional: critical low alarm below 12V
Optional: low alarm at 17 V, high voltage alarm at 27 V
The valve will not close at power fail if voltage is higher than 27 V
Required power to do 1 closing of stepper valve:
ETS 6: 110 J / 30 VmAh
ETS 12.5 - ETS 400: 60 J / 17 VmAh
KVS 15 / KVS 42: 60 J / 17 VmAh
ETS 12C - ETS 100C: 55 J / 15 VmAh
KVS 2C / KVS 5C: 55 J / 15 VmAh
CCMT 2 - CCMT 8: 60 J / 17 VmAh
CCMT 16 - CCMT 42: 175 J / 49 VmAh
CTR 20: 60 J / 17 VmAh
NOTE:
Danfoss recommends using EKE 2U as a battery backup
Communication
RS-485 RTU (only for EKE 1B and
1C)
Galvanic isolation. No Built-in termination.
Supported commands with max. of 50 ms response time: 0 x 03, 0 x 04, 0
x 06
Supported commands without dened max response time : 0x08, 0x10,
0x14, 0x15,0x2b
CAN
• EKE 1A/1B: CANOpen over RJ12 connector.
• EKE 1C: CANOpen over CAN 4pin terminal and RJ12 connector.
• EKE 1D: CANOpen over CAN 3pin terminal and RJ12 connector.
NOTE:
• For EKE EKE 1A/1B, RJ12 connector is used directly connect and supply a user interface MMI
• Refer to the user guide for information about type of connection cables
CE compliance:
This product is designed to comply with the following EU standards:
• Low voltage guideline: 2014/35/EU
• Electromagnetic compatibility EMC: 2014/30/EU and with the following norms
EN61000-6-1. EN61000-6-3, (immunity and emission standard for residential. commercial and lightindustrial environments)
EN61000-6-2. EN61000-6-4, (immunity and emission standard for industrial environments)
EN60730-1 and EN60730-2-9 (Automatic electrical controls for household and similar use)
•
RoHS compliance to 2011/65/EU and no components from negative list acc. to 500B0751
Product name
Product type - code no.Electrical specificationProduct version
Approvals
Product QR code
Country of origin
Manufacturer address
Example: EKE 1C
PV04 SW2.04
110
7060
Danfoss 80G8215.11
CAN RJ
130
Superheat controller, Type EKE 1A, 1B, 1C, 1D
Identication
Product label is positioned in the front of the product
Analog inputs 0 – 5 V / Ratiometric pressure transmitterPeAI4
analog inputs 0 – 10 V
External Reference signal
COM
Common
DI1
Digital input 1
Main switch (hardware)
DI2/3
Digital input 2 and 3
Software congurable DI
5V+
Power output for Ratiometric pressure transmitter 0 –
5V
COM
Common
Superheat controller, Type EKE 1A, 1B, 1C, 1D
Table 12: EKE 1D pinout
Mounting
DIN rail mounting / demounting. The unit can be mounted onto a 35 mm DIN rail simply by snapping it into place
and securing it with a stopper to prevent sliding. It is demounted by gently pulling the stirrup located in the base of
the housing
• Import a parameter congurationle to your PC from a
connected controller. Save the le and download it to
other controllers of the same model
• Select the most frequently used parameters as your favorites
•
Find all the technical documentation for each controller
model within one location
• Quickly program one. or multiple controllers
by using the progress and completion status
indicators
• Quickly analyze controller behavior and program
patterns by using the graphical trending tool
• Make Online changes to parameter congurations
• Monitor live status of inputs and outputs
Superheat controller, Type EKE 1A, 1B, 1C, 1D
User interface
Koolprog software tool
KoolProg is a software tool that can congure the EKE Controllers in fast and easy way
The main features of the KoolProg are listed as follows
• Make Online changes to parameter congurations
• Monitor live status of inputs and outputs
• Quickly analyze controller behavior. and program patterns by using the graphical trending tool. KoolProg
Software is available for download free of charge at http://koolprog.danfoss.com. The customer will rst be guided
through a registration process before download can commence
NOTE:
For updated EKE software versions it is required to install the latest KoolProg software versions to have the full
compatibility To guarantee a reliable USB connection to a host device (e.g. industrial PC), you must: keep USB cable
length < 1 m. Kool Prog software do not support multiple EKE controllers in a daisy chain network. EKE must be
powered up before starting programming
User interface Display MMIGRS2
MMIGRS2 is a remote interface that connects with EKE controller through the CAN RJ or CANbus network. All the
information about the user interface is loaded inside the EKE controller; that’s why there is no need of programming
the MMIGRS2 interface. MMIGRS2 is powered externally or from the controller which it is connected to and
automatically shows its user interface.
Right , Left : Navigate to alarm list, status, controller info
UP and Down together: set actual step position to 0 step
Up : Adjust requested step position upward
Escape: Leave service mode
Enter short press: start edit of requested position/accept change
Enter press for 2 sec: change valve selection
Controllername
Primary readout
Operating statusEvap. temperatureEvap. pressure
Valve OD
Navigationhelp
S2 – S4Mediatemperature
Referencepoint
Homescreen
Alarmindicator
Master
Controller
PLC
Modbus RTU over RS485 wired
Danfoss
80G8212.10
KoolProg PCTool
EKE 1C
Connected via CAN or MODbus
EKE 1D
Connected via CAN or MODbus
EKE 1B
Connected via MODbus only
EKE 1A
No network possible
Danfoss MMIMYK USB to CAN converter connects to the service port of EKE 1A, EKE 1B and EKE 1C.
Service port CAN-RJ12 (point to point connection only). Either MMIGRS2 or KoolProg PCTool (via MMIMYK gateway) can be connected to the RJ12 connector.
Analog signal (main switch, ext.
reference, alarm outputs etc.)
Danfoss
MMIGRS 2
Superheat controller, Type EKE 1A, 1B, 1C, 1D
Figure 17: MMIGRS2 Display connection with EKE
Figure 18: MMIGRS2 Main screen
On the main screen the following data are displayed:
• the main analog inputs measurements or other information
• the icon indicating if unit is operating in superheat mode or temperature mode
• shows the status of the controller
• the alarm or service icon
NOTE:
When MMI is not connected to EKE via telephone cable the autodetection feature of the EKE CAN address will not
work. Therefore check the following MMIGRS2 setting: 1) enter BIOS menu pressing and holding X + Enter keys for 5
s 2) select “MCXselection”->” Manual Mode” and set the CAN address of the EKE you wish to connect to.
NOTE:
To use EKE 1x controllers with MMI using RJ 12 cable, The CAN R and H terminals behind MMI should be shorted. If
CAN wired connections are used, the rst and the last node in the CAN connection should be terminated using 120ohm resistor
Operation System Master
EKE 1x superheat controller can be interfaced with a System Master the over the network or via analog or digital
signals. The master could be e.g., a Danfoss MCX controller or a PLC system
Figure 19: EKE controller operation with system master
The list contains all certicates, declarations, and approvals for this product type. Individual code number may have
some or all of these approvals, and certain local approvals may not appear on the list.
Some approvals may change over time. You can check the most current status at danfoss.com or contact your local
Danfoss representative if you have any questions.
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