Danfoss EKD 316C Installation guide

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Danfoss EKD 316C Installation guide

ENGINEERING

TOMORROW

Installation guide

<![if ! IE]>

<![endif]>084R8047

Electronic superheat controller - Modbus version

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Type EKD 316C (Colibri®)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

English

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>084R8047

 

Introduction

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EKD 316 is a superheat controller that can be used where there are requirements for accurate control of superheat.

 

 

 

Typically it will operate in Commercial air conditioning, heat pumps, commercial refrigeration, food retail and

 

 

 

industrial application. Compatible valve - Danfoss ETS / ETS C, KVS / KVS C and CCM / CCMT valves.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24 V AC / DC ±15%, 50/60 Hz, 22 VA / 15 Watt

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Supply voltage

(the supply voltage is not galvanically

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

separated from the input and output signals)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Controller

 

5 VA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power consumption

ETS C / KVS C

 

7.2 VA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ETS, KVS, CCM, CCMT

 

1.3 VA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Current signal *

 

4 - 20 mA or 0 - 20 mA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Input signal

Voltage signal *

 

0 - 10 V or 1 - 5 V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*)Ri: mA: 400 Ohm

Pressure transmitter

 

0.5 - 4.5V DC ratiometric type

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V: 50 kOhm

e.g. AKS 32R

 

(10% - 90% of supply voltage)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Digital input from external contact function

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sensor input

2 pcs. Pt 1000 ohm

 

DI : < 800 Ohm = ON

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DI : > 30 kOhm = OFF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>Danfoss 84B3177.10

 

 

 

 

 

 

 

Alarm relay

1 pcs. SPDT

 

Max 24V, 1A resistive - Class II

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Step motor output

Pulsating 30 - 300 mA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Data communication

RS 485 Modbus data communication

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operations

 

0 – 55 °C / 32 – 131 °F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Environments

Transportation

 

-40 – 70 °C / -40 – 158 °F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Humidity 20 - 80 % Rh, none condensing

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No shock influence/vibrations

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>UK

 

Enclosure

IP 20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>Denham,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Compatible valves

Bipolar stepper motor valves

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Standalone controller

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Danfoss

<![if ! IE]>

<![endif]>4LH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R64-3002.1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>UB9

 

 

 

 

 

 

ETS Colibri®

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>Ltd. Oxford Road,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I/V

<![if ! IE]>

<![endif]>only:Danfoss

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Valve driver

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>oassnfD 0.30R6111-4

<![if ! IE]>

<![endif]>customersUK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ETS Colibri®

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>Info for

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

© Danfoss | Climate Solutions | 2021.03

 

 

 

 

 

 

 

 

 

 

 

AN220086430005en-000502 | 1

 

 

DIN rail mounting / dismounting

The unit can be mounted onto a 35 mm DIN rail (in accordance with EN 5022) simply by snapping it into place and securing it with a stopper to prevent sliding. It is dismounted by gently pulling the stirrup located in the base of the housing.

1

<![if ! IE]>

<![endif]>Danfoss 84B2714.11

2

“Click” 3

Dismounting

 

Pull down the stirrup to dismount unit from din rail

General warnings

Every use that is not described in this manual is considered incorrect and is not authorised by the manufacturer.

Verify that the installation and operating conditions of the device respect the ones specified in the manual, specially concerning the supply voltage and environmental conditions.

This device contains live electrical components therefore all the service and maintenance operations must be performed by qualified personnel.

The device cannot be used as a safety device.

Liability for injury or damage caused by the incorrect use of the device lies solely with the user.

Installation warnings

-The installation must be executed according the local standards and legislation of the country.

-Always operate on the electrical connections with the device disconnected from the main power supply.

-Before carrying out any maintenance operations on the device, disconnect all the electrical connections.

-For safety reasons the appliance must be fitted inside an electrical panel with no live parts accessible.

-Don’t expose the device to continuous water sprays or to relative humidity greater than 80%.

-Avoid exposure to corrosive or pollutant gases, natural elements, environments where explosives or mixes of flammable gases are present, dust, strong vibrations or chock, large and rapid fluctuations in ambient temperature that in combination with high humidity can condensate, strong magnetic and/or radio interference

(e.g. transmitting antennae).

-When connecting loads beware of the maximum current for each relay and connector.

-Use cable ends suitable for the corresponding connectors. After tightening the screws of connectors, slightly tug the cables to check their tightness.

-Use appropriate data communication cables. Refer to the Fieldbus Installation Guide for the kind of cable to be used and setup recommendations.

-Reduce the path of the probe and digital inputs cables as much as possible, and avoid spiral paths enclosing power devices. Separate from inductive loads and power cables to avoid possible electromagnetic noises.

-Avoid touching or nearly touching the electronic components fitted on the board to avoid electrostatic discharges.

Warnings

Use a class II category transformer for 24 V AC power supply.

Do not ground the 24 V AC wires.

By connecting any EKD 316C inputs to mains voltage will permanently damage the controller.

Do not apply voltage to the controller before the wiring is completed.

Connection of the terminals to earth will destroy the controller.

1,2 3,4 21,22

© Danfoss | Climate Solutions | 2021.03

AN220086430005en-000502 | 2

Connection overview

 

 

ETS C valve

Battery

or similar

back-up

 

Power supply

 

24 V AC / DC

Modbus

+

EKA 164A

Fuse 2 A

 

1

 

<![if ! IE]>

<![endif]>Danfoss84B3186.10

14 15

Temperature

 

DI

Alarm

sensor S2

 

 

Temperature

 

switch

relay

 

 

 

 

sensor S4

 

 

 

 

 

 

 

 

 

Pressure

 

 

 

 

 

 

 

 

 

 

 

 

transmitter P0

 

 

 

 

 

 

32R

 

 

 

<![if ! IE]>

<![endif]>17

<![if ! IE]>

<![endif]>18

<![if ! IE]>

<![endif]>19

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 3 2

 

 

 

Connections

 

 

 

ETS Colibri®

 

EKD 316C

 

 

 

 

 

White

A1

5

 

Black

A2

6

 

 

 

 

 

Red

B1

7

 

Green

B2

8

 

 

 

 

 

Connection overview table

 

Function

Position

Pin name

Description

Power

1

24V L/+

Power supply

supply

2

24V N/ -

 

Battery

3

Bat+

24 V DC

backup

4

BAT-

Battery backup

 

5

A1

 

Stepper

 

 

 

6

A2

 

motor

 

 

Stepper motor

7

B1

driver

 

 

8

B2

 

 

9

RS485 B -

 

Data

10

RS485 A+

RS485 Modbus/

communi-

11

Shield

external display

cation

 

 

EKA 164A

12

12 V

 

 

 

 

 

 

 

13

GND

 

 

14

S2

Pt 1000

 

 

 

 

Tempera-

15

GND

Common ground

ture sensor

for S2 / S4

 

 

 

16

S4

Pt 1000 sensor

Pressure

17

5 V

Supply +

 

 

 

18

sig

Output +

transmitter

19

GND

Common -

 

 

20

DI

Switch

External

21

GND (-)

Common ground

reference

for 20 /22

 

 

 

22

Sig (+)

Analog signal

Not in use

23

 

24

Com

Common

Alarm

25

NC

Normal closed

 

 

 

 

 

26

NO

Normal open

Important notes

Terminals

 

3 - 4

Battery backup (the voltage will close the ETS valve if the controller looses its supply voltage).

 

The battery voltage must not be connected from terminals 1 and 2. Power of the battery lower

 

than 16.5 V will trigger the low battery alarm.

9 - 13

Operation via modbus communication either EKA 164A or system unit + software.

 

It is important that the installation of the data communication cable is done correctly.

 

For detail refer to our EKD 316 manual.

20 - 21

Switch function for start / stop of regulation.

 

Note: If a switch is not connected, terminals 20 and 21 must be short circuited. Do not connect

 

external power supply to these terminals, else it will damage the controller.

24 - 26

Alarm relay: There is connection between 24 and 26 in alarm situations.

 

 

© Danfoss | Climate Solutions | 2021.03

AN220086430005en-000502 | 3

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