Danfoss EKC 414A User Manual

REFRIGERATION AND AIR CONDITIONING
ADAP-KOOL
®
Refrigeration control systems
Controller for controlling one evaporator
EKC 414A
Manual
2 Manual RS.8C.K3.02 © Danfoss 09-2003 EKC 414A
Introduction
Application
The controller is a complete control unit for refrigeration appliances with integrated refrigeration-technical functions capable of replacing a setup of thermostats and timers.
The relays are used for operating:
- Compressor
- Fan
- defrost
- Alarm
- Light
The controller can operate one evaporator.
The intended placing of the controller is “on/near the refrigeration appliance” and the controller is therefore provided with plugs at the sensor connection points. All sensors used must therefore be fitted with a belonging plug.
Operation
The controller comes without operating buttons on the front panel, and it will require no operation once it has been set and started up. When the controller is operated, it can be done in one of the following ways:
• Connection of an external display with operating buttons
- The display will currently show measurements and settings in the menu system
- In case of malfunction the relevant error code will be shown on the display
- Four light-emitting diodes will show the system’s actual function: › refrigeration › power for the AKV valve › defrost › fan operating › when there is an alarm the three LED’s will flash
• Data communication The controller can be hooked up with other products in the series of ADAP-KOOL® refrigeration controls. The operation, monitoring and data collection can then be performed from a PC – either on site or at a service company.
Customer display
If the temperature in the appliance is to be visible to, say, customers, a display can be mounted.
Inject ON function
The expansion valve closes when the signal at the 230V input is removed or receives a signal via the data communication. In this way it is ensured that the expansion valve will not charge the evaporator when the compressor has stopped. (The threading of the function may be cancelled via a setting).
Digital input
A digital input can be defined for one of the following applica­tions: Door alarm Defrost start Night operation Start/stop of regulation Joint defrost start/stop with a master/slave function
Data communication
The controller is provided with LON RS 485 data communica­tion. More about this data communication on page 18.
EKC 414A Manual RS.8C.K3.02 © Danfoss 09-2003 3
Function
Liquid supply
The supply of liquid is controlled on the basis of signals from the pressure transmitter, temperature sensor S2 and the air temperature. The sensors create a signal so that the superheat is continuously kept at a minimum whatever the operating conditions.
The AKV valve functions both as expansion valve and solenoid valve. The valve opens and closes based on signals from the controller.
Temperature control
The temperature is controlled on the basis of signals from one or two temperature sensors. If there is only one sensor it may optionally be placed in the air before or after the evaporator. If there are two sensors, one must be placed before and one after the evaporator. With a setting it is subsequently defined how large an influence the individual sensor is to have on the control. The actual temperature control can take place in two ways: as an ordinary ON/OFF regulation with a belonging differential, or as a modulating control there the temperature variation will not be nearly as great as in ON/OFF control. There is however a limit to the use of them as a modulating control can only be used in central plant. In a decentralised plant the thermostat function with ON/OFF control should be selected. In a central plant the thermostat function may either be selected for ON/OFF control or modulating control.
Defrost
With a simple function defrost can be started x times per day and night. But the controller may also receive a signal from a defrost clock or from another unit via the data communication, so that defrost will take place at defined times of the day or night. An on-going defrost can be stopped based on temperature, normally the one measured with the S5 sensor, or it may be stopped based on time. A combination with stop based on temperature and with the time factor as a precautionary measure is also a possibility.
Clock module (accessory)
If the controller is mounted without data communication and defrost has to be carried out at specific times, a clock module can be mounted. The controller comes prepared with plug and terminals so that the module just has to be pushed in. Subsequently, up to six defrosts per day can be set. The module has battery back-up.
On / Off control
Modulating control
4 Manual RS.8C.K3.02 © Danfoss 09-2003 EKC 414A
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EKC 414A Manual RS.8C.K3.02 © Danfoss 09-2003 5
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