Danfoss ECO 80 Service guide

Service and Parts Manual

Directional Valve Group

ECO 80

www.danfoss.com

Service and Parts Manual

Directional Valve Group ECO 80

Revision history

Table of revisions

 

 

 

 

 

 

 

Date

Changed

Rev

 

 

 

 

 

December 2019

First edition

0101

 

 

 

 

2 | © Danfoss | December 2019

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Service and Parts Manual

 

Directional Valve Group ECO 80

 

Contents

 

Function

 

Safety....................................................................................................................................................................................................

4

Sectional view....................................................................................................................................................................................

5

Installation

 

Identification and oil flow direction for standard assembled ECO 80 LS.....................................................................

6

Installation and plug orientation................................................................................................................................................

7

Connections pump side and max flow setting......................................................................................................................

8

Installation of lever...........................................................................................................................................................................

9

Main spool assembly installation.............................................................................................................................................

10

Service parts

 

EVP, pump side module...............................................................................................................................................................

11

EVPX, electrical LS unloading valve.........................................................................................................................................

13

EVB, basic module..........................................................................................................................................................................

14

PVLP shock and PVLA suction valves......................................................................................................................................

16

EVO, end plate.................................................................................................................................................................................

18

EVBS spools......................................................................................................................................................................................

19

EVM, mechanical actuation........................................................................................................................................................

21

EVC, cover for mechanical actuation......................................................................................................................................

22

EVOS, open spool through action............................................................................................................................................

23

EVOS, open spool mechanical actuation...............................................................................................................................

24

EVME, spring center/detent.......................................................................................................................................................

25

EVME through action....................................................................................................................................................................

25

EVME, micro switch NO................................................................................................................................................................

26

EVH, hydraulic actuation.............................................................................................................................................................

27

EVHC, proportional electrical control.....................................................................................................................................

28

EVHCO, ON/OFF..............................................................................................................................................................................

29

EVPN, pneumatic actuator..........................................................................................................................................................

30

EVPN, electrical pneumatic actuator.......................................................................................................................................

31

EVT, assembly kit............................................................................................................................................................................

32

Set of seals........................................................................................................................................................................................

33

© Danfoss | December 2019

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Service and Parts Manual

Directional Valve Group ECO 80

Function

Safety

It is the customer's responsibility to decide on the required degree of safety for the system. All marks and all types of directional control and proportional valves can fail and cause serious damage. It is therefore important to analyze all aspects of the application. Proportional valves are used in many different operating conditions and applications; therefore the manufacturer of the application is responsible for making the final selection of the products and assuring that all performance, safety and warning requirements of the application are met.

Cost-free repairs, as mentioned in Danfoss General Conditions of Sale, are carried out only at Danfoss or at service shops authorized by Danfoss.

4 | © Danfoss | December 2019

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Service and Parts Manual

Directional Valve Group ECO 80

Function

ECO 80 LS sectional view

1

Workstation EVB

8

Unloader spool

 

 

 

 

2

Spool EVBS

9

Unloader spool spring

 

 

 

 

3

Check valve

10

LS Shuttle

 

 

 

 

4

Spring center EVME

11

Load sensing

 

 

 

 

5

Actuator EVOS

12

Shock valve

 

 

 

 

6

Pump Inlet EVP

13

Spring center (EH) EVM

 

 

 

 

7

Load sense relief

14

Electric Actuator

 

 

 

 

© Danfoss | December 2019

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Service and Parts Manual

Directional Valve Group ECO 80

Installation

Identification and oil flow direction for standard assembled ECO 80 LS

EVPN

EVPN Electro pneumatic

 

 

A

 

B

 

 

 

 

 

 

 

A

B

 

 

 

 

ECO

EVS

 

 

C EVM

 

 

 

XXX

 

 

 

 

 

XXX

XXX

EVP

EVB

EVB

Medium Body

 

Low Body

EVHCO

EVHC

 

EVH

 

 

 

 

EVC

 

 

 

 

A

B

B

 

 

A

 

 

 

 

 

 

 

 

 

 

A

B

 

ECO

EVS

 

C

 

 

 

XXX

 

EVOS

 

 

 

 

 

 

XXX

 

 

 

 

 

XXX

 

 

 

 

XXX

 

EVP

EVB

Low Body

EVB

Medium Body

C: Label with ECO 80 number, week and year of installation and series number.

6 | © Danfoss | December 2019

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Service and Parts Manual

Directional Valve Group ECO 80

Installation

ECO 80 installation and plug orientation

 

L

<![if ! IE]>

<![endif]>*210[8.27]

<![if ! IE]>

<![endif]>27].*210[8

 

4x M8x1.25

EVP: Max. 40 Nm

EVO: Max. 20 Nm

 

<![if ! IE]>

<![endif]>86].98[3

 

 

<![if ! IE]>

<![endif]>*120[4.7]

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>7].*120[4

 

 

 

 

 

In particularly exposed applications, protection in the form of

 

 

 

 

 

 

 

 

 

screening of the electrical actuator is recommended

 

 

 

 

 

 

No. of EVB

1

2

3

4

5

6

7

8

9

10

11

12

L

mm

65

105

145

185

225

265

305

345

385

425

465

505

 

[in]

2.56

4.13

5.71

7.28

8.86

10.43

12.01

13.58

15.16

16.73

18.31

19.88

© Danfoss | December 2019

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Service and Parts Manual

Directional Valve Group ECO 80

Installation

ECO 80 connections pump side and max flow setting

 

A

A

B

 

 

B

Flow PB

Max. flow: P

A

6±1Nm[53±9lbf-

in]

Max. flow: P

B

6±1Nm[53±9lbf-in]

8 | © Danfoss | December 2019

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Service and Parts Manual

Directional Valve Group ECO 80

Installation

ECO 80 installation of lever

Remember to screw the lever all the way in.

22.5 °

22 .5°

22 .5°

8±1Nm

22

.5°

 

22.5°

 

52.5 °

82.5 °

112.5 °

67.5 °

97.5 °

127.5 °

157.5 °

187.5 °

© Danfoss | December 2019

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Danfoss ECO 80 Service guide

Service and Parts Manual

Directional Valve Group ECO 80

Installation

ECO 80 main spool assembly installation

Standard main spool assembly

8-10Nm

8-10Nm

6 mm

8-10 Nm

13mm HEX

8-10Nm

EVBS,

MECHANICAL

FLOW

CONTROL

SPOOLS,MICRO

SWITCH

EVBS,

8-10Nm

 

MECHANICAL

 

FLOW

 

CONTROL

 

SPOOLS,THROUGH

 

ACTING

EVBS,

 

MECHANICAL

 

FLOW

 

CONTROL

 

SPOOLS,FEMALE

 

EXTENSION

 

EVBS,

 

MECHANICAL

 

FLOW

 

CONTROL

 

SPOOLS,DETENT

 

03/02

 

POSITION

8-10Nm

 

 

EVBS,

 

ELECTRICAL

11 mm

FLOW

CONTROL

8-10 Nm

SPOOLS

8-10Nm

10 | © Danfoss | December 2019

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Service and Parts Manual

Directional Valve Group ECO 80

Service parts

ECO 80 EVP, pump side module

1

 

3/4"

2

 

6-7Nm

 

7/8"

 

25-27Nm

 

3/4"

 

18-20 Nm

3

 

5 mm

4

 

12-14 Nm

 

3/16"

5

 

4-5 Nm

 

ACCESS TO

 

RELIEF VALVE

RELIEF VALVE

 

 

4MM HEX

 

360° = 100 BAR

 

(CLOCKWISE)

OPEN CENTER

SAE PLUG HEX 1/4"(18-20Nm)

BSP PLUG HEX 6mm(29-35Nm)

13) CLOSED CENTER

SAE PLUG HEX 1/4"(18-20Nm)

3 BSP PLUG HEX 6MM(29-35Nm)

6)Closed Center 7 8)Open Center

 

10

4

 

8 mm

12

 

9

22-26 Nm

 

 

11

6mm

 

 

29-35Nm

 

7/8"

 

 

29-35Nm

 

Type

Description

Code number

P-port

T-port*

Letter

 

 

 

 

 

 

EVP

Open center

11173005

G1/2”

G1/2”

A

 

 

 

 

 

 

 

 

11172981

7/18-14

7/18-14

 

 

 

 

 

 

 

 

Closed center

11173006

G1/2”

G1/2”

B

 

 

 

 

 

 

 

 

11173002

7/18-14

7/18-14

 

 

 

 

 

 

 

 

Open center with pilot supply

11172996

G1/2”

G1/2”

C

 

 

 

 

 

 

 

 

11173010

7/18-14

7/18-14

 

 

 

 

 

 

 

 

Closed center with pilot supply

11172997

G1/2”

G1/2”

D

 

 

 

 

 

 

 

 

11173011

7/18-14

7/18-14

 

 

 

 

 

 

 

 

Open center with pilot supply and facilities for EVPX

11173023

G1/2”

G1/2”

E

 

 

 

 

 

 

 

 

11173000

7/18-14

7/18-14

 

 

 

 

 

 

 

Item

Description

Code number

Letter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

B

C

D

E

 

 

 

 

 

 

 

 

1

EVPX housing incl. EVPX

See section EVPX

-

-

-

-

-

 

 

 

 

 

 

 

 

2

EVPX coil

See section EVPX

-

-

-

-

-

 

 

 

 

 

 

 

 

3

Plug

-

2

2

2

2

2

 

 

 

 

 

 

 

 

4

Plug

-

2

2

2

2

2

 

 

 

 

 

 

 

 

5

Relief valve incl. sealed plastic adjusting

-

1

1

1

1

1

 

screw

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

Orifice for closed center EVP (Ø0,8 x M6)

-

-

1

-

1

-

 

 

 

 

 

 

 

 

7

Inlet compensator assembly

-

1

1

1

1

1

 

 

 

 

 

 

 

 

8

Plug for open center EVP (Pipe M6 x 1)

-

1

-

1

-

1

 

 

 

 

 

 

 

 

9

Plug

-

-

-

1

1

1

 

 

 

 

 

 

 

 

10

Pilot supply

-

-

-

1

1

1

 

 

 

 

 

 

 

 

11

Plug for external pilot oil supply

-

1

1

-

-

-

 

 

 

 

 

 

 

 

© Danfoss | December 2019

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