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ECdry Touch Kit
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Danfoss ECdry Touch Kit Installation guide

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Installation Guide
Danfoss ECdry Touch Kit
Installation Guide Danfoss ECdry Touch Kit
Table of Contents
1 ECdry � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4 2 General information � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5 3 Product overview� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 7 4 Technical Details � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9 5 Designing the layout � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 11
1.1 Preparing the base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.1 Calculating current limitations. . . . . . . . . . . . . . . . . . . . . . . 14
1.1 Connecting the ECdry elements . . . . . . . . . . . . . . . . . . . . . 15
1.1 Cutting the ECdry oor heating element to size. . . . . . . . . . . . 16
1.1 Filling up the remaining space. . . . . . . . . . . . . . . . . . . . . . . 17
1.1 Mounting the ECtemp Thermostat . . . . . . . . . . . . . . . . . . . . 18
1.1 Checking the ECdry oor heating system. . . . . . . . . . . . . . . . 18
1.1 Laying the top oor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1.1 Warning label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6 Layout paper� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 20 7 Safety Precautions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 22 8 The 5 Year Danfoss Warranty: � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 24
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Installation Guide Danfoss ECdry Touch Kit
1 ECdry
Congratulations with your new Danfoss oor heating system.
We are condent that you will be satised with your new system. Danfoss brings you optimum comfort with the luxury and comfort of a warm oor as well as a pleasant room temperature.
Floor heating is the most comfortable type of heating because it is based on the fact that warmth travels upwards; pleasant warmth for your feet, body and head.
Installation Guide Danfoss ECdry Touch Kit
2 General information
The ECdry oor heating system consists of a foam/carpet heating element with heating mats inside. The system must al ways be con­trolled with a ECtemp, as it is an important part of the safety and overheating protec tions system.
The ECdry oor heating system can be used under wooden oors such as parquet and laminate. Please check the specications
ECdry has been tested and approved with ooring materials with insulation values from 0,07 to 0,18 m² K/W. For best performance of the oor heating sys­tem, keep the insulation value from the ECdry heating unit to oor surface as low as possible.
The ECdry oor heating system has been developed to the dry application area for underoor heating.
with your supplier of these products.
It is applicable for wooden and concrete oor constructions with the two output ranges 55 W/m² and 100 W/m².
Parquet/laminate
ECdry
Vapour barrier Vapour barrier
wooden suboor
Flooring ECdry 55 Wooden oor construction
Existing
Flooring ECdry 55 or 100 Concrete oor construction
Parquet/laminate
ECdry
Existing
concrete suboor
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Installation Guide Danfoss ECdry Touch Kit
The maximum thermal resistance be­tween the ECdry element and the room is 0,18 m² K/W as shown in the table below.
The ECdry oor heating system is for indoor ap­plications in dry rooms only. As with any other underoor heating system, it will be most eective if the underoor is well insulated.
The following directions will guide you step­by-step through the installation process. Please read the directions and the safety precautions before you start the installation process.
Thermal
resistance
Examples of Flooring Density
0,07 m² K/W 11 mm HDF based laminate >800 kg/m³ 0,10 m² K/W 14 mm beech parquet 650-800 kg/m³ 0,13 m² K/W 22 mm solid oak plank >800 kg/m³ 0,18 m² K/W 22 mm solid r planks 450-650 kg/m³
Installation Guide Danfoss ECdry Touch Kit
3 Product overview
ECdry FM ECdry Connection Tool
ECdry Tape ECdry X
ECdry End Stop ECdry Protection Cap
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Installation Guide Danfoss ECdry Touch Kit
Products supplied for wooden oor constructions
ECdry Name Description
ECdry 55 ECdry Element, 1-5 m²
Products supplied for concrete oor constructions
ECdry Name Description
ECdry 55 ECdry Element, 1-5 m²
Or:
ECdry 100 ECdry Element, 1-5 m²
Accessories
ECdry Name Description
ECdry Touch Kit:
• ECtemp Touch Electronic Intelligent Timer Thermostat
ECdry Touch Kit
ECdry X-25 ECdry Extension Cord, 25 cm ECdry X-100 ECdry Extension Cord, 100 cm ECdry X-200 ECdry Extension Cord, 200 cm ECdry FM-1 ECdry Filler Material, 1 m² ECdry FM-2 ECdry Filler Material, 2 m² ECdry FM-4 ECdry Filler Material, 4 m²
• ECtemp NTC Floor Sensor
• ECdry Connection Tool
• ECdry Supply cord 3 m
• ECdry and ECtemp Instructions
• ECdry Warning Label
Installation Guide Danfoss ECdry Touch Kit
4 Technical Details
Installation must be carried out in accordance with the national regulation and wiring rules for installation
Technical details of ECdry
Height 8 mm Mains voltage 230 V (50 Hz) Maximum Ampere per ECdry System 10 A IP rating for ECdry Element IP X7 Output 55 W/m² or 100 W/m² Sound reduction value 17 dB Insulation value μ 8 W/m²K
Maximum heated surface per ECdry Touch Kit (Maximum current limit is 10 Ampere)
Product Max heated surface
ECdry 55 42 m² ECdry 100 23 m²
For ECdry 55
Floor area Heated surface Total power output Ampere
1 m² 0,4 m² 22 Watt 0,10 A 2 m² 1,4 m² 77 Watt 0,33 A 3 m² 2,4 m² 132 Watt 0,57 A 4 m² 3,4 m² 187 Watt 0,81 A 5 m² 4,4 m² 242 Watt 1,05 A
For ECdry 100
Floor area Heated surface Total power output Ampere
1 m² 0,4 m² 40 Watt 0,17 A 2 m² 1,4 m² 140 Watt 0,61 A 3 m² 2,4 m² 240 Watt 1,04 A 4 m² 3,4 m² 340 Watt 1,48 A 5 m² 4,4 m² 440 Watt 1,91 A
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Installation Guide Danfoss ECdry Touch Kit
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This side up
Heating element must only be installed on top of concrete oor construc­tions (never on wooden oor construction), never inbedded in concrete.
Direct oor heating
The ECdry element may be cut here to t the actual area, as there are no electrical parts in this area
The ECdry element can NOT be cut here as there are electrical parts in this area
For indoor use only
Read the instruction manual before installation
Double insulated
This symbol indicates that this product must not be disposed of with your other household waste.
Danfoss declares that ECdry is tested according to the standard EN/IEC 60335-2-96. Household and similar electrical appliances. Safety. Part 2-96. Particular requirements for exible sheet heating mats for room heating.
Installation Guide Danfoss ECdry Touch Kit
5 Designing the layout
Draw a oor plan of the room and determine the most logical location for the control sys­tem and the position of the oor heating mats. Consider the placement of the thermostat to get the most convenient access and make sure the necessary power supply is available.
The output cord from the control system will go into the right side of the heating element, so you should start laying the rst heat ele­ment on the right side of the oor and work towards the left side. Remember to keep at least 70 mm of free space between the skirting/wall and the rst heating element for the plug-in connection between the oor heating element and the control system. Use the ller material to ll this space afterwards.
Examples of calculations are provided below to help you work out how many ECdry oor heating mats are required. All ECdry oor heating mats are one metre wide and the standard length varies from one to ve me­tres. Reduce the length of the elements to the required size as shown in the table.
Example 1: When the area is 5 m wide and 6 m long, you will need 5 × 5 m ECdry oor heating mats, plus 5 square metres of ller material.
ller material. A ECdry oor heating exten­sion cord is available as an accessory. Use the cord in the event that you are unable to make a direct connection between two adjacent oor heating elements or between the 1st mat and thermostat kit. The exten­sion cords must only be placed in the ller material and not on top of the heating ele­ment. The extension cords can be extended with each other if necessary (if you need 3 m extension cords you can use 2 m + 1 m extension cords).
Example 3: When placing the elements after each other you should always cut away the cold end (25 cm) of the element to avoid cold zones.
Example 2: When the area is 3.75 m wide and 7.10 m long, you will need 6 × 4 m ECdry oor heating mats. Cut the 4 m long elements down to 3.75 m. You will also need
0.38 square metres (buy 1 square metre) of
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Installation Guide Danfoss ECdry Touch Kit
Installing Supply Cord or Extension Cords:
The cords must only be placed in the ller material and not over/in the heating element.
The ller material shall be cut so it envelopes the cords. The ECdry X can withstand maxi­mum 10 A.
Element size Standard length Minimum length
1 m² 1 m 0,5 m 2 m² 2 m 1,5 m 3 m² 3 m 2,5 m 4 m² 4 m 3,5 m 5 m² 5 m 4,5 m
1 m wide ller materials without heating (1, 2 and 4 m)
Make sure that no hot spots develop when using the oor heating system. Avoid hot spots by ensuring that the heat from the oor heating is homogeneously released to the area you wish to heat and that there is free space (ventilation) under the furniture.
When designing the layout, make sure not to install ECdry heating element under per­manent or built-in cupboards or re places/ ovens. ECdry have to be separated from other heat sources such as chimneys. Instead ECdry ller material should be used.
Installation Guide Danfoss ECdry Touch Kit
1�1 Preparing the base
Before you start installing the product, please ensure that the oor is:
• Permanently inexible
• Dry
• Flat and regular
• Dust- and fat-free
• Free from any sharp objects
Use a powerful vacuum cleaner to remove all dust from the oor.
Remember to install a 0,20 mm vapour barrier on the suboor
before rolling out the heating mats.
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Installation Guide Danfoss ECdry Touch Kit
1�1 Calculating current limitations
The ECdry oor heating system should be connected in accordance with national stan­dards and wiring rules.
Maximum current per ECdry system is 10 Ampere.
Maximum heated surface per ECdry Touch Kit (10 A limit per system)
Product Max heated surface
ECdry 55 42 m²
ECdry 100 23 m²
For ECdry 55 (Mains voltage 230 Volt and 50 Hz)
Floor area Heated surface Total power output Ampere
1 m² 0,4 m² 22 Watt 0,10 A 2 m² 1,4 m² 77 Watt 0,33 A 3 m² 2,4 m² 132 Watt 0,57 A 4 m² 3,4 m² 187 Watt 0,81 A 5 m² 4,4 m² 242 Watt 1,05 A
For ECdry 100
Floor area Heated surface Total power output Ampere
1 m² 0,4 m² 40 Watt 0,17 A 2 m² 1,4 m² 140 Watt 0,61 A 3 m² 2,4 m² 240 Watt 1,04 A 4 m² 3,4 m² 340 Watt 1,48 A 5 m² 4,4 m² 440 Watt 1,91 A
In the following tables you will nd maxi­mum heated surface per ECdry Touch Kit and an overview of the total power output of the systems.
Installation Guide Danfoss ECdry Touch Kit
1
2
21
1�1 Connecting the ECdry elements
Bulges on the element may occur, but will disappear when the ECdry system is heated.
All elements are equipped with an end stop to insulate the connector and protect the connection against moisture. Remove the end stops with the special tool, just before making the connection with the next heat­ing mats. If all end stops are taken out at once, remember to leave the end stop in the last element.
Connect the plug-in connection of the second element into the plug-in connection of the rst element. Put the male and female connector together by hand before using the connec­tor tool to push the elements tight together. Check that the plug-in connection ts correctly and permanently. Continue with the subse­quent elements in the same manner.
Make sure that all plug-in connections t straight and without any mechanical stress. Discontinue the oor heating installation process in the event of damage to one or more components. Incorrect installation may cause problems and/or defects to the oor heating mats. Please take precautions not to drop sharp objects on the heating mats.
Use the enclosed aluminum tape to x mats to each other in order to secure connec­tions and to avoid movement of mats. Place aluminum tape in two positions: directly on connections (between mat connections and in the opposite end of the mat). In addition x 1st mat connection and output cord from ECdry Touch Kit.
Make sure that the end stop in the last element is in place before the oor covering is laid. Keep the end stops if you intend to remove/reposi­tion your oor heating system later.
20 cm 10 cm
20 cm 20 cm
20 cm
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Installation Guide Danfoss ECdry Touch Kit
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1�1 Cutting the ECdry oor heating element to size
Each end of the ECdry heating element con­sists of 25 cm without electrical parts inside. The ECdry heating element may only be cut at the far ends where there are no electrical parts inside as marked on the product below.
Markings and symbols have been printed on the ECdry heating mats:
Cutting area
Do not cut area. Electrical parts inside. If cut, element will be de­stroyed.
To cut the element to size:
Carefully measure the piece you wish to cut o and simply cut with a sharp knife.
10
20
30
Installation Guide Danfoss ECdry Touch Kit
1�1 Filling up the remaining space
At this point all connections between the elements should be aligned and connected and as much of the oor as possible should be covered with ECdry elements. The space without ECdry heating mats should be cov­ered with the ECdry Filler Material to ensure an even and homogenous oor surface.
A knife, a lineal (to cut along) and a wooden plate (behind the ECdry element) can be used when cutting the ECdry Filler Material to avoid cutting into the electrical parts and ensuring a straight cut.
To be certain that the distribution of the oor heating mats in your room is correct, we suggest you make everything t before you secure the elements permanently. It is most important to make sure that all plug-in connections are perfectly aligned to allow the ow of electricity from one element to the next. Put the oor heating mats plus any ller materials down as shown in the lay-out. Once you have correctly positioned all oor heating mats and you have cut the ller material to size, you can proceed with the permanent installation as explained in the following steps.
Fit the output cord
Cut a piece of material from the ller mate­rial to embed the output cord between the ECdry Controller and the ECdry heating mat.
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Installation Guide Danfoss ECdry Touch Kit
1�1 Mounting the ECtemp Thermostat
The electrical installation must be done by an authorised electrician. Mount the ECtemp thermostat to the wall. The ECtemp should be installed in accordance with the instruction manual supplied with the thermostat and the ECdry Touch Kit.
Cut a piece of material from the ller mate­rial to make room for the ECdry Supply Cord between the ECtemp thermostat and the ECdry Touch element.
Make sure not to fold and/or squeeze the cord between the thermostat and the oor heating element but make room for the cord in the ller material. Minimum bending diameter is 5 cm.
To place the sensor in the right spot, remove the cut-away area in the ECdry Touch
heating element and place the sensor down into the groove.
Fix the sensor to the heating mat with the enclosed aluminium tape.
1�1 Checking the ECdry oor heating system
Check that all work has been carried out in accordance with directions before testing the ECdry oor heating system. Testing may commence when everything has been correctly connected. Read the directions for the control system before you proceed. Set the temperature at maximum 35 °C. After a short while you will notice the ECdry oor heating mats are warming up.
If the oor heating mats are not warming up to the same temperature, the plug-in connections should be checked once again. Remember to switch o the ECdry system before checking.
Installation Guide Danfoss ECdry Touch Kit
1�1 Laying the top oor
Please consult the oor manufacturer to ensure that the oor covering is suitable for oor heating. The nal oor covering (lami­nate or parquet) can be laid when the ECdry heating system has been tested.
According to ISO 13732-2, the comfortable oor sur­face temperature depends on the ooring material.
Soft wood (pine)
22.5 - 28°C Hard wood (oak)
24.5 - 28°C
However, observe the maximum oor surface temperature according to the oor­ing manufacturer. For most wooden oor products, the temperature is usually around 27 °C. All temperature settings must be set some degrees higher to compensate for the heat resistance in the top ooring.
Thermal
resistance
Examples of Flooring Details
Approximate setting
[m²K/W]
0,07
11 mm HDF based laminate
> 800 kg/m³ 28°C 0,10 14 mm beech parquet 650 - 800 kg/m³ 31°C 0,13 22 mm solid oak plank > 800 kg/m³ 32°C
0.18 22 mm solid r planks 450 - 650 kg/m³ 35°C
1�1 Warning label
The warning label that is included in the ECdry Touch Kit must be lled out and placed in the distribution board. For future reference it is important to ll in, which room and how many ECdry elements that have been installed, by whom and the installation date. Furthermore, the room should be drawn in the manual so it is easy to see how the elements have been posi­tioned in the room in the future. See layout paper on next page.
for 25°C
oor temperature
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Installation Guide Danfoss ECdry Touch Kit
6 Layout paper
Please draw the room on the page below and position the heating mats that you are installing (for future reference)
These products are installed in Room
Installation Guide Danfoss ECdry Touch Kit
List of ECtemp thermostats
Use ECtemp with a maximum set point of 35 °C.
Use of other thermostat/setting will make the warranty void!
ECtemp Touch
Item no. Product name Type Language
088L0122*
ECtemp Touch Pure white, RAL 9010 1
088L0128 ECtemp Touch Pure white, RAL 9010 2
* Included into the ECdry Touch Kit 1 - Contains languages: Bulgarian, Czech, Danish, English, Estonian, Finnish, French, German, Latvian, Lithuanian,
Norwegian, Polish, Romanian, Russian, Slovenian, Slovak, Swedish, Ukranian. 2 - Contains languages: Chinese, Croatian, Dutch, English, Hungarian, Italian, Portuguese, Serbian, Spanish, Turkish.
ECtemp Smart
Item no. Product name Type
088L1140 ECtemp Smart Polar White (RAL 9016) 088L1141 ECtemp Smart Pure White (RAL 9010) 088L1143 ECtemp Smart Pure Black (RAL 9005)
For more detail information, please visit - danfoss�com
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Installation Guide Danfoss ECdry Touch Kit
7 Safety Precautions
• Use the oor heating element for the purposes described in the installation manual only.
• ECdry must always be installed with the ECdry Touch Kit.
• The ECdry oor heating system is to be supplied through a residual current device having a rated residual operating current not exceeding 30 mA.
• Means for disconnection must be incorporated in the xed wiring in accordance with the wiring rules.
• All the used ECdry elements must have the same area output.
• The ECdry elements are not to be installed on irregular surfaces.
• Bending diameter of the oor heating mats is 100 mm.
• ECdry heating element must be separated from other heat sources.
• Be careful not to separate or move the heating mats during installation.
• The ECdry heating element must not be installed at ambient temperatures below 5 °C.
• The ECdry oor heating system is only for indoor use.
• Do not install or use the oor heating system after one or more components have been damaged.
• Do not allow home repairs under any circumstances. Repairs must be carried out by qualied electricians. Faulty repairs may cause personal injury or damage to property.
• Do not use the oor heating in combination with parts that are not recommended, installed or supplied by Danfoss.
• Use original parts of the ECdry oor heating system only. The warranty for the entire system and for the separate parts becomes null and void if parts from other manufactures have been used.
• Make sure that no hot spots develop when using the oor heating system. Avoid hot spots by ensuring that the heat from the oor heating is homogeneously released to the area you wish to heat. Do not install the oor heating element under permanent or built-in cupboards (min. 6 cm air).
• Do not use the ECdry oor heating system if the system is wet.
• Warning label should be lled out and placed next to the distribution switchboard.
• When storing the ECdry oor heating element keep it rolled as from factory or laying at, never standing unrolled up against a wall/ in vertical position
• The ECdry oor heating system is only to be used with the ECdry extension cords (The ECdry X). Do never cut the extension cords.
• Do not buckle the supply cord and the extension cords; do not have them run across hot and/or sharp objects.
Installation Guide Danfoss ECdry Touch Kit
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• Unroll the extension cords entirely to prevent the cords from overheating.
• Do not pull the cord or the oor heating element to undo a plug-in connection. Always use the connection tool.
• If the extension or supply cord is damaged, it must be replaced by the manufacturer, its service agent or similar persons in order to avoid a hazard.
• Connect the oor heating to 230 Volt and 50 Hz only.
• Do not allow needles, sharp objects, liquids and/or other electricity-conducting objects/uids to make contact with the oor heating system.
• The printed side of the heating element must be visible when placing the element showing the symbol:
THIS SIDE UP
• Save the manual together with the warranty papers for further use.
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Installation Guide Danfoss ECdry Touch Kit
8 The 5 Year Danfoss Warranty:
You have purchased a Danfoss heating system which we are sure will serve to improve the comfort and economy of your application.
Danfoss provides superior electrical heating solutions for total climate control in and around homes and buildings. Danfoss oers a complete product program with ECex heating cables or ECmat heating mats, ECtemp thermostats, ECdry and ECdry heating systems, ECfast xing strips and Danfoss Self-limiting heating cables combined with additional products completing the product program.
This 5 year warranty applies to ECdry heat­ing mats and Danfoss Self-limiting heating cables, connection units and Danfoss crimp set for self-limiting heating cables.
Should you, against all expectations, experi­ence a problem with your Danfoss product, you will nd that Danfoss oers a 5 year warranty from the date of purchase on the following conditions:
During the warranty period Danfoss shall oer a new comparable product or repair the product in case the product is found to be faulty by reason of defective design, materials or workmanship. Repair or replace­ment shall be carried out solely at Danfoss’s discretion. Danfoss shall not be liable for any consequential or incidental damages includ­ing, but not limited to, damages to property or extra utility expenses.
note that the WARRANTY CERTIFICATE must be completed in English or local language.
An extension of the warranty period fol­lowing repairs undertaken under warranty cannot be granted.
The Danfoss Warranty shall not cover any damage caused by incorrect conditions of use, incorrect installation or if installation has been carried out by non-authorised electricians. All work will be invoiced in full if Danfoss is required to inspect or repair faults that have arisen as a result of any of the above.
The Danfoss Warranty shall not extend to equipment which has not been paid in full.
Danfoss will, at all times, provide a rapid and eective response to all complaints and inquiries from our customers.
The warranty explicitly excludes all claims exceeding the above conditions.
The warranty shall be valid only if the WARRANTY CERTIFICATE is completed cor­rectly and in accordance with the instruc­tions, and provided the fault is submitted to the installer or the seller without undue de­lay and proof of purchase is provided. Please
Installation Guide Danfoss ECdry Touch Kit
5 YEAR WARRANTY
Warranty Certicate
The Danfoss Warranty certicate is granted to
Name:
Address:
City:
Country:
Telephone:
Attention:
The Warranty Certicate must be completed correctly for the Warranty to be valid.
Please read the Warranty conditions on the previous page.
Type product:
Material number:
Installed by:
Date:
Supplier Stamp
Date: / -
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Installation Guide Danfoss ECdry Touch Kit
Installation Guide Danfoss ECdry Touch Kit
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Danfoss A/S
Nordborgvej 81 6430 Nordborg, Syddanmark Denmark
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