Danfoss FCM 300, FCD 300, VLT 2800, DP V1 PROFIBUS Operating Instructions Manual

FCM 300
Operating Instructions
Profibus DP V1
FCD 300
VLT
®
2800
FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Contents
Introduction
....................................................................................................... 2
Quick Start ......................................................................................................... 4
Profibus DP ............................................................................................................ 4
Baudrate ................................................................................................................ 4
Profibus DP V1 ....................................................................................................... 4
System layout ................................................................................................... 5
Master-controlled frequency converters .................................................................. 5
Bus topology .................................... ............................................................. ......... 6
Features of DP (Distributed Periphery) .................................................................... 6
Rapid Cyclical transmission with PPO using DP ..................................................... 6
Profibus DP V1 ....................................................................................................... 7
Principle of data exchange by Profibus DP V0/DP V1 ............................................. 7
The Profibus Interface .................................................................................. 9
Cable connection FCM 300 .................................................................................... 11
Cable connection FCD 300 .................................................................................... 14
Cable connection VLT 2800 ................................................................................... 17
Profibus DP ........................................................................................................ 20
DP V1 identifications .................................................................................... 30
Parameters ......................................................................................................... 31
Warnings and alarm messages ............................................................... 39
Station address ............................................................................................... 41
Glossary .............................................................................................................. 42
Parameter list .................................................................................................... 43
Index ...................................................................................................................... 50
MG.90.A5.02 - VLT is a registered D anfoss trademark
1
FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Introduction
Copyrights, L imitation of Liability and Revision Rights.
This publication contains information proprietary to Danfoss A/S. By accepting and using this manual the user a grees that the information contained herein will be used solely for operating equipment of Danfoss A/S or equipment from other vendors provided that such equipment is intended for communication with Danfoss equipment over a PROFIBUS serial communication link. This publication is protected under the Copyright laws of Denmark and most other countries.
Danfoss A/S does not warrant that a software program produced according to the guidelines provided in this manual will function properly in every physical, hardware or software environment.
Although Danfoss A/S has tested and reviewed the documentation within this manual, Danfoss A/S makes no warranty or representation, either express or implied, with respect to this documentation, including its quality, performance, or fitness for a particular purpose.
In no event shall Danfoss A/S be liable for direct, indirect, special, incidental, or consequential damages arising out of the use, or the inability to use information contained in this m anual, even if advised of the possibility of such damages. In particular, Danfoss A/S is not responsible for any costs including b ut not limited to those incurred as a result of lost profits or revenue, loss or damage of equipment, loss of computer programs, loss of data, the costs to substitute these, or any claims by third parties.
Danfoss A/S reserves the right to revise this publication at any time and to ma ke changes in its contents without prior notice or any obligation to notify previous users of such revisions or changes.
When reading through this manual, you will come across various symbols that require special attention.
The symbols used are the following:
Indicates a general warning.
NB!:
Indicates something to be noted by the reader.
Indicates a high-voltage warning.
PROFIBUS is a registered trademark.
About this manual
This manual describes the Profibus communication in the following products:
- FCM 300
- FCD 300
- VLT 2800
The following table shows from which software versions Profibus DPV1 is supported. The software version can
be read-out in parameter 624 Software versions.
Unit Software version
FCM 300 Not supported FCD 300 Ver. 1.3x/2.x VLT 2800 Ver. 2.6x/2.x
This manual gives detailed information of the DP V0 features supported, sufficient for most programming and maintenance activities. The DP V1 however is briefly described. For programming purposes
the Profibus DP V1 Design Guide order number
MG.90.EX.YY (X is the version number, and YY the language code) might be necessary.
It is suggested that readers who are not completely familiar with PROFIBUS DP or the profile for frequency converters review the relevant literature on these subjects.
Even if you are an experienced PROFIBUS programmer, we suggest that you read this manual in its entirety before you start programming, since important information can be found in all chapters.
Assumptions
This manual assumes that you are using a DANFOSS FCM 300, FCD 300 or VLT 2800 w ith PROFIBUS. It is also assumed that you, as a master, are using a PLC or PC that is equipped with a serial communication card supporting all the PROFIBUS communication services required by your application. Further, it is assumed that all requirements stipulated in the PROFIBUS standard as well as those set up in the PROFIBUS frequency converters Profile and its company-specific implementation PROFIDRIVE, as well as those pertaining to the frequency converter are strictly observed as well as all limitations therein fully respected.
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Introduction
The Profibus DP V1 replaces the former Profibus DP V0 functionality. Note: The 3MB and 12MB Profibus option are separate options and have different ordering numbers.
What you should already know
The DANFOSS PROFIBUS is designed to communicate with any master abiding by the PROFIBUS DP standard. It is therefore assumed that you have full knowledge of the PC or PLC you intend to use as a master in your system. Any questions pertaining to hardware or software produced by any other manufacturer is beyond the scope of this manual and is of no concern to DANFOSS.
If you have questions about how to set up master
- master communication or communication to a non-Danfoss slave, the appropriate manuals should be consulted.
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Quick start
Details regarding the programming of the usual frequency converter parameters may be gathered from the Design Guide for the FCM 300, the FCD 300 and VLT 2800.
The communication is established by setting the parameters indicated below.
Details regarding the adjustment of the m aster are provided by the master manual and by those chapters in this manual that deal with the particulars of the VLT PROFIBUS interface.
NB!:
The required GSD file is available on the internet at http://www.danfoss.com/drives.
Profibus DP
P
arameter 904 The desired informative data telegram (PPO) is setup in master configuration. The actual PPO type c an be read out in P904. The master sends the PPO type in a configuration telegram in the Profibus DP start phase.
P
arameter 918 This sets the address of the frequency converter station – one specific address per frequency converter. For further information, please refer to the section Station address in this manual.
P
arameter 502 -508 By setting the parameters 502-508 you will be able to select have to control over the bus.
P
arameter 512 Allows the choice of Control word/Status word type. For further information, please refer to the section Control word/Status word this manual.
NB!:
In order to activate a change of parameter 918 the power of the frequency converter must be cycled.
Baudrate
The FCM 300, FCD 300 and VLT 2800 adjust automatically to the Baudrate configurated from the master.
NB!:
When configuring the PPO types, a distinction is made between module consistency andwordconsistency:
Module consistency means that a specific portion of the PPO is defined as a connected module. The parameter interface (PCV, length of 8 bytes) of the PPO always has m odule consistency.
Word consistency means that a specific portion of the PPO is divided into individual data sectors of word length (16 bits).
The process data of the PPO may have either module consistency or word consistency, as desired.
Some PLCs, such as Siemens S7, require special functions to call m odules that are longer than 4 bytes (in the case of Siemens: "SFC", see master manual). This means that the PCV interfaces of the PPOs c an only be called through the SFC functions in the case of Siemens (S7).
Profibus DP V1
A detailed description of the DV V1 features supported can be found in the "Profibus DP V1 Design Guide" order number MG.90.EX.YY.
Further specifications might be helpful:
- Technical Guide "PROFIBUS -DP Extensions to EN 50170 (DPV1)" V2.0, April 1998, Order no. 2.082
- Draft PROFIBUS Profile PROFID RIV E Profile Drive Technology V3.0 September 2000, Order no. 3.172
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
System
layout
Master-controlled frequency converters
The PROFIBUS Fieldbus was designed to give you unprecedented flexibility and command over your controlled system. The PROFIBUS will perform as an integrated part of your frequency converter, giving you access to all parameters relevant to your application. The frequency converter will always act as a slave, and together with a master it can exchange a multitude of information and commands. Control signals such as speed reference, start / stop of motor, reverse operation, etc. are transmitted from the master in the form of a telegramme. The frequency converter acknowledges receipt by transmitting status signals, such as running, on reference, motor stopped and so on to the master. The frequency converter may also transmit fault indications, alarms and warnings to the master, such as Overcurrent or Phaseloss.
The PROFIBUS communicates in accordance with the PROFIBUS field bus standard, EN 50170, part 3. It can thus exchange data with all masters that me et this standard; however, this does n ot mean that all services ava ilable in the PROFIDRIVE profile standard are supported. The PROFIBUS profile for frequency converters (version 2 and partly version 3, PNO) is a part of PROFIBUS which supports only those services that concern applications with speed control.
C
ommunication partners In a control system the frequency converter will always act as a slave, and as such it may communicate with a single master or multiple masters depending on the nature of the application. A master may be a PLC or a PC that is equipped with a PROFIBUS communication card.
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Bus topology
S
ingle master operation with DP V0
-Singlemaster
- PLC communicates with telegrams of constant length
- Fits to t ime critical requirements
Cyclical transmis sion (PLC)
1. Setpoint transmission
2. Actual value feedback
3. New set points computed
4. New set point transmission
5. Parameter Read - using PCV channel
6. Parameter Write - using PCV channel
7. Read parameter description - using PCV channel
Features of DP (Distributed Periphery)
- Is used by several PLC manufacturers for remote peripheral I/O communication.
- Supports cyclical communication.
- SRD (Send Receive Data) service gives fast cyclical exchange of process data between master and slaves.
- Freeze and synchronize function is supported.
- Fixed data structure.
- Fixed telegramme size.
- Occupies I/O memory space in PLC proportional to the number of slaves employed, which may
limit the number of participants. Additional data require additio nal I/O memory space.
DP should be used when fast cyclical process control is needed. Such a concept would typically call for single master operation with a limited number of slave stations. A high number of slaves will increase the system response time.
This could also be the case where control loops are closed over the bus. As a very fast alternativeitisofcoursepossibletoclosethe control loop outside the bus.
Rapid Cyclical transmission with PPO using DP Control of the drives during normal operation is often
very time critical, but it involves very few data, such as control commands and speed reference. DP is optimized for fast cyclical communication.
Parameter up-/downloads can be achieved by using the PCV part of the so-called Parameter ­Process data Objects - PPO types 1, 2 or 5, see drawing in paragraph PPO description.
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
System
layout
Profibus DP V1
The Profibus DP extension DP V1 offers additional to the cyclical data communication an acyclica l communication. This feature can be used by a DP master type 1 (e.g. PLC), as well as a DP master type 2 (e.g. PC tool).
Features of a Master type 1 connection
- Cyclical data exchange (DP V0).
- Acyclical read/write on parameters.
The acyclical connection is fixed, and can not be changed during operation.
Features of a Master type 2 connection:
- Initiate / Abort acyclical connection.
- Acyclical read/write on parameters.
The acyclical connection can dynamically be established (Initiate) or removed (Abort) even when a master class 1 is active on the network.
The DP V1 acyclical connection can be used for general parameter access as an alternative to the PCV parameter channel.
Principleofdata exchange by ProfibusDPV0/DPV1
InaDPcycletheMC1willfirstupdatethecyclical process da ta for all slaves in the system. After that the MC 1 has the possibility of sending one acyclical message to one slave. If a MC 2 is connected, the MC 1 will handle over the Token to MC 2 who now is a loud to send one acyclical message to one slave. After that, the token is handled back to the MC 1, and a new DP cycle is started.
MC1: Master Class 1
Closing the control loop over the bus Closing the control loop outside the fieldbus
for extremely fast feed-back
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
FCM 300/FCD 300/VLT 2800 response time
The update time via the prodibus connection can be divided in two parts: 1) The communication time, which is the time it takes to transmit data from the master to the slave (FCM 300/FCD 300/VLT 2800 with profibus), and 2) the internal update time, which is the time it takes to transmit data between the FCM 300/FCD 300/VLT 2800 control card and the profibus.
Communication time (t
com
) depends on the actual transmission speed (baudrate) and the type of master in use. The minimum obtainable communication time with the FCM 300/FCD 300/VLT 2800 with PROFIBUS is approx. 100 msec per slave, when using DP communication with 4 bytes of data (PPO type 3) at 3 Mbaud. More data or lower transmission speed will increase the communication time.
The internal update time (t
int
) depends on the type of data in question as there are different channels for the data transfer where time critical data e.g. control word has highest priority. The internal update time for the different types of data are stated below.
Update tim e, t
int
Data FCD 300/ VLT 2800 FCM 300
Control word/Main reference (part of PPO) Max. 26 msec. Max. 65 msec. Status word/Actual output frequency (part of PPO) Max. 26 msec. Max. 65 msec. Parameter read (PCD 1-8) 40 msec. 40 msec. Parameter write (PCD 1-2) 160 msec. 160 msec. Parameter write (PCD 3-4) 320 msec. 320 msec. Parameter write (PCD 5-8) 640 msec. 640 msec. Parameter read (PCV) 41 msec. 41 msec. Parameter write (PCV) 40 msec. 40 msec. Acyclical data (single read, write) - 40 msec.
System update time
The system update time is the time it takes to update all the slaves in the network when using
cyclical communication. The drawing below shows the value which is obtainable in theory at 2 input and 2 output bytes.
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
The Profibus
Interface
The Profibus Interface
The total drop cable length for one segment is limited as stated in the table below.
Drop cable length
Transmission speed Max. drop cable lenth
per segment [m]
9.6-93.75 kBaud 96
187.5 kBaud 75 500 kBaud 30
1.5 mBaud 10
3-12 MBaud none
The length statements in the tables above are valid provided that bus cable with the following properties
is used:
- Impedance: 135 to 165 ohm at a measuring frequency from 3 to 20 MHz
- Resistance: < 110 ohm/km
- Capacity: < 30 pF/m
- Damping: max. 9 dB over the whole wire length
- C ross section: max. 0.34 mm
2
, corresponding
to AWG 22
- Cable type: twisted in pairs, 1x2,or2x2,or1x4wires
- Screening: Copper-braided screen or braided screen and foil screen
It is recommended to use the same cable type in the entire network to avoid impedance mismatch.
The numbers on the following drawing indicate the maximum number of stations in each segment. They are not the station addresses as each station in the network must have a unique address.
Segment 1
Segment 2
Segment 3
Segment 4
Rt= termination resistors
Cable lengths/ number of nodes
The maximum cable length in one segment is depending on the transmission speed. The total cable length includes drop cables if any. A drop cable is the connection from the main bus cable to each node if a T-connection is used instead of connecting the main bus cable directly to the nodes, see drop cable ength. The table below shows the maximum allowed cable length and maximum number of nodes/frequency converters with 1, 2, 3 and 4 bus segments. Note that a repeater is a node in both of the two segments it connects. The number of frequency converters is based on a single master system. If
there are more masters the number of frequency converters must be reduced correspondingly.
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Max. total bus cable length
Transmission speed 1segment:
32 nodes (31 VLT) [m]
2segments: 64 nodes (1 repeater, 61 VLT) [m]
3segments: 96 nodes (2 repeaters, 91 VLT) [m]
4segments: 128 nodes (3 repeaters, 121 VLT) [m]
9.6-187.5 kBaud 1000 2000 3000 4000 500 kBaud 400 800 1200 1600
1.5 MBaud 200 400 600 800
3-12MBaud 100 200 300 400
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
The Profibus
Interface
Physical connection
The PROFIBUS is connected to the bus line via X100, terminals 1 and 2.
It is recommended to use a master with a galvanic isolated bus driver and with over voltage protection (e.g. zenerdiode).
E
MC precautions The following EMC precautions are recommended to obtain interference free operation of the PROFIBUS network. Additional information on E MC can be found in the design guide on the FCM 300 (MG.03.BX.02). Please also consult the manual of the PROFIBUS master for further installation guidelines.
Connection of the cable screen
The screen of the PROFIBUS cable must always be connected to ground at both ends, that means the screen must be connected to ground in all stations connected to the PROFIBUS network. It is very important to have a low impedance ground connection of the screen, also at high frequencies.This can be obtained by connecting the surface of the screen to ground, for example by means of a cable clamp or a conductive cable gland.
The FCM 300 Series is provided with different clamps and brackets to enable a proper ground connection of the P ROFIBUS cable screen. The screen connection is shown in the following drawing.
NB!:
Relevant national and local regulations, for example regarding protective earth connection, must be observe d.
Cable connection F CM 300
The PROFIBUS communica tion cable must be kept away from motor and brake resistor cables to avoid coupling of high frequency noise from one cable to the other. Normally a distance of 200 mm is sufficient, but it is generally recommended to keep the greatest possible distance between the cables, especially where cables are running in parallel over long distances.
If the PROFIBUS cable has to cross a motor and braking resistance cable, it should occur at a 90° angle.
Earth connection
It is important that all stations connected to the PROFIBUS network are connected to the same
earth potential. The earth connection must have a low HF (high frequency) impedance. This c an be achieved by connecting a large surface area of the cabinet to earth, for example by mounting the FC motor on a conductive rear plate.
Especially when having long distances between the stations in a PROFIBUS network it can be necessary to use additional potential equalizing cables, connecting the individual stations to the same earth potential.
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
The bus termination - FCM 300
1 = RxD/TxD-P(red cable) 2 = RxD/TxD-N(green cable)
It is essential that the bus line is terminated properly. A mismatch of impedance may result in reflections onthelinethatwillcorruptdatatransmission.
- The PROFIBUS is provided with a suitable
termination which may be activated by the switches of the RS485 switch block located just to the left of the terminal block X100 (see drawing below). The switches should be o n to terminate the bus.
NB!:
The switches should never be left in opposite positions. They should either both be ON or both be OFF!
- Most masters and repeaters are equipped
with their own termination.
- If an external termination circuit consisting of three
resistors is connected to the bus line a 5 V d.c. power supply must be used, please note that this must be galvanically isolated from the a.c. line.
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
The Profibus
Interface
FCM 300 LEDs
There are 2 LEDs on the PROFIBUS:
LED303: Lights up when the card is initialized
and ready to communicate. It will flash while auto baudrate detection is attemptin g to d etect the actual baudrate.
LED304: Lights up when the card is
communicating, depending on baudrate.
NB!:
A high baudrate results in dim light in LED304.
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13
FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Physical connection FCD 300
The PROFIBUS is connected to the bus line via, terminals 68 and 69.
It is recommended to use a master with a galvanic isolated bus driver and with over voltage protection (e.g. zenerdiode).
E
MC precautions The following EMC precautions are recommended to obtain interference free operation of the PROFIBUS network. Additional information on E MC can be found in the design guide on the FCD 300 (MG.04.AX.02). Please also consult the manual of the PROFIBUS master for further installation guidelines.
Connection of the cable screen
The screen of the PROFIBUS cable must always be connected to ground at both ends, that means the screen must be connected to ground in all stations connected to the PROFIBUS network. It is very important to have a low impedance ground connection of the screen, also at high frequencies.This can be obtained by connecting the surface of the screen to ground, for example by means of a cable clamp.
The FCD 300 Series is provided with a sprin g loaded clamp to enable a proper ground connection of the PROFIBUS cable screen. The screen connection is shown in the following drawing.
NB!:
Relevant national and local regulations, for example regarding protective earth connection, must be observe d.
Cable connection F CD 300
The PROFIBUS communica tion cable must be kept away from motor and brake resistor cables to avoid coupling of high frequency noise from one cable to the other. Normally a distance of 200 mm is sufficient, but it is generally recommended to keep the greatest possible distance between the cables, especially where cables are running in parallel over long distances.
If the PROFIBUS cable has to cross a motor and braking resistance cable, it should occur at a 90° angle.
Earth connection FCD 300
It is important that all stations connected to the PROFIBUS network are connected to the same earth potential. The earth connection must have a low HF (high frequency) impedance.
Especially when having long distances between the stations in a PROFIBUS network it can be necessary to use additional potential equalizing cables, connecting the individual stations to the same earth potential.
C
onnecting the bus line
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14
FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
The Profibus
Interface
The bus termination
68 = RxD/TxD-P
(red cable)
69 = RxD/TxD-N
(green cable)
It is essential that the bus line be terminated properly. A mismatch of impedance may result in reflections onthelinethatwillcorruptdatatransmission.
- The PROFIBUS is provided with a suitable
termination which may be activated by the switches of the RS485 switch block located on the bottom of the electronics part (see drawing below). The switches should be o n to terminate the bus.
- Most masters and repeaters are equipped
with their own termination.
NB!:
The switches should never be left in opposite positions. They should either both be ON or both be OFF!
NB!:
Is 126 or 127 selected the address is setting via P 918, refer to chapter station address.
- If an external termination circuit consisting of three resistors is connected to the bus line a 5 V d.c. power supply must be used, please note that this must be galvanically isolated from the a.c. line.
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Switch 1 2 3 4 5 6 7 8
Address Switch s etting 0 OFF OFF OFF OFF OFF OFF OFF X 1 ON OFF OFF OFF OFF OFF OFF X 2 OFF ON OFF OFF OFF OFF OFF X
....125 ON ON ON ON ON OFF ON X
126 ON ON ON ON ON ON OFF X 127 (default)
ON ON ON ON ON ON ON X
FCD 300 LEDs
The bus LED on the front:
LCP stop mode or Operation site = local
Remote and bus control
Baud rate search LED is flashing LED is flashing Baud rate found and drive is ready to get and set cyclical data
Flashing 1.5 sec. On
Baud rate found and drive is not set to state receive/send cyclical data
Flashing 1.5 sec. Flashing: 2 sec. off, 320 ms on
Only acyclical communication (no cyclical data)
Flashing 1.5 sec. Flashing: 2 sec. off, 320 ms on
In case that a cyclical communication is established, the LED is on. If only a acyclical communication with a master 2 is activ e the LED is flashing.
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
The Profibus
Interface
Physical connection VLT 2800
The PROFIBUS is connected to the bus line via, terminals 68 and 69.
It is recommended to use a master with a galvanic isolated bus driver and with over voltage protection (e.g. zenerdiode).
E
MC precautions The following EMC precautions are recommended to obtain interference free operation of the PROFIBUS network. Additional information on E MC can be found in the design guide on the VLT 2800 (MG.28.EX.02). Please also consult the manual of the PROFIBUS master for further installation guidelines.
Connection of the cable screen
The screen of the PROFIBUS cable must always be connected to ground at both ends, that means the screen must be connected to ground in all stations connected to the PROFIBUS network. It is very important to have a low impedance ground connection of the screen, also at high frequencies. This can be obtained by connecting the surface of the screen to ground, for example by means of a cable clamp.
The VLT 2800 Series is provided with different clamps to enable a proper ground connection of the PROFIBUS cable screen. The screen connection is shown in the following drawing.
NB!:
Relevant national and local regulations, for example regarding protective earth connection, must be observe d.
Cable connection VLT 2800
The PROFIBUS communica tion cable must be kept away from motor and brake resistor cables to avoid coupling of high frequency noise from one cable to the other. Normally a distance of 200 mm is sufficient, but it is generally recommended to keep the greatest possible distance between the cables, especially where cables are running in parallel over long distances.
If the PROFIBUS cable has to cross a motor and braking resistance cable, it should occur at a 90° angle.
Earth connection
It is important that all stations connected to the PROFIBUS network are connected to the same earth potential. The earth connection must have
a low HF (high frequency) impedance. This c an be achieved by connecting a large surface area of the cabinet to earth, for example by mounting the VLT 2800 on a conductive rear plate.
Especially when having long distances between the stations in a PROFIBUS network it can be necessary to use additional potential equalizing cables, connecting the individual stations to the same earth potential.
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17
FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
The bus termination
68 = RxD/TxD-P(red cable) 69 = RxD/TxD-N(green cable)
It is essential that the bus line be terminated properly. A mismatch of impedance may result in reflections onthelinethatwillcorruptdatatransmission.
- The PROFIBUS is provided with a suitable
termination which may be activated by the switches of the RS485 switch block located just above the
terminal block 67-70 (see drawing below). The switches 1 and 2 should be on to terminate the bus.
- Most masters and repeaters are equipped with their own termination.
- If an external termination circuit consisting of three resistors is connected to the bus line a 5 V d.c. power supply must be used, please note that this must be galvanically isolated from the a.c. line.
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18
FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
The Profibus
Interface
VLT 2800 LEDs
There are 2 LEDs on the PROFIBUS: LD851: Lights up when the card is initialized and ready
to communicate. It will flash while auto baudrate detection is attemp tin g to detect the ac tual baudrate .
LD852: Lights up when the card is communicating,
depending on baudrate.
NB!:
A high baudrate results in d
im light in LD852.
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19
FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Profibus DP
DP communication relations
Communication according to PROFIBUS DP, i.e. EN 50170 part 3, is supported. Consequently a master that supports PROFIBUS DP must be used.
By DP communication one of the parameter-process
data objects (PPOs) described below must be used.
PPO description
A special feature of the PROFIBUS Profile for frequency converters is the communication object called a PPO,
meaning Parameter-Process Data Object.
The PPO is well suited for fast cyclical data transfer, and may, as the name implies, carry both process data and parameters.
The selection of PPO type is made according to the master configuration.
A PPO may consist of a parameter part and process data part. The parameter part can be used for reading and/or updating the parameters one by one. The process data part consists of a fixed part (4 bytes) and a parametrable part (8 or 16 bytes). In the fixed part control word and speed reference are transfered to the frequency converter while status word and actual output frequency feedback are transfered from the frequency converter. In the parametrable part the user chooses which parameters ha ve to be transfered to (parameter 915) and which from (parameter 916) the frequency converter.
PPO. Parameter-Process Data Object
By DP one of the following shown PPOsmustbeused:
PCD: Process Da
ta
PCV: Parameter-
Characteristics-Value
PCA: Parameter-C
haracteristics (Bytes 1, 2)
(PCA handling see sec tion PCA handling)
IND: Subindex (Byte 3), (Byte 4 is not u sed)
PVA: Parameter value (Bytes 5 to 8) CTW: Control word see section Control word STW: Status word see section Status word
MRV: Main reference value
MAV: Main actual value (Actual outp ut frequency)
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Profibus
DP
PCA handling
The PCA portion of the PPO types 1, 2 and 5 will handle a number of tasks. The master may control and supervise parameters and request a response from the slave, while the slave, apart from responding to a request from the master may transmit a s pontaneous message.
Requests and responses is a handshake procedure
and cannot be batched, m eaning that if the master
sends out a Read/write request, it has to wait for the
response, before it sends a new request. The request or response data value will be limited to max. 4 bytes, which implies that text strings are not transferable. For
further information, please see section Examples .
PCA - Parameters Characteristics
15 14 13 12 11 109876543210
RC SMP PNU
RC: Request /respons Characteristics (Range 0..15)
SPM: Toggle-Bit for Spontaneous Messages
PNU: Parameter # (Range 1..1999)
Request/response handling
The RC portion of the PCA word defines the requests that may be issued from the master to the slave as well as what other portions of the PCV (IND and PVA) are involved.
The PVA portion will transmit word-size parameter values in bytes 7 and 8, while long word size valuesrequirebytes5to8(32bits).
If the R esponse / Request contains array elements, the IND will carry the A rray Subindex. If parameter descriptions are involved, the IND will hold the Record Subindex of the Parameter description.
RC content
Request Function
0Norequest 1 Request parameter value 2 Change parameter value (word) 3 Change parameter value (long word) 4 Request description element 5 Change description element 6 Request parameter value (array) 7 Change parameter value (array word) 8 Change parameter value (array long word) 9 Request number of array elements
10-15 Not used
Re­sponse
Function
0Noresponse 1 Transfer parameter value (word) 2 Transfer parameter value (long word) 3 Transfer description element 4 Transfer parameter value (array word) 5 Transfer parameter value (array long word) 6 Transfer number of array elements 7 Request rejected (incl. fault #, see below) 8 Not serviceable by PCV interface
9 Spontaneous message (word) 10 Spontaneous message (long word) 11 Spontaneous message (array word) 12 Spontaneous message (array long word)
13-15 Not used
If the slave rejects a request from the master, the RC word in the PPO-read will indicate this by assuming the value 7. The fault # will be carried by bytes 7 and 8 in the PVA element.
Fault # Interpretation
0 Illegal PNU 1 Parameter value cannot be changed 2 Upper or lower limit exceeded 3 Subindex corrupted 4 No array 5Datatypefalse 6 Cannot be set by user (reset only) 7 Description element cannot be changed 8 IR required PP O -write not available
9 Description data not available 10 Access group 11 No parameter write access 12 Key word missing 13 Text in cyclical transmission not readable 14 Name in cyclical transmission not readable 15 Text array n ot available 16 PPO-write missing
17 Request temporarily rejected
18 Other fault 19 Date in cyclical transmission not readable
130 There is no bus access to the parameter called 131 Data change is not possible because factory
Setup has been selected
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Parameter and data type structure description
Parameter description
DP has a number of describing attributes (see rigth).
Read/write on parameter description is made by the PCV part using the RC commands 4/5 and subindex of the desired description element.
Size attribute
The size index and the conversion index for each parameter can be taken from the parameter list in the respective Operating Instructions.
Physical unit Size index Measuring unit Designation Conversion
index
Conversion factor
0Nodimension
second s 0 1
-1 0.1
-2 0.01
Time 4 millisecond ms -3 0.001
minute min 70 60 hour h 74 3600 day d 77 86400 watthour Wh 0 1
Energy 8 kilowatthour kWh 3 1000
megawatthour MWh 6 10
6
milliwatt mW -3 0.001 watt W 0 1 kilowatt kW 3 1000
Power 9
megawatt MW 6 10
6
Rotation 11 rotation per minute RPM 0 1
newtonmeter Nm 0 1
Torque 16
kilonewtonmeter kNm 3 1000
Temperature 17 degree Celsius °C 0 1
millivolt mV -3 0.001
Voltage 21 volt V 0 1
kilivolt kV 3 1000 milliampere mA -3 0.001
Current 22 ampere A 0 1
kiloampere kA 3 1000 milliohm mOhm -3 0.001
Resistance 23 ohm Ohm 0 1
kiloohm kOhm 3 1000 Ratio 24 per cent % 0 1 Relative change 27 per cent % 0 1
hertz Hz 0 1
kilohertz kHz 3 1000
megahertz MHz 6 10
6
Frequency 28
gigahertz GHz 9 10
9
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Profibus
DP
Object and data types supported by F CM
300, FCD 300 and VLT 2800
Data types supported by FCM 300, FCD 300 and VLT 2800 Data type
Object code
Short name
Description
3 5 12 In teger 16 55 Unsigned8 6 5 O2 Unsigned 16 7 5 O4 Unsigned 32 10 5 Byte string 13 5 Time difference
1)
33 5 N2 Standardized
value (16 bit)
1)
35 5 V2 Bit sequence
1)
1)
See elaboration below
Time difference
Thedatatypetimedifferenceisatime indication in milliseconds.
Notation: Time difference Value range: 0
i (232-1) milliseconds
Coding: The time is presented as a binary
value of 32 bits (4 bytes). Thge first four (MSB) bits are always zero. Time difference is thus a byte string of 4 bytes.
Data coding of the data type time difference Bit Byte 1 Byte 2 Byte 3 Byte 4
80ms223ms 215ms 27ms MSB 70ms222ms 214ms 26ms MSB 60ms221ms 213ms 25ms MSB 50ms220ms 212ms 24ms MSB 4227ms 219ms 211ms 23ms 3226ms 218ms 210ms 22ms 2225ms 217ms 29ms 21ms 1224ms 216ms 28ms 20ms
Standardized value A liniary value. 0% = 0 (0h), 100% is 2
14
(4000h)
Data type N 2 Range -200%...2000% -2
-14
Resolution 2
-14
=0.0061%
Length 2 bytes
Notation: 2s complement notation.
MSB is 1st bit after sign bit in 1st by te. Sign bit = 0 = positive number Sign bit = 1 = negative number
Bit 8 7 6 5 4 3 2 1
Byte 1 SIGN 202-12-22-32-42
-52-6
Byte 2 2-72-82-92
-102-112-122-132-14
Bit sequence
16 boolean values for control and presentation of user functions
.
Notation is binary
Bit 8 7 6 5 4 3 2 1
Byte 1 15 14 13 12 11 10 9 8
Byte 2 7 6 5 4 3 2 1 0
Spontaneous messages
The S pontaneous message is activated by the active parameters i.e. 538, 540, or 953 and will be carried with the PCV response, stating PNU and PVA of the changed active parameter that triggered the message.
Spontaneous messages are generated when the value is changed in one of the abovementioned parameters. It means that a message will be sent when a warning comes, and when a warning disappears.
Simultaneously the frequency converter will toggle the
SPM bit (11) of PCA word (see section PCA handling).
The Spontaneous messages will be transmitted until the master has acknowledged reception of the message by changing the SPM bit.
NB!:
Spontaneous messages are only active when parameter 917 is "ON"!
Example of SPM execution
In the frequency converter the SPMs are temporarily stored in a FIFO buffer. This means that up to 16 consecutive SPMs can be retained. If only one SPM has entered the FIFO, the frequency converter will resume normal communication as soon as the SPM has been ack nowledged by the master (and the condition causing the SPM been rectified). If more SPMs are in the FIFO, these will be transmitted consecutively upon acknowledgement. If more SPMs are triggered when the FIFO is full, these will be ignored.
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Synchronize and freeze
The control commands SYNC/UNSYNC and FREEZE/UNFREEZE are broadcast functions. SYNC/UNSYNC is used to send syncronized control commands and/or speed reference to all the connected slaves (FCM 300/FCD 300/VLT 2800 Series). FREEZE/UNFREEZE is used to freeze the status feedback in the slaves to get syncronized feedback from all connected slaves.
The synchronize and freeze commands only affect Process Data (the PCD part of the PPO).
SYNC/UNSYNC
SYNC/UNSYNC can be used to obtain simultaneous reactions in several slaves, for exa mple synchronised start, stop or speed change. A SYNC command will freeze the actual control word and speed reference, incoming Process Data will b e stored but not used until a new SYNC command or a UNSYNC command is received.
See the example below where the left column holds the speed reference send out by the master and the three right columns hold the actual speed reference used in each of the three slaves.
Actual slave speed reference
VLT VLT VLT
From DP master to address: Address 3 Address 4 Address 5
1. Speed reference = 50% to address 3 50% 0% 0%
2. Speed reference = 50% to address 4 50% 50% 0%
3. Speed reference = 50% to address 5 50% 50% 50%
4. SYNC command to all addresses 50% 50% 50%
5. Speed reference = 75% to address 3 50% 50% 50%
6. Speed reference = 75% to address 4 50% 50% 50%
7. Speed reference = 75% to address 5 50% 50% 50%
8. SYNC command to all addresses 75% 75% 75%
9. Speed reference = 100% to address 3 75% 75% 75%
10. Speed reference = 50% to address 4 75% 75% 75%
11. Speed reference = 25% to address 5 75% 75% 75%
12. UNSYNC command to all addresses 100% 50% 25%
13. Speed reference = 0% to address 3 0% 50% 25%
14. Speed reference = 0% to address 4 0% 0% 25%
15. Speed reference = 0% to address 5 0% 0% 0%
FREEZE/UNFREEZE
FREEZE/UNFREEZE can be used to get simultaneous reading of Process Data for example output current from several slav
es. A FREEZE command will freeze the current actual values and on request the slave will send back the value that was present when the FREEZE comm
and was received. The actual
values will be update
d when a new FREEZE or UNFREEZE command is received. See the example below where the left column holds the current
values read by the master and the three right columns hold the actual output current of the three slaves.
Actual
slave output current
VLT VLT VLT
DP maste
r reads address:
Address
3
Address
4
Address
5
1. Addres
s 3 output current = 2 A
2A 3A 4A
2. Address
4 output current = 5 A
2A 5A 2 A
3. Address 5
output current = 3 A
3A 2A 3A
4. FREEZE com
mand to all addresses
1A 3A 3A
5. Address 3 o
utput current = 1 A
4A 2A 5A
6. Address 4 ou
tput current = 3 A
2A 2A 2 A
7. Address 5 out
put current = 3 A
3A 1A 2A
8. UNFREEZE comm
and to all addresses
2A 3A 4A
Reading as by 1 , 2 a
nd 3
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Profibus
DP
Clear Mode / Fail Safe
If the PLC/Master functions are seriously disturbed, the DP master will go into Clear Mode. The Drive can be programmed to react in various ways on that incident. Theseoptionsareshowninthetablebelow. The drives which support the DP V1 features, basically support the Fail Safe function for Clear Mode as stated in the GSD attribute Fail_safe = 1. Fail Safe means, that the slaves safely detect a clear state of the maste r. The reaction however must be programmed as shown in the table below.
For masters, that do not support Fails Safe Clear, the drive will have the same reaction on a clear mode as for Fail Safe Clear. If a Clear appears, the control word and speed reference is set to zero in the drive. The reaction of the drive, however depends on the setting of parameter 805 (control word validity) and parameter 804 (Time Out function).
P804 P805 Drive Behaviour on Clear mode Off Bit 10 = 1, Control Word valid The drive will continue with the previous send valid
Control word and speed reference
Off Bit 10 = 0, Control Word valid The Drinve Control Word and Speed Reference will
be set to zero, which will cause the drive to stop.
Off No function: Control Word always valid The Drinve Control Word and Speed Reference will
be set to zero, which will cause the drive to stop.
<>Off Bit 10 = 1, Control Word valid The drive will continue with the previous send valid
Control word and speed reference until the timer programmed in P 803 expires. After that the drive will do the action programmed in P 804.
The drive leaves the Clear Reaction STate when the master sends process data values <> 0.
NB!:
The behaviour, which is described in the first line is the factory setting. In critical applications
a time out function can be used. In case of clear mode, the drive is working as described in the selection of parameter 805.
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Control word/Status word
The bits of the "Control word" tell the frequency converter how to react, while the "Status word" bit status will tell the master the condition of the frequency converter.
Control word
The control words are used to send control commands to the frequency converter when the telegram is sent from the master.
Control word
AccordingtoPROFIDRIVEcontrolword(par. 512=0) Bit Bit = 0 Bit = 1 00 (LSB) OFF 1 ON 1 01 OFF 2 ON 2 02 OFF 3 ON 3 03 Motor coasting Enable 04 Quick-stop Ramp 05 Freeze output frequency Ramp enable 06 Ramp stop Start 07 No function Reset 08 Jog1OFF ON 09 Jog2OFF ON 10 Data no t valid Valid 11 No func tion Slow down 12 No function Catch-up 13 Setup select LSB 14 Setup select MSB 15 (MSB) No function Reversing
Control word
AccordingtoFCControlWord(par. 512=1) Bit Bit = 0 Bit = 1 00 (LSB) Preset reference LSB 01 Preset reference MSB 02 DC b rake Ramp 03 Coasting Enable 04 Quick-stop Ramp 05 Freeze output Ramp enable 06 Ramp stop Start 07 No function Reset 08 No function Jog 09 Ramp 1 Ramp 2 10 Data no t valid Valid 11 Relay 01 active
1)
12 DO46
2)
13 Setup select LSB 14 Setup select MSB 15 (MSB) No function Reversing
1)
FCM digital output
2)
No function for FCM 300.
The FCM 300 Design Guide (MG.03.BX.02), the FCD 300 Design Guide (MG.04.AX.02) and the VLT 2800 Series Design Guide (MG.28.EX.02) hold a detailed description of the control word.
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Profibus
DP
Status word
When the frequency converter returns the frame to the master, the same two bytes operate as s tatus from the frequency converter with the following functions:
Status word
AccordingtoPROFIDRIVEcontrolword(par. 512=0) Bit Bit = 0 Bit = 1 00 (LSB) Control not ready Ready 01 VLT no t ready Ready 02 Motor coasting Enable 03 No fault Trip 04 ON 2 OFF 2 05 ON 3 OFF 3 06 Stop en ab le Start disab le 07 No w arning Warning
08 Speed ref. Speed = ref.
09 Local operation Bus control 10 Out o f range Frequency OK 11 Not running Running 12 13 Voltage OK Limit 14 Torque OK Limit 15 (MSB) No thermal warning Thermal warning
Status word
AccordingtoFCControlWord(par. 512=1) Bit Bit = 0 Bit = 1 00 (LSB) Control not ready Ready 01 VLT no t ready Ready 02 Coasting Enable 03 No fault Trip 04 R e s e r v e d 05 R e s e r v e d 06 No trip lock Trip lock 07 No w arning Warning
08 Speed ref. Speed = ref.
09 Local operation Bus control 10 Out o f range Frequency OK 11 Not running Running 12 13 Voltage OK Above limit 14 Current OK Above limit 15 (MSB) No thermal warning Thermal warning
The FCM 300 Design Guide (MG.03.BX.02), the FCD 300 Design Guide (MG.04.AX.02) and the VLT
2800 Series Design Guide (MG.28.EX.02) hold a detailed description of the control word.
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Example
This example shows how PPO type 1 is used for changing the ramp-up time (parameter 207) to 10 seconds and for commanding a start and speed reference of 50%. Frequency converter parameter settings: P502: serial port P512: Fieldbus profile (Profidrive profile)
PPO. Parameter-Process Data Object
PCD: Process Data PCV: Parameter-Characteristics-Value PCA: Parameter-Characteristics (Bytes 1, 2)
PCA handling below IND: Subindex (Byte 3), (Byte 4 is not used) PVA: Parameter value (Bytes 5 to 8)
CTW: Control w ord see section Control word STW: Status word see section Status word
MRV: Main reference value MAV: Main actual value
PCV PCA - Parameters Characteristics
15 14 13 12 11 109876543210
RC SMP PNU
RC: Request /respons Characteristics (Range 0..15)
SPM: Toggle-Bit for Spontaneous Messages
PNU: Parameter # (Range 1..1999)
PCA part (byte 1-2) The RC part tells what the PCV part must be used for. The functions available appear
from the table, see section PCA handling.
When a parameter is to be changed, choose value 2 or 3, in this example 3 is chosen, because parameter 207 covers a long word (32 bits).
SPM bit:
The function is explained in section Spontaneous messages, in the example the function Spontaneous
Messages is not applied (parameter 917 = OFF), therefore SPM is set for 0. PNU = Parameter number: Parameter number is set for: 207 = CF Hex. This means that the value of the PCA part is 30CF Hex.
IND (bytes 3-4): Used when reading/changing parameters with subindex, for example parameter 915. In the example bytes 3 and 4 are set to 00 Hex.
PVA (bytes 5-8): The data value of parameter 207 must be changed to 10.00 seconds. The value transmitted must be 1000, because the conversion index for parameter 207 is -2, this means that the value received by the frequency converter is divided by 100, making the frequency converter perceive 1000 as 10.00. Bytes 5-8 = 1000 = 03E8 Hex.
PCD CTW according to Profidrive profile:
Control words consisting of 16 bi
ts, the meaning of
the various bits appears from the table, see section
Control word/Status word. The following bit pattern
sets all neces sary start com
mands: 0000 0100 0111 1111 = 047F Hex.* 0000 0100 0111 1110 = 047E Hex.* 0000 0100 0111 1111 = 047F Hex
. Quickstop: 0000 0100 0110 1111 = 046F Hex. Stop: 0000 0100 0011 1111 = 043F Hex. * For restart after power up: Tr
ip OFF 2 and 3.
MRV:
Speed reference, the data format is "Standardized value". 0 Hex = 0% and 4000 Hex = 100%.
In the example 2000 Hex is used corresponding to 50% of maximum frequency
(parameter 202).
The whole PPO therefore
gets the following value in Hex:
Byte Value PCA 1 30 PCA 2 CF IND 3 00 IND 4 00 PVA 5 00 PVA 6 00 PVA 7 03
PCV
PVA 8 E8 CTW 9 04 CTW 10 7F MRV 11 20
PCD
MRV 12 00
The Process data within the PCD part is acting on the frequency converter immediately, and can be updated from the master as quickly as possible.
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Profibus
DP
The PCV part is a "hand shake" procedure which means that the frequency converter has to acknowledge the command, before a new one can be written.
- A positive response of the above example may look like this:
Byte Value PCA 1 20 PCA 2 CF IND 3 00 IND 4 00 PVA 5 00 PVA 6 00 PVA 7 03
PCV
PVA 8 E8 STW 9 0F STW 10 07 MAV 11 20
PCD
MAV 12 00
The PCD part responds according to the state and parametration of the frequency converter.
The PCV part responds as: PCA: As the request telegram, but here the RC part is taken from the
response table s ee section PCA handling.In
this example RC is 2Hex, which is a confirmation that a parameter value of the type long word (32 bit) has been transferred.
IND is not used in this example.
PVA: 03E8Hex in the PVA part tells that the value of the parameter in question (207) is 1000 which corresponds to 10.00.
STW: 0F07 Hex means that the motor is running and there are no warnings or faults (for details see
Status word table in section Status word).
MAV: 2000 Hex tells that the output frequency is 50% of max. frequency.
- A negative response may look like this:
Byte Value PCA 1 70 PCA 2 00 IND 3 0 0 IND 4 0 0 PVA 5 00 PVA 6 00 PVA 7 00
PCV
PVA 8 02 STW 9 0F STW 10 07 MAV 11 20
PCD
MAV 12 00
RC is 7 Hex which means that the request has been rejected, and the fault number can be found in the PVA part. In this case the fault number is 2 which means that the upper or lower limit of the parame ter is exceeded.
See fault number table in section PCA handling.
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
DP V1 Identifications
The V1 functionalities require a GSD file supporting V1. Of compatibility reasons in general the V1 versions got the same DP ident number as the corresponding V0 version. This means, that a V1 unit
can replace a V0 unit without changing the master configuration. The table shows the available GSD files for FCM 300/FCD3 00/VLT 2800. GSD files are placed on http://www.dan­foss.com/drives.
GSD File Name FCM 300
Description Ident nr. GSD revision
DA010403.GSD FCM 300 V0 3 Mbaud
(old version)
0403H 01
DA020403.GSD FCM 300 V0 3 Mbaud
(actual version)
0403H 02
DA010408.GSD FCM 300 V0 12 Mbaud
(old version)
0408H 01
DA020408.GSD FCM 300 V0 12 Mbaud
(actual version)
0408H 02
GSD File Name FCD 300
Description Ident nr. GSD revision
DA010406.GSD FCD 300 V0 3 Mbaud
(old version)
0406H 01
DA010407.GSD FCD 300 V0 12 Mbaud
(old version)
0407H 01
DA020406.GSD FCD 300 V0 3 Mbaud
(actual version)
0406H 02
DA020407.GSD FCD 300 V0 12 Mbaud
(actual version)
0407H 02
DA030406.GSD FCD 300 V1 3 Mbaud
(actual version)
0406H 03
DA030407.GSD FCD 300 V1 12 Mbaud
(actual version)
0407H 03
GSD File Name VLT 2800
Description Ident nr. GSD revision
DA010404.GSD VLT2800V03Mbaud
(old version)
0404H 01
DA010405.GSD VLT 2800 V0 12 Mbaud
(old version)
0405H 01
DA020404.GSD VLT2800V03Mbaud
(actual version)
0404H 02
DA020405.GSD VLT 2800 V0 12 Mbaud
(actual version)
0405H 02
DA030405.GSD VLT 2800 V1 12 Mbaud
(actual version)
0405H 03
DA030404.GSD VLT2800V13Mbaud
(actual version)
0404H 03
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Parameters
FCM 300, FCD 300, VLT 2800 parameters
Only the P ROFIBUS specific parameters (800 - 805 and 904 . . ) are described in this manual. All other parameters and their functions are unaffected by the PROFIBUS option. We refer to the parameter description in the design guide on the FCM 300 Series (MG.03.Bx.02), the design guide on the FCD 300 (MG.04.Ax.02) and the design guide on the VLT 2800 Series (MG.28.EX.02). Please note, that some parameters might not be active in all products.
Special attention must be given to the following parameters that are not described in this manual:
- 502- 508: Selection of how to gate PROFIBUS control commands with control commands on the digital i nputs of the FCM 300/FCD 300/VLT2800.
- 512: Control word profile, selects a control word according to profidrive or a Danfoss specified control word.
- 515 - 543: Data readout parameters that can be used to read various actual data from the frequency converter, as for example actual status on the analog and digital inputs of the FCM 300/FCD 300/VLT 2800 thus using these as inputs to the master.
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
PROFIBUS specific parameters
800 Protocol select
(PROTO COL SELECT)
Value:
PROFIBUS DP V1
[30]
Function:
Selection of the PRO FIBUS protocol supported by the master.
Description of choice:
DP: Communication according to EN 50170, part 3
NB!:
In the event of an update of parameter 800, even with an unchanged data value, the PROFIBUS
option is initializ ed , which means that all communication parameters 801, 802, ..., e.g. slave address, baud rate, PPO type etc., are being updated.
803 Bustimeout
(BUS TIME OUT)
Value:
1-99sec.
1 sec.
804 Bus time out function
(TIME OUT FUNCT.)
Value:
Off (OFF)
[0]
Freeze output frequency (FREEZE OUTPUT)
[1]
Stop with auto restart (STOP)
[2]
Output frequency = JOG freq. (JOGGING )
[3]
Output freq. = Max. freq. (MAX SPEED)
[4]
Stop with trip (STOP AND TRIP)
[5] No comm. option control (NO COMM OPT CONTROL)
[6] Select setup 4 (SELECT SET UP 4)
[7] Select setup 2
[8]
Function:
The time out counter is triggered at the first reception of a valid control word i.e. bit 10 = ok, when DP is used.
The time out function can be activated in
two different ways:
1. CTW is not updated within the time specified in parameter 803.
2. Time out is triggered if the CTW is not valid, see p arameter 805.
The FCM 300/FCD 300/VLT 2800 remains in time out state until one of the following conditions is true:
1. Valid control word (Bit 10 = ok) is received. If Stop with trip is selected, reset must also be activated. If
Select setup 2 is selected, the FCM 300/FCD 300 / VLT 2800 will remain in Setup 2 until parameter 4 is changed.
2. Parame ter 804 = Off Þ control via PROFIBUS is resumed and the most recent control word is used.
Description of choice:
- Freeze output frequency: Freeze output frequency
until communication is resumed.
- Stop with auto restart: Stop with auto restart
when communication is resumed.
- Output frequency = JOG freq.: Motor will run at
JOG frequency until communication is resumed.
- Output frequency = Max. freq.: Motor will run at
max. frequency until communication is resumed.
- Stop with trip: Motor is stopped, reset needed
for restart, see explanation above.
- No communication option control: enable the process control via the serial port or digital input.
- Select setup 4
- Select setup 2.
805 Function of control word bit 10
(BIT 10 FUNCTION)
Value:
No function (NO FUNCTION)
[0]
Bit 10 = 1 CTW active
(BIT 10 = 1 CTW ACTIVE)
[1]
Bit 10 = 0 CTW active (BIT 10 = 0 CTW ACTIVE)
[2]
Bit 10 = 0 time out (BIT 10 = 0 TIME OUT)
[3]
Function:
Control word and speed reference will be ignored if bit 10 of the control word is 0, b ut parameter 805 lets the user change the function of bit 10. This is some times necessary as some masters are setting all bits to 0 in various fault situations. In these cases it makes sense to change the function of bit 10 so that the FCM 300/FCD 300/VLT 2800 is commanded
to stop (coast) when all bits are 0.
Description of choice:
- Bit 10 = 1
CTW active: Control word and
speed reference is ignored if bit 10 = 0.
- Bit 10 = 0
CTW active: Control word and
speed reference is ignored if bit 10 = 1. If all bits of the control word are 0 the FCM 300/FCD 300/ VLT 2800 reaction will be coasting.
- Bit10=0
timeout: The time out function selected
in parameter 804 is activated w hen bit 10 is 0.
- No function: Bit 10 is ignored, i.e. control word
and speed reference is always valid.
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Parameters
825 Delayed speed change delay
(SPEED CNG. DELAY)
Value:
20 - 10000 (20 m s-10 s)
500
Function:
The delay will under certain conditions (see parameter 826) perform a fixed de lay before a speed change will be activated.
Description of choice:
Select the wanted delay time.
The status of the timer can be read: Timer expired: Parameter 528 Bit 7 Timer active: Parameter 528 Bit 8
826 Application control word
(APPL.CTRL.WORD)
Value:
Bus Bit Bit = 0 Bit = 1 0Nofunction 1 No function Delayed speed change
Function:
The function will perform a precise timing of a speed change. The speed change can also be to set speed = 0.
Description of choice:
SettingtheACWbit1to1willfreezeany following change of the set speed until following conditions are fulfilled:
- Delayed speed change input (sensor) changed from 1 to 0
- Delayed speed change delay time is expired
Delayed speed change input: FCM300 terminal 5, parameter 335 set to (Delayed speed change) (23) FCD300/VLT 2800 terminal 33, parameter 307 set to (Delayed s peed change) (26) TheACWbit1mustberesetandsetbeforethenext delayed speed change can be initiated.
833 Fieldbus enabled
(FIELDBUS ENABLED)
Value:
Disable (DISABLE)
[0]
Enable (ENABLE)
[1]
Function:
This function allows to disable the commu­nication interface.
Description of choice:
If Disable[0] is selected no communication warning will
appear, since the communication interface is d isabled.
Select Enable [1] to activate the communication.
NB!:
Please note that a change in this parameter will not be executed until the next power up has been carried through.
849 Extend Diagnosis
(EXTEND DIAGNOSIS)
Value:
Disable (DISABLE)
[0]
Alarms (ALARMS)
[1]
Alarm and Warnings (ALARM AND WARNINGS)
[2]
Function:
This function allows to expand the diagnosis data
to 24 Byte, if this parameter is set to Alarm [1] and Alarm and Warning [2].
Description of choice:
Please refer to the section Extend diagnosis
in this manual.
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
904 PPO type select for DP
(PPO TYPE SELECT)
Value:
PPO type 1 (PPO TYPE 1)
[900]
PPO type 2 (PPO TYPE 2)
[901]
PPO type 3 (PPO TYPE 3)
[902]
PPO type 4 (PPO TYPE 4)
[903]
PPO type 5 (PPO TYPE 5)
[905]
PPO type 6 (PPO TYPE 6)
[906]
PPO type 7 (PPO TYPE 7)
[907]
PPO type 8 (PPO TYPE 8)
[908]
Function:
Read out of PPO type set by the master.
Description of choice:
- PPO type 1: 12 byte PPO with parameter channel for read and write of parameters and 4 bytes of process data (control/status word and reference/actual output frequency).
- PPO type 2: 20 byte PPO as PPO type 1 with 8 additional bytes of selectable process data.
- PPO type 3: 4 byte process data (control/status word and reference/actual output frequency).
- PPO type 4: 12 byte process data, as process data part of PPO type 2.
- PPO type 5: 28 byte as PPO type 2 with 8 additional bytes of selectable process data.
- PPO type 6: control/status word and reference/actual output frequency and additional 4 byte process data.
- PPO type 7: control/status word and reference/actual output frequency and additional 12 byte process data.
- PPO type 8: control/status word and reference/actual output frequency and additional 16 byte process data.
A detailed description of the PPO types can be
found in section PPO description.
915 PCD config. write
(PCD IN WR-)
Value:
Sub index 1 (PCD 3)
[Parameter #]
Sub index 2
[Parameter #]
Sub index 3
[Parameter #]
Sub index 4
[Parameter #]
Sub index 5
[Parameter #]
Sub index 6
[Parameter #]
Sub index 7
[Parameter #]
Sub index 8
[Parameter #]
Function:
Different parameters m ay be assigned to the PCD 3-10 of the PPOs (the max.number of the PCD depends on the PPO type). The values in PCD 3-10 are written to the selected parameters in form of data values.
Write access to parameter 915 via Profibus or standard RS 485 or LCP2.
Description of choice:
The s equence of the sub-indexes corresponds to the sequence of the PCD in the PPO, i.e. sub-index 1 = PCD 3, sub-index 2 = PCD 4 etc. Each sub-index may contain the number of any frequency converter parameter that can be written to. Each PCD is defined as a word. If data should be written to a parameter that has an attribute of Integer 32 or Unsigned 32 the parameter number should be defined twice in
the following PCDs: PCD 3 and 4, PCD 5 and 6,
PCD 7 and 8 or PCD 9 and 10. See example by
parameter 916 PCD config. Read.
NB!:
First the odd subindex must be written. Otherwise the data will be interpreted as 2 low words.
916 PCD config. read
(PCD IN RD-)
Value:
Sub index 1 (PCD 3)
[Parameter #]
Sub index 2
[Parameter #]
Sub index 3
[Parameter #]
Sub index 4
[Parameter #]
Sub index 5
[Parameter #]
Sub index 6
[Parameter #]
Sub index 7
[Parameter #]
Sub index 8
[Parameter #]
Function:
Different parameters m ay be assigned to the PCD 3-10 of the PPOs (the max.number of the PCD depends on the PPO type). The values in PCD 3-10 are read from the selected parameters in form of data values.
Write access to parameter 916 via Profibus or standard RS 485 or LCP2.
Description of choice:
The s equence of the sub-indexes corresponds to the sequence of the PCD in the PPO, i.e. sub-index 1 = PCD 3, sub-index 2 = PCD 4 etc. Each sub-index may contain the number of any VLT parameter.
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Parameters
Each PCD is defined as a word. If data should be read from a parameter that has an attribute of Integer 32 or Unsigned 32 the parameter should be defined
twice in the following PCDs: PCD 3 and 4, PCD 5
and6,PCD7and8orPCD9and10.
NB!:
The odd subindex must be written first. Otherwise the data will be interpreted as 2 low words.1
Example PPO type 6: PCD 1 CTW/STW PCD 2 MRV/MAV PCD 3 Par 515 PCD 4 Par 518 PCD 5 Par 520 High word PCD 6 Par 520 Low word PCD 7 Par 538 High word PCD 8 Par 538 Low word
CTW/STW = Control word / Status word = 16 bit MRV/MAV = Main Reference Value / Main Actual Value = 16 bit Par 515 Data readout: Reference % = Datatype 3=>Integer 16 Par 518 data readout: Frequency = Datatype 3 => Integer 16 Par 520 Data readout= Motor current =Datatype 7 =>Unsigned
32 Par 538 Data readout: Alarm Word = Datatype 7 => Unsigned
32
917 Active spontaneous messages
(SPONT. M ES)
Value:
Off (OFF)
[0]
On (ON)
[1]
Function:
The spontaneous messages function can be switched on if it is desired to mak e the FCM 300/FCD 300/VLT 2800 issue a message when a warning or an alarm comes up.
NB!:
Unread spontaneous messages will be stored in a 16 elements FIFO buffer.
Description of choice:
- OFF: The FCM 300/FCD 300/VLT 2800 will not
issue spontane ous messages or event notification in case of a warning or an alarm.
- ON: The FCM 300/FCD 300/VLT 2800 will
issue a spontaneous message when warnings or alarms are coming up.
918 Station address
(STATION ADD R)
Value:
0-125
126
Function:
All stations connected to the same bus must have a unique address. The station address can be set in parameter 918.
NB!:
A change in parameter 918 is executed at next power up or if parameter 800 is updated. Please see section S tation address
in this manual for further information.
927 PCV Operating authority
(PARAMETER EDIT)
Value:
Disable (DISABLE)
[0]
Enable (ENABLE)
[1]
Function:
The parameter channel PCV can be blocked m eaning that the modification of parameters through this channel is not possible. Access through standard RS 485 interface is still possible.
Description of choice:
If Disable[0] is selected, parameter processing through Profibus is not active. If Enable [1] is selected,
parameter processing through Profibus is active.
928 Control authority
(PROCESS CONTROL)
Value:
Disable (DISABLE)
[0]
Enable (ENABLE)
[1]
Function:
The process control (adjustment of control word, speed reference value and of the following variable PCD) can be blocked. Control through the control card terminals
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
is still possible via the terminals, dependi ng on how the parameters 502-508 have been programmed.
953 Warning parameter 1
(WARN. PARA)
Value:
Read only
Function:
In this parameter it is possible to read out warning messages via standard bus or Profibus. This parameter is not available via LCP, but the warning message can be seen by choosing Com war ning word as display readout. A bit is assigned to every warning (see the following list).
Bit Bit = "1" when:
0 LSB Connection with DP-master is not ok 1Notused 2 FDL (Field-bus Data link Layer) is not ok 3 Clear data command received 4 Actual value is not updated 5 Spontaneous message FIFO overflow 6 PROFIBUS ASIC is not transmitting 7 Initialising of PROFIBUS option is not ok 8Notused
9Notused 10 Not used 11 Not used 12 Fatal DPR -handling error/Error code
during init.: Bit 0
13 Fatal DPR -handling error/Error code
during init.: Bit 1
14 Fatal DPR -handling error/Error code
during init.: Bit 2
15 MSB Fatal DPR-handling error/Error code
during init.: Bit 3
Explanation of error codes: Depending of Bit 7 the corresponding error codes can be seen from Bit 12-15.
Bit 7 = 1: Initialisation failure
Code 0OK 1 Init. channel not empty 2 No resp. on command "Init. SPC3
controller" 3 No resp. on command "No action" 4 No resp. on writing init.-data
5 No valid resp. on writing init.-data 6 No positive resp. on writing in it.-data
Bit 7 = 0: Run time failure
Code
0OK 1 Fatal error in w a rning channel 2 Fatal error in spontaneous channel 3 Fatal error in channel for input of process
data
4 Fatal error in channel for output of process
data
5 Fatal error in param eter chan ne l 1 6 Fatal error in param eter chan ne l 2 7 Fatal error in param eter chan ne l 3
15 Fatal error in DPR form SPC3
964 Identification
Value:
0 Manufucturer 1Devicetype 2Version 3Firmwaredateyear 4 F irmware date month 5Numberofaxes 6Profibusversion 7 Database Version 8 Power unit ID 9 BMC software ID (P632)
Function:
This parameter contains the identification of a Profibus slave. This parameter is read only and only accessible via the Profibus V1 communication.
965 Profile Number
(PROFILE NUMBER)
Value:
Profile number 1. octet Manufucturer
[3]
Profile number 2. octet
[3]
Function:
This parameter contains the profile number which a Profibus slave supports. This parameter is read only and only accessible via the Profibus V1 communication.
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Parameters
967 Control word
Value:
16 bits binary code
Function:
This parameter is read only and only accessible via the Profibus communication.
968 Status word
Value:
Read only
Function:
This parameter is read only and only accessible via the Profibus communication.
970 Edit set up selection
(EDIT SETUP SELECT)
Value:
Factory setup (FACTORY SETUP)
[0]
Setup 1 (SETUP 1)
[1]
Setup 2 (SETUP 2)
[2]
Setup 3 (SETUP 3)
[3]
Setup 4 (SETUP 4)
[4]
Active setup (ACTIVE SETUP)
[5]
Function:
NB!:
FCM Setyp only 1 and 2!
This parameter is to be used for accessing drives parameters in various setups from a master class
1 (eg. PLC), please refer to the section Read/Write on freque ncy converter parameters.
971 Store data values
(STORE DATA VALUE)
Value:
No action (NO ACTION)
[0]
Store active setup (STORE ACTIVE SETUP)
[1]
Store edit setup (STORE EDIT SETUP)
[2]
Store all setups (STORE ALL SETUPS)
[3]
Function:
Parameter va lues changed via profibus is only stored in ram meaning that the changes are lost at power down. This parameter is used to activate a function
that stores all parameter values in the EEPROM thus retaining changed parameter values at power down.
Description of choice:
No action: The store function is inactive. Storeactivesetup:All parameter values in the active
setup will be stored in the EEPROM. The value returns to
No action when all parameter values have been stored. Store edit setup (p. 970): All parameter values
in the setup you are editing will be stored in the
EEPROM. The value returns to No action when all
parameter values have been stored.
Store all setups: All parameter values in both setups will be stored in the EEPROM. The value returns to No action when all parameter values have been stored.
980-982 Defined parameters
(DEFINED PNU’S)
Value:
Read only
Function:
The three parameters hold a list of all the parameters that are defined in the FCM 300/FCD 300/VLT 2800. It is possible to read single elements of the list by DP by using the corresponding subindex. The subindexes start at 1 and follow the order of the parameter numbers.
Each parameter holds up to 116 elements (parameter numbers).
When a 0 is returned as parameter number the list ends.
990-992 Modified parameters
(MODIFIED PNU’S)
Value:
Read only
Function:
The three parameters hold a list of all the FCM 300/FCD 300/VLT 2800 parameters that have been changed from factory setting. It is possible to read single elements of the list by DP by using the corresponding subindex. The subindexes start at 1 and follow the order of the parameter numbers. Each parameter holds up to 116 elements (parameter numbers). The number of parameters (990, 991 and 992) in use depends on how many parameters have been changed from factory setting.
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Read only parameters, as for example data read out parameters, will not be registered as modified eventhough they are changing.
When a 0 is returned as parameter number the list ends.
Read/write on frequency converter parameters
In an automation system, frequency converter parameters can be accessed either from the Process controller (i.e. PLC), or by various kinds of HMI equipment. In order not to interfere access from controllers and tools, the following should be taken into consideration: Parameter access in the drive is performed in two logical parameter channels, which can be individally programmed to access a certain parameter setup via parameters 005 Programming Setup and 970 Parameter setup selection. This means, that before writing or reading to a parameter in a certain frequency converter set-up from a PLC, the parameter 970 must bne set to the desired set-up. For access from HMI equipment, the access is controlled by parameter 005. The figure below shows this behaviour, and the possible sources of the two logical parameter channels.
VLT frequency converter
A
ccess from process
control e.g. PLC:
- P CV channel (DP Vo)
-MSAC Master Class 1
A
ccess from HMI:
- Local Control Panel
- FC standard interface
- MSAC Master class 2
Please note, that even thoug h these two logical parameter channels are separated, data conflict can occour, if write on parameters is made from a HMI unit into a s e t-u p which is actively used by the frequency converterorusedbytheprocesscontroller(e.g. PLC).
NB!:
For backward compability reasons the following behaviour must be observed:
A Read or Write on parameter 970 via the MSAC master class 2 connection will be accepted, but the value will internally be read /written to parameter 005.
A Read or Write on parameter 005 via the process controller channel will be accepted, but the value will internally be read/written to parameter 970.
For parameter store, the following should be observed:
A Write command to a frequency converter parameter via the MSAC Master class 2 connection will be stored in RAM and in Non Volatile Memory. Please note, that continuous writing to frequency converter parameters via the MSAC Master class 2 connection should be avoided in order not to damage the Non Volatile Memory.
A Write command to a frequency converter parameter via the Process Control channel will b e stored in RAM only. Store in Non Volatile Memory is possible by writing a store command to parameter 971 Save data values, which will result in store of the entire set-up in NVRAM.
The table below shows how data write from various sources are stored in the frequency converter:
Data source RAM NVRAM
PCV channel (DP V0) Yes Store set-up by parameter
971
MSAC Master Class 1 Ye s Store set-up by parameter
971
Local Control Panel Ye s Yes
MCT 10 software via FC
interface
Yes Yes
MCT10softwarevia
MSAC 2
Yes Yes
FC standard interface Yes Yes, by specific Write
command
MSAC Master Class 2 Ye s Ye s
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Warnings and alarm
messages
Warning and alarm messages
There is a clear distinction between alarms and warnings. In the case of an alarm, the FCM 300/FCD 300/VLT 2800 will enter a fault condition. After the cause for the alarm has been cleared, the master will have to acknowledge the alarm message for the FCM 300/FCD 300/VLT 2800 to start operating again. A warning, on the other hand may come when a warning condition appears, and disappear when conditions return to normal without interfering with the process.
Warnings
Any warning within the FCM 3 00/FCD 300/VLT 2800 is represented by a single bit within a war ning word. A warning word is always an active parameter. Bit status FALSE [0] means no warning, while bit status TRUE [1] means warning.
Any bit change in the warning word will result in a Spontaneous message being issued.
In addition to the warning word message the master will also be notified through a change of bit 7 in the Status Word.
Alarms
Following an Alarm message the FCM 300/FCD 300/VLT 2800 will enter Fault condition. Only after the fault has been alleviated and the master has acknowledged the alarm message by setting bit 7 in the Control word, can the FCM 300/FCD 300/VLT 2800 resume operation.
Any alarm within the FCM 300/FCD 300/VLT 2800 is represented by a single bit within an alarm word. An alarm word is always an action parameter. Bit status FALSE [0] means no fault, while bit status TRU E [1] means fault.
Any bit change in the alarm word wil l result in a Spontaneous message being issued.
Spontaneous messages
If a fault or warning condition should occur, the FCM 300/FCD 300/VLT 2800 will, if the proper communicative relationship has b ee n established, issue a Spontaneous message to communication partners.
Instead of responding to the masters request, the FCM
300/FCD 300/VLT 2800 will exchange the requested response with the alarm or the warning message.
Warnings and alarms will trigger a Spontaneous message. The same is true with any change to an active parameter.
Warning word, extended Status word and
Alarm word
Warning word, extened status word and alarm word are shown on the display in Hex format. If there are more than one war ning or alarm, a sum of all warnings or alarms will be shown. Warning word, extened status word and alarm word can also be displayed using the serial bus in parameter 540, 541 and 538.
Bit (Hex) Alarm word (p. 538)
00000002 Trip lock 00000004 AMT tuning fail 00000040 HPFB timeout 00000080 Standard bus timeout 00000100 Short circuit 00000200 24 V cupply fault 00000400 Earthe fault 00000800 Overcurrent 00002000 Motor thermistor 00004000 Motor overload 00008000 Inverter overload 00010000 Undervoltage 00020000 Overvoltage 00040000 Phase loss 00800000 Live zero error 01000000 Heat sink temperature too high 02000000 Profibus communication fualt 08000000 Inrush fault 10000000 Internal fault
Bit (Hex) Alarm word (p. 540)
00000008 HPFB timeout 00000010 Standard bus timeout 00000040 Current limit 00000080 Motor thermistor 00000100 Motor overload 00000200 Inverter overload 00000400 Undervolt 00000800 Overvolt 00001000 Voltage warning low 00002000 Voltage warning high 00004000 Phase loss 00010000 Live zero error warning 00400000 Out of frequency range 00800000 Profibus communication fault 40000000 Switch mode warning 80000000 Heat sink temperature high
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Bit (Hex)
Unit diagnose bit
Alarm word (p. 541)
00000001 80 Ramping 00000002 81 Automatic motor tuning 00000004 82 Start clockwise/anti-
clockwise 00000008 83 Slow down 00000010 84 Catch-up 00000020 85 Feedback high 00000040 86 Feedback low 00000080 87 Output current high 00000100 72 Output current low 00000200 73 Output frequency high 00000400 74 Output frequency low 00000800 75 Brake test ok 00001000 76 Braking max. 00002000 77 Braking 00004000 78 Quick discharge ok 00008000 79 Out of frequen cy range 00010000 64 Not used 00020000 65 Not used 00040000 66 Not used 00080000 67 Not used 00100000 68 Not used 00200000 69 Not used 00400000 70 Not used 00800000 71 Not used 01000000 56 Not used 02000000 57 Not used 04000000 58 Not used 08000000 59 Not used 10000000 60 PB acyclic MG1
communication 20000000 61 PB acyclic MG1
communication 40000000 62 Not used 80000000 63 Not used
Bit (Hex) Alarm word (p. 953)
00000001 Connection with DP-master is not
ok 00000002 Not used 00000004 FDL (Field-bus Data Link Layer) is
not ok 00000008 Clear data command received 00000010 Actual value is not updated 00000020 Spontaneous message FIFO
overflow 00000040 PROFIBUS ASIC is not transmitting 00000080 Initialising of PRO FIB U S option is
not ok 00000100 Not used 00000200 Not used 00000400 Not used 00000800 Not used 00001000 Not used 00002000 Not used 00004000 Not used 00008000 Not used
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Station
address
Station address
The station address of slave can be selected via
- Hardware switch (only FCD 300)
- Parameter 918 via bus or LCP2
- Command "Set Station Address" of Profibus DP
Theaddressviathehardwareswitchisvalid,if the switch is set between 0-125. All selections via parameter 918 or "Set Station Address" command will be rejected. The address setting will only be effective at power up. Changing during run time willbeeffectiveatnextpowerup.
The setting of address via parameter 918 is possible, if the hardware switch is set to 126 or 127 (factory setting). A new address is effective at a new power up.
The setting of the address via the "Set Station Address" command is possible, if the hardware switch is set to 126 or 127 (factory setting). By the "Set Station Address" command it is possible to lock the programmed address, which makes it impossible to change the address by this command. The address setting will be unlocked, if the parameter 918 or the address switch is changed followed by a power cycle.
Extended Diagnosis
By the extended diagnose fu n ction it is possible to receive alarm and warning information from the
frequency converter. The setting of parameter 849 determines which frequency converter events should trigger the extended diagnose function.
If parameter 849 is set to Disable [0], no extended diagnose data is sent regardless wether they appear in the frequency converter. If parameter 849 is set to Alarms [1], extended diagnose data is sent, if one or more alarms arrive in the Alarm parameters 538 or 953. If parameter 849 is set to Alarms/Warnings [2], extended diagnose data is sent if one or more alarms/warnings arrive in the Alarm parameters 538 or 953 or the warning parameter 540.
The sequence of an extended diagnose is as follows: If an Alarm or warning appears, the frequency converter will indicate that to the master by sending a high prior message via the output data telegram. This will cause the master to ask the frequency converter for extended diagnose inform ation, which will be replied by the frequency converter. When the Alarm/warnin g disappears, the frequency converter will again indicate that to the master, a nd on the following request from the master, return a standard DP diagnose frame (6 bytes).
The extended diagnose frame has the following content:
Byte Content Description
0 through 5 Standard DP Diagnose data Standard DP Diagnose frame 6 Pdu length xx Header of Extended diagnostic data 7 Status type = 0x81 Header of E x tended diagnostic data 8 Slot = 0 Header of Extended diagnostic data 9 Status infor = 0 Header of Extended diagnostic data 10 through 13 VLT paramete r 540 VLT warning word 14 through 17 VLT par a meter 541 VLT status word 18 through 21 VLT parameter 538 VLT Alarm word 22 through 23 VLT parameter 953 Communica tion warning word
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Abbreviations
English German Elaboration
ACI - Acyclical Control Interval ALI - Application Layer Interface ATTR - Attribute BRCT - Broadcast CCI - Cyclical Control Interval CR KR Com mu nic ation Reference CRL KBL Communication Reference List CSRD - Cyclical Send and Request Data CT Typ Connection Type CTW STW Control Word DA - Destination A d dress DP - Distributed Periphery EIA - Electronic Industries Association: Specifiers of the EIA Standard RS 485-A EMC EMV Electromagnetic C om patibility EN - Event Notification FIFO - First In First Out HSA - Highest Station Address Hd - Hamming distance HPFB - High Performance Field Bus IND - Sub ind ex I/O E/A Input/Output ISO - International Standards Organization IR - Information Report LSAP - Local Service Access Point LSB - Least Significant B it MSB - Most Significant Bit MAP - Manufacturing Automation Protocol MAV HIW Main Actual Value MMS - Manufucturing Message Specification MRV HSW Main Reference Value MSAC MZAC Master-Slave connection for acyclical transmission MSAC_SI MZAC_SI Master-Slave connection for acyclical transmissio n with slave initiative MSCY MSZY Master-Slave connection for cyclical transmission MSCY_SI MSZY_SI Master-Slave connection for cyclical transmission with slave initiative MULT - Multicast OD OV Object Directory PC - Personal Computer PCA PKE Parameter Characteristics PCD PZD Process Data PCV PKW Parameter-Characteristics-Value PDU - Protocol Data Unit PLC SPS Programmable Logic Control PNU - Parameter Number PPO - Parameter-Process Data Object PVA PWE Parameter Value RAC - Receive Acknowledged request Counter RADR - Remote Address RC AK Request/Response Characteristics RCC - Receive Co nfirm ed request Counter RSAP - Remote Service Access Point SAC - Send Acknowledged request Counter SAP - Service Access Point SCC - Send Confirmed request Counter SPM - Spontaneous Notific ation STW ZSW Status Word TRT - Target Rotation Time VDE - Association of German Electrical Technicians VDI - Association of German Electrical Engineers
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Parameter
list
Parameter list with factory settings
PNU#Parameter
description
Factory setting 4-setup Conv.
index
Data
type 001 Language English No 0 5 002 Local/remote operation Remote-controlled Yes 0 5 003 Local reference 000,000.000 Yes -3 4 004 Active Setup Setup 1 No 0 5 005 Programming Setup Active Setup No 0 5 006 Setup copying No copying No 0 5 007 LCP copy No copying No 0 5 008 Display scaling 1.00 Ye s -2 6 009 Large display readout Frequency [Hz] Yes 0 5 010 Small display line 1.1 Re ference [%] Yes 0 5 011 Small display line 1.2 M o tor current [A] Yes 0 5 012 Small display line 1.3 Power [kW] Yes 0 5 013 Local control Remote control
as par. 100
Yes 0 5
014 Local stop/reset Active Yes 0 5 015 Local jog Not active Yes 0 5 016 Local reversing Not active Yes 0 5 017 Local reset of trip Active Yes 0 5 018 Data change lock Not locked Yes 0 5 019 Operating status at
power up
Forced stop, use saved ref.
Yes 0 5
020 Lock for Hand mode Active No 0 5 024 User-defined Quick Menu Not active No 0 5 025 Quick Menu Setup 000 No 0 6
4-Setup:
Yesmeans that the parameter can be programmed
individually in each of the four Setups, i.e. one single
parameter can have four different data values. No
means that the data value will be the same in all Setu
ps.
C
onversion index: This number refers to a conversion figure to be used when writing or reading via serial communication with a frequency converter.
See Data character in Serial communication in the Design Guide.
D
ata type:
Data type shows the type and l ength of the telegram.
Data type Description 3 Integer 16 4 Integer 32 5Unsigned8 6Unsigned16 7Unsigned32 9Textstring
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
PNU#Parameter-
description
Factory s etting 4-setup Conv.
index
Data-
type 100 Configuration Speed reg., open loop Yes 0 5 101 Torque characteristics Constant torque Yes 0 5 102 Motor power P
M,N
depends on unit Yes 1 6
103 Motor voltage U
M,N
depends on unit Yes -2 6
104 Motor frequency f
M,N
50 Hz Yes -1 6
105 Motor current I
M,N
depends on motor selected Yes -2 7 106 Rated motor speed depends on par. 102 Yes 0 6 107 Automatic motor adjustment Optimisation off Yes 0 5 108 Stator resistance R
S
depends on motor selected Yes -3 7 109 Stator reactance X
S
depends on motor selected Yes -2 7 117 Resonance damping OFF Yes 0 6 119 High start torque 0.0 sec Ye s -1 5 120 Start d elay 0.0 sec Yes -1 5 121 Start function Coast in start del. Yes 0 5 122 Function at stop Coast Yes 0 5 123 Min. freq. for activation of
par. 122
0.1 Hz Yes -1 5
126 DC braking time 10 sec. Yes -1 6 127 DC brake engaging frequency OFF Yes -1 6 128 Thermal motor protection No protection Yes 0 5 130 Start frequency 0.0 Hz Yes -1 5 131 Voltage at start 0.0 V Yes -1 6 132 DC brake vo ltage 0% Yes 0 5 133 Start voltag e depends on unit Yes -2 6 134 Load compensation 100 % Yes -1 6 135 U/f-ratio depends on unit Yes -2 6 136 Slip compensation 100 % Yes -1 3 137 DC hold voltage 0% Yes 0 5 138 Brake cut out value 3.0 Hz Yes -1 6 139 Brake cut in frequency 3.0 Hz Yes -1 6 140 Current, minimum value 0% Yes 0 5 142 Leak reactance depends on motor selected Yes - 3 7 143 Internal ve nt ila to r control Automatic Yes 0 5 144 AC brake factor 1.30 Yes -2 5 146 Reset voltage vector Off Yes 0 5
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FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Parameter
list
PNU#Parameter
description
Factory s etting 4-setup Conv.
index
Data
type 200 Output frequency range Clockwise only, 0-13 2 Hz Yes 0 5 201 Output frequency,
low limit f
MIN
0.0 Hz Yes -1 6
202 Output frequency,
high limit f
MAX
132 Hz Yes -1 6
203 Reference range Min ref.-Max ref. Yes 0 5 204 Minimum ref Ref
MIN
0.000 Hz Yes -3 4
205 Maximum ref Ref
MAX
50.000 Hz Yes -3 4 206 Ramp type Linear Yes 0 5 207 Ramp-up time 1 3.00 sec. Yes -2 7 208 Ramp-down time 1 3.00 sec. Yes -2 7 209 Ramp-up time 2 3.00 sec. Yes -2 7 210 Ramp-down time 2 3.00 sec. Yes -2 7 211 Jog ramp time 3.00 sec. Yes -2 7 212 Quick stop ramp-down time 3.00 sec. Yes -2 7 213 Jog frequency 10.0 Hz Yes -1 6 214 Reference function Sum Yes 0 5 215 Preset reference 1 0.00% Ye s -2 3 216 Preset reference 2 0.00% Ye s -2 3 217 Preset reference 3 0.00% Ye s -2 3 218 Preset reference 4 0.00% Ye s -2 3 219 Catch up/slow down
reference
0.00% Yes -2 6
221 Current limit 160 % Yes -1 6 223 Warn. Low current 0.0 A Yes -1 6 224 Warn. High current I
MAX
Yes - 1 6 225 Warn. Low frequency 0.0 Hz Yes -1 6 226 Warn. High frequency 132.0 Hz Yes -1 6 227 Warn. Low Feedback -4000.000 Yes -3 4 228 Warn. High Feedback 4000.000 Yes -3 4 229 Frequency bypass,
bandwidth
0Hz(OFF) Yes 0 6
230 Frequency bypass 1 0.0 Hz Yes -1 6 231 Frequency bypass 2 0.0 Hz Yes -1 6
MG.90.A5.02 - VLT is a registered Danfoss trademark
45
FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
PNU#Parameter
description
Factory setting 4-setup Conv.
index
Data
type 302 Digital input, term. 18 Start Yes 0 5 303 Digital input, term. 19 Reversing Yes 0 5 304 Digital input, term. 27 Reset and coast
inverse
Yes 0 5
305 Digital input, term. 29 Jog Yes 0 5 307 Digital input, term. 33 No function Yes 0 5 308 Term. 53, analogue input voltag e Reference Yes 0 5 309 Term. 53, min scaling 0.0 V Yes -1 6 310 Term. 53, max scaling 10.0 V Yes -1 6 314 Term. 60, analogue input current No function Yes 0 5 315 Term. 60, min scaling 0.0 mA Yes -4 6 316 Term. 60, max scaling 20.0 mA Yes -4 6 317 Time out 10 sec. Yes -1 5 318 Function after timeo ut No function Yes 0 5 319 Term. 42, analogue output 0-I
MAX
=0-20mA Yes 0 5 323 Relay output Contro l ready Ye s 0 5 327 Pulse ref./FB 5000 Hz Yes 0 7 341 Term. 46 digital output Control ready Yes 0 5 342 Term. 46 Max. pulse output 5000 Hz Yes 0 6 343 Precise stop function Normal ramp stop Yes 0 5 344 Counter value 100000 pulses Yes 0 7 349 Speed comp delay 10 ms Yes -3 6
4-Setup:
Yesmeans that the parameter can be programmed
individually in each of the four Setups, i.e. one single
parameter can have four different data values. No
means that the data value will be the same in all Setups.
C
onversion index: This number refers to a conversion figure to be used when writing or reading via serial communication with a frequency converter.
See Data character in Serial communication in the Design Guide.
D
ata type:
Data type shows the type and l ength of the telegram.
Data type Description 3 Integer 16 4 Integer 32 5Unsigned8 6Unsigned16 7Unsigned32 9Textstring
MG.90.A5.02 - VLT is a registered Danfoss trademark
46
FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Parameter
list
PNU#Parameter
description
Factory setting 4-setup Conv.
index
Data
type 400 Brake function Dep e nd s on unit type No 0 5 405 Reset function Manual reset Yes 0 5 406 Aut. restart time 5 sec. Yes 0 5 409 Trip delay overcurrent Off (61 sec.) Yes 0 5 411 Switching frequency 4.5 kHz Yes 0 6 412 Var. carrier frequency No LC-filter Yes 0 5 413 Overmodulation function On Yes 0 5 414 Min. feedback 0.000 Yes -3 4 415 Max. feedback 1500.000 Yes -3 4 416 Process units No unit Yes 0 5 417 Speed PID propor.ampl. 0.010 Yes -3 6 418 Speed PID intergra. 100 ms Yes -5 7 419 Speed PID differentiation time 20.00 ms Yes -5 7 420 Speed PID diff. amplification
limit
5.0 Ye s -1 6
421 Speed PID lowpass filter 20 ms Yes -3 6 423 U1 voltage par. 103 Yes -1 6 424 F1 frequency Par. 104 Ye s -1 6 425 U2 voltage par. 103 Yes -1 6 426 F2 frequency par. 104 Ye s -1 6 427 U3 voltage par. 103 Yes -1 6 428 F3 frequency par. 104 Ye s -1 6 437 Proc. PID no/inv. Normal Yes 0 5 438 Proc. PID anti wind. Active Yes 0 5 439 Proc. PID start frequency Par. 201 Yes -1 6 440 Proc. PID start
proportional ampl.
0.01 Yes -2 6
441 Proc. PID integration time Off (9999.99 s) Yes -2 7 442 Proc. PID differentiation time Off (0.00 s). Y es -2 6 443 Proc. PID diff. ampl. limit 5.0 Yes -1 6 444 Proc. PID lowpass filter time 0.02 s Yes -2 6 445 Flying start Not possible Yes 0 5 451 Speed PID feedforward factor 100% Yes 0 6 452 Controller range 10 % Ye s -1 6 456 Brake voltage reduce 0 Yes 0 5 461 Feedback conversion Linear Yes 0 5
MG.90.A5.02 - VLT is a registered Danfoss trademark
47
FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
PNU#Parameter
description
Factory setting 4-setup Conv.
index
Data
type 500 Address 1 No 0 5 501 Baudrate 9600 Baud No 0 5 502 Coasting stop Logic or Yes 0 5 503 Quick stop Logic or Yes 0 5 504 DC brake Logic or Yes 0 5 505 Start Logic or Yes 0 5 506 Reversing Logic or Yes 0 5 507 Selection of Setup Logic or Yes 0 5 508 Selection of preset ref. Log ic or Yes 0 5 509 Bus jog 1 10.0 Hz Yes -1 6 510 Bus jog 2 10.0 Hz Yes -1 6 512 Telegram profile FC protocol Yes 0 5 513 Bus time interval 1 sec. Yes 0 5 514 Bus time interval function Off Yes 0 5 515 Data readout: Reference % No -1 3 516 Data readout: Reference [unit] No -3 4 517 Data readout: Feedback [unit] No -3 4 518 Data readout: Frequency No -1 3 519 Data readout: Frequency x scaling No -1 3 520 Data readout: Motor current No -2 7 521 Data readout: Torque No -1 3 522 Data readout: Power [kW] No 1 7 523 Data readout: Power [HP] No -2 7 524 Data readout: Motor voltage [V] No -1 6 525 Data readout: DC Link voltage No 0 6 526 Data readout: Motor thermal load No 0 5 527 Data readout: Inverter thermal load No 0 5 528 Data readout: Digital input No 0 5 529 Data readout: Analogue input, term. 53 No -1 5 531 Data readout: Analogue input, term. 60 No -4 5 532 Data readout: Pulse reference No -1 7 533 Data readout: External reference No -1 6 534 Data readout: Status word No 0 6 535 Data readout: Bus feedback 1 No 0 3 537 Data readout: Inverter temperature No 0 5 538 Data readout: Alarm word No 0 7 539 Data readout: Control word No 0 6 540 Data readout: Warning word No 0 7 541 Data readout: Extended status word No 0 7 544 Data readout: Pulse count No 0 7
MG.90.A5.02 - VLT is a registered Danfoss trademark
48
FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Parameter
list
PNU#Parameter
description
Factory s etting 4-setup Conv.
index
Data
type 600 Operating hours No 73 7 601 Hours run No 73 7 602 kWh counter No 2 7 603 Number of cut ins No 0 6 604 Number of overtemperatures No 0 6 605 Number o f overvoltages No 0 6 615 Fault log: Error code No 0 5 616 Fault log: Time No 0 7 617 Fault log: Value No 0 3 618 Reset of kWh counter No reset No 0 7 619 Reset of running hours counter No reset No 0 5 620 Operation mode Normal operation No 0 5 621 Nameplate: Unit type No 0 9 624 Nameplate: Software version No 0 9 625 Nameplate: LCP identification no. No 0 9 626 Nameplate: Database identification no. No -2 9 627 Nameplate: Power parts version No 0 9 628 Nameplate: Application option type No 0 9 630 Nameplate: Communication option type No 0 9 632 Nameplate: BMC software identification No 0 9 634 Nameplate: Unit identification for communication No 0 9 635 Nameplate: Software parts no. No 0 9 640 Software version No -2 6 641 BMC software identification No -2 6 642 Power ca rd ident ification No -2 6
4-Setup:
Yesmeans that the parameter can be programmed
individually in each of the four Setups, i.e. one single
parameter can have four different data values. No
means that the data value will be the same in all Setups.
C
onversion index: This number refers to a conversion figure to be used when writing or reading via serial communication with a frequency converter.
See Data character in Serial communication in the Design Guide.
D
ata type:
Data type shows the type and l ength of the telegram.
Data type Description 3 Integer 16 4 Integer 32 5Unsigned8 6Unsigned16 7Unsigned32 9Textstring
MG.90.A5.02 - VLT is a registered Danfoss trademark
49
FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Index
A
Abbreviations ........................ ....................................... 42
About this manual
......................................................... 2
Active spontaneous messages
......................................... 35
Alarms
........................................................................ 39
Assumptions
................................................................ 2
B
Bus termination ............................................................ 12
Bus termination FCD 300
................................................ 15
Bus termination VLT 2 800
............................................... 18
Bus time out
................................................................ 32
Bus time out function
..................................................... 32
Bus topology
............................................................... 6
C
Cable connection FCM 300............................................. 11
Cable lengths
............................................................... 9
Closing the control loop outside the fieldbus
....................... 7
Closing the control loop over the bus
................................. 7
Communication partners
............................................... 5
Connected to the bus line
............................................... 11
Control word
........................................................... 26, 36
Cyclical transmission
..................................................... 6
D
Defined parameters ....................................................... 37
DP communication relations
............................................ 20
E
Earth connection ..................................................... 11, 17
Earth connection FCD 300
.............................................. 14
Edit set up selection
...................................................... 37
EMC precautions
................................................ 11, 14, 17
error codes:
................................................................. 36
F
FCD 300 LEDs ............................................................. 16
FCM 300 LEDs
............................................................. 13
Features of a Master type 1 connection
............................. 7
Features of a Master type 2 connection:
............................. 7
Features of DP
............................................................. 6
FREEZE/UNFREEZE
...................................................... 24
Function of control word bit 10
......................................... 32
L
LED ........................................................................... 16
LEDs
.......................................................................... 13
M
Master-controlled frequency converters ............................. 5
Modified parameters
...................................................... 37
N
number of nodes .......................................................... 9
O
Object and data types.................................................... 23
P
Parameter 502 ............................................................ 4
Parameter 904
............................................................. 4
Parameter 918
............................................................. 4
Parameter and data type structure description
..................... 22
Parameter list with factory settings
.................................... 43
PCA - Parameters Characteristics
.................................... 28
PCA handling
............................................................... 21
PCD
.......................................................................... 28
PCD config. read
.......................................................... 34
PCD config. write
......................................................... 34
PCV
........................................................................... 28
Physical connection
....................................................... 11
Physical connection FCD 300
.......................................... 14
Physical connection VLT 2800
......................................... 17
PPO description
........................................................... 20
PPO type select for DP
.................................................. 34
PrincipleofdataexchangebyProfibusDPV0/DPV1
............ 7
Profibus DP
................................................................. 4
Profibus DP V1
........................................................ 4, 7
PROFIBUS specific parameters
........................................ 31
Protocol select
............................................................. 32
Q
Quick start .................................................................. 4
R
Response time ............................................................. 8
S
Single master operation with DP V0 .................................. 6
Size attribute
................................................................ 22
SPM execution
............................................................. 23
Spontaneous messages
............................................ 23, 39
Station address
............................................................ 35
Status word
............................................................ 27, 37
Storedatavalues
.......................................................... 37
MG.90.A5.02 - VLT is a registered Danfoss trademark
50
FCM 300 / FCD 300 / VLT®2800 / DP V1 PROFIBUS
Index
Synchronize and freeze .................................................. 24
U
Update time................................................................. 8
V
VLT 2800 LEDs ............................................................ 19
W
Warning and alarm messages .......................................... 39
Warning parameter 1
..................................................... 36
Warnings
.................................................................... 39
What you should already know
........................................ 3
MG.90.A5.02 - VLT is a registered Danfoss trademark
51
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