Danfoss DN 15-50, DN 65-100 Data sheet

Data sheet

JIP™ hot tap ball valves

Description

DN 15 -50

Application:

Danfoss JIP™ hot tap ball valves are designed for extensions of district heating systems and other closed loop water systems, where the water is treated to avoid internal corrosion.

With Danfoss JIP™ hot tap ball valves new connections and maintenance of the district heating network can be done while the system is fully operational. This saves time and eliminates interruptions for the users.

Having a fully welded body, the valves meet the requirements for valves used in district heating and district cooling systems and offer the highest degree of security.

Features:

• External stem hexagon on all dimensions

• Position indicator of the ball on the stem

• 90 degree end stop

• New plug construction

• The valves are maintenance free

• Standard and OEM versions

DN 65-100

Main data:

• DN 15-100 mm

• kvs 11-2 . 30 0 m3/h

• PN 25/40 bar

• Temperature: 0 … 180°C

• Medium: Circulation water / glycolic water up to 50%

•

Min. storage and transport temperature: -40°C

Approvals and norms:

• 100% final inspection. Leak and shell tests as well as dimension and functionality tests are performed on each and every valve according to applicable standard (EN 12266 part 1 P10P11-P12 & part 2 F20).

• PED 2014/68/EU module H1

• Danfoss A/S is certified according to ISO 9001, ISO 14001 and ISO 45001

• Hot tapping machine are TUV. A.366 – 16 approved.

Ordering

Hot tap JIP-WW and tool boxes T = 0 … 180 °C

Standard version

Picture

Hole saw diameter

(mm)

15/20 Ø 15

25 Ø 24 065 N0051

32 Ø 24 065N 0052

40 Ø 40 065N0053

50 Ø 40 065N0054

65 Ø 48

80 Ø 65 065N0056

100 Ø 79 065N0057

(mm)

(bar)

Code No.

065N0050

065N0055

Hot tapping machine

(DN 15-100 mm)

065N1000

Adapter Box

065 N1003

065 N1002

065N1004

OEM version

Picture

Hole saw diameter

(mm)

20 Ø 19

25 Ø 19 0 65N0071

40 Ø 32 065N0072 065 N1023

(mm)

(bar)

Code No.

065N0 070

Hot tapping machine

(DN 15-100 mm)

065N1000

Adapter

065 N1022

Data sheet JIP™ hot tap ball valves

Spare Parts for hot tap valves

Top plug for packing box

Spare parts for hot tap tool box

Picture

Note: Packaging contains 10 pcs

Picture Description Details Code No.

Valve size

(mm)

65 0 65N0 012

80 -100 06 5N00 13

JIP-HT T Accessory box

JIP-HTT Sealing set

(for machine)

JIP-HT T Sealing adapters set

DN 20 -100

JIP-HT T Pilot drill normal (95mm) 5 pieces set of drills 95 mm 065 N1009

JIP-HT T Pilot drill short

(83mm)

Code No.

065 N0010

06 5N 0011

"Shaft opening pin (5 pcs)

Accessory box

Pilot Drills (90 mm and 2 pcs 120 mm)

Allen key 3, 4 and 5mm

Extension socket

Gear fastening screw

Chip magnet

Drill Holder for Hole Saws > 30 and < 32 mm"

"Ret.Ring for Upper/Lower Bearing

Upper/Lower PTFE-Bearing

Base sealing

Lip and shaf t sealings Jr.

Thrust Bearing Jr.

Thrust retaining ring

O-ring upper bearing"

Sealing adapter DN20-100 mm (8 pcs) 065 N1020

5 pieces set of drills 83 mm 06 5N1010

065 N1008

065 N1007

"Shaft opening pin (5 pcs)

JIP-HT T Tool set

Allen keys - 3, 4 and 5 mm

Special wrench (2 pccs)

Chip Magnet

Pipe wrench 13 mm"

Spare parts for standard version

Picture Description Valve size Hole saw diameter Code No.

DN 15/20 Ø15 065N8020

DN 25/32 Ø24 065 N8012

JIP-HT T Hole saw

JIP-HT adapters

JIP-HT adapter

reduction sockets

* For the sizes DN 25 as well as fo r DN40 reduction socket s have to be added to adapter of th e next size

DN 40/50 Ø40 065N 8013

DN 65 Ø48 065N8093

DN 80 Ø65 065 N8014

DN 10 0 Ø79 065N8097

DN 15/20 - 065N7980

DN 25

DN 32 - 0 65N7981

DN 40

DN 50 - 065N7982

DN 65 - 065N7983

DN 80 - 065N7984

DN 10 0 - 065N7985

DN 25 JIP-HT adapter socket DN 25 065N7986

DN 40 JIP-HT adapter socket DN 40 065N7987

*JIP HTT adapter DN 32 +JIP-HT T

adapter reduction socket DN 25

*JIP HTT adapter DN 50 +JIP-HT T

adapter reduction socket DN 40

065N1006

Data sheet JIP™ hot tap ball valves

Spare parts for hot tap tool box (continuous)

Technical data

Design and material:

JIP Hot tap

Spare parts for OEM version

Picture Description Valve size Hole saw diameter Co de No.

DN 20

JIP-HT T Hole saw

Nominal diameter DN 15/2 0 25 32 40 50 65 80 100

Nominal pressure PN 40 25

Temp range °C 0-180

Medium Circulation water / glycolic water up to 50 %

DN 25

DN 40 Ø32 065N8089

1 Valve body

2 Welding ends

3 Valve stem

4 Ball

5 Seat rings Carbon reinforced PTFE

6 O-rings EPDM

7 Packing box

8 Plug

* According to the GB/T8163. Or equivalent mil d steel in

accordance with CE- PED

Ø19 065N8086

*Weldable mild steel 20#

Stainless steel

*Weldable mild steel 20#

Hot tapping tool design

1. Metabo drilling machine with mounted reduction gear

2. Feeding wheel

3. Feed Extension Socket

4. Adjusting Handle

5. Tool body

6. Base Shaft

7. Shaft Extension

8. Drill holder

9. Hole Saw

10. Pilot Drill

11. Pressure Gauge

12. Shut off valve

13. Hot tap Ball valve

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