Danfoss DN 15-50, DN 65-100 Data sheet
Data sheet
JIP™ hot tap ball valves
Description
DN 15-50 |
DN 65-100 |
Application:
Danfoss JIP™ hot tap ball valves are designed for extensions of district heating systems and other closed loop water systems, where the water is treated to avoid internal corrosion.
With Danfoss JIP™ hot tap ball valves new connections and maintenance of the district heating network can be done while the system is fully operational. This saves time and eliminates interruptions for the users.
Having a fully welded body, the valves meet the requirements for valves used in district heating and district cooling systems and offer the highest degree of security.
Features:
•External stem hexagon on all dimensions
•Position indicator of the ball on the stem
•90 degree end stop
•New plug construction
•The valves are maintenance free
•Standard and OEM versions
Main data:
•DN 15-100 mm
•kvs 11-2.300 m3/h
•PN 25/40 bar
•Temperature: 0 … 180°C
•Medium: Circulation water / glycolic water up to 50%
•Min. storage and transport temperature: -40°C
Approvals and norms:
•100% final inspection. Leak and shell tests as well as dimension and functionality tests are performed on each and every valve according to applicable standard (EN 12266 part 1 P10- P11-P12 & part 2 F20).
•PED 2014/68/EU module H1
•Danfoss A/S is certified according to ISO 9001, ISO 14001 and ISO 45001
•Hot tapping machine are TUV. A.366 – 16 approved.
Ordering |
Standard version |
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Hot tap JIP-WW and tool boxes |
Picture |
DN |
Hole saw diameter |
PN |
Code No. |
Hot tapping machine |
Adapter Box |
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T = 0 … 180 °C |
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(mm) |
(mm) |
(bar) |
(DN 15-100 mm) |
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15/20 |
Ø 15 |
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065N0050 |
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25 |
Ø 24 |
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065N0051 |
065N1000 |
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32 |
Ø 24 |
40 |
065N0052 |
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065N1003 |
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40 |
Ø 40 |
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065N0053 |
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065N1002 |
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50 |
Ø 40 |
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065N0054 |
ž |
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65 |
Ø 48 |
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065N0055 |
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80 |
Ø 65 |
25 |
065N0056 |
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065N1004 |
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100 |
Ø 79 |
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065N0057 |
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OEM version
Picture |
DN |
Hole saw diameter |
PN |
Code No. |
Hot tapping machine |
Adapter |
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(mm) |
(mm) |
(bar) |
(DN 15-100 mm) |
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20 |
Ø 19 |
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065N0070 |
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065N1022 |
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25 |
Ø 19 |
40 |
065N0071 |
065N1000 |
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40 |
Ø 32 |
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065N0072 |
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065N1023 |
© Danfoss | 2022.03 |
AI146686459098en-010701 | 1 |
Data sheet |
JIP™ hot tap ball valves |
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Spare Parts for hot tap valves
Top plug for packing box
Picture |
Valve size |
Code No. |
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(mm) |
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15 |
065N0010 |
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20 |
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25 |
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32 |
065N0011 |
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40 |
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50 |
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65 |
065N0012 |
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80-100 |
065N0013 |
Note: Packaging contains 10 pcs
Spare parts for hot tap tool box
Picture |
Description |
Details |
Code No. |
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"Shaft opening pin (5 pcs) |
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Accessory box |
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Pilot Drills (90 mm and 2 pcs 120 mm) |
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JIP-HTT Accessory box |
Allen key 3, 4 and 5mm |
065N1008 |
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Extension socket |
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Gear fastening screw |
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Chip magnet |
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Drill Holder for Hole Saws > 30 and < 32 mm" |
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"Ret.Ring for Upper/Lower Bearing |
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Upper/Lower PTFE-Bearing |
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JIP-HTT Sealing set |
Base sealing |
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Lip and shaft sealings Jr. |
065N1007 |
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(for machine) |
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Thrust Bearing Jr. |
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Thrust retaining ring |
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O-ring upper bearing" |
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JIP-HTT Sealing adapters set |
Sealing adapter DN20-100 mm (8 pcs) |
065N1020 |
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DN 20-100 |
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JIP-HTT Pilot drill normal (95mm) |
5 pieces set of drills 95 mm |
065N1009 |
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JIP-HTT Pilot drill short |
5 pieces set of drills 83 mm |
065N1010 |
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(83mm) |
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"Shaft opening pin (5 pcs) |
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Allen keys - 3, 4 and 5 mm |
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JIP-HTT Tool set |
Special wrench (2 pccs) |
065N1006 |
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Chip Magnet |
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Pipe wrench 13 mm" |
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Spare parts for standard version
Picture |
Description |
Valve size |
Hole saw diameter |
Code No. |
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DN 15/20 |
Ø15 |
065N8020 |
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DN 25/32 |
Ø24 |
065N8012 |
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JIP-HTT Hole saw |
DN 40/50 |
Ø40 |
065N8013 |
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DN 65 |
Ø48 |
065N8093 |
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DN 80 |
Ø65 |
065N8014 |
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DN 100 |
Ø79 |
065N8097 |
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DN 15/20 |
- |
065N7980 |
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DN 25 |
*JIP HTT adapter DN 32 +JIP-HTT |
- |
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adapter reduction socket DN 25 |
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DN 32 |
- |
065N7981 |
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JIP-HT adapters |
DN 40 |
*JIP HTT adapter DN 50 +JIP-HTT |
- |
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adapter reduction socket DN 40 |
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DN 50 |
- |
065N7982 |
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DN 65 |
- |
065N7983 |
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DN 80 |
- |
065N7984 |
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DN 100 |
- |
065N7985 |
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JIP-HT adapter |
DN 25 |
JIP-HT adapter socket DN 25 |
065N7986 |
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reduction sockets |
DN 40 |
JIP-HT adapter socket DN 40 |
065N7987 |
* For the sizes DN 25 as well as for DN40 reduction sockets have to be added to adapter of the next size
2 | AI146686459098en-010701 |
© Danfoss | 2022.03 |
Data sheet |
JIP™ hot tap ball valves |
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|
Spare parts for hot tap tool box (continuous)
Spare parts for OEM version
Picture |
Description |
Valve size |
Hole saw diameter |
Code No. |
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DN 20 |
Ø19 |
065N8086 |
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JIP-HTT Hole saw |
DN 25 |
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DN 40 |
Ø32 |
065N8089 |
Technical data
Design and material:
JIP Hot tap
Nominal diameter |
DN |
15/20 |
25 |
32 |
40 |
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50 |
65 |
80 |
100 |
Nominal pressure |
PN |
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40 |
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25 |
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Temp range |
°C |
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0-180 |
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Medium |
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Circulation water / glycolic water up to 50 % |
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1 |
Valve body |
*Weldable mild steel 20# |
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2 |
Welding ends |
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3 |
Valve stem |
Stainless steel |
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4 |
Ball |
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5 |
Seat rings |
Carbon reinforced PTFE |
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6 |
O-rings |
EPDM |
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7 |
Packing box |
*Weldable mild steel 20# |
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8 |
Plug |
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* According to the GB/T8163. Or equivalent mild steel in accordance with CE-PED
Hot tapping tool design
1.Metabo drilling machine with mounted reduction gear
2.Feeding wheel
3.Feed Extension Socket
4.Adjusting Handle
5.Tool body
6.Base Shaft
7.Shaft Extension
8.Drill holder
9.Hole Saw
10.Pilot Drill
11.Pressure Gauge
12.Shut off valve
13.Hot tap Ball valve
© Danfoss | 2022.03 |
AI146686459098en-010701 | 3 |
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