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DDP096
Data sheet
4 pgs1.92 Mb0
Data sheet
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Service guide
24 pgs7.5 Mb0
User guide
62 pgs10.57 Mb0
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Danfoss DDP096 Service guide

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Parts Manual
Digital Displacement® Pump
DDP096
www.danfoss.com
Parts Manual
Revision history Table of revisions
Date Changed Rev
April 2022 First edition 0101
2 | © Danfoss | April 2022 AX398965058218en-000101
Parts Manual

Contents

General information
Service parts identification........................................................................................................................................................... 4
Nameplate...........................................................................................................................................................................................4
Date code............................................................................................................................................................................................ 5
About service bulletins...................................................................................................................................................................5
Procedure to identify a part..........................................................................................................................................................6
Adobe Acrobat 2-page viewing..................................................................................................................................................6
Order code.......................................................................................................................................................................................... 7
Mounting flange
Mounting flange C........................................................................................................................................................................... 8
Sensors and harness
Sensors and harness AA...............................................................................................................................................................10
Sensors and harness AG.............................................................................................................................................................. 12
Sensors and harness AE............................................................................................................................................................... 14
Common parts
Common parts A............................................................................................................................................................................ 16
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Parts Manual

General information

Service parts identification

The following information and procedure is used to identify the module group, item number, manufacture date, part number, and part name of the parts included in the Digital Displacement® Pump DDP096.
The parts listed include all parts which may be used when performing either “Minor Repairs”, “Major Repairs” or “Conversions” on the DDP096.

Nameplate

Each unit will have a nameplate affixed to the housing. The nameplate of the DDP096 will include the following information:
Model code
The Danfoss model code completely defines the specific unit and must be used when ordering parts to service this product.
Model/material number
The Danfoss model number (also known as material number) is used by the factory in manufacturing. On repeat orders, a complete unit can be ordered by the model number.
Serial number
The Danfoss serial number is used to identify the manufacture date and the unit sequence in the build. The serial number is also used to identify the units warranty time period.
The letter code indicates the location of original manufacture (assembly). The first number (2 digits) indicates the year of manufacture. The second number (2 digits) indicates the
calendar week of manufacture. The third number (5 digits) is a sequential number used to identify a specific unit.
The nameplate of the DDP096 pump is specific to the pump and different from the nameplate of the DPC12 controller.
If the nameplate does not match the above picture, please contact your Danfoss representative for more information.
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Parts Manual
General information

Date code

The date code is defined as the year and week of manufacture. The same item number may list more than one part number. This indicates that there is more than one configuration for that item number. You will see that there are different date codes for the different part numbers. Find the date code of your unit from the nameplate to determine which service part number you need to order.
Example: The service part desired is item G30
Order Code Item Date Begin Date End Part Number Part Name Qty. per
80 G30 89-17 8000243 End cap gasket 1
All units using this order code with a date code prior to 89-17 must use part number “8000151.” All units with a date code of 89-17 and newer must use part number “8000243.”

About service bulletins

A Service Bulletin Number (SB-_ _ _ _ - _ _ _) may follow the “Part Name” of the part you desire. You must read that Service Bulletin prior to ordering that part. The information contained in these Service Bulletins, as of the print date of this bulletin, are included at the end of this manual. Service Bulletins contain more detailed information such as interchangeability, what additional parts are involved, etc. It is suggested that you add additional Service Bulletins to this manual as you receive them.
G30 89-16 8000151 End cap gasket
(SB-1995-006)
Model/Kit
1
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Parts Manual
General information

Procedure to identify a part

The modular design of this product results in a simplified service parts list and part number identification procedure.
The same item numbers are used for same part names on all units within a product type. A part number that has another number following it in parentheses is done to make this a world wide manual.

Adobe Acrobat 2-page viewing

While viewing manual in Adobe Acrobat, the following settings need to be applied to ensure proper page display.
1. Select “View” → “Page Display” → “Two Page View”
2. Select “View” → “Page Display” → “Show Cover Page in Two Page View”
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P
Series
Displacement
Pump
DD
096
SMNN
Product type
R
Rotation
C
Mounting flange
ANA
Input shaft spline and auxiliary shaft spline
CP
Auxiliary mounting flange
1AAA
Endcap
AA
Sensors and harness
A
Common parts
NNN
Accessory block
A1
NN
Paint and nametag
Special hardware or features
Parts Manual
General information

Order code

The DPC12 is not serviceable; all model code sections relating to the DPC12 have been removed. If the model code on the nameplate does not match the above picture, please contact your Danfoss representative for more
information.
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E102
E103
QE01
Parts Manual

Mounting flange

DDP mounting flange C
Parts configuration
Generic housing used to show part location only.
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Parts Manual
Mounting flange
Order code: C
Item Date Begin Date End Part Number Part Name Qty. per
E102 19-50 11224075 Circlip (retaining ring) 1 E103 19-50 11224074 Shaft seal 1 QE01 19-50 11287055 Shaft seal kit 1
Model/Kit
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QJ10
J005 J006
J007
J007
QJ02
QJ03
J007 (x5) J002
J008
J007
J003
Pumplet 2
J004
J010
Pumplet 3
Pumplet 4
Pumplet 1
J007 (x5)
J001 J008 (x2)
QJ01
Parts Manual
Digital Displacement® Pump DDP096

Sensors and harness

DDP sensors and harness AA
Parts configuration
Generic housing (single-outlet pump) used to show part location only.
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Parts Manual
Sensors and harness
Order code: AA
Item Date Begin Date End Part Number Part Name Qty. per
J001 19-50 11258713 Coil harness “A” 1 J002 19-50 11258714 Coil harness “B” 1 J003 19-50 11251651 1-service sensor harness (with M12 connectors) 1 J004 19-50 11224090 Pressure sensor (with M12 connector) 1 J005 19-50 11257518 Clip for main anchor 1 J006 19-50 11258757 Screw for main anchor 1 J007 19-50 11257478 Cable tie for main anchor 1 J008 19-50 11258744 Screw for anchoring tie 3 J010 19-50 11219076 Speed and temperature sensor (with M12 connector) 1 QJ01 19-50 11297657 Coil harness “A” kit 1 QJ02 19-50 11297804 Coil harness “B” kit 1 QJ03 19-50 11297830 Sensor harness kit 1 QJ10 19-50 11297831 Main anchor kit 1
Model/Kit
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QJ10
J005 J006
J007
J007
QJ03
J007 (x4)
J003
QJ02
J007 (x5)
J002
J008
J004
J009
J007
J004
Pumplet 4
J010
J007
Pumplet 3
J007
Pumplet 1
QJ01
J007 (x5)
J001 J008 (x2)
Parts Manual
Sensors and harness
DDP sensors and harness AG
Parts configuration
Generic housing (multi-outlet pump) used to show part location only.
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Parts Manual
Sensors and harness
Order code: AG
Item Date Begin Date End Part Number Part Name Qty per
J001 21-23 11258713 Coil harness “A” 1 J002 21-23 11258714 Coil harness “B” 1 J003 21-23 11266930 2-service sensor harness (with M12 connectors) 1 J004 21-23 11224090 Pressure sensor (with M12 connector) 2 J005 21-23 11257518 Clip for main anchor 1 J006 21-23 11258757 Screw for main anchor 1 J007 21-23 11257478 Cable tie for main anchor and harness 4 J008 21-23 11258744 Screw for anchoring tie 3 J010 21-23 11219076 Speed and temperature sensor (with M12 connector) 1 QJ01 21-23 11297657 Coil harness “A” kit 1 QJ02 21-23 11297804 Coil harness “B” kit 1 QJ03 21-23 11297839 Sensor harness kit 1 QJ10 21-23 11297831 Main anchor kit 1
Model/Kit
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QJ10
J005 J006 J007
J007
QJ03
J007 (x5)
J003
QJ02
J007 (x5)
J002
J008
J004
J004
J007
J007
J007
J007
Pumplet 3
J010
Pumplet 4
J004
Pumplet 1
QJ01
J007 (x5)
J001
J008
Parts Manual
Sensors and harness
DDP sensors and harness AE
Parts configuration
Generic housing (multi-outlet pump) used to show part location only.
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Parts Manual
Sensors and harness
Order code: AE
Item Date Begin Date End Part Number Part Name Qty per
J001 21-23 11258713 Coil harness “A” 1 J002 21-23 11258714 Coil harness “B” 1 J003 21-23 11266123 3-service sensor harness (with M12 connectors) 1 J004 21-23 11224090 Pressure sensor (with M12 connector) 3 J005 21-23 11257518 Clip for main anchor 1 J006 21-23 11258757 Screw for main anchor 1 J007 21-23 11257478 Cable tie for main anchor and harness 5 J008 21-23 11258744 Screw for anchoring tie 3 J010 21-23 11219076 Speed and temperature sensor (with M12 connector) 1 QJ01 21-23 11297657 Coil harness “A” kit 1 QJ02 21-23 11297804 Coil harness “B” kit 1 QJ03 21-23 11297840 Sensor harness kit 1 QJ10 21-23 11297831 Main anchor kit 1
Model/Kit
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QK01
K700
K600
Parts Manual

Common parts

DDP common parts A
Parts configuration
Generic housing (single-outlet pump) and valve coil cores used to show part location only.
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Parts Manual
Common parts
Order code: A
Item Date Begin Date End Part Number Part Name Qty. per
K600 19-50 11217483 Coil 1 K700 19-50 11258744 Coil screw 1 QK01 19-50 11287370 Coil kit 1
Model/Kit
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Danfoss Power Solutions GmbH & Co. OHG
Krokamp 35 D-24539 Neumünster, Germany Phone: +49 4321 871 0
Danfoss Power Solutions ApS
Nordborgvej 81 DK-6430 Nordborg, Denmark Phone: +45 7488 2222
Danfoss Power Solutions (US) Company
2800 East 13th Street Ames, IA 50010, USA Phone: +1 515 239 6000
Danfoss Power Solutions Trading (Shanghai) Co., Ltd.
Building #22, No. 1000 Jin Hai Rd Jin Qiao, Pudong New District Shanghai, China 201206 Phone: +86 21 2080 6201
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Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and electric components. We specialize in providing state-of-the-art technology and solutions that excel in the harsh operating conditions of the mobile off-highway market as well as the marine sector. Building on our extensive applications expertise, we work closely with you to ensure exceptional performance for a broad range of applications. We help you and other customers around the world speed up system development, reduce costs and bring vehicles and vessels to market faster.
Danfoss Power Solutions – your strongest partner in mobile hydraulics and mobile electrification.
Go to www.danfoss.com for further product information.
We offer you expert worldwide support for ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service Partners, we also provide you with comprehensive global service for all of our components.
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Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequent changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
©
Danfoss | April 2022 AX398965058218en-000101
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