Danfoss DDP096 Service guide
Parts Manual
Digital Displacement® Pump
DDP096
www.danfoss.com
Parts Manual
Digital Displacement® Pump DDP096
Revision history Table of revisions
Date Changed Rev
April 2022 First edition 0101
2 | © Danfoss | April 2022 AX398965058218en-000101
Parts Manual
Digital Displacement® Pump DDP096
Contents
General information
Service parts identification........................................................................................................................................................... 4
Nameplate...........................................................................................................................................................................................4
Date code............................................................................................................................................................................................ 5
About service bulletins...................................................................................................................................................................5
Procedure to identify a part..........................................................................................................................................................6
Adobe Acrobat 2-page viewing..................................................................................................................................................6
Order code.......................................................................................................................................................................................... 7
Mounting flange
Mounting flange C........................................................................................................................................................................... 8
Sensors and harness
Sensors and harness AA...............................................................................................................................................................10
Sensors and harness AG.............................................................................................................................................................. 12
Sensors and harness AE............................................................................................................................................................... 14
Common parts
Common parts A............................................................................................................................................................................ 16
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Parts Manual
Digital Displacement® Pump DDP096
General information
Service parts identification
The following information and procedure is used to identify the module group, item number,
manufacture date, part number, and part name of the parts included in the Digital Displacement® Pump
DDP096.
The parts listed include all parts which may be used when performing either “Minor Repairs”, “Major
Repairs” or “Conversions” on the DDP096.
Nameplate
Each unit will have a nameplate affixed to the housing. The nameplate of the DDP096 will include the
following information:
Model code
The Danfoss model code completely defines the specific unit and must be used when ordering parts to
service this product.
Model/material number
The Danfoss model number (also known as material number) is used by the factory in manufacturing. On
repeat orders, a complete unit can be ordered by the model number.
Serial number
The Danfoss serial number is used to identify the manufacture date and the unit sequence in the build.
The serial number is also used to identify the units warranty time period.
The letter code indicates the location of original manufacture (assembly).
The first number (2 digits) indicates the year of manufacture. The second number (2 digits) indicates the
calendar week of manufacture.
The third number (5 digits) is a sequential number used to identify a specific unit.
The nameplate of the DDP096 pump is specific to the pump and different from the nameplate of the
DPC12 controller.
If the nameplate does not match the above picture, please contact your Danfoss representative for more
information.
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Parts Manual
Digital Displacement® Pump DDP096
General information
Date code
The date code is defined as the year and week of manufacture. The same item number may list more than
one part number. This indicates that there is more than one configuration for that item number. You will
see that there are different date codes for the different part numbers. Find the date code of your unit
from the nameplate to determine which service part number you need to order.
Example: The service part desired is item G30
Order Code Item Date Begin Date End Part Number Part Name Qty. per
80 G30 89-17 8000243 End cap gasket 1
All units using this order code with a date code prior to 89-17 must use part number “8000151.” All units
with a date code of 89-17 and newer must use part number “8000243.”
About service bulletins
A Service Bulletin Number (SB-_ _ _ _ - _ _ _) may follow the “Part Name” of the part you desire. You must
read that Service Bulletin prior to ordering that part. The information contained in these Service Bulletins,
as of the print date of this bulletin, are included at the end of this manual. Service Bulletins contain more
detailed information such as interchangeability, what additional parts are involved, etc. It is suggested
that you add additional Service Bulletins to this manual as you receive them.
G30 89-16 8000151 End cap gasket
(SB-1995-006)
Model/Kit
1
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Parts Manual
Digital Displacement® Pump DDP096
General information
Procedure to identify a part
The modular design of this product results in a simplified service parts list and part number identification
procedure.
The same item numbers are used for same part names on all units within a product type. A part number
that has another number following it in parentheses is done to make this a world wide manual.
Adobe Acrobat 2-page viewing
While viewing manual in Adobe Acrobat, the following settings need to be applied to ensure proper
page display.
1. Select “View” → “Page Display” → “Two Page View”
2. Select “View” → “Page Display” → “Show Cover Page in Two Page View”
6 | © Danfoss | April 2022 AX398965058218en-000101
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