Danfoss DCR, DCR E Installation guide

Installation guide
Filter drier, shell with cross gasket
Type DCR / DCR E
Refrigerants:
DCR Standard (A1, Group 2)
R22, R23, R113, R125, R134a R404A, R407A, R407C, R407F, R410A,
023R9543
R438A, R448A, R449A, R449B, R450A, R452A, R507A, R513A, R1233zd, R1234ze, etc.
For other refrigerants, please contact Danfoss representative.
Media Temperature: -40 - 70 °C / -40 - 160 °F
Design
DCR
13
12
13
12
14
11
15
16
18
19
Pos. Description
1 Plug for cover 2 Bolts for cover
3 Top cover 4 Spring 5 Top cover gasket 6 Wing nut (DCR) / Bolt (DCRE)
10
10
10
7 Lock washer 8 Top pla te
9 Core felt gasket 10 Solid core 11 Core holder felt gasket 12 Core plate 13 Distance rod 14 Wire Mesh 15 Core holder 16 Cross gasket 17 Washer 18 Hex socket head screw 19 Shell
17
Inner taper of core always facing towards filter outlet. This apply for DCR and DCRE components.
DCR E Flammables (A2L, Group 1)
R32, R444A, R444B, R445A, R446A, R447A, R451A, R452B, R454B, R455A, R1234yf, etc.
DCR E
3
5
6
8
4
7
9
10
9
13
14
11
15
16
17
18
19
023R9543
1
2
Імпортер:ТОВ з іі "Данфосс ТОВ" 04080, Київ 80, п/с 168, Україна
© Danfoss | Climate Solutions | 2021.07
Info for UK customers only: Danfoss Ltd., 22 Wycombe End, HP9 1NB, GB
AN162686432084en-000901 | 1
Installation
Danfoss
Danfoss
Danfoss
23Z84.10
L
DCR
Suction line filter
Liquid line filter drier
L
DCR/DCRE
Typ e
L minimum
[mm] [in]
Maximum working pressure PS / MWP [bar] / [psig]
DCR 048 170 7 46 / 667 *
DCR 096 310 13 46 / 667 *
DCR 144 310 13
DCR 192 310 13
35 / 507
46 / 667
28 / 406
40 / 580
1
)
2
)
1
)
2
)
DCRE 048 170 7 50 / 725
1)
For usage with strainer or as a receiver application
2)
For “drier” application using all the permissible cores
3)
* For either 1* or 2* MWP shall not be less than the pressure outlined in sect 9.2 of ANSI/ ASHRAE 15 for the refrigerant used in the system. After charging, the system shall be marked with the refrigerant and oil used.
“The DCRE can only be use for A2L when the solid core is placed. DCRE is not allowed to be used as receiver.”
Brazing
Keep flames away from body
23M71.12
Connector type Brazing material
Copper Min. 5 % Ag
Steel Silver-flo 55 + Easy-flow flux
Do not install DCR / DCRE insert before soldering
Note: Confirm correct top cover gasket is se­lected for DCR or DCRE
Welding
23M115.10
Gasket
Customer best practice will still be needed:
• Use wet wrap when installing.
• Braze the joints.
• Let them cool down.
• Clean the brazing /welding area after the instal­lation (remove remaining flux with a brush).
• This is an important operation and needs to be done with great care to remove all remaining flux.
• Paint / Anti-corrosive needs to cover all open steel parts, areas where the black original paint has been burnt due to brazing and at least 3 cm approx of the copper.
• Paint the joints twice.
How to tighten the bolts
Pos 5
Note: Do not reuse the gasket
Danfoss
23M73.11
DCRE - Bolts M10 x 1.5
DCR - Bolts M8 x 1.25
Optional Fuse and/or Plug, recommended tightening torques: Fuse: 1/4”NPT - 3/8” Flare: 20 Nm / 14.75 ft-lb applying 2 to 3 wraps of teflon tape.
Step 1
Fingertighten all bolts
Step 2 5 Nm / 3.69 ft lb
Step 3 20 Nm / 14.75 ft lb
Step 4 35 Nm / 25.81 ft lb
Step 5* 50 Nm / 36.88 ft lb
* Repeat until complete tightness has been reached.
© Danfoss | Climate Solutions | 2021.07
Step 1
Fingertighten all bolts
Step 2 3 Nm / 2.21 ft lb
Step 3 10 Nm / 7.37 ft lb
Step 4 20 Nm / 14.75 ft lb
Step 5* 28 Nm / 20.65 ft lb
Plug: 1/4” NPT: 50 Nm / 36.87 ft-lb applying 2 to 3 wraps of teflon tape.
Reference
Cover
Cover
Fuse
AN162686432084en-000901 | 2
Fuse
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