Danfoss CS100 IoT User guide

Technical Information
PLUS+1® Connect
CS100 IoT Gateway
www.danfoss.com
Technical Information
Revision history Table of revisions
Date Changed Rev
April 2021 Removed GNSS verbiage 0103
January 2021 Added output warning 0102
October 2020 First edition 0101
2 | © Danfoss | April 2021 BC299456869228en-000103
Technical Information

Contents

About this Manual
About this manual............................................................................................................................................................................5
Device elements
Device Information.......................................................................................................................................................................... 6
Indicator elements........................................................................................................................................................................... 6
Type label............................................................................................................................................................................................ 7
Intended use...................................................................................................................................................................................... 7
Service and support.........................................................................................................................................................................8
Product Conformity
CS100.................................................................................................................................................................................................... 9
Compliance with CE................................................................................................................................................................... 9
Compliance with ECE R-10.......................................................................................................................................................9
PTCRB.............................................................................................................................................................................................. 9
PLUS+1® Compliance.................................................................................................................................................................9
Safety information
General information......................................................................................................................................................................10
Safety advice....................................................................................................................................................................................10
Avoid property damage.............................................................................................................................................................. 11
Connecting the supply voltage...........................................................................................................................................12
Polarity reversal.........................................................................................................................................................................12
IP protection rating..................................................................................................................................................................12
Welding guidelines.................................................................................................................................................................. 12
Warranty and liability....................................................................................................................................................................12
Servicing the CS100.................................................................................................................................................................12
Ordering information
Part number.....................................................................................................................................................................................13
Related products............................................................................................................................................................................13
Device Functions
Available variants & functions...................................................................................................................................................14
Operating modes...........................................................................................................................................................................14
GNSS (Global Navigation Satellite System)...........................................................................................................................14
Wireless Solution............................................................................................................................................................................14
SIM card.............................................................................................................................................................................................14
Input/output functions (I/O)......................................................................................................................................................14
CAN interfaces.................................................................................................................................................................................15
Device configuration.................................................................................................................................................................... 15
CS100 firmware update............................................................................................................................................................... 15
Secure connection to the PLUS+1 Connect portal............................................................................................................15
Connector
Main connector...............................................................................................................................................................................16
CS100 Technical Data
Electrical Data..................................................................................................................................................................................17
Mechanical Data.............................................................................................................................................................................17
Interface/Protocol/Certification................................................................................................................................................17
Multifunction inputs..................................................................................................................................................................... 18
Outputs..............................................................................................................................................................................................19
PLUS+1® Connect portal
Problem with connection to PLUS+1® Connect portal.................................................................................................... 20
Packaging and Transport
IP protection rating....................................................................................................................................................................... 21
Disposal............................................................................................................................................................................................. 21
CS100 Technical Drawings
CS100 Dimensions.........................................................................................................................................................................22
CS100 Cable..................................................................................................................................................................................... 22
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Technical Information
Contents
Mounting
Inside mount....................................................................................................................................................................................23
Top Mount........................................................................................................................................................................................23
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Technical Information

About this Manual

About this manual

This document is part of the product and provides important information on the intended use, safety, installation and operation of the device(s) described below. The manual is intended for qualified technicians and electricians with advanced knowledge in electrical engineering and fieldbus systems, allowing them to estimate the risks and hazards of operating the device and to integrate it into systems with components of other manufacturers.
The qualified personnel must know the contents of this manual and have access to it at all times.
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Technical Information

Device elements

This chapter gives an overview of the device elements, functions and describes the intended use. It further lists the available device variants and the product certifications.

Device Information

The device elements for the CS100

Indicator elements

1. Mounting holes
2. Housing
3. Status LED
4. Type label
5. 8 Pin DEUTSCH connector
Caution
This device is not field serviceable. Opening the housing will void the warranty.
The device is equipped with the indicator element: 1x Device State multicolor LED.
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Technical Information
Device elements

Type label

The CS100 type label is located on the side of the enclosure.
CS100 type label information
Model
Part number
Serial number
E-mark certification number
CE Mark
Country of Origin
Traceability code in data matrix code
Caution

Intended use

The device type label contains important information and should not be removed. Solvents can destroy the label imprint. Do not contact the type label with any solvent-containing substance.
Warning
Danger due to possibility of deficient data transmissions. This device operates using radio signals and cellular networks. Do not us this device for safety-related applications.
Insufficient mobile radio network availability, interference, failure or malfunction of the device may lead to faulty data transmission. Because of this, data transmission cannot be guaranteed always and under all conditions.
Do not operate the device in machines and applications where life depends on the proper (fault-free) operation of this device.
Never rely solely on wireless device for essential communications, the CS100 is not designed for safety related applications.
This device is designed to be used in systems which must be checked for conformity with legal requirements prior to placing into operation.
Only qualified technicians and electricians with advanced knowledge of electrical engineering and fieldbus systems should put this device into operation. The integrator of this device is responsible to check and comply with regional directives and requirements.
The device can be used in environments that require protection class IP69k.
IP69k protection is only ensured if all connectors are plugged in or covered with suitable protection caps.
Before exposing the device to dust and water, plug in all connectors.
Do not immerse the device in water or other liquids.
The OEM of a machine or vehicle in which PLUS+1® or others electronic controls are installed has the full responsibility for all consequences that may occur.
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Technical Information
Device elements
Danfoss has no responsibility for any consequences (direct or indirect) caused by failures or malfunctions.
Danfoss has no responsibility for any accidents caused by incorrectly mounted or maintained equipment.
Danfoss does not assume any responsibility for PLUS+1® products being incorrectly applied or the system being programmed in a manner that jeopardizes safety.
All safety critical systems shall include an emergency stop to switch off the main supply voltage for the outputs of the electronic control system. All safety critical components shall be installed in such a way that the main supply voltage can be switched off at any time. The emergency stop must be easily accessible to the operator.
A system FMEA should be performed on all applications.
CS100 interfaces are designed for transmitting data that is available within a CAN network via LTE 4G Cat.M1, additionally via GSM/GPRS/EDGE.
The interfaces are suitable for use in mobile and stationary systems for industry, small business area, and in agricultural and forestry machinery. Featured is an easy-to-install plastic enclosure which can be bolted to a panel.
The devices have integrated antennas and must be installed properly to the machine to avoid bolt interference and to ensure the recommended line of sight to the sky.

Service and support

Contact PLUS+1® Support and Services:
https://www.danfoss.com/en/products/software/dps/plus1-software-services-support-and-training/plus1­support-and-services/#tab-overview
The most recent driver, firmware, tools and documentation versions are available for download from
https://www.danfoss.com/en/products/software/?sort=default_sort
Caution
Warranty will be voided if device is opened. Device is not field serviceable. Do not open the device.
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