Danfoss CDS 803 Programming guide

Danfoss CDS 803 Programming guide

Programming Guide

VLT® Compressor Drive CDS 803

6–30 kW

vlt-drives.danfoss.com

VLT® Compressor Drive CDS 803

 

Programming Guide

Contents

Contents

1 Introduction

9

1.1

Purpose of the Programming Guide

9

1.2

Manual and Software Version

9

1.3

Additional Resources

9

 

1.3.1 Supplementary Documentation

9

 

1.3.2 VLT® Motion Control Tool MCT 10 Software Support

9

2 Safety

10

2.1

Safety Symbols

10

2.2

Qualified Personnel

10

2.3

Safety Precautions

10

3

Electrical Diagrams

12

 

3.1

Wiring Schematic

12

 

3.2

Control Terminals

13

4

Programming

14

 

4.1

Programming Interfaces

14

 

4.2

Local Control Panel (LCP)

14

 

4.3

Menus

 

15

 

 

4.3.1

Access to Parameters

15

 

 

 

4.3.1.1 Programming via the Quick Menu

15

 

 

 

4.3.1.2 Programming via the Main Menu

15

 

 

4.3.2

Status Menu

16

 

 

4.3.3

Quick Menu

16

 

 

 

4.3.3.1 The Start-up Quick Guide for Compressor Open-loop Applications

16

 

 

 

4.3.3.2 Compressor Functions Quick Guide

19

 

 

 

4.3.3.3 The Start-up Quick Guide for Compressor Closed-loop Applications

21

 

 

 

4.3.3.4 Changes Made

25

 

 

4.3.4

Main Menu

25

 

4.4

Uploading and Downloading Parameter Settings

25

 

 

4.4.1 Data Transfer from Drive to LCP

25

 

 

4.4.2 Data Transfer from LCP to Drive

26

 

4.5

Restoring Factory Default Settings

26

 

 

4.5.1 Recommended Initialization (via Parameter 14-22 Operation Mode)

26

 

 

4.5.2

Two-finger Initialization

27

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VLT® Compressor Drive CDS 803

 

Programming Guide

Contents

5 Parameter Descriptions and Functions

28

5.1

Introduction to Parameters

28

 

5.1.1 Reading the parameter table

28

5.2

Common Parameters

29

 

5.2.1 Parameter Group 0-** Operation and Display

29

 

5.2.1.1 Parameter Group 0-0* Basic Settings

29

 

5.2.1.2 Parameter Group 0-1* Set-up Operations

31

 

5.2.1.3 Parameter Group 0-3* LCP Custom Readout

32

 

5.2.1.4 Parameter Group 0-4* LCP Keypad

34

 

5.2.1.5 Parameter Group 0-5* Copy/Save

34

 

5.2.1.6 Parameter Group 0-6* Password

35

 

5.2.2 Parameter Group 1-** Load and Motor

35

 

5.2.2.1 Parameter Group 1-0* General Settings

35

 

5.2.2.2 Parameter Group 1-7* Start Adjustments

36

 

5.2.3 Parameter Group 2-** Brakes

36

 

5.2.3.1 Parameter Goup 2-1* Brake Energy Function

36

 

5.2.4 Parameter Group 3-** Reference/Ramps

36

 

5.2.4.1 Parameter Group 3-0* Reference Limits

36

 

5.2.4.2 Parameter Group 3-1* References

37

 

5.2.4.3 Parameter Group 3-4* Ramp 1

39

 

5.2.4.4 Parameter Group 3-5* Ramp 2

40

 

5.2.4.5 Parameter Group 3-8* Other Ramps

40

 

5.2.5 Parameter Group 4-** Limits/Warnings

40

 

5.2.5.1 Parameter Group 4-1* Motor Limits

40

 

5.2.5.2 Parameter Group 4-4* Adjustable Warnings 2

41

 

5.2.5.3 Parameter Group 4-5* Adjustable Warnings

41

 

5.2.5.4 Parameter Group 4-6* Speed Bypass

42

 

5.2.6 Parameter Group 5-** Digital In/Out

42

 

5.2.6.1 Parameter Group 5-0* Digital I/O Mode

42

 

5.2.6.2 Parameter Group 5-1* Digital Inputs

43

 

5.2.6.3 Parameter Group 5-4* Relays

49

 

5.2.6.4 Parameter Group 5-5* Pulse Input

51

 

5.2.7 Parameter Group 6-** Analog In/Out

52

 

5.2.7.1 Parameter Group 6-0* Analog I/O Mode

52

 

5.2.7.2 Parameter Group 6-1* Analog Input 53

53

 

5.2.7.3 Parameter Group 6-2* Analog Input 54

55

 

5.2.7.4 Parameter Group 6-7* Analog/Digital Output 45

56

 

5.2.7.5 Parameter Group 6-9* Analog/Digital Output 42

59

 

 

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Programming Guide

 

Contents

 

 

 

5.2.8

Parameter Group 8-** Communications and Options

63

 

5.2.8.1

Parameter Group 8-0* General Settings

63

 

5.2.8.2

Parameter Group 8-3* FC Port Settings

64

 

5.2.8.3

Parameter Group 8-4* FC MC Protocol Set

66

 

5.2.8.4

Parameter Group 8-5* Digital/Bus

66

 

5.2.8.5

Parameter Group 8-8* FC Port Diagnostics

68

 

5.2.8.6

Parameter Group 8-9* Bus Feedback

69

5.2.9

Parameter Group 13-** Smart Logic

70

 

5.2.9.1

Smart Logic Controller

70

 

5.2.9.2

Parameter Group 13-0* SLC Settings

70

 

5.2.9.3

Parameter Group 13-2* Timers

74

 

5.2.9.4

Parameter Group 13-4* Logic Rules

74

 

5.2.9.5

Parameter Group 13-5* States

80

5.2.10

Parameter Group 14-** Special Functions

83

 

5.2.10.1

Parameter Group 14-0* Inverter Switching

83

 

5.2.10.2

Parameter Group 14-1* Mains On/Off

84

 

5.2.10.3

Parameter Group 14-2* Trip Reset

85

 

5.2.10.4

Parameter Group 14-3* Current Limit Control

86

 

5.2.10.5

Parameter Group 14-5* Environment

87

 

5.2.10.6

Parameter Group 14-6* Auto Derate

87

5.2.11

Parameter Group 15-** Drive Information

88

 

5.2.11.1

Parameter Group 15-0* Operating Data

88

 

5.2.11.2

Parameter Group 15-3* Alarm Log

90

 

5.2.11.3

Parameter Group 15-4* Drive Identification

90

5.2.12

Parameter Group 16-** Data Readouts

93

 

5.2.12.1

Parameter Group 16-0* General Status

93

 

5.2.12.2

Parameter Group 16-1* Motor Status

95

 

5.2.12.3

Parameter Group 16-3* Drive Status

97

 

5.2.12.4

Parameter Group 16-5* Ref. & Feedb.

98

 

5.2.12.5

Parameter Group 16-6* Inputs and Outputs

99

 

5.2.12.6

Parameter Group 16-8* Fieldbus & FC Port

102

 

5.2.12.7

Parameter Group 16-9* Diagnosis Read-Outs

103

5.2.13

Parameter Group 20-** Drive Closed Loop

104

 

5.2.13.1

Parameter Group 20-0* Feedback

104

 

5.2.13.2

Parameter Group 20-2* Feedback/Setpoint

105

 

5.2.13.3

Parameter Group 20-8* PI Basic Settings

105

 

5.2.13.4

Parameter Group 20-9* PI Controller

106

5.2.14

Parameter Group 28-** Compressor Functions

107

 

 

 

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Programming Guide

 

Contents

 

 

 

5.2.14.1

Parameter Group 28-0* Short Cycle Protection

107

5.2.14.2

Parameter Group 28-1* Oil Return Management

107

5.2.14.3

Parameter Group 28-6* Compressor Readouts

108

5.3 6–10 kW Specific Parameters

108

5.3.1 Parameter Group 0-** Operation and Display

108

5.3.1.1

Parameter Group 0-0* Basic Settings

108

5.3.1.2

Parameter Group 0-4* LCP Keypad

109

5.3.2 Parameter Group 1-** Load and Motor

109

5.3.2.1

Parameter Group 1-0* General Settings

109

5.3.2.2

Parameter Group 1-1* Motor Selection

110

5.3.2.3

Parameter Group 1-2* Motor Data

111

5.3.2.4

Parameter Group 1-3* Adv. Motor Data

114

5.3.2.5

Parameter Group 1-4* Adv. Motor Data II

115

5.3.2.6

Parameter Group 1-6* Load Depen. Setting

116

5.3.2.7

Parameter Group 1-7* Start Adjustments

116

5.3.2.8

Parameter Group 1-8* Stop Adjustments

118

5.3.2.9

Parameter Group 1-9* Motor Temperature

119

5.3.3 Parameter Group 2-** Brakes

120

5.3.3.1

Parameter Group 2-0* DC Brakes

120

5.3.4 Parameter Group 3-** Reference/Ramps

122

5.3.4.1

Parameter Group 3-1* References

122

5.3.4.2

Parameter Group 3-8* Other Ramps

123

5.3.5 Parameter Group 4-** Limits/Warnings

123

5.3.5.1

Parameter Group 4-1* Motor Limits

123

5.3.5.2

Parameter Group 4-5* Adjustable Warnings

124

5.3.6 Parameter Group 5-** Digital In/Out

125

5.3.6.1

Parameter Group 5-1* Digital Inputs

125

5.3.6.2

Parameter Group 5-4* Relays

126

5.3.6.3

Parameter Group 5-5* Pulse Input

127

5.3.7 Parameter Group 6-** Analog In/Out

128

5.3.7.1

Parameter Group 6-1* Analog Input 53

128

5.3.7.2

Parameter Group 6-2* Analog Input 54

129

5.3.8 Parameter Group 8-** Communications and Options

130

5.3.8.1

Parameter Group 8-0* General Settings

130

5.3.8.2

Parameter Group 8-4* FC MC Protocol Set

130

5.3.8.3

Parameter Group 8-5* Digital/Bus

132

5.3.9 Parameter Group 13-** Smart Logic

132

5.3.9.1

Parameter Group 13-1* Comparators

132

 

 

 

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Programming Guide

 

Contents

 

 

 

5.3.10

Parameter Group 14-** Special Functions

134

 

5.3.10.1

Parameter Group 14-1* Mains On/Off

134

 

5.3.10.2

Parameter Group 14-2* Trip Reset

134

 

5.3.10.3

Parameter Group 14-5* Environment

135

 

5.3.10.4

Parameter Group 14-9* Fault Settings

136

5.3.11

Parameter Group 15-** Drive Information

136

 

5.3.11.1

Parameter Group 15-4* Drive Identification

136

5.3.12

Parameter Group 20-** Drive Closed Loop

137

 

5.3.12.1

Parameter Group 20-0* Feedback

137

 

5.3.12.2

Parameter Group 20-8* PI Basic Settings

137

5.3.13

Parameter Group 28-** Compressor Functions

137

 

5.3.13.1

Parameter Group 28-0* Short Cycle Protection

138

 

5.3.13.2

Parameter Group 28-1* Oil Return Management

138

 

5.3.13.3

Parameter Group 28-4* Anti-reverse Protection

139

5.4 18–30 kW Specific Parameters

139

5.4.1

Parameter Group 0-** Operation and Display

139

 

5.4.1.1

Parameter Group 0-0* Basic Settings

139

 

5.4.1.2

Parameter Group 0-4* LCP Keypad

140

5.4.2

Parameter Group 1-** Load and Motor

141

 

5.4.2.1

Parameter Group 1-1* Motor Selection

141

 

5.4.2.2

Parameter Group 1-6* Load Depen. Setting

142

 

5.4.2.3

Parameter Group 1-7* Start Adjustments

142

 

5.4.2.4

Parameter Group 1-8* Stop Adjustments

143

5.4.3

Parameter Group 2-** Brakes

144

 

5.4.3.1

Parameter Group 2-0* DC Brakes

144

5.4.4

Parameter Group 3-** Reference/Ramps

144

 

5.4.4.1

Parameter Group 3-1* References

144

 

5.4.4.2

Parameter Group 3-8* Other Ramps

145

5.4.5

Parameter Group 4-** Limits/Warnings

145

 

5.4.5.1

Parameter Group 4-1* Motor Limits

145

 

5.4.5.2

Parameter Group 4-5* Adjustable Warnings

146

5.4.6

Parameter Group 5-** Digital In/Out

147

 

5.4.6.1

Parameter Group 5-1* Digital Inputs

147

 

5.4.6.2

Parameter Group 5-4* Relays

148

 

5.4.6.3

Parameter Group 5-5* Pulse Input

149

5.4.7

Parameter Group 6-** Analog In/Out

150

 

5.4.7.1

Parameter Group 6-1* Analog Input 53

150

 

5.4.7.2

Parameter Group 6-2* Analog Input 54

150

 

 

 

Danfoss A/S © 2021.07

 

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VLT® Compressor Drive CDS 803

 

Programming Guide

 

Contents

 

 

 

 

 

5.4.8

Parameter Group 8-** Communications and Options

151

 

 

5.4.8.1

Parameter Group 8-0* General Settings

151

 

 

5.4.8.2

Parameter Group 8-4* FC MC Protocol Set

151

 

5.4.9

Parameter Group 13-** Smart Logic

153

 

 

5.4.9.1

Parameter Group 13-1* Comparators

153

 

5.4.10

Parameter Group 14-** Special Functions

155

 

 

5.4.10.1

Parameter Group 14-1* Mains On/Off

155

 

 

5.4.10.2

Parameter Group 14-2* Trip Reset

155

 

 

5.4.10.3

Parameter Group 14-5* Environment

155

 

 

5.4.10.4

Parameter Group 14-9* Fault Settings

156

 

5.4.11

Parameter Group 15-** Drive Information

156

 

 

5.4.11.1

Parameter Group 15-4* Drive Identification

156

 

 

5.4.11.2

Parameter Group 15-9* Parameter Info

156

 

5.4.12

Parameter Group 20-** Drive Closed Loop

157

 

 

5.4.12.1

Parameter Group 20-0* Feedback

157

 

 

5.4.12.2

Parameter Group 20-8* PI Basic Settings

158

 

5.4.13

Parameter Group 28-** Compressor Functions

158

 

 

5.4.13.1

Parameter Group 28-0* Short Cycle Protection

158

 

 

5.4.13.2

Parameter Group 28-1* Oil Return Management

158

 

 

5.4.13.3

Parameter Group 28-3* Crankcase Heating

159

6 Troubleshooting

161

6.1

Warnings and Alarms

161

6.2

Warning Words

 

164

6.3

Alarm Words

 

165

6.4

Extended Status Words

166

6.5

Descriptions of Warnings and Alarms

167

6.6

LCP Errors Messages

174

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VLT® Compressor Drive CDS 803

Programming Guide

Introduction

 

 

1 Introduction

1.1 Purpose of the Programming Guide

This Programming Guide provides information for advanced programming of the drive. It provides a complete overview and description of all parameters.

The Programming Guide is intended for use by qualified personnel.

To operate the drive safely and professionally, read and follow the Programming Guide and pay particular attention to the safety instructions and general warnings.

VLT® is a registered trademark for Danfoss A/S.

1.2 Manual and Software Version

This manual is regularly reviewed and updated. All suggestions for improvement are welcome.

Table 1: Manual and Software Version

Edition

Remarks

Software version

 

 

 

AU356039245821, version 0201

• Editorial update

6.0–10 kW (8–15 hp): Version 2.00

 

 

18–30 kW (25–40 hp): Version 61.20

 

 

 

1.3 Additional Resources

1.3.1 Supplementary Documentation

Other resources are available to understand advanced drive functions and programming.

The Operating Guide provides information on safety, installation, and commissioning. It also provides a list of warnings and alarms, and general specifications.

The Design Guide provides detailed information about capabilities and functionality to design motor control systems.

The Modbus RTU Operating Instructions explains how to physically establish and configure communication between the Danfoss FC Series and a controller using the Modbus RTU protocol. Download the Operating Instructions from www.danfoss.com in the sections Service and Support/Documentation.

See www.danfoss.com for supplementary documentation.

1.3.2 VLT® Motion Control Tool MCT 10 Software Support

Download the software from the Service and Support download page on www.danfoss.com.

During the installation process of the software, enter CD-key 34544400 to activate the CDS 803 functionality. An activation key is not required for using the CDS 803 functionality.

The latest software does not always contain the latest updates for the drive. Contact the local sales office for the latest drive updates (in the form of *.upd files), or download the drive updates from the Service and Support download page on www.danfoss.com.

Danfoss A/S © 2021.07

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VLT® Compressor Drive CDS 803

Programming Guide

Safety

 

 

2 Safety

2.1 Safety Symbols

The following symbols are used in this manual:

D A N G E R

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

W A R N I N G

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

C A U T I O N

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

N O T I C E

Indicates information considered important, but not hazard-related (for example, messages relating to property damage).

2.2 Qualified Personnel

To allow trouble-free and safe operation of the unit, only qualified personnel with proven skills are allowed to transport, store, assemble, install, program, commission, maintain, and decommission this equipment.

Persons with proven skills:

Are qualified electrical engineers, or persons who have received training from qualified electrical engineers and are suitably experienced to operate devices, systems, plant, and machinery in accordance with pertinent laws and regulations.

Are familiar with the basic regulations concerning health and safety/accident prevention.

Have read and understood the safety guidelines given in all manuals provided with the unit, especially the instructions given in the Operating Guide.

Have good knowledge of the generic and specialist standards applicable to the specific application.

2.3 Safety Precautions

W A R N I N G

HAZARDOUS VOLTAGE

AC drives contain hazardous voltage when connected to the AC mains or connected on the DC terminals. Failure to perform installation, start-up, and maintenance by skilled personnel can result in death or serious injury.

-Only skilled personnel must perform installation, start-up, and maintenance.

W A R N I N G

UNINTENDED START

When the drive is connected to AC mains, DC supply, or load sharing, the motor may start at any time. Unintended start during programming, service, or repair work can result in death, serious injury, or property damage. Start the motor with an external switch, a fieldbus command, an input reference signal from the local control panel (LCP), via remote operation using MCT 10 software, or after a cleared fault condition.

-Disconnect the drive from the mains.

-Press [Off/Reset] on the LCP before programming parameters.

-Ensure that the drive is fully wired and assembled when it is connected to AC mains, DC supply, or load sharing.

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Programming Guide

Safety

 

 

W A R N I N G

DISCHARGE TIME

The drive contains DC-link capacitors, which can remain charged even when the drive is not powered. High voltage can be present even when the warning indicator lights are off.

Failure to wait the specified time after power has been removed before performing service or repair work could result in death or serious injury.

-Stop the motor.

-Disconnect AC mains, permanent magnet type motors, and remote DC-link supplies, including battery back-ups, UPS, and DC-link connections to other drives.

-Wait for the capacitors to discharge fully. The minimum waiting time is specified in the table Discharge time and is also visible on the nameplate on the top of the drive.

-Before performing any service or repair work, use an appropriate voltage measuring device to make sure that the capacitors are fully discharged.

Table 2: Discharge Time

Voltage [V]

Power range [kW (hp)]

Minimum waiting time (minutes)

 

 

 

3x200

6.0–10 (8.0–15)

15

 

 

 

3x400

6.0–7.5 (8.0–10)

4

 

 

 

3x400

10–30 (15–40)

15

 

 

 

W A R N I N G

LEAKAGE CURRENT HAZARD

Leakage currents exceed 3.5 mA. Failure to ground the drive properly can result in death or serious injury.

-Ensure that the minimum size of the ground conductor complies with the local safety regulations for high touch current equipment.

W A R N I N G

EQUIPMENT HAZARD

Contact with rotating shafts and electrical equipment can result in death or serious injury.

-Ensure that only trained and qualified personnel perform installation, start-up, and maintenance.

-Ensure that electrical work conforms to national and local electrical codes.

-Follow the procedures in this manual.

C A U T I O N

INTERNAL FAILURE HAZARD

An internal failure in the drive can result in serious injury when the drive is not properly closed.

-Ensure that all safety covers are in place and securely fastened before applying power.

Danfoss A/S © 2021.07

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VLT® Compressor Drive CDS 803

Programming Guide

Electrical Diagrams

 

 

3 Electrical Diagrams

3.1 Wiring Schematic

 

L1

3-phase

L2

L3

power

 

input

 

PE

+10 V DC

50

(+10 V OUT)

 

 

 

 

 

 

 

 

0-10 V DC-

53

(A IN)

 

 

 

0/4-20 mA

 

 

 

 

 

 

 

 

0-10 V DC-

54 (A IN)

 

 

 

0/4-20 mA

 

 

 

 

 

 

55 (COM A IN/OUT)

 

 

 

 

42

0/4-20 mA A OUT / D OUT

 

 

 

 

45

0/4-20 mA A OUT / D OUT

 

 

 

 

 

 

 

Bus ter.

 

 

12

(+24 V OUT)

 

<![if ! IE]>

<![endif]>2 1

<![if ! IE]>

<![endif]>ON

 

18

(D IN)

 

 

 

 

 

 

 

 

24 V (NPN)

 

 

 

19

(D IN)

O V (PNP)

 

 

 

24 V (NPN)

 

 

 

 

 

 

 

 

20

(COM D IN)

O V (PNP)

 

 

 

27

(D IN)

 

Bus ter.

 

 

 

 

 

 

 

 

24 V (NPN)

RS485

 

 

29

(D IN)

O V (PNP)

Interface

 

 

 

24 V (NPN)

 

 

 

 

 

O V (PNP)

 

 

 

U

<![if ! IE]>

<![endif]>e30bj246.10

 

 

 

V

 

 

W

 

PE

 

Motor

 

 

UDC- Not present on all power sizes

UDC+

relay 2

06

240 V AC 3 A

05

04

relay 1 03

02

240 V AC 3 A

01

ON=Terminated

OFF=Unterminated

(N RS485) 69

RS485

 

(P RS485) 68

Do not connect shield to 61

(Com RS485 ) 61

(PNP)-Source (NPN)-Sink

Illustration 1: Basic Wiring Schematic Drawing

N O T I C E

There is no access to UDCand UDC+ on the following units:

-IP20, 380–480 V, 30 kW (40 hp).

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Programming Guide

Electrical Diagrams

 

 

3.2 Control Terminals

 

BUS TER.

 

 

 

 

 

 

 

 

 

OFF

 

 

ON

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

61

68

69

 

18

19

27

29

42

45

50

53

54

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>GND .COMM

<![if ! IE]>

<![endif]>P

<![if ! IE]>

<![endif]>N

<![if ! IE]>

<![endif]>IN DIGI

<![if ! IE]>

<![endif]>IN DIGI

<![if ! IE]>

<![endif]>IN DIGI

<![if ! IE]>

<![endif]>IN DIGI

<![if ! IE]>

<![endif]>OUT/DIG A mA 20-0/4

<![if ! IE]>

<![endif]>OUT/DIG A mA 20-0/4

<![if ! IE]>

<![endif]>OUT V 10

<![if ! IE]>

<![endif]>IN mA V/20 10

<![if ! IE]>

<![endif]>IN mA V/20 10

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>OUT

<![if ! IE]>

<![endif]>OUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

20

55

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

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<![if ! IE]>

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<![if ! IE]>

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Illustration 2: Control Terminals

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Programming Guide

Programming

 

 

4 Programming

4.1 Programming Interfaces

The drive can be programmed in 3 different ways:

Locally via the LCP.

Externally via the RS485 interface by either

-using Modbus RTU

-or by installing VLT® Motion Control Tool MCT 10.

Refer to the 1.3 Additional Resources for further information on Modbus RTU and VLT® Motion Control Tool MCT 10.

4.2 Local Control Panel (LCP)

The LCP is divided into 4 functional sections.

A. Display

B. Menu key

C. Navigation keys and indicator lights

D. Operation keys and indicator lights

1

 

 

 

 

<![if ! IE]>

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2

 

 

 

 

 

 

 

 

 

3

A

1-20 Motor Power

 

 

 

[5] 0.37kW - 0.5HP

 

4

 

Setup 1

 

 

5

 

 

Status

Quick

Main

 

B

Menu

 

 

Menu

Menu

 

 

 

 

6

 

Com.

 

 

 

 

 

 

 

 

10

C

 

k

 

11

 

 

c

 

 

 

 

 

a

 

 

 

 

On

B

 

12

7

 

 

OK

 

 

 

 

 

 

 

Warn.

 

 

11

8

 

 

 

 

 

 

 

 

11

 

 

Alarm

 

 

9

 

 

 

 

 

 

 

 

 

 

D

Hand

 

Off

Auto

 

 

On

Reset

On

 

 

13

 

14

15

Illustration 3: Local Control Panel (LCP)

A. Display

The LCD display is illuminated with 2 alphanumeric lines. Table 3 describes the information that can be read from the display.

Table 3: Legend to Section A, Illustration 3

1Parameter number and name.

2Parameter value.

3Setup number shows the active setup and the edit setup. If the same setup acts as both active and edit setup, only that setup number is shown (factory setting). When active and edit setup differ, both numbers are shown in the display (setup 12). The number flashing indicates the edit setup.

4Motor direction is shown to the bottom left of the display – indicated by a small arrow pointing either clockwise or counterclockwise.

5The triangle indicates if the LCP is in Status, Quick Menu, or Main Menu.

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Programming Guide

Programming

 

 

B. Menu key

Press [Menu] to select among Status, Quick Menu, or Main Menu.

C. Navigation keys and indicator lights

Table 4: Legend to Section C, Illustration 3

6

Com. (yellow indicator): Flashes during bus communication.

 

 

7

On (green indicator): Control section is working correctly.

 

 

8

Warn. (yellow indicator): Indicates a warning.

 

 

9

Alarm (red indicator): Indicates an alarm.

 

 

10

[Back]: For moving to the previous step or layer in the navigation structure.

 

 

11

[ ] [ ] [ ]: For navigating among parameter groups and parameters, and within parameters. They can also be used for set-

 

ting local reference.

 

 

12

[OK]: For selecting a parameter and for accepting changes to parameter settings.

 

 

D. Operation keys and indicator lights

Table 5: Legend to Section D, Illustration 3

13 [Hand On]: Starts the motor and enables control of the drive via the LCP.

N O T I C E

[2] Coast inverse is the default option for parameter 5-12 Terminal 27 Digital Input. If there is no 24 V supply to terminal 27, [Hand On] does not start the compressor. Connect terminal 12 to terminal 27.

14[Off/Reset]: Stops the compressor (Off). If in alarm mode, the alarm is reset.

15[Auto On]: The drive is controlled either via control terminals or serial communication.

4.3 Menus

4.3.1 Access to Parameters

The are 2 different ways of accessing the parameters from the LCP:

Quick Menu

Main Menu

The Quick Menu contains a collection of parameters used for programming the most common functions. The Main Menu contains all parameters in the drive.

4.3.1.1 Programming via the Quick Menu

Procedure

1.To enter the Quick Menu, press [Menu] until indicator in display is placed above Quick Menu.

2.Press [ ] [ ] to select quick guide, closed-loop setup, compressor setup, or changes made, then press [OK].

3.Press [ ] [ ] to browse through the parameters in the Quick Menu.

4.Press [OK] to select a parameter.

5.Press [ ] [ ] to change the value of a parameter setting.

6.Press [OK] to accept the change.

7.Press either [Back] twice to enter Status, or press [Menu] once to enter Main Menu.

4.3.1.2 Programming via the Main Menu

Procedure

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Programming Guide

Programming

 

 

1.Press [Menu] until indicator in display is placed above Main Menu.

2.Press [] [] to browse through the parameter groups.

3.Press [OK] to select a parameter group.

4.Press [] [] to browse through the parameters in the specific group.

5.Press [OK] to select the parameter.

6.Press [] [] to set/change the parameter value.

7.Press [OK] to accept the change or press [Back] to go back to the previous level.

4.3.2 Status Menu

In the Status menu, view the following:

Motor frequency [Hz], parameter 16-13 Frequency.

Motor current [A], parameter 16-14 Motor current.

Motor speed reference in percentage [%], parameter 16-02 Reference [%].

Feedback, parameter 16-52 Feedback [Unit].

Motor power parameter 16-10 Power [kW].

Custom readout parameter 16-09 Custom Readout.

4.3.3 Quick Menu

Use the Quick Menu to program the most common functions. The Quick Menu consists of:

Quick menu for open-loop applications.

Compressor functions.

Closed-loop setup quick menu.

Changes made.

4.3.3.1 The Start-up Quick Guide for Compressor Open-loop Applications

... the Quick Guidestarts

 

Select Open Loop

 

 

 

Open Loop

 

 

 

 

Compressor Function

 

 

 

 

Setup 1

 

 

 

 

 

Menu

Status Quick

Main

press

OK

 

 

Menu

Menu

 

 

Com.

 

 

 

 

 

a

 

 

 

 

On

B

OK

 

 

 

 

 

 

 

Warn.

 

 

 

 

Alarm

 

 

 

 

Hand

Off

Auto

 

 

 

On

Reset

On

 

 

Illustration 4: Smart Guide for Open-loop Applications

0-01 Language [0] English

0-06 Grid Type Size related

0-60 Main Menu Password

0

1-13 Compressor Selection Size related

3-03 Maximum Reference

200.000

3-15 Reference 1 Source [1] Analog Input 53

3-41 Ramp 1 Ramp Up Time Size related

3-42 Ramp 1 Ramp Down Time Size related

5-12 Terminal 27 Digital Input [2] Coast inverse

5-40 Function Relay Size related

6-10 Terminal 53 Low Voltage Size related

6-11 Terminal 53 High Voltage

10.00 V

8-01 PI Control Site

[0] Digital and ctrl. word

8-30 Protocol

[0] FC

8-32 Baud [2] 9600

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Programming Guide

 

 

Programming

 

 

 

Table 6: Open-loop Applications Set-up

 

 

 

 

 

 

Parameter

Option

Default

Function

 

 

 

 

Parameter 0-01 Language

[0] English

[0] English

Select the language for the display.

 

[1] Deutsch

 

 

 

[2] Français

 

 

 

[3] Dansk

 

 

 

[4] Español

 

 

 

[5] Italiano

 

 

 

[28] Bras.port

 

 

 

 

 

 

Parameter 0-06 GridType

[0] 200–240 V/50 Hz/IT-grid

Size related

Select operating mode for restart after

 

[1] 200–240 V/50 Hz/Delta

 

reconnection of the drive to mains volt-

 

[2] 200–240 V/50 Hz

 

age after power-down.

 

 

 

 

[10] 380–440 V/50 Hz/IT-grid

 

 

 

[11] 380–440 V/50 Hz/Delta

 

 

 

[12] 380–440 V/50 Hz

 

 

 

[20] 440–480 V/50 Hz/IT-grid

 

 

 

[21] 440–480 V/50 Hz/Delta

 

 

 

[22] 440–480 V/50 Hz

 

 

 

[100] 200–240 V/60 Hz/IT-grid

 

 

 

[101] 200–240 V/60 Hz/Delta

 

 

 

[102] 200–240 V/60 Hz

 

 

 

[110] 380–440 V/60 Hz/IT-grid

 

 

 

[111] 380–440 V/60 Hz/Delta

 

 

 

[112] 380–440 V/60 Hz

 

 

 

[120] 440–480 V/60 Hz/IT-grid

 

 

 

[121] 440–480 V/60 Hz/Delta

 

 

 

[122] 440–480 V/60 Hz

 

 

 

 

 

 

Parameter 0-60 Main Menu

0–999

0

Define the password for access to the

Password

 

 

LCP.

 

 

 

 

Parameter 1-13 Compressor Se-

[24] VZH028-R410A

 

 

lection

[25] VZH035-R410A

 

 

6–10 kW

 

 

[26] VZH044-R410A

 

 

 

 

 

 

[27] VLZ028

 

 

 

[28] VLZ035

 

 

 

[29] VLZ044

 

 

 

 

 

 

Parameter 1-13 Compressor Se-

[21] VZH088-R410A

Size related

Select which compressor to use.

lection

[22] VZH117-R410A

18–30 kW

 

 

[23] VZH170-R410A

 

 

 

 

 

 

[30] VZH088-R452B

 

 

 

[31] VZH088-R454B

 

 

 

[32] VZH117-R452B

 

 

 

[33] VZH117-R454B

 

 

 

[34] VZH170-R452B

 

 

 

[35] VZH170-R454B

 

 

 

 

 

 

Parameter 3-03 Maximum Ref-

0–200 Hz

200 Hz

The maximum reference is the highest

erence

 

 

obtainable by summing all references.

 

 

 

 

 

 

 

 

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Programming Guide

 

 

Programming

 

 

 

 

 

 

 

 

Parameter

Option

Default

Function

 

 

 

 

Parameter 3-15 Reference 1

[0] No function

[1] Analog in

Select the input to be used for the refer-

Source

[1] Analog in 53

53

ence signal.

 

[2] Analog in 54

 

 

 

[7] Pulse input 29

 

 

 

[11] Local bus reference

 

 

 

 

 

 

Parameter 3-41 Ramp 1 Ramp

0.05–3600.0 s

Size related

Ramp-up time from 0 to parameter 1-25

Up Time

 

 

Motor Nominal Speed.

 

 

 

 

Parameter 3-42 Ramp 1 Ramp

0.05–3600.0 s

Size related

Ramp-down time from nominal motor

Down Time

 

 

speed to 0.

 

 

 

 

Parameter 5-12 Terminal 27

[0] No operation

[2] Coast in-

Select the input function for terminal 27.

Digital Input

[1] Reset

verse

 

 

[2] Coast inverse

 

 

 

[3] Coast and reset inverse

 

 

 

[4] Quick stop inverse

 

 

 

[5] DC-brake inverse

 

 

 

[6] Stop inverse

 

 

 

[7] External Interlock

 

 

 

[8] Start

 

 

 

[9] Latched start

 

 

 

[10] Reversing

 

 

 

[11] Start reversing

 

 

 

[14] Jog

 

 

 

[16] Preset ref bit 0

 

 

 

[17] Preset ref bit 1

 

 

 

[18] Preset ref bit 2

 

 

 

[19] Freeze reference

 

 

 

[20] Speed up

 

 

 

[22] Speed down

 

 

 

[23] Set-up select bit 0

 

 

 

[34] Ramp bit 0

 

 

 

[52] Run permissive

 

 

 

[53] Hand start

 

 

 

[54] Auto start

 

 

 

[60] Counter A (up)

 

 

 

[61] Counter A (down)

 

 

 

[62] Reset Counter A

 

 

 

[63] Counter B (up)

 

 

 

[64] Counter B (down)

 

 

 

[65] Reset Counter B

 

 

 

 

 

 

Parameter 5-40 Function Relay

See parameter 5-40 Function Relay

Size related

Select the function to control output re-

[0] Function relay

 

 

lay 1.

 

 

 

 

Parameter 5-40 Function Relay

See parameter 5-40 Function Relay

Drive running

Select the function to control output re-

[1] Function relay

 

 

lay 2.

 

 

 

 

Parameter 6-10 Terminal 53 Low

0–10 V

Size related

Enter the voltage that corresponds to

Voltage

 

 

the low reference value.

 

 

 

 

 

 

 

 

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Programming Guide

 

 

Programming

 

 

 

 

 

 

 

 

Parameter

Option

Default

Function

 

 

 

 

Parameter 6-11 Terminal 53

0–10 V

10 V

Enter the voltage that corresponds to

High Voltage

 

 

the high reference value.

 

 

 

 

Parameter 8-01 Control Site

[0] Digital and ctrl.word

[0] Digital and

Select if digital, bus, or a combination of

 

[1] Digital only

ctrl. word

both should control the drive.

 

[2] Controlword only

 

 

 

 

 

 

Parameter 8-30 Protocol

[0] FC

[0] FC

Select the protocol for the integrated

 

[2] Modbus RTU

 

RS485 port.

 

 

 

 

Parameter 8-32 Baud Rate

[0] 2400 Baud

9600

Select the baud rate for the RS485 port.

 

[1] 4800 Baud

 

 

 

[2] 9600 Baud

 

 

 

[3] 19200 Baud

 

 

 

[4] 38400 Baud

 

 

 

[5] 57600 Baud

 

 

 

[6] 76800 Baud

 

 

 

[7] 115200 Baud

 

 

 

 

 

 

4.3.3.2 Compressor Functions Quick Guide

... the Quick Guidestarts

Select Compressor Function

 

 

 

Open Loop

 

 

 

 

Compressor Function

 

 

 

 

Setup 1

 

 

 

 

 

Menu

Status Quick

Main

press

OK

 

 

Menu

Menu

 

 

Com.

 

 

 

 

 

a

 

 

 

 

On

B

OK

 

 

 

 

 

 

 

Warn.

 

 

 

 

Alarm

 

 

 

 

Hand

Off

Auto

 

 

 

On

Reset

On

 

 

28-00 Short Cycle Protection

[1] Enabled

28-01 Interval between Starts

300 s

28-02 Minimum Run Time

Size related

28-10 Oil Return Management

[1] On

28-12 Fixed Boost Interval

Size related

28-13 Boost Duration

60 s

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28-17 ORM Boost Speed [Hz]

Size related

Illustration 5: Quick Guide for Compressor Functions

Table 7: Compressor Functions

Parameter

Option

Default

Function

 

 

 

 

Parameter 28-00 Short Cycle Protection

[0] Disabled

[1] Enabled

Select if short cycle protection is to be used.

 

[1] Enabled

 

 

 

 

 

 

Parameter 28-01 Interval between Starts

0–3600 s

300 s

Enter the minimum allowed time between starts.

 

 

 

 

Parameter 28-02 Minimum Run Time

10–3600 s

Size related

Enter the minimum allowed time to run before stop.

 

 

 

 

Parameter 28-10 Oil Return Management

[0] Off

[1] On

Select if oil return management is to be used.

 

[1] On

 

 

 

 

 

 

 

 

 

 

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Programming Guide

 

 

Programming

 

 

 

 

 

 

 

 

Parameter

Option

Default

Function

 

 

 

 

Parameter 28-12 Fixed Boost Interval

1–168 h

Size related

Oil Boosts is performed at fixed time intervals

 

 

 

 

Parameter 28-13 Boost Duration

60–300 s

60 s

Enter the boost duration for the oil return.

 

 

 

 

Parameter 28-17 ORM Boost Speed [Hz]

80–200 Hz

Size related

Enter speed of the compressor during oil return boost.

 

 

 

 

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Programming Guide

Programming

 

 

4.3.3.3 The Start-up Quick Guide for Compressor Closed-loop Applications

... the Quick Guidestarts

 

Select Closed Loop

 

 

 

Compressor Function

 

 

 

 

Closed Loop

 

 

 

 

Setup 1

 

 

 

 

 

Menu

Status Quick

Main

press

OK

 

 

Menu

Menu

 

 

Com.

 

 

 

 

 

a

 

 

 

 

On

B

OK

 

 

 

 

 

 

 

Warn.

 

 

 

 

Alarm

 

 

 

 

Hand

Off

Auto

 

 

 

On

Reset

On

 

 

6-29 Terminal 54 mode [0] Current mode

6-22 Terminal 54 Low Current

4.00 mA

6-23 Terminal 54 High Current

20.00 mA

0-01 Language

[0] English

0-06 Grid Type

Size related

0-60 Main Menu Password

[0]

1-13 Compressor Selection

Size related

1-00 Configuration Mode

[0] Open loop

3-02 Minimum Reference

Size related

3-03 Maximum Reference

200.000

3-10 Preset Reference [0] 0.00 %

3-15 Reference 1 Source [1] Analog in 53

3-41 Ramp 1 Ramp Up Time

Size related

3-42 Ramp 1 Ramp Down Time

Size related

5-12 Terminal 27 Digital Input

[2] Coast inverse

5-40 Function Relay 1 Size related

6-19 Terminal 53 mode [1] Voltage mode

6-10 Terminal 53 Low Voltage

Size related

6-11 Terminal 53 High Voltage

10.00 V

6-14 Terminal 53 Low Ref./Feedb.

Size related

6-15 Terminal 53 High Ref./Feedb.

200.000 Hz

6-29 Terminal 54 mode Size related

6-29 Terminal 54 mode [1]0.00Voltage mode

6-20 Terminal 54 Low Voltage

1.00 V

6-21 Terminal 54 High Voltage

5.00 V

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6-24 Terminal 54 Low Ref./Feedb.

Size related

6-25 Terminal 54 High Ref./Feedb.

Size related

20-00 Feedback 1 Source

Size related

20-81 PI Normal/Inverse control Size related

8-01 Control Site

[0] Digital and ctrl.word

8-30 Protocol

[0] FC

 

 

8-32 Baud

 

 

 

 

[2]

9600 Baud

 

 

Illustration 6: Closed-loop Quick Guide

 

 

 

 

Table 8: Closed-loop Applications Setup

 

 

 

 

 

 

 

 

 

 

 

Parameter

Option

 

Default

Function

 

 

 

 

 

 

 

Parameter 0-01 Language

[0] English

 

0

 

Select the language for the display.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Danfoss A/S © 2021.07

 

 

 

 

 

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Programming Guide

 

 

Programming

 

 

 

 

 

 

 

 

Parameter

Option

Default

Function

 

 

 

 

 

[1] Deutsch

 

 

 

[2] Français

 

 

 

[3] Dansk

 

 

 

[4] Spanish

 

 

 

[5] Italiano

 

 

 

[28] Bras.port

 

 

 

 

 

 

Parameter 0-06 GridType

[0] 200–240 V/50 Hz/IT-grid

Size related

Select the operating mode for restart af-

 

[1] 200–240 V/50 Hz/Delta

 

ter reconnection of the drive to mains

 

[2] 200–240 V/50 Hz

 

voltage after power-down.

 

 

 

 

[10] 380–440 V/50 Hz/IT-grid

 

 

 

[11] 380–440 V/50 Hz/Delta

 

 

 

[12] 380–440 V/50 Hz

 

 

 

[20] 440–480 V/50 Hz/IT-grid

 

 

 

[21] 440–480 V/50 Hz/Delta

 

 

 

[22] 440–480 V/50 Hz

 

 

 

[100] 200–240 V/60 Hz/IT-grid

 

 

 

[101] 200–240 V/60 Hz/Delta

 

 

 

[102] 200–240 V/60 Hz

 

 

 

[110] 380–440 V/60 Hz/IT-grid

 

 

 

[111] 380–440 V/60 Hz/Delta

 

 

 

[112] 380–440 V/60 Hz

 

 

 

[120] 440–480 V/60 Hz/IT-grid

 

 

 

[121] 440–480 V/60 Hz/Delta

 

 

 

[122] 440–480 V/60 Hz

 

 

 

 

 

 

Parameter 0-60 Main Menu

0–999

0

Define the password for access to the

Password

 

 

LCP.

 

 

 

 

Parameter 1-00 Configuration

[0] Open loop

[0] Open loop

Select closed loop.

Mode

[3] Closed loop

 

 

 

 

 

 

 

 

 

Parameter 1-13 Compressor

[24] VZH028-R410A

 

 

Selection

[25] VZH035-R410A

 

 

6–10 kW

 

 

[26] VZH044-R410A

 

 

 

 

 

 

[27] VLZ028

 

 

 

[28] VLZ035

 

 

 

[29] VLZ044

 

 

 

 

 

 

Parameter 1-13 Compressor

[21] VZH088-R410A

Size related

Select the compressor in use.

Selection

[22] VZH117-R410A

18–30 kW

 

 

[23] VZH170-R410A

 

 

 

 

 

 

[30] VZH088-R452B

 

 

 

[31] VZH088-R454B

 

 

 

[32] VZH117-R452B

 

 

 

[33] VZH117-R454B

 

 

 

[34] VZH170-R452B

 

 

 

[35] VZH170-R454B

 

 

 

 

 

 

Parameter 3-02 Minimum Ref-

0–200 Hz

30 Hz (6–10 kW)

The minimum reference is the lowest val-

erence

 

 

ue obtainable by summing all references.

 

 

 

 

 

 

 

 

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VLT® Compressor Drive CDS 803

 

 

Programming Guide

 

 

Programming

 

 

 

 

 

 

 

 

Parameter

Option

Default

Function

 

 

 

 

 

 

50 Hz (18–

 

 

 

30 kW)

 

 

 

 

 

Parameter 3-03 Maximum

0–200 Hz

200 Hz

The maximum reference is the highest

Reference

 

 

obtainable by summing all references.

 

 

 

 

Parameter 3-10 Reference 1

-100 – 100%

0%

Set up a fixed setpoint in preset reference

Source

 

 

[0].

 

 

 

 

Parameter 3-15 Reference 1

[0] No function

[1] Analog in 53

Select the input to be used for the refer-

Source

[1] Analog in 53

 

ence signal.

 

[2] Analog in 54

 

 

 

[7] Pulse input 29

 

 

 

[11] Local bus reference

 

 

 

 

 

 

Parameter 3-41 Ramp 1 Ramp

0.05–3600.0 s

90.00 s (6–

Ramp-up time from 0 to parameter 1-25

Up Time

 

10 kW)

Motor Nominal Speed.

 

 

180.00 s (18–

 

 

 

30 kW)

 

 

 

 

 

Parameter 3-42 Ramp 1 Ramp

0.05–3600.0 s

30.00 s (6–

Ramp-down time from nominal motor

Down Time

 

10 kW)

speed to 0.

 

 

180.00 s (18–

 

 

 

30 kW)

 

 

 

 

 

Parameter 5-12 Terminal 27

[0] No operation

[2] Coast inverse

Select the input function for terminal 27.

Digital Input

[1] Reset

 

 

 

 

 

 

[2] Coast inverse

 

 

 

[3] Coast and reset inverse

 

 

 

[4] Quick stop inverse

 

 

 

[5] DC-brake inverse

 

 

 

[6] Stop inverse

 

 

 

[7] External Interlock

 

 

 

[8] Start

 

 

 

[9] Latched start

 

 

 

[10] Reversing

 

 

 

[11] Start reversing

 

 

 

[14] Jog

 

 

 

[16] Preset ref bit 0

 

 

 

[17] Preset ref bit 1

 

 

 

[18] Preset ref bit 2

 

 

 

[19] Freeze reference

 

 

 

[20] Speed up

 

 

 

[22] Speed down

 

 

 

[23] Set-up select bit 0

 

 

 

[34] Ramp bit 0

 

 

 

[52] Run permissive

 

 

 

[53] Hand start

 

 

 

[54] Auto start

 

 

 

[60] Counter A (up)

 

 

 

[61] Counter A (down)

 

 

 

[62] Reset Counter A

 

 

 

[63] Counter B (up)

 

 

 

 

 

 

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Programming Guide

 

 

Programming

 

 

 

 

 

 

 

 

Parameter

Option

Default

Function

 

 

 

 

 

[64] Counter B (down)

 

 

 

[65] Reset Counter B

 

 

 

 

 

 

Parameter 5-40 Function Re-

See parameter 5-40 Function Relay

[9] Alarm (6–

Select the function to control output re-

lay [0] Function relay

 

10 kW)

lay 1.

 

 

[65] Comparator

 

 

 

5 (18–30 kW)

 

 

 

 

 

Parameter 5-40 Function Re-

See parameter 5-40 Function Relay

Drive running

Select the function to control output re-

lay [1] Function Relay

 

 

lay 2.

 

 

 

 

Paraneter 6-19 Terminal 53

[0] Current mode

[1] Voltage

Program terminal 53 to either current or

Mode(1)

[1] Voltage mode

mode

voltage.

 

 

 

 

 

 

 

Parameter 6-10 Terminal 53

0–10 V

0.07 V (6–10 kW)

Enter the voltage that corresponds to the

Low Voltage

 

0 V (18–30 kW)

low reference value.

 

 

 

 

Parameter 6-11 Terminal 53

0–10 V

10 V

Enter the voltage that corresponds to the

High Voltage

 

 

high reference value.

 

 

 

 

Parameter 6-14 Terminal 53

-4999 – 4999

Size related

Enter the reference value that corre-

Low Ref./ Feedb. Value

 

 

sponds to the voltage set in parameter

 

 

 

6-10 Terminal 53 Low Voltage.

 

 

 

 

Parameter 6-15 Terminal 53

-4999 – 4999

200

Enter the reference value that corre-

High Ref./ Feedb. Value

 

 

sponds to the voltage set in parameter

 

 

 

6-11 Terminal 53 High Voltage.

 

 

 

 

Parameter 6-29 Terminal 54

[0] Current mode

[0] Current

Program terminal 54 to either current or

Mode

[1] Voltage mode

mode (6–10 kW)

voltage.

 

 

[1] Voltage

 

 

 

mode (18–

 

 

 

30 kW)

 

 

 

 

 

Parameter 6-20 Terminal 54

0–10 V

0.07 V (6–10 kW)

Enter the voltage corresponding to the

Low Voltage

 

1 V (18–30 kW)

low reference value set in parameter 6-24

 

 

Terminal 54 Low Ref./Feedb. Value.

 

 

 

 

 

 

 

Parameter 6-21 Terminal 54

0–10 V

10 V (6–10 kW)

Enter the voltage corresponding to the

High Voltage

 

5 V (18–30 kW)

high reference value set in parameter Ter-

 

 

minal 54 High Ref./Feedb. Value.

 

 

 

 

 

 

 

Parameter 6-22 Terminal 54

0.00–20.00 mA

4.00 mA

Enter the current that corresponds to the

Low Current

 

 

low reference value.

 

 

 

 

Parameter 6-23 Terminal 54

0–10 V

10 V

Enter the current that corresponds to the

High Current

 

 

high reference value.

 

 

 

 

Parameter 6-24 Terminal 54

-0.00–20.00 mA

Size related

Enter the reference value that corre-

Low Ref./ Feedb. Value

 

 

sponds to the current set in parameter

 

 

 

6-20 Terminal 54 Low Voltage.

 

 

 

 

Parameter 6-25 Terminal 54

-4999 – 4999

Size related

Enter the reference value that corre-

High Ref./ Feedb. Value

 

 

sponds to the current set in parameter

 

 

 

6-21 Terminal 54 High Voltage.

 

 

 

 

 

 

 

 

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Programming Guide

 

 

 

Programming

 

 

 

 

 

 

 

 

 

 

Parameter

Option

Default

Function

 

 

 

 

 

Parameter 8-01 Control Site

[0] Digital and ctrl.word

[0] Digital and

Select if digital, bus, or a combination of

 

[1] Digital only

ctrl. word

both should control the drive.

 

[2] Controlword only

 

 

 

 

 

 

 

Parameter 8-30 Protocol

[0] FC

[0] FC

Select the protocol for the integrated

 

[2] Modbus RTU

 

RS485 port.

 

 

 

 

 

Parameter 8-32 Baud Rate

[0] 2400 Baud

9600

Select the baud rate for the RS485 port.

 

[1] 4800 Baud

 

 

 

[2] 9600 Baud

 

 

 

[3] 19200 Baud

 

 

 

[4] 38400 Baud

 

 

 

[5] 57600 Baud

 

 

 

[6] 76800 Baud

 

 

 

[7] 115200 Baud

 

 

 

 

 

 

 

Parameter 20-00 Feedback 1

[0] No function

[0] No function

Select which input to use as the source of

Source

[1] Analog Input 53

 

the feedback signal.

 

[2] Analog Input 54

 

 

 

[3] Pulse input 29

 

 

 

[100] Bus Feedback 1

 

 

 

[101] Bus Feedback 2

 

 

 

 

 

 

 

Parameter 20-01 Feedback 1

[0] Linear

[0] Linear

Select how to calculate the feedback.

Conversion

[1] Square root

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 When parameter 6-19 Terminal 53 Mode is [0] Current mode, the next parameters will be parameter 6-12 Terminal 53 Low Current and parameter 6-13 Terminal 53 High Current. When parameter 6-19 Terminal 53 Mode is [1] Voltage mode, the next parameters will be parameter 6-10 Terminal 53 Low Voltage and parameter 6-11 Terminal 53 High Voltage. When parameter 6-29 Terminal 54 Mode is [0] Current mode, the next parameters will be parameter 6-22 Terminal 54 Low Current and parameter 6-23 Terminal 54 High Current. When parameter 6-29 Terminal 54 Mode is [1] Voltage, the next parameters are parameter 6-20 Terminal 54 Low Voltage and parameter 6-21 Terminal 54 High Voltage.

4.3.3.4 Changes Made

Changes Made lists all parameters changed from default settings.

The list shows only parameters which have been changed in the current edit set-up.

Parameters which have been reset to default values are not listed.

The message Empty indicates that no parameters have been changed.

4.3.4 Main Menu

The Main Menu is used for programming all parameters. The Main Menu parameters can be accessed immediately unless a password has been created via parameter 0-60 Main Menu Password. For most applications, it is not necessary to access the Main Menu parameters. The Quick Menu provides the simplest and quickest access to the typical required parameters.

4.4 Uploading and Downloading Parameter Settings

4.4.1 Data Transfer from Drive to LCP

Once the setup of a drive is complete, Danfoss recommends storing the data in the LCP or on a PC via VLT® Motion Control Tool MCT 10.

W A R N I N G

Stop the compressor before performing this operation.

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VLT® Compressor Drive CDS 803

Programming Guide

Programming

 

 

Procedure

1.Go to parameter 0-50 LCP Copy.

2.Press [OK].

3.Select [1] All to LCP.

4.Press [OK].

4.4.2 Data Transfer from LCP to Drive

Connect the LCP to another drive to copy the parameter settings to this drive as well.

W A R N I N G

Stop the compressor before performing this operation.

Procedure

1.Go to parameter 0-50 LCP Copy.

2.Press [OK].

3.Select [2] All from LCP.

4.Press [OK].

4.5Restoring Factory Default Settings

There are 2 different ways of initializing the drive to factory default settings:

Via parameter 14-22 Operation Mode (this is the recommended way).

Two-finger initialization

Some parameters will not be reset, see more details in 4.5.1 Recommended Initialization (via Parameter 14-22 Operation Mode) and 4.5.2 Two-finger Initialization.

4.5.1 Recommended Initialization (via Parameter 14-22 Operation Mode)

Initialization of the drive to default settings (via parameter 14-22 Operation Mode)

Procedure

1.Select parameter 14-22 Operation Mode.

2.Press [OK].

3.Select [2] Initialisation and press [OK].

4.Cut off the mains supply and wait until the display turns off.

5.Reconnect the mains supply.

The drive is now reset, except the following parameters:

Parameter 0-03 Regional Settings Parameter 1-06 Clockwise Direction Parameter 1-13 Compressor Selection Parameter 4-18 Current Limit Parameter 8-30 Protocol

Parameter 8-31 Address Parameter 8-32 Baud Rate Parameter 8-33 Parity / Stop Bits

Parameter 8-35 Minimum Response Delay Parameter 8-36 Maximum Response Delay Parameter 8-37 Maximum Inter-char delay

Parameter 15-00 Operating hours to parameter 15-05 Over Volt's Parameter 15-03 Power Up's

Parameter 15-04 Over Temp's Parameter 15-05 Over Volt's

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Programming Guide

Programming

 

 

Parameter 15-30 Alarm Log: Error Code

Parameter group 15-4* Drive identification parameters

4.5.2 Two-finger Initialization

Procedure

1.Power off the drive.

2.Press [OK] and [Menu].

3.Power up the drive while still pressing the keys above for 10 s.

The drive is now reset, except the following parameters:

Parameter 1-06 Clockwise Direction Parameter 15-00 Operating hours Parameter 15-03 Power Up's Parameter 15-04 Over Temp's Parameter 15-05 Over Volt's Parameter 15-30 Alarm Log: Error Code

Parameter group 15-4* Drive identification parameters

Initialization of parameters is confirmed by AL80 in the display after the power cycle.

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VLT® Compressor Drive CDS 803

 

Programming Guide

Parameter Descriptions and

Functions

 

 

5 Parameter Descriptions and Functions

5.1 Introduction to Parameters

The * in parameter numbers indicates a group or subgroup of parameters for which the first 1 or 2 numbers are the same. For example, 0-** indicates the group of parameters that all start with 0. 0-0* indicates the subgroup of parameters that share the first 2 numbers, which are 0-0.

An asterisk (*) after an option number indicates the default option. For example, [0]* English is the default option for parameter 0-01 Language.

Organization of the parameter chapter

The VLT® Compressor DriveCDS 803 uses 2 different software version depending on the power range. The 6–10 kW drives use one software version, while 18–30 kW drives use another software version. The chapter is split into the following 3 sections:

Common Parameters: This section contains all available parameters shared across all power ranges.

6–10 kW Specific Parameters: This section contains the parameters available only for 6–10 kW drives.

18–30 kW Specific Parameters: This section contains the parameters available only for 18–30 kW drives.

5.1.1 Reading the parameter table

This Programming Guide includes parameter and options tables. These descriptions explain how to read the parameter and options tables.

 

 

 

2

3

 

 

 

 

 

 

 

 

 

 

 

Parameter Number: Paramter Name

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

Default value:

Parameter type:

Setup:

 

 

 

Conversion index:

Data type:

Change during operation:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>e30bi709.10

4

5

6

Illustration 7: Parameter Table

1 indicates the value set in factory. Expressionlimit means the default value is not a fixed value and may link to power size and parameter dependency.

2 indicates whether the parameter type is option or range. Option means that the user is presented with a predefined selection to choose between. Range means that the user can select any value within the specified range.

3 indicates the manner of parameter set-ups. 2 setups means that the parameter can be set individually in each of the 2 setups. For example, 1 single parameter can have 2 different data values. 1 setup indicates that the data value is the same in all setups.

4 refers to the conversion index. Parameter values are transferred as whole numbers only. Conversion factors are therefore used to transfer decimals. If a value is transferred as 100 and a conversion index of -1, the real value is 10.0.

5 indicates the different data types for the parameters.

6 indicates whether the parameter value can be changed while the drive is in operation. False indicates that the frequency converter must be stopped before a change can be made.

Table 9: Conversion Table

Conversion index

Conversion factor

 

 

100

1

 

 

75

3600000

 

 

74

3600

 

 

70

60

 

 

67

1/60

 

 

6

1000000

 

 

5

100000

 

 

 

 

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Programming Guide

Parameter Descriptions and

Functions

 

 

 

 

Conversion index

Conversion factor

 

 

4

10000

 

 

3

1000

 

 

2

100

 

 

1

10

 

 

0

1

 

 

-1

0.1

 

 

-2

0.01

 

 

-3

0.001

 

 

-4

0.0001

 

 

-5

0.00001

 

 

-6

0.000001

 

 

Table 10: Data type

Data type

Description

Type

 

 

 

2

Integer 8

Int8

 

 

 

3

Integer 16

Int16

 

 

 

4

Integer 32

Int32

 

 

 

5

Unsigned 8

Uint8

 

 

 

6

Unsigned 16

Uint16

 

 

 

7

Unsigned 32

Uint32

 

 

 

9

Visible string

VisStr

 

 

 

33

Normalized value 2 bytes

N2

 

 

 

35

Bit sequence of 16 boolean variables

V2

 

 

 

5.2 Common Parameters

5.2.1 Parameter Group 0-** Operation and Display
5.2.1.1 Parameter Group 0-0* Basic Settings

Parameter 0-01 Language

Table 11: Parameter 0-01 Language

0-01 Language

Default value: English

Parameter type: Option

Setup: 1 setup

 

 

 

Conversion index: –

Data type: Uint8

Change during operation: True

 

 

 

Defines the language to be used in the display.

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VLT® Compressor Drive CDS 803

 

 

Programming Guide

 

Parameter Descriptions and

 

Functions

 

 

 

 

 

 

 

 

Option

 

Name

Description

 

 

 

 

[0]*

 

English

 

 

 

 

 

[1]

 

Deutsch

 

 

 

 

 

[2]

 

Français

 

 

 

 

 

[3]

 

Dansk

 

 

 

 

 

[4]

 

Español

 

 

 

 

 

[5]

 

Italiano

 

 

 

 

 

[28]

 

Bras. Port

 

 

 

 

 

[255]

 

No text

 

 

 

 

 

Parameter 0-04 Operating State at Power-up

Table 12: Parameter 0-04 Operating State at Power-up

0-04 Operating State at Power-up

Default value: Resume

Parameter type: Option

Setup: 2 setup

 

 

 

Conversion index: –

Data type: Uint8

Change during operation: True

 

 

 

Select the operating mode after recognition of the drive to mains voltage after power-down when operating in Hand (local) mode.

Op-

Name

Description

 

 

tion

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[0]*

Resume

Resumes operation of the drive, maintaining the same start/stop condition (applied by [Hand ON]/[Off]

 

 

on the LCP or local start via the digital input) as before the drive was powered down.

 

 

 

 

 

 

 

[1]

Forced

Uses saved reference [1] to stop the drive, but at the same time retains the local speed reference in mem-

 

stop,

ory before powering down. After mains voltage is reconnected, and after receiving a start command

 

ref=old

(pressing [Hand On] or using the local start command via a digital input), the drive restarts and operates

 

 

at the retained speed reference.

 

 

 

 

 

 

 

 

 

Parameter 0-07 Auto DC Braking

 

 

Table 13: Parameter 0-07 Auto DC Braking

 

 

 

 

 

 

 

 

 

0-07 Auto DC Braking

 

 

 

 

 

 

 

 

 

 

 

 

Default value: On

 

 

Parameter type: Option

Setup: 1 setup

 

 

 

 

 

 

 

Conversion index: –

 

 

Data type: Uint8

 

Change during operation: False

 

 

 

 

 

 

Protective function against overvoltage at coast.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N O T I C E

 

Can cause PWM when coasted.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Option

 

 

Name

 

Description

 

 

 

 

 

 

 

[0]

 

 

Off

 

This function is not active.

 

 

 

 

 

 

 

[1]*

 

 

On

 

This function is active.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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