Danfoss CCR3 Controller Operating guide [de]

Operating Guide

CCR3+ Controller

ENGLISH

CCR3+ Controller

www.danfoss.com

Page 2

DEUTSCH

Regler CCR3+

www.heating.danfoss.de

Seite 14

LIETUVIŲ K.

CCR3+ valdiklis

www.heating.danfoss.lt

22 psl.

 

 

 

 

 

 

 

 

© Danfoss | 2022.01

AQ29035882028101-010206 | 1

Danfoss CCR3  Controller Operating guide

CCR3+ Controller

Fig. 1 Installation with CCR3+ Controller (up to 20 risers/loops) Abb. 1 Installation mit CCR3+ Regler (bis zu 20 Stränge/Kreise)

1 pav. Montavimas su CCR3+ valdikliu (ne daugiau kaip 20 stovų / ciklų)

Fig. 2 Installation with CCR23 Controller (Master) and CCR+ Slave Unit (more that 20 risers)

Abb. 2 Installation mit CCR3+ Regler (Führungsregler) und CCR+ Nebenregler (mehr als 20 Stränge)

2 pav. Montavimas su CCR23 valdikliu ir CCR+ praplėtimo moduliu (daugiau kaip 20 vamzdyno stovų)

2 | © Danfoss | 2022.01

AQ29035882028101-010206

CCR3+ Controller

G 24VDC

<![if ! IE]>

<![endif]>POWER

<![if ! IE]>

<![endif]>Master

G

Lbus

G

B

A

<![if ! IE]>

<![endif]>Module 0

C

O4

O3

O2

O1

<![if ! IE]>

<![endif]>Module 1

C

V4

V3

V2

V1

<![if ! IE]>

<![endif]>Module 2

C

V8

V7

V6

V5

<![if ! IE]>

<![endif]>Module 3

C

V12

V11

V10

V9

<![if ! IE]>

<![endif]>Module 4

C

V16

V15

V14

V13

<![if ! IE]>

<![endif]>Module 5

C

V20

V19

V18

V17

 

 

105 mm

 

 

 

 

 

 

 

 

 

60 mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50 mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0V

LBus

C

C

C

C

C

C

 

 

 

 

 

 

 

 

 

 

24VDC

RS485

O1-4

V1-4

V5-8

V9-12

V13-16

V17-20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>122mm

 

 

 

<![if ! IE]>

<![endif]>MADEINPOLAND

 

<![if ! IE]>

<![endif]>DanfossA/S

<![if ! IE]>

<![endif]>Nordborg,Denmark

 

 

CCR3+ Controller

 

 

 

 

 

<![if ! IE]>

<![endif]>90mm

<![if ! IE]>

<![endif]>45mm

<![if ! IE]>

<![endif]>ReturnTemperature

<![if ! IE]>

<![endif]>Controller

<![if ! IE]>

<![endif]>CCR3+

<![if ! IE]>

<![endif]>20171213V3.12

003Z0396 Supply24VDC RoHS

<![if ! IE]>

<![endif]>6430

<![if ! IE]>

<![endif]>36mm

<![if ! IE]>

<![endif]>BOTOM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TCP/IP

B1-3 S0

S1-4

S5-8

S9-12

S13-16

S17-20

 

 

 

 

 

 

 

 

 

 

 

LAN

G

G

G

G

G

G

 

 

 

 

 

 

 

 

 

 

Fig. 3 Wiring scheme - CCR3+ Master Controller Abb. 3 Schaltbild – CCR3+ Führungsregler

3 pav. Laidų schema – CCR3+ valdiklis

<![if ! IE]>

<![endif]>POWER

<![if ! IE]>

<![endif]>Master

TCP/IP

RJ45

<![if ! IE]>

<![endif]>Module 0

B1

B2

B3

S0

G

<![if ! IE]>

<![endif]>Module 1

S1

S2

S3

S4

G

<![if ! IE]>

<![endif]>Module 2

S5

S6

S7

S8

G

<![if ! IE]>

<![endif]>Module 3

S9

S10

S11

S12

G

<![if ! IE]>

<![endif]>Module 4

S13

S14

S15

S16

G

<![if ! IE]>

<![endif]>Module 5

S17

S18

S19

S20

G

Connector/port

 

Stecker/Klemme

Description / Beschreibung / Aprašymas

Jungtis / lizdas

 

 

0V – ground (-) power supply / 0V – Masse (-) Spannungsversorgung /

0V

0 V – įžeminimas (-) maitinimas

24VDC

24 VDC(+) power supply / 24 V DC(+) Spannungsversorgung /

 

24 V pastovioji srovė (+) maitinimas

 

G – ground Lbus port (for system expansion) / G – Masse Lbus-Anschluss (für

 

Systemerweiterung) / G – Lbus magistralės įžeminimo jungtis (sistemai praplėsti)

Lbus

Lbus – Lbus port (for system expansion) / Lbus – Lbus-Anschluss (für Systemerweiterung) /

Lbus – Lbus magistralės jungtis (sistemai praplėsti)

RS485

G – ground (Modbus RS 485) / G – Masse (Modbus RS 485) / G – įžeminimas (Modbus RS 485)

 

 

B – port B (Modbus RS 485) / B – Anschluss B (Modbus RS 485) / B – B jungtis (Modbus RS 485)

 

A – port A (Modbus RS 485) / A – Anschluss A (Modbus RS 485) / A – A jungtis (Modbus RS 485)

 

C – common port dedicated to outputs O1-O4 / C – gemeinsamer Anschluss für Ausgänge

 

O1–O4 / C – bendra jungtis skirta išėjimams O1-O4

 

O1 – output: Alert Broken Sensor / O1 – Ausgang: Warnung gebrochener Sensor / O1 – išėjimas:

C

Pažeisto jutiklio įspėjimo signalas

O2 – output: Alert Low Temp / O2 – Ausgang: Warnung niedrige Temp. / O2 - išėjimas: Per žemos

O1,..,O4

temperatūros įspėjimo signalas

 

O3 – output: Alert High Temp / O3 – Ausgang: Warnung hohe Temp. / O3 - išėjimas: Per aukštos

 

temperatūros įspėjimo signalas

 

O4 – output: not in use / O4 – Ausgang: Nicht verwendet / O4 - išėjimas: nenaudojamas

 

C – common port dedicated to actuators V1-4 / C – gemeinsamer Anschluss für Stellantriebe

C

V1–4 / C – bendra pavaroms skirta jungtis V1-4

V1-4

V1..V4 – outputs to actuators / V1..V4 – Ausgänge zu Stellantrieben / V1..V4 – išėjimai

 

į pavaras

 

C – common port dedicated to actuators V5-8 / C – gemeinsamer Anschluss für Stellantriebe

C

V5–8 / C – bendra pavaroms skirta jungtis V5-8

V5-8

V5..V8 – outputs to actuators / V5..V8 – Ausgänge zu Stellantrieben / V5..V8 – išėjimai į

 

pavaras

 

C – common port dedicated to actuators V9-12 / C – gemeinsamer Anschluss für

C

Stellantriebe V9–12 / C – bendra jungtis, skirta pavaroms V9-12

V9-12

V9..V12 – outputs to actuators / V9..V12 – Ausgänge zu Stellantrieben / V9..V12 – išėjimai

 

į pavaras

Connector/port

 

Stecker/Klemme

Description / Beschreibung / Aprašymas

Jungtis / lizdas

 

 

C – common port dedicated to actuators V13-16 / C – gemeinsamer Anschluss für

C

Stellantriebe V13–16 / C – bendra jungtis, skirta pavaroms V13-16

V13-16

V13..V16 – outputs to actuators / V13..V16 – Ausgänge zu Stellantrieben / V13..V16

 

išėjimai į pavaras

 

C – common port dedicated to actuators V17-20 / C – gemeinsamer Anschluss für

C

Stellantriebe V17–20 / C – bendra jungtis, skirta pavaroms V17-20

V17-20

V17..V20 – outputs to actuators / V17..V20 – Ausgänge zu Stellantrieben / V17..V20

 

išėjimai į pavaras

TCP/IP, LAN

TCP/IP port or IP Modbus port / TCP/IP-Anschluss oder IP Modbus-Anschluss / TCP/IP jungtis

arba IP Modbus jungtis

 

 

B1,B2, B3 defined inputs / B1,B2, B3 definierte Eingänge / B1,B2, B3 numatytieji įėjimai

B1-3, S0

S0 – temp. sensor / S0 – Temp.-Sensor / S0 – temp. jutiklis

GG – common ground dedicated to inputs/sensor / G – gemeinsame Masse für Eingänge/ Sensor / G – bendras įžeminimas, skirtas įėjimams / jutikliams

S1-4

S1..S4 – inputs from sensors / S1..S4 – Eingänge von Sensoren / S1..S4 – įėjimai iš jutiklių

G – common ground dedicated to sensor S1-4 / G – gemeinsame Masse

G

für Sensoren S1–4 / G – bendras įžeminimas, skirtas jutikliams S1-4

 

S5-8

S5..S8 – inputs from sensors / S5..S8 – Eingänge von Sensoren / S5..S8 – įėjimai iš jutiklių

G – common ground dedicated to sensors S5-8 / G – gemeinsame Masse für Sensoren S5–8 /

G

G – bendras įžeminimas, skirtas jutikliams S5-8

 

S9-12

S9..S12 – inputs from sensors / S9..S12 – Eingänge von Sensoren / S9..S12 – įėjimai iš jutiklių

G – common ground dedicated to sensors S9-12 / G – gemeinsame Masse für Sensoren S9–12 /

G

G – bendras įžeminimas, skirtas jutikliams S9-12

 

S13-16

S13..S16 – inputs from sensors / S13..S16 – Eingänge von Sensoren / S13..S16 – įėjimai

iš jutiklių

GG – common ground dedicated to sensors S13-16 / G – gemeinsame Masse für Sensoren S13–16 / G – bendras įžeminimas, skirtas jutikliams S13-16

S17-20

S17..S20 – inputs from sensors / S17..S20 – Eingänge von Sensoren / S17..S20 – įėjimai iš jutiklių

G – common ground dedicated to sensors S17-20 / G – gemeinsame Masse für Sensoren

G

S17–20 / G – bendras įžeminimas, skirtas jutikliams S17-20

 

AQ29035882028101-010206

© Danfoss | 2022.01 | 3

CCR3+ Controller

CCR3+ Master

 

 

 

 

 

 

 

 

 

 

CCR+ Slave

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wiring diagram

 

 

 

 

 

 

 

Wiring diagram

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Actuators of risers’ valves V21...V36

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Open collector outputs connect to 0V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

V22

 

 

 

V24

 

 

V26

 

 

 

 

V28

 

 

V30

 

 

 

 

V32

 

 

V34

 

 

 

V36

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V21

 

V23

 

 

 

V25

 

V27

 

 

 

V29

 

V31

 

 

 

V33

 

V35

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power

Mast

Empty

Module 1

Module 2

Module 3

Module 4

Supply

Contro

Socket

Input / Output

Input / Output

Input / Output

Input / Output

Board

Boar

Place

Board

Board

Board

Board

TCP/IP -

WEB SER

BMS TC

ETHERN

INTERN

B2 - Def.input B2

sensor

 

LBus 2x0.5mm2

Risers’ temperature sensors S21...S36

Type of sensor - PT1000

Type of sensor - PT1000

B3 - Def.input B3

PT1000

 

(L=max. 100m)

 

 

 

 

 

Fig. 4 Wiring scheme CCR3+ Master Controller with CCR+ Slave Abb. 4 Schaltbild CCR3+ Führungsregler mit CCR+ Nebenregler

4 pav. Laidų jungimo schema - CCR3+ valdiklio su CCR+ praplėtimo moduliu

4 | © Danfoss | 2022.01

AQ29035882028101-010206

CCR3+ Controller

G 24VDC

<![if ! IE]>

<![endif]>Power

<![if ! IE]>

<![endif]>Module 6

C

V24

V23

V22

V21

<![if ! IE]>

<![endif]>Module 7

C

V28

V27

V26

V25

<![if ! IE]>

<![endif]>Module 8

C

V32

V31

V30

V29

<![if ! IE]>

<![endif]>Module 9

C

V36

V35

V34

V33

 

105 mm

 

 

 

 

 

 

60 mm

 

 

 

 

 

 

 

 

50 mm

 

 

 

 

 

 

 

 

 

 

OV

C

C

C

C

 

 

 

 

 

 

 

24VDC

V21-24

V25-28

V29-32

V33-36

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>90mm

<![if ! IE]>

<![endif]>122mm

<![if ! IE]>

<![endif]>45mm

 

<![if ! IE]>

<![endif]>MADEINPOLAND

 

<![if ! IE]>

<![endif]>DanfossA/S

<![if ! IE]>

<![endif]>6430Nordborg,Denmark

CCR+ Slave

 

 

 

<![if ! IE]>

<![endif]>CCR+SlaveUnit

<![if ! IE]>

<![endif]>SlaveCCR+Unit

<![if ! IE]>

<![endif]>20171212VS.12

003Z3852 Supply24VDC RoHS

<![if ! IE]>

<![endif]>36mm

 

 

 

 

 

 

 

 

 

 

 

G

S21-24

S25-28

S29-32

S33-36

 

 

 

 

 

 

 

LBus

G

G

G

G

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>Slave

G

Lbus

Fig. 5 Wiring scheme - CCR+ Slave Unit Abb. 5 Schaltbild – CCR+ Nebenregler

5 pav. Laidų schema – CCR+ praplėtimo modulis

<![if ! IE]>

<![endif]>Module 0

S21

S22

S23

S24

G

<![if ! IE]>

<![endif]>Module 0

S251

S27

S26Module

S28

G

S29

S30

S31

S32

G

<![if ! IE]>

<![endif]>Module 2

S33

S34

S35

S36

G

Connector/port

 

Stecker/Klemme

Description / Beschreibung / Aprašymas

Jungtis / lizdas

 

0V

0V – ground (-) power supply / 0V – Masse (-) Spannungsversorgung / 0 V – įžeminimas

(-) maitinimas

24VDC

24 VDC power supply / 24 V DC Spannungsversorgung / 24 V pastovioji srovė maitinimas

 

 

C – common port dedicated to actuators / C – gemeinsamer Anschluss für Stellantriebe /

C

C – bendra pavaroms skirta jungtis

V21-24

V21..V24 – outputs to actuators / V21..V24 – Ausgänge zu Stellantrieben / V21..V24

 

išėjimai į pavaras

 

C – common port dedicated to actuators / C – gemeinsamer Anschluss für Stellantriebe /

C

C – bendra pavaroms skirta jungtis

V24-28

V24..V28 – outputs to actuators / V24..V28 – Ausgänge zu Stellantrieben / V24..V28

 

išėjimai į pavaras

 

C – common port dedicated to actuators / C – gemeinsamer Anschluss für Stellantriebe /

C

C – bendra pavaroms skirta jungtis

V29-32

V29..V32 – outputs to actuators / V29..V32 – Ausgänge zu Stellantrieben / V29..V32

 

išėjimai į pavaras

 

C – common port dedicated to actuators / C – gemeinsamer Anschluss für Stellantriebe /

C

C – bendra pavaroms skirta jungtis

V33-36

V33..V36 – outputs to actuators / V33..V36 – Ausgänge zu Stellantrieben / V33..V36 –

 

išėjimai į pavaras

Connector/port

 

Stecker/Klemme

Description / Beschreibung / Aprašymas

Jungtis / lizdas

 

 

G – ground Lbus port (for system expansion) / G – Masse Lbus-Anschluss (für

Lbus

Systemerweiterung) / G – Lbus magistralės įžeminimo jungtis (sistemai praplėsti)

Lbus – Lbus port (for system expansion) / Lbus – Lbus-Anschluss

 

(für Systemerweiterung) / Lbus – Lbus magistralės jungtis (sistemai praplėsti)

S21-24

S21..S24 – inputs from sensors / S21..S24 – Eingänge von Sensoren / S21..S24 – įėjimai

iš jutiklių

GG – common ground dedicated to sensors / G – gemeinsame Masse für Sensoren / G – bendras jutikliams skirtas įžeminimas

S25-28

S25..S28 – inputs from sensors / S25..S28 – Eingänge von Sensoren / S25..S28 – įėjimai

iš jutiklių

GG – common ground dedicated to sensors / G – gemeinsame Masse für Sensoren / G – bendras jutikliams skirtas įžeminimas

S29-32

S29..S32 – inputs from sensors / S29..S32 – Eingänge von Sensoren / S29..S32 – įėjimai

iš jutiklių

GG – common ground dedicated to sensors / G – gemeinsame Masse für Sensoren / G – bendras jutikliams skirtas įžeminimas

S33-36

S33..S36 – inputs from sensors / S33..S36 – Eingänge von Sensoren / S33..S36 – įėjimai

iš jutiklių

GG – common ground dedicated to sensors / G – gemeinsame Masse für Sensoren / G – bendras jutikliams skirtas įžeminimas

AQ29035882028101-010206

© Danfoss | 2022.01 | 5

CCR3+ Controller

LAENGLISHUAGE

1. Product description

The CCR3+ Controller is a controller used to control return temperature in one pipe heating systems with functions such as temperature registration and monitoring riser temperature. The controller is connected to thermo actuators type TWA-Z (NO) and remote temperature sensors PT1000, type ESMC installed on each riser.

2. Application

CCR3+ controller is part of AB-QTE solution for one pipe heating systems. It converts

one pipe heating system (usually constant flow system) into efficient variable flow system. This innovative solution dynamically controls the flow in the riser according to the load in risers by return temperature control. There are few basic rules to be followed, even more valid in case of renovation:

Set AB-QM according to the required heat load of the riser/loop.

Ensure correct radiator bypass flow setting (typically around 25-35 %). If the resistance of the radiator is much too high compared to the bypass this may result in underflow through radiator if the flow in riser/loop is reduced.

3. Technical data

Optimize flow temperature that is driven by substation control (too high flow temperature can influence efficiency of first radiators in the riser/loop and result in oscillation of flow).

Optimize return temperature that is driven by CCR3+ (too high return temperature can result in lower energy efficiency).

Install temperature sensor in front of AB-QM as close to last radiator in the riser/loop as possible.

Following above rules will ensure optimal control performance of CCR3+ as well as energy efficiency and reliability of heating systems. For further application insights please contact Danfoss representative.

Temperature sensor (S0, S1-S20 / S21-36)

Pt1000, S0 – type ESMC/ESM11, S1-S20 / S21-36 – type ESMC

Temperature range (registration)

–20 °C … +120 °C

 

 

Measuring accuracy

+/- 0.5 K

Inputs: B1, B2 & B3

Free contact (5 V 1 mA)

 

 

Number of control valves (risers)

20 basic, additional 16 with system extension via CCR+ Slave Unit

Output signal to actuators

24 VDC max. 1 A

 

 

Alarm signal output

24 VDC max. 1 A

Relay output

0-24 VDC max. 1A

 

 

Type of memory

Build-In

Capacity of memory

8 GB

 

 

Timer: Real time clock

Built-in battery – powered for 10 years

 

- Wi-Fi (communication port only)

Communication interfaces

- TPC/IP port (LAN cable connection)

- Modbus RS485 RTU

 

 

- IP Modbus (LAN cable connection)

 

- Default LAN IP address (static): 192.168.1.100

 

- Default WiFi acess IP address (static): 192.168.1.10

 

- IP address mask: 255.255.255.0

Default IP settings:

- Gateway address: 192.168.1.1

 

- DNS address: 192.168.1.1

 

- CCR name: ccrplus

 

- Default password: admin1234

Ambient temperature

0 … +50 °C (for CCR3+ only. The ambient temperature for actuators TWA-Z (NO)

should not be above 30 °C)

 

Transport temperature

–10 … +60 °C

IP rating

IP 20

 

 

Power supply

24 VDC

Power consumption (Controller only) 1)

10 VA

Power consumption (Slave Unit only) 1)

3 VA

Weight

0.3 kg

 

 

Installation

DIN rail 35 mm

1)To select proper power transformer please follow formula: 24 V 10 VA (controller) + 7 VA*/per each actuator

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4. Installation

For easy access the CCR3+ Controller is installed in

The transformer power depends on numbers of

the technical box on DIN rail 35 mm. Box with

actuators (number of risers in heating

DIN rail should be mounted in the wall (sub-

installation). To select proper power transformer

station or boiler room) as close as possible to the

please follow formula: 24 V 10VA (controller) + 7

heat source. DIN rail and box are not included. It is

VA*/per each actuator.

recommended to install the standard 24 VDC

 

transformer in the same box as CCR3+ (not

Example (building with 20 risers):

supplied).

10VA (for controller) + 7 VA x 20 actuators = 150 V

5. Switching the control on

Before switching the controller on for the first time, disconnect all cables and connect a 24 VDC source to the disconnected power plug. Use a voltmeter to measure the voltage on the power cable plug before it is connected to the controller.

If the voltage is correct:

1.Read the instructions before you operate the controller

2.Disconnect all cables

3.Connect the power to the transformer (not connected to CCR3+)

4.Turn the power to the transformer on

5.Verified currency – 24 VDC

6.Connect the cable from the transformer to the CCR3+ Controller input

6. Switching on

The LED diodes on device should blink at start-up.

Before any plugs are connected to the controllers, input and output connectors:

1.Set all parameters on the controller

2.Make sure that there is no external voltage on the temperature sensor plugs

3.Make sure that the voltage on the relay contacts is not too high (max. 24 VDC)

When controller is connected to power, LED indicator start to blink. The meaning of LED status is:

LED

Description

P (orange) – Power inside controller (+5V)

Lights when DDC PCB is power on

D (white) – Data transfer indicator for LAN

Blink when DDC is communicating by TCP/IP

S (orange) - Input power indicator (24VDC)

Lights when power supply PCB is working

BT (blue)– Basic transmission indicator for Wi-Fi

Blink when DDC is communicating by WiFi

A (red) – Alert status on I/O module

LED lights when/if: to low temp., broken sensor

O1..4 ; 1-20 (green)– Digital Output Status

Lights when Output is closed to 0V

7. Types of Logins and Access

Controller has a built in WEB Server App to communicate with all devices with html browsers via following communication interfaces:

Wi-Fi communication port

LAN cable connection (TCP/IP port)

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8.Wi-Fi settings (no cable needed - recommended for all types of devices)

1.Switch on Wi-Fi

2.Scan for Wireless Network Connection

3.Select CCR WI-Fi network

4.Enter password (default is »admin1234«)

5.Connect

9.Local Network settings (only for LAN cable connection with PC)

1.Enter »Local Network settings«

2.Go to »Properties« -> »Internet Protocol Version 4 (TCP/IPv4)

3.Configure IP address:

4.Confirm with »OK« and close menu in PC.

10.Run CCR3+ application

Launch your browser from a computer or wireless device that is connected to the CCR3+. Tap the IP address into web browser window:

1.Wi-FI access: Type 192.168.1.10 into Web Browser

2.LAN connection: Type 192.168.1.100 into Web Browser

CCR3+ application will open.

For 1st login enter password »admin1234«

Important: Change of password to secure any unauthorized interaction from 3rd parties.

Note: You can Skip login for access to data only in CCR3+ (reading, overview only).

11. CCR3+ Dashboard (Web App Screen)

When the setup and is complete, the reading display will be shown on the screen.

The CCR3+ App screen has a dashboard that offer plenty of status overview, basic and advanced settings. The manufacturer reserves the right to change Firmware in production to improve handling and functionality. An up - to - date list of settings for the given firmware is available on the Danfoss website.

New settings can automatically upgrade according to guidelines in instruction.

Readings: Informations about basic settings, device status, current time and date, storage capacity

Installer: Advanced and service settings

Shifting: Shift return temperature

Corrections: Temperature sensor calibration settings

Tests: Device outputs testing tool

Data: Access to Data log file

Network: BMS and IP/TPC settings

Firmware: Firmware upgrade tool

Login: Login option

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READINGS MENU:

 

11. CCR3+ DASHBOARD

 

 

(Web App Screen)

 

No.

Name

Description

 

 

 

Output status (Defined output O1..O4)

(continuous)

 

 

 

 

 

 

Open - no alarm or break alarm circuit

 

 

1

O1..O4

Closed – shortcut to ground in alarm circuit

 

 

 

 

 

 

See Outputs settings in Installer Menu.

 

 

 

 

Input status

 

 

 

 

Open - input Bx open

 

 

2

B1..B3

Closed – input B1 close to G

 

 

 

 

 

 

 

Free contact relay (not used in CCR3+ process, only for monitoring in BMS). Binary inputs or PT1000

 

 

 

 

sensor (5V, 1mA).

 

 

3

RT Clock

The Real Time clock, show current time, date, day of the week.

 

 

Data used in archive file.

 

 

 

 

 

 

 

 

S0 – value of (°C) supply temperature. The same readings apply to sensors S1 … S20.

 

 

4

S0-main temp.

Open - no sensor or break sensor circuit

 

 

Closed – shortcut to ground in sensor circuit

 

 

 

 

 

 

 

 

Fault – temp. values exeed Fault temp. max or is bellow Fault temp. max (correspondent to Fault temp.

 

 

 

 

settings in Installer Menu)

 

 

 

 

Information about setting return temperature correspondent to current flow temperature, in °C degree.

 

 

5

Ret.Set.Temp

Required range set in points in the Installer Menu. Function used for temperature alarm output.

 

 

 

 

 

 

 

Set. Temperature is = Return Set. Temperature +/- Shift T. Set.

 

 

 

 

General information about CCR3+ status

 

 

6

Alerts

OK – system is running without alarms

 

 

 

 

Alert (red) – system has alarms

 

 

 

 

Riser Status (sensors: S1-S36; valves: V1-V36)

 

 

 

 

Number of risers (look to: Advanced Menu)

 

 

 

 

Riser statuses are indicated with color.

 

 

 

 

OK – riser status is OK

 

 

7

Riser

High (red) - if temp. on Sx sensor is higher then Ret.Set.Temp

 

 

Low (blue) - if temp. on Sx sensor is lower then Ret.Set.Temp.

 

 

 

 

 

 

 

 

Open (yellow) - no sensor or break sensor circuit

 

 

 

 

Closed (grey) - shortcut to ground in sensor circuit

 

 

 

 

N/A (white) - non relevant (non selected) risers

 

 

 

 

Status of valve: V1 … V36

 

 

 

 

1 – open, valve output closed to C (powered up), (taking PWM into account).

 

 

8

Valve output

0 – valve closed, valve output closed to C (powered down), (taking PWM into account).

 

 

 

 

Valve is 1-Open if: PWM min < Valve % <PWM max

 

 

9

Valve [%]

… ..% – valve open ratio – percentage of filling the PWM function (0 … 100 % in 10 % steps)

 

 

 

Temperature

Temperature readings in riser

 

 

10

 

 

 

[°C]

Open - no sensor or break sensor circuit

 

 

 

 

 

 

 

Closed – shortcut to ground in sensor circuit

 

 

 

 

Information about return temperature correspondent to Ret.Set.Temp and Shift setting (correspondent

 

 

11

Set. Temp.[°C]

to Shift T.Set in Shifting Menu)

 

 

Set. Temperature is = Return Set.

 

 

 

 

 

 

 

 

Temperature +/- Shift T. Set.

 

 

 

 

Temperatures status (same color as described in pos. “Riser status”):

 

 

 

 

Riser RX – riser status information:

 

 

 

 

OK – riser status is OK

 

 

12

Alerts

High (red) - if temp. on Sx sensor is higher then Ret.Set.Temp

 

 

Low (blue) - if temp. on Sx sensor is lower then Ret.Set.Temp.

 

 

 

 

 

 

 

 

Open (yellow) - no sensor or break sensor circuit

 

 

 

 

Closed (grey) - shortcut to ground in sensor circuit

 

 

 

 

N/A (white) - non relevant (non configurated) risers

INSTALLER MENU:

No.

Name

Description

13

TRet(35)

Required return temperature for measure supply temperature: 35°C

Factory setting: 30°C

 

 

14

TRet(40)

Required return temperature for measure supply temperature: 40°C

Factory setting: 35°C

 

 

15

TRet(45)

Required return temperature for measure supply temperature: 45°C

Factory setting: 38°C

 

 

16

TRet(50)

Required return temperature for measure supply temperature: 50°C

Factory setting: 40°C

 

 

17

TRet(55)

Required return temperature for measure supply temperature: 55°C

Factory setting: 42°C

 

 

18

TRet(63)

Required return temperature for measure supply temperature: 63°C

Factory setting: 45°C

 

 

19

TRet(70)

Required return temperature for measure supply temperature: 70°C

Factory setting: 48°C

 

 

20

TRet(80)

Required return temperature for measure supply temperature: 80°C

Factory setting: 54°C

 

 

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LAENGLISHUAGE

11. CCR3+ DASHBOARD

 

No.

Name

Description

(Web App Screen)

21

TRet(90)

Required return temperature for measure supply temperature: 90°C

Factory setting: 58°C

(continuous)

 

 

 

 

Integration time of the control signal (depend of actuators type). The shorter time, quicker

 

 

22

Integration time

temperature changes (no stable regulation). The longer time slower reaction for temperature

 

 

 

 

change (stable regulation).

 

 

 

 

 

 

 

 

Factory setting: 6 sec (for dedicated TWA-Z (NO) actuators); setting range 1-100

 

 

 

 

Control gain of control signal (depend on actuators type). The higher gain control the bigger

 

 

23

Proportional factor

valves reaction (no stable regulation). The lower gain control weak reaction for temperature

 

 

change (stable regulation).

 

 

 

 

 

 

 

 

Factory setting: 50 (for dedicated TWA-Z (NO) actuators); setting range 1-100

 

 

 

 

Differential time of control signal. The longer the value, faster control in reaction to the control

 

 

24

Dif. Time

value change - approaching to the set value but not reaching it yet. Too high value results in

 

 

unstable control.

 

 

 

 

 

 

 

 

Factory setting: 15

 

 

25

PWM interval

Time period of pulse width modulation (PWM}.

 

 

Factory setting: 10s

 

 

 

 

 

 

 

 

At »close« signal to actuator, PWM describes minimum % of open period to the actuator. Lower

 

 

26

PWM min.

the value, longer the reaction time of the actuator. Too high value can result in not closed valve.

 

 

 

 

Factory setting: 10%

 

 

 

 

At »open« signal to actuator, PWM describes maximum % of open period to the actuator. Higher

 

 

27

PWM max.

the value, longer the reaction time of the actuator. Too low value can result in not opened valve.

 

 

 

 

Factory setting: 90%

 

 

 

 

Set lower temperature. Temperature alarm output indicated signal when temperature drop

 

 

28

Fault temp min.

below this value.

 

 

Setting range between 0 °C and 50 °C

 

 

 

 

 

 

 

 

Factory setting: 0 °C

 

 

29

Risers Nr

Number of active risers.

 

 

Factory setting: 20

 

 

 

 

 

 

30

Current time

Set the real time »Clock, hour & minutes”

 

 

e.g.: 12:40

 

 

 

 

 

 

31

Current date

Sets the real date

 

 

e.g.: 2018-02-26

 

 

 

 

 

 

 

 

Alarm delay time (relevant for Output which: Over temperature or Broken Sensor).

 

 

32

Alarm Delay

Higher the value, longer the reaction time alarm signal.

 

 

 

 

Factory setting: 0 min

 

 

 

 

Set upper/lower deviation temperature counted from Required Return Temperature.

 

 

33

Alarm diff.temp.+/-

Temperature alarm output indicated signal when temperature exceed this range.

 

 

 

 

Factory setting: 5°C

 

 

 

 

Alarm output

 

 

34

Alarm Relay Type

StillOn – continuous alarm signal: O4 (24 VDC)

 

 

Pulse – pulse alarm signal 24 VDC every second

 

 

 

 

 

 

 

 

Factory setting: Pulse

 

 

35

Archive Frequency

Data archiving interval. The time can be set to any value between 10 seconds and 4 hours.

 

 

Factory setting: 1 min

 

 

 

 

 

 

36

Output O1

Alert Broken Sensor (default): O1 output is closed to common (C) when sensor is broken (sensor

 

 

is short-cuted or not connected)

 

 

 

 

 

 

37

Output O2

Alert Low Temp (default): O2 output is closed to common (C) when sensor temperature is

 

 

bellow Set. Temperature

 

 

 

 

 

 

38

Output O3

Alert High Temp (default): O3 output is closed to common (C) when sensor temperature is

 

 

higher than Set. Temperature

 

 

 

 

 

 

39

Output O4

N/A: Selected Output O4 not in use

 

 

40

Pump protection

Factory setting: YES

 

 

 

 

Enabled – Summer mode is switch on (valves are closed, Vx output closed to common (C)

 

 

41

Summer mode

Disabled – Summer mode is switch off (valves are operating in normal PWM auto mode)

 

 

 

 

Factor setting: Enabled

 

 

42

Set Settings

Click »Set Settings« to confirm changes.

 

 

43

Load settings 1

Load settings from memory 1.

 

 

44

Load settings 2

Load settings from memory 2.

 

 

45

Save settings 1

Save settings into memory 1.

 

 

46

Save settings 2

Save settings from memory 2.

 

 

SHIFTING MENU:

 

 

 

No.

Name

Description

 

 

 

 

Shift return temperature valid for all setting points. It can be adjusted up and down. The lowest

 

 

47

Shift T.Set 1 -

shift setting is to 10 degrees (anti frost setting value).

 

 

Shift T.Set 36

Each riser can be adjusted individually, riser by riser (from 1 to 36).

 

 

 

 

 

 

 

Factory setting: 0±°C; in range of ±10 °C

 

 

 

Set Settings

Click »Set Settings« to confirm changes.

 

 

 

Load settings 1

Load settings from memory 1.

 

 

 

Load settings 2

Load settings from memory 2.

 

 

 

Save settings 1

Save settings into memory 1.

 

 

 

Save settings 2

Save settings from memory 2.

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