Fig. 1 Installa tion with CCR3+ Controller (up to 20 risers/l oops)
Abb. 1 Install ation mit CCR3+ Regler (bis zu 20 Stränge/ Kreise)
1 pa v. Montavimas su CCR3+valdikliu (ne daug iau kaip 20 stovų / ciklų)
Fig. 2 Installa tion with CCR23 Controller (Master) and CCR+ Slave Unit (mor e that 20 risers)
Abb. 2 Installation mit CCR3+ Regler (Führungsregler) und CCR+ Nebenregler (mehr als 20 Stränge)
2 pa v. Montavimas su CCR23valdikliu ir CCR+prapl ėtimo moduliu(daugiau kai p 20 vamzdyno stovų)
Fig. 3 Wiring sc heme - CCR3+ Master Controller
Abb. 3 Schaltbild – CCR3+ Führungsregler
3 pa v. Laidų schema – CCR3+valdiklis
Connector/port
Stecker/Klemme
Jungti s/ lizdas
0V
24VDC
Lbus
RS485
C
O1,.. ,O4
C
V1-4
C
V5-8
C
V9 -12
Description / Beschreibung / Aprašymas
0V – ground (-) powe r supply / 0V – Masse (-) Span nungsversorgu ng /
0 V – įžeminimas (-) maitinimas
24 VD C(+) power supp ly / 24 V DC(+) Spannungsversorgung /
24 V pastovioji srovė (+) maitinimas
G – ground Lbu s port (for syste m expansion) / G – Mass e Lbus-Anschluss (f ür Systemerweiterung) / G –Lbus magistralė sįžeminimo jungt is (sistemai prapl ėsti)
Lbus – Lbus port (fo r system expans ion) / Lbus – Lbus-Anschluss (f ür Systemerwei terung) /
Lbus – Lbus magistr alėsjungtis(siste mai praplėsti)
G – ground (Mod bus RS 485) / G – Masse (Mo dbus RS 485) / G – įžemini mas (Modbus RS 485)
B – port B (Mod bus RS 485) / B – Anschlus s B (Modbus RS 485) / B – B jun gtis (Modbus RS 48 5)
A – port A (Mod bus RS 485) / A – Anschlus s A (Modbus RS 485) / A – A jung tis (Modbus RS 48 5)
C – common por t dedicated to ou tputs O1-O4 / C – geme insamer Anschlu ss für Ausgän ge O1–O4 / C – bendra j ungtis skirt aišėjimams O1-O4
O1 – output: Ale rt Broken Sen sor / O1 – Ausgang: Warnu ng gebrochen er Sensor / O1 – išėjimas:
Pažeisto jutiklio įspėjimo signalas
O2 – output: Ale rt Low Temp / O2 – Ausgang: Warn ung niedrige Temp. / O2 - iš ėjimas: Per žemos
temperatūros įspėjimo signalas
O3 – output: Ale rt High Temp / O3 – Ausgang: Wa rnung hohe Temp. / O3 - išėji mas: Per aukšto s
temperatūros įspėjimo signalas
O4 – output: n ot in use / O4 – Ausgang: Ni cht verwende t / O4 - išėjimas: nenaudojamas
C – common por t dedicated to ac tuators V1-4 / C – gemeinsamer Anschluss für Stellantriebe
V1–4 / C – bendra p avaroms skirt a jungtis V1-4
V1..V4 – out puts to actuator s / V1..V4 – Ausgänge z u Stellantrieben / V 1..V4 – išėjimai
į pavaras
C – common por t dedicated to ac tuators V5- 8 / C – gemeinsamer Anschluss für Stellantriebe
V5–8 / C – ben dra pavaroms skir tajungtis V5- 8
V5..V 8 – outputs to ac tuators / V5. .V8 – Ausgänge zu St ellantrieben / V 5..V8 – išėj imai į
pavaras
C – common por t dedicated to ac tuators V9-12 / C – gemeins amer Anschluss f ür
Stellantriebe V9–12 / C – bendra jungti s, skirta pavar oms V9-12V9. .V12 – outputs t o actuators / V9 ..V12 – Ausg änge zu Stellantri eben / V9.. V12 – išėjimai
į pavaras
AQ29035882028101-010206
POWER
TCP/IP
Master
RJ45
B1
B2
B3
Module 0
S0
G
S5
S1
S6
S2
S7
S3
Module 1
Module 2
S8
S4
G
G
Connector/port
Stecker/Klemme
Jungti s/ lizdas
C
V13-1 6
C
V17-2 0
TC P/I P, L AN
B1-3, S0
G
S1-4
G
S5-8
G
S9 -12
G
S13-16
G
S17-20
G
S9
S10
S11
Module 3
S12
G
S18
S14
S19
S15
Module 4
Module 5
S20
S16
G
G
Description / Beschreibung / Aprašymas
C – common por t dedicated to ac tuators V13-16 / C – gemeinsame r Anschluss fü r Stellantri ebe V13–16 / C – bendra j ungtis, skirt a pavaroms V13-16
V13..V16 – outputs to ac tuators / V13..V16 – Ausgänge zu Ste llantrieben / V13..V16 –
išėjimai į pav aras
C – common por t dedicated to ac tuators V17-20 / C – gemeinsame r Anschluss für
Stellantri ebe V17–20 / C – bendra ju ngtis, skirt a pavaroms V17-20
V17. .V2 0 – outp uts to actuators / V 17.. V20 – Ausgänge zu Ste llantrieben / V 17.. V20 –
išėjimai į pav aras
TCP/I P port or IP M odbus port / T CP/IP -Anschluss oder IP Modbus-Anschluss / TCP/IP jungtis
arba IP Mod bus jungtis
B1,B2, B3 defined inputs / B1,B2, B3 definierte Eingänge / B1,B2, B3 numatytieji įėjimai
S0 – temp. sensor / S0 – Temp.-S ensor / S0 – temp. jutik lis
G – common grou nd dedicated to in puts/sensor / G – gem einsame Masse fü r Eingänge/Sensor / G – bendras įžeminimas, skirt as įėjimams / jutikliams
S1..S 4 – inputs fro m sensors / S1.. S4 – Eingänge v on Sensoren / S1.. S4 – įėjimai i š jutiklių
G – common grou nd dedicated to se nsor S1-4 / G – gemeinsam e Masse für Sensor en S1–4 / G – bendras įžeminimas, skirtas jutikliams S1-4
S5..S8 – inpu ts from sensors / S5 ..S8 – Eingänge vo n Sensoren / S5..S 8 – įėjimai iš jutikli ų
G – common grou nd dedicated to se nsors S5-8 / G – gem einsame Masse f ür Sensoren S5– 8 /
G – bendras įžeminimas, skirtas jutikliams S5-8
S9. .S12 – input s from sensors / S 9..S 12 – Eingänge von S ensoren / S9. .S12 – įėji mai iš jutiklių
G – common groun d dedicated to se nsors S9-12 / G – gemeinsame M asse für Sensor en S9–12 /
G – bendras įžeminimas, skirtas jutikliams S9-12
S13.. S16 – inputs from se nsors / S13.. S16 – Eingänge von Se nsoren / S13.. S16 – įėjimai
iš jutiklių
G – common grou nd dedicated to se nsors S13-16 / G – gemeinsame Masse f ür Sensoren
S13–16 / G – bendras įžeminimas, skirtas jutikliams S13-16
S17. .S 20 – inp uts from sens ors / S17. .S 20 – Ein gänge von Senso ren / S17. .S 20 – įėjim ai iš jutiklių
G – common grou nd dedicated to se nsors S17-20 / G – gemeinsame Masse f ür Sensoren S17–20 / G – bendras įžeminimas, skirtas jutikliams S17-20
Fig. 5 Wiring scheme - CCR+ Slave Unit
Abb. 5 Schaltbild – CCR+ Nebenregler
5 pa v. Laidų schema – CCR+ praplėtimo modulis
Connector/port
Stecker/Klemme
Jungti s / lizdas
0V
24VDC
C
V21-24
C
V24 -28
C
V29-32
C
V33-36
Description / Beschreibung / Aprašymas
0V – ground (-) powe r supply / 0V – Masse (-) Span nungsversorgu ng / 0 V – įžeminimas
(-) maitinimas
24 VDC power s upply / 24 V DC Spannungsversorgung / 24 V pastovioji srovė maitinimas
C – common por t dedicated to ac tuators / C – gemei nsamer Anschlus s für Stellantrieb e /
C – bendra pavaroms skirta jungtis
V21..V2 4 – outputs to ac tuators / V21..V 24 – Ausgänge zu St ellantrieben / V 21..V24 –
išėjimai į pav aras
C – common por t dedicated to ac tuators / C – gemei nsamer Anschlus s für Stellantrieb e /
C – bendra pavaroms skirta jungtis
V24..V28 – outputs to act uators / V24..V28 – Ausgänge zu Stella ntrieben / V24..V28 –
išėjimai į pav aras
C – common por t dedicated to ac tuators / C – gemei nsamer Anschlus s für Stellantrieb e /
C – bendra pavaroms skirta jungtis
V29. .V32 – outpu ts to actuators / V 29..V3 2 – Ausgänge zu Stel lantrieben / V2 9..V32 –
išėjimai į pav aras
C – common port dedicated to actuators / C – gemeinsamer Anschluss für Stellantriebe /
C – bendra pavaroms skirta jungtis
V33..V36 – out puts to actu ators / V33..V36 – Au sgänge zu Ste llantrie ben / V33..V36 –
išėjimai į pavaras
AQ29035882028101-010206
Slave
G
Lbus
1
S29
S30
S31
Module
S32
2
S33
S34
S35
Module
S36
G
Connector/port
Stecker/Klemme
Jungti s / lizdas
Lbus
S21-24
G
S25-2 8
G
S29-32
G
S33-36
G
0
S25
S21
S26
S22
S27
S23
Module 0
Module
S28
S24
G
GG
Description / Beschreibung / Aprašymas
G – ground Lbu s port (for syste m expansion) / G – Mass e Lbus-Anschluss (f ür Systemerweiterung) / G –Lbus magistralė sįžeminimo jungt is (sistemai prapl ėsti)
Lbus – Lbus port (fo r system expans ion) / Lbus – Lbus-Anschluss (für Systemerweiterung) / Lbus – Lbus magis tralėsjungtis(sis temai praplės ti)
S21.. S24 – inputs fr om sensors / S21. .S24 – Eing änge von Sensore n / S21..S24 – įėjimai
iš jutiklių
G – common grou nd dedicated to se nsors / G – gemeins ame Masse für Sens oren /
G – bendras jutikliams skirtas įžeminimas
S25..S28 – input s from sensors / S25.. S28 – Eingänge von Se nsoren / S25..S28 – įėjima i
iš jutiklių
G – common grou nd dedicated to se nsors / G – gemeins ame Masse für Sens oren /
G – bendras jutikliams skirtas įžeminimas
S29..S32 – inputs from sen sors / S29..S32 – Ei ngänge von Senso ren / S29..S32 – įėji mai
iš jutiklių
G – common grou nd dedicated to se nsors / G – gemeins ame Masse für Sens oren /
G – bendras jutikliams skirtas įžeminimas
S33..S36 – input s from sensors / S33. .S36 – Eingänge von S ensoren / S33..S36 – įėji mai
iš jutiklių
G – common grou nd dedicated to se nsors / G – gemeins ame Masse für Sens oren /
G – bendras jutikliams skirtas įžeminimas
The CCR3+ Controller is a controller used to
control return temperature in one pipe heating
systems with functions such as temperature
registration and monitoring riser temperature.
The controller is connected to thermo actuators
type TWA-Z (NO) and remote temperature
sensors PT1000, type ESMC installed on each
riser.
3. Technical data
CCR3+ controller is part of AB-QTE solution
for one-pipe heating systems. It converts
one-pipe heating system (usually constant ow
system) into ecient variable ow system. This
innovative solution dynamically controls the
ow in the riser according to the load in risers by
return temperature control. There are few basic
rules to be followed, even more valid in case of
renovation:
• Optimize ow temperature that is driven by
substation control (too high ow temperature
can inuence eciency of rst radiators in the
riser/loop and result in oscillation of ow).
• Optimize return temperature that is driven
by CCR3+ (too high return temperature can
result in lower energy eciency).
• Install temperature sensor in front of AB-QM
as close to last radiator in the riser/loop as
possible.
• Set AB-QM according to the required heat
load of the riser/loop.
• Ensure correct radiator bypass ow setting
(typically around 25-35 %). If the resistance of
the radiator is much too high compared to the
bypass this may result in underow through
radiator if the ow in riser/loop is reduced.
Temperature sensor (S0, S1-S20 / S21-36) Pt1000, S0 – type ESMC/ESM11, S1-S20 / S21-36 – type ESMC
Temperature range (registration)–20 °C … +120 °C
Measuring accuracy+/- 0.5 K
Inputs: B1, B2 & B3Free contact (5 V 1 mA)
Number of control valves (risers)20 basic, additional 16 with system ex tension via CCR+ Slave Unit
Output signal to actuators24 VDC max. 1 A
Alarm signal output24 VDC max. 1 A
Relay output0-24 VDC max. 1A
Type of memoryBuild-In
Capacity of memor y8 GB
Timer: Real time clockBuilt-in bat tery – powered for 10 years
- Wi-Fi (communication p ort only)
Communication interfaces
Default IP settings:
Ambient temperature
Transport temperature–10 … +60 °C
IP ratingIP 20
Power supply24 VDC
Power consumption (Controller only) 1)10 VA
Power consumption (Slave Unit only) 1)3 VA
Weight0.3 kg
InstallationDIN rail 35 mm
1)
To select proper p ower transformer please f ollow formula: 24 V 10 VA (controller) + 7 VA*/pe r each actuator
- TPC/IP port (LAN cable connection)
- Modbus RS 485 RTU
- IP Modbus (L AN cable connection)
- Default L AN IP address (static): 192.168.1.100
- Default WiFi acess IP address (static): 192.168.1.10
- IP address mask: 255.255.255.0
- Gateway address: 192.168.1.1
- DNS address: 192.168.1.1
- CCR name: ccrplus
- Default password: admin1234
0 … +50 °C ( for CCR3+ only. The ambient temperature for actuators TWA-Z (NO)
should not be above 30 °C)
Following above rules will ensure optimal
control performance of CCR3+ as well as energy
eciency and reliability of heating systems.
For further application insights please contact
Danfoss representative.
For easy access the CCR3+ Controller is installed in
the
technical box on DIN rail 35mm. Box with
DIN rail should be mounted in the wall (substation or boiler
room) as close as possible to the
heat source. DIN rail and box are not included. It is
recommended to install
the standard 24 VDC
transformer in the same box as CCR3+ (not
supplied).
Before switching the controller on for the rst
time, disconnect all cables and connect a 24VDC
source to the disconnected power plug. Use a
voltmeter to measure the voltage on the power
cable plug before it is connected to the
controller.
If the voltage is correct:
1. Read the instructions before you operate the
controller
2. Disconnect all cables
3. Connect the power to the transformer (not
connected to CCR3+)
4. Turn the power to the transformer on
5. Veried currency – 24 VDC
6. Connect the cable from the transformer to the
CCR3+ Controller input
The transformer power depends on numbers of
actuators (number of risers in heating
installation). To select proper power transformer
please follow formula: 24 V 10VA (controller) + 7
VA*/per each actuator.
Example (building with 20 risers):
10VA (for controller) + 7 VA x 20 actuators = 150 V
The LED diodes on device should blink at
start-up.
Before any plugs are connected to the
controllers, input and output connectors:
1. Set all parameters on the controller
2.
Make sure that there is no external voltage on
the
temperature sensor plugs
3. Make sure that the voltage on the relay
contacts is not too high (max. 24 VDC)
6. Switching on
7. Types of Logins and Access
When controller is connected to power, LED
indicator start to blink. The meaning of LED
status is:
LEDDescription
P (orange) – Power inside controller (+5V)Lights when DDC PCB is power on
D (white) – Data transfer indicator for LANBlink when DDC is communicating by TCP/IP
S (orange) - Input power indicator (24VDC)Lights when power supply PCB is working
BT (blue)– Basic transmission indicator for Wi-FiBlink when DDC is communicating by WiFi
A (red) – Alert status on I/O moduleLED lights when/if: to low temp., broken sensor
O1..4 ; 1-20 (green)– Digital Output StatusLights when Output is closed to 0V
Controller has a built in WEB Server App to
communicate with all devices with html
browsers via following communication
interfaces:
8. Wi-Fi settings (no cable needed - recommended for all types of devices)
1. Switch on Wi-Fi
2. Scan for Wireless Network Connection
3. Select CCR WI-Fi network
4. Enter password (default is »admin1234«)
5. Connect
9. Local Network settings (only for LAN cable connection with PC)
1. Enter »Local Network settings«
2. Go to »Properties« -> »Internet Protocol
Version 4 (TCP/IPv4)
3. Congure IP address:
4. Conrm with »OK« and close menu in PC.
10. Run CCR3+ application
Launch your browser from a computer or
wireless device that is connected to the CCR3+.
Tap the IP address into web browser window:
1. Wi-FI access: Type 192.168.1.10 into Web
Browser
2. LAN connection: Type 192.168.1.100 into Web
Browser
CCR3+ application will open.
For 1st login enter password »admin1234«
Important: Change of password to secure any
unauthorized interaction from 3rd parties.
Note: You can Skip login for access to data only
in CCR3+ (reading, overview only).
11. CCR3+ Dashboard (Web App Screen)
When the setup and is complete, the reading
display will be shown on the screen.
The CCR3+ App screen has a dashboard that
oer plenty of status overview, basic and
advanced settings. The manufacturer reserves
the right to change Firmware in production to
improve handling and functionality. An up - to
- date list of settings for the given rmware is
available on the Danfoss website.
New settings can automatically upgrade
according to guidelines in instruction.
• Readings: Informations about basic settings,
device status, current time and date, storage
capacity
9Valve [%]… ..% – valve open ratio – percentage of lling the PWM func tion (0 … 100 % in 10 % steps)
Temperature
10
[°C]
11 Set. Temp.[°C]
12 Alerts
Open - no alarm or break alarm circuit
Closed – shortcut to ground in alarm circuit
See Outputs settings in Installer Menu.
Input status
Open - input Bx open
Closed – input B1 close to G
Free contact relay (not used in CCR3+ process, only for monitoring in BMS). Binary inputs or P T10 00
sens or (5V, 1mA).
The Real Time clock , show current time, date, day of the week.
Data used in archive le.
S0 – value of (°C) supply temperature. The same readings apply to sensors S1 … S20.
Open - no sensor or break sensor circuit
Closed – shortcut to ground in sensor circuit
Fault – temp. values exeed Fault temp. max or is bellow Fault temp. max (correspondent to Fault temp.
settings in Installer Menu)
Information about setting return temperature correspondent to current ow temperature, in °C degree.
Required range set in points in the Installer Menu. Func tion used for temperature alarm output.
Set. Temperature is = Return Set. Temperature +/- Shift T. Set.
General information about CCR3+ status
OK – system is running without alarms
Aler t (red) – system has alarms
Riser St atus (sensors: S1-S36; valves: V1-V36)
Number of risers (look to: Advanced Menu)
Riser statuses are indicated with color.
OK – riser status is OK
High (red) - if temp. on Sx sensor is higher then Ret.Set.Temp
Low (bl ue) - if temp. on Sx sensor is lower then Ret.Set.Temp.
Open (yellow) - no sensor or break sensor circuit
Closed (grey) - shortcut to ground in sensor circuit
N/A (white) - non relevant (non selected) risers
Status of valve: V1 … V36
1 – open, valve output closed to C (powered up), (taking PWM into account).
0 – valve closed, valve output closed to C (powered down), (taking PWM into account).
Valve is 1-Open if: PWM min < Valve % <PWM max
Temperature readings in riser
Open - no sensor or break sensor circuit
Closed – shortcut to ground in sensor circuit
Information about return temperature correspondent to Ret.Set.Temp and Shift setting (correspondent
to Shift T.Set in Shifting Menu)
Set. Temperature is = Return Set.
Temperature +/- Shif t T. Set.
Temperatures status (same color as described in pos. “Riser status” ):
Riser RX – riser status information:
OK – riser status is OK
High (red) - if temp. on Sx sensor is higher then Ret.Set.Temp
Low (bl ue) - if temp. on Sx sensor is lower then Ret.Set.Temp.
Open (yellow) - no sensor or break sensor circuit
Closed (grey) - shortcut to ground in sensor circuit
N/A (white) - non relevant (non congurated) risers
AQ29035882028101-010206
INSTALLER MENU:
No. NameDescription
13 TRet(35)
14 TRet(4 0)
15 TRet(45)
16 TRet(50)
17 TRet(55)
18 TRet(63)
19 TRet(70)
20 TRet(80)
Required return temperature for measure supply temperature: 35°C
Factory setting: 30°C
Required return temperature for measure supply temperature: 40°C
Factory setting: 35°C
Required return temperature for measure supply temperature: 45°C
Factory setting: 38°C
Required return temperature for measure supply temperature: 50°C
Factory setting: 40°C
Required return temperature for measure supply temperature: 55°C
Factory setting: 42°C
Required return temperature for measure supply temperature: 63°C
Factory setting: 45°C
Required return temperature for measure supply temperature: 70°C
Factory setting: 48°C
Required return temperature for measure supply temperature: 80°C
39 Output O4N/A: Selected Output O4 not in use
40 Pump protectionFactory setting: YES
41 Summer mode
42 Set SettingsClick »Set Set tings« to conrm changes.
43 Load set tings 1Load settings from memory 1.
44 Load settings 2Load settings from memory 2.
45 Save settings 1Save settings into memory 1.
46 Save settings 2Save settings from memor y 2.
Required return temperature for measure supply temperature: 90°C
Factory setting: 58°C
Integration time of the control signal (depend of actuators type). The shorter time, quicker
temperature changes (no stable regulation). The longer time slower reaction for temperature
change (stable regulation).
Factory setting: 6 sec (for dedicated T WA-Z (NO) actuators); setting range 1-100
Control gain of control signal (depend on actuators type). The higher gain control the bigger
valves reac tion (no stable regulation). The lower gain control weak reaction for temperature
change (stable regulation).
Factory setting: 50 (for dedicated T WA-Z (NO) actuators); setting range 1-100
Dierential time of control signal. The longer the value, faster control in reaction to the control
value change - approaching to the set value but not reaching it yet. Too high value results in
unstable control.
Factory setting: 15
Time period of pulse width modulation (PWM}.
Factory setting: 10s
At »close« signal to actuator, PWM describes minimum % of open period to the actuator. Lower
the value, longer the reaction time of the actuator. Too high value can result in not closed valve.
Factory setting: 10%
At »open« signal to actuator, PWM describes maximum % of open period to the actuator. Higher
the value, longer the reaction time of the actuator. Too low value can result in not opened valve.
Factory setting: 90%
Set lower temperature. Temperature alarm output indicated signal when temperature drop
below this value.
Setting range between 0 °C and 50 °C
Factory setting: 0 °C
Number of active risers.
Factory setting: 20
Set the real time »Clock, hour & minutes”
e. g.: 12: 40
Sets the real date
e.g .: 2018 -02-26
Alarm delay time (relevant for Output which: Over temperature or Broken Sensor).
Higher the value, longer the reac tion time alarm signal.
Factory setting: 0 min
Set upper/lower deviation temperature counted from Required Return Temperature.
Temperature alarm output indicated signal when temperature exceed this range.
Factory setting: 5°C
Alarm output
StillOn – continuous alarm signal: O4 (24 VDC)
Pulse – pulse alarm signal 24 VDC every second
Factory setting: Pulse
Data archiving interval. The time can be set to any value between 10 seconds and 4 hours.
Factory setting: 1 min
Alert Broken Sensor (default): O1 output is closed to common (C) when sensor is broken (sensor
is short-cuted or not connected)
Alert Low Temp (default): O2 output is closed to common (C) when sensor temperature is
bellow Set. Temperature
Alert High Temp (default): O3 output is closed to common (C) when sensor temperature is
higher than Set. Temperature
Enabled – Summer mode is switch on (valves are closed, Vx output closed to common (C)
Disabled – Summer mode is switch o (valves are operating in normal PWM auto mode)
Factor setting: Enabled
Set SettingsClick »Set Settings« to conrm changes.
Load settings 1Load settings from memory 1.
Load settings 2Load settings from memory 2.
Save settings 1Save settings into memory 1.
Save settings 2Save settings from memory 2.
Shift return temperature valid for all setting points. It can be adjusted up and down. The lowest
shift setting is to 10 degrees (anti frost setting value).
Each riser can be adjusted individually, riser by riser (from 1 to 36).
Factory setting: 0±°C; in range of ±10 °C
AQ29035882028101-010206
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