Danfoss CCR2 Controller Operating guide

Operating Guide

CCR2+ Controller

Master Controller

Slave Unit

ENGLISH

CCR2+ Disinfection Process Control & Temperature Registration

www.danfoss.com

© Danfoss | 2022.01

AQ282339078428en-010203 | 1

CCR2+ Controller

							1	2	7	8	9	10	19	20

	LBus	C	C	C	C	C	C
24VDC	RS485	A1-4	V1-4	V5-8	V9-12	V13-16	V17-20

S0

CCR2+ Controller

B1-3 S0	S1-4	S5-8	S9-12	S13-16	S17-20
G	G	G	G	G	G

TCP/IP

RJ45

S1	S2	S7	S8	S9	S10	S19	S20
V1	V2	V7	V8	V9	V10	V19	V20
TWA	TWA	TWA	TWA	TWA	TWA	TWA	TWA
MTCV	MTCV	MTCV	MTCV	MTCV	MTCV	MTCV	MTCV

24 VDC

Fig. 1 CCR2+ & ESMC	Fig. 2 Installation with CCR2+ Controller (up to 20 risers/loops)

ECL...

M

S

M

S

S

S

S

S

1

2

19

20

21

...

35

36

S1	S2	S19	S20	S21	S...	S35	S36
V1	V2	V19	V20	V21	V...	V35	V36
TWA	TWA	TWA	TWA	TWA	TWA	TWA	TWA
MTCV	MTCV	MTCV	MTCV	MTCV	MTCV	MTCV	MTCV

24 VDC

24 VDC

Fig. 3a Installation with CCR2+ Controller (Master) and CCR+ Slave Unit (more that 20 risers)

TVM

1

TVM

2

TVM

7

TVM

8

TVM

9

TVM

...

TVM

19

TVM

20

ECL...

TVM

TVM

TVM

TVM

TVM

TVM

TVM

TVM

TVM

TVM

TVM

TVM

TVM

TVM

TVM

TVM

S

M

S

S0

S1

S2

S7

S8

S9

S...

S19

S20

S

V1

V2

V7

V8

V9

V...

V19

V20

TWA

TWA

TWA

TWA

TWA

TWA

TWA

TWA

M

MTCV

MTCV

MTCV

MTCV

MTCV

MTCV

MTCV

MTCV

S

24 VDC

Fig. 3b

2 | © Danfoss | 2022.01

AQ282339078428en-010203

CCR2+ Controller

G 24VDC

<![if ! IE]> <![endif]>POWER

<![if ! IE]> <![endif]>Master

G

Lbus

G

B

A

<![if ! IE]>

<![endif]>Module 0

C

O4

O3

O2

O1

<![if ! IE]>

<![endif]>Module 1

C

V4

V3

V2

V1

<![if ! IE]>

<![endif]>Module 2

C

V8

V7

V6

V5

<![if ! IE]>

<![endif]>Module 3

C

V12

V11

V10

V9

<![if ! IE]>

<![endif]>Module 4

C

V16

V15

V14

V13

<![if ! IE]>

<![endif]>Module 5

C

V20

V19

V18

V17

105 mm

60 mm

50 mm

0V

LBus

C

C

C

C

C

C

24VDC

RS485

O1- 4

V1- 4

V5-8

V9-12

V13-16

V17-20

<![if ! IE]> <![endif]>90mm

<![if ! IE]> <![endif]>122mm

<![if ! IE]> <![endif]>45mm

<![if ! IE]> <![endif]>MADE IN POLAND

<![if ! IE]> <![endif]>Danfoss A/S

<![if ! IE]> <![endif]>6430Nordborg, Denmark

CCR2+ Controller

<![if ! IE]> <![endif]>Disinfection ProcessController

<![if ! IE]> <![endif]>CCR2+

<![if ! IE]> <![endif]>20171213V2.40

<![if ! IE]> <![endif]>003Z3851 24VDCSupply RoHS

<![if ! IE]> <![endif]>36mm

TCP/IP

B1-B3 S0

S1-4

S5-8

S9-12

S13-16

S17-20

LAN

G

G

G

G

G

G

TCP/IP

RJ45

Fig. 4a Wiring scheme - CCR+ Master Controller

<![if ! IE]>

<![endif]>POWER

<![if ! IE]>

<![endif]>Master

TCP/IP

RJ45

<![if ! IE]>

<![endif]>Module 0

B1

B2

B3

S0

G

<![if ! IE]>

<![endif]>Module 1

S1

S2

S3

S4

G

<![if ! IE]>

<![endif]>Module 2

S5

S6

S7

S8

G

<![if ! IE]>

<![endif]>Module 3

S9

S10

S11

S12

G

<![if ! IE]>

<![endif]>Module 4

S13

S14

S15

S16

G

<![if ! IE]>

<![endif]>Module 5

S17

S18

S19

S20

G

	Connector/port	Description
	0V	0V – ground (-) power supply
	24VDC	24 VDC(+) power supply
		G – ground Lbus port (for system expansion)
	Lbus	Lbus – Lbus port (for system expansion)
		G – ground (Modbus RS 485)
	RS485
		B – port B (Modbus RS 485)
		A - port A (Modbus RS 485)
		C – common port dedicated to outputs O1-O4
	C	O1 - output: Heat Force
		O2 - output: Start next CCR/Slave Unit
	O1,..,O4
		O3 - output: Disinfection finished
		O4 - output: Alarm
	C	C – common port dedicated to actuators V1-4
	V1-4	V1..V4 – outputs to actuators
	C	C – common port dedicated to actuators V5-8
	V5-8	V5..V8 – outputs to actuators
	C	C – common port dedicated to actuators V9-12
	V9-12	V9..V12 – outputs to actuators

	Connector/port	Description
	C	C – common port dedicated to actuators V13-16
	V13-16	V13..V16 – outputs to actuators
	C	C – common port dedicated to actuators V17-20
	V17-20	V17..V20 – outputs to actuators
	TCP/IP, LAN	TCP/IP port or IP Modbus port
	B1-3, S0	B1,B2, B3 defined inputs
		S0 – temp. sensor
	G
		G – common ground dedicated to inputs/sensor
	S1-4	S1..S4 – inputs from sensors
	G	G – common ground dedicated to sensor S1-4
	S5-8	S5..S8 – inputs from sensors
	G	G – common ground dedicated to sensors S5-8
	S9-12	S9..S12 – inputs from sensors
	G	G – common ground dedicated to sensors S9-12
	S13-16	S13..S16 – inputs from sensors
	G	G – common ground dedicated to sensors S13-16
	S17-20	S17..S20 – inputs from sensors
	G	G – common ground dedicated to sensors S17-20

AQ282339078428en-010203

© Danfoss | 2022.01 | 3

CCR2+ Controller

<![if ! IE]> <![endif]>POWER SUPPLY	<![if ! IE]> <![endif]>BMS	<![if ! IE]> <![endif]>CCR SLAVE	KO4
			Alarm
			KO3
			Disinfection finished
			KO2
			Start next CCR
			KO1
			Heat force
			24VDC
			0V

Actuators of risers’ valves V1...V20

Open collector outputs connect to 0V

V2

V4

V6

V8

V10

V12

V14

V16

V18

V20

V1

V3

V5

V7

V9

V11

V13

V15

V17

V19

24VDC0VDC

			<![if ! IE]> <![endif]>B G G
<![if ! IE]> <![endif]>A							<![if ! IE]> <![endif]>Lbus

<![if ! IE]> <![endif]>O3

<![if ! IE]> <![endif]>C

<![if ! IE]> <![endif]>V1

<![if ! IE]> <![endif]>V3

<![if ! IE]> <![endif]>C

<![if ! IE]> <![endif]>V5

<![if ! IE]> <![endif]>V8

<![if ! IE]> <![endif]>V10 V11 V12

<![if ! IE]> <![endif]>V13 V14 V15 V16

<![if ! IE]> <![endif]>V17 V18 V19 V20

<![if ! IE]> <![endif]>O1 O2

<![if ! IE]> <![endif]>O4

<![if ! IE]> <![endif]>V2

<![if ! IE]> <![endif]>V4

<![if ! IE]> <![endif]>V6 V7

<![if ! IE]> <![endif]>C

<![if ! IE]> <![endif]>V9

<![if ! IE]> <![endif]>C

<![if ! IE]> <![endif]>C

<![if ! IE]> <![endif]>C

Power	Master	Empty	Module 0	Module 1	Module 2	Module 3	Module 4	Module 5
Supply	Controller	Socket	Input / Output	Input / Output	Input / Output	Input / Output	Input / Output	Input / Output
Board	Board	Place	Board	Board	Board	Board	Board	Board

TCP/IP - LAN

<![if ! IE]>

<![endif]>B1 B2 B3 S0 G S1 S2 S3 S4 G S5 S6 S7 S8 G S9 S10 S11 S12 G S13 S14 S15 S16 G S17 S18 S19 S20 G

WEB SERVER BMS TCP/IP ETHERNET INTERNET

<![if ! IE]>

<![endif]>S0

<![if ! IE]>

<![endif]>B3

<![if ! IE]>

<![endif]>B2

<![if ! IE]>

<![endif]>B1

B1 - start dis.	S0 - main	Risers’ temperature sensors S1...S20
B2 - stop dis.	sensor	Type of sensor - PT1000
B3 - ext. alarm	PT1000

Fig. 4b Wiring scheme CCR2+ Master Controller

4 | © Danfoss | 2022.01

AQ282339078428en-010203

CCR2+ Controller

G 24VDC

<![if ! IE]>

<![endif]>Power

<![if ! IE]>

<![endif]>Module 6

C

V24

V23

V22

V21

<![if ! IE]>

<![endif]>Module 7

C

V28

V27

V26

V25

<![if ! IE]>

<![endif]>Module 8

C

V32

V31

V30

V29

<![if ! IE]>

<![endif]>Module 9

C

V36

V35

V34

V33

	105 mm								60 mm
										50 mm
OV	C	C	C	C
24VDC	V21-24	V25-28	V29-32	V33-36
				<![if ! IE]> <![endif]>90mm	<![if ! IE]> <![endif]>122mm	<![if ! IE]> <![endif]>45mm		<![if ! IE]> <![endif]>MADEINPOLAND		<![if ! IE]> <![endif]>DanfossA/S	<![if ! IE]> <![endif]>6430Nordborg,Denmark
CCR+ Slave							<![if ! IE]> <![endif]>CCR+SlaveUnit	<![if ! IE]> <![endif]>SlaveCCR+Unit	<![if ! IE]> <![endif]>20171212VS.12	003Z3852 Supply24VDC RoHS	<![if ! IE]> <![endif]>36mm
G	S21-24	S25-28	S29-32	S33-36
LBus	G	G	G	G

Fig. 5 Wiring Scheme - CCR+

Slave Unit

<![if ! IE]>

<![endif]>Slave

G

Lbus

<![if ! IE]>

<![endif]>Module 0

S21

S22

S23

S24

G

<![if ! IE]>

<![endif]>Module 0

S251

S27

S26Module

S28

G

S29

S30

S31

S32

G

<![if ! IE]>

<![endif]>Module 2

S33

S34

S35

S36

G

Connector/port	Description
0V	0V – ground (-) power supply
24VDC	24 VDC power supply
C	C – common port dedicated to actuators
V21-24	V21..V24 – outputs to actuators
C	C – common port dedicated to actuators
V24-28	V24..V28 – outputs to actuators
C	C – common port dedicated to actuators
V29-32	V29..V32 – outputs to actuators
C	C – common port dedicated to actuators
V30-36	V33..V36 – outputs to actuators

	Connector/port	Description
	Lbus	G – ground Lbus port (for system expansion)
		Lbus – Lbus port (for system expansion)
	S21-24	S21..S24 – inputs from sensors
	G	G – common ground dedicated to sensors
	S25-28	S25..S28 – inputs from sensors
	G	G – common ground dedicated to sensors
	S29-32	S29..S32 – inputs from sensors
	G	G – common ground dedicated to sensors
	S33-36	S33..S36 – inputs from sensors
	G	G – common ground dedicated to sensors

AQ282339078428en-010203

© Danfoss | 2022.01 | 5