Danfoss CCMT 3L, CCMT 5L, CCMT 8L, CCMT10L Data sheet

Data Sheet

Electric regulating valves
Type CCMT 3L, 5L, 8L and 10L

One valve, 3 applications: HPV, GBV and EEV

The CCMT Light is an electrically operated valve
designed specically for operation in CO

systems.

The CCMT Light valve concept is designed to
fulll global refrigeration requirements.

The valve is capable of functioning either as an
expansion valve, as a pressure regulator for the
gascooler or as a gas bypass valve with back­pressure regulation in transcritical or subcritical
applications.

2

Features:

• Designed for CO2 systems with maximum
working pressure of 140 bar / 2030 psig with

steel connections

• Designed for CO2 systems with maximum
working pressure of 130 bar / 1885 psig (120

bar / 1740 psig for UL approval) with Bi-metal
connection

• The CCMT Light is compatible with oil types
PAG and POE

• All-in-one function module ensures optimum
regulating accuracy, particularly at part load

• Patented cone and balance design

• The PTFE (TFM) seat provides excellent valve
tightness

• Steel connections with combined butt weld,
sleeve welding and brazing

• Unique bi-metal solder connections requiring
small amount of heat

• MOPD up to 90 bar / 1305 psi

• Integrated M12 male connector for simple
and exible connection to the motor driver

• Low weight and compact design

• Easy to service from the top by removing a
single function module insert

• For manual operation and service of the
CCMT an AST-g service driver is available

AI334224263620en-000201

Superheat controller / driver,

type EKE 2U

Superheat controller / driver,

type EKE 1P

Electronic driver type AK-PC

572

Electronic driver type AK-PC

7XX

Electronic driver type AK-XM

208C

(1)

Electric regulating valves, Type CCMT 3L, 5L, 8L and 10L

Portfolio overview

Related products

Table 1: Portfolio overview

(1)

(1)

Please refer to CCMT Light installation guide for correct valve insulation recommendation related to usage of electronic driver type AK-

Please refer to CCMT Light installation guide for correct valve insulation recommendation related to usage of electronic driver type AK­XM-208C.

XM-208C.

© Danfoss | Climate Solutions | 2021.03 AI334224263620en-000201 | 2

AK-CC55

GC

AK-CC55

AK-PC 572 EKE 1P EKE 1 P EKE 2U

AKS 11

AKS 2050

AKS 11 AKS 2050

AKS 11

AKS 2050

AKVP

AKS 11

AKS 11

AKS 2050

FC 103

FC 103

AK-SM 800A

DGS

DGS

AKS 21

DGS

AKS 2050

AKS 2050

AKS 11

AKS 11

AKVP

CCMT L

CCMT L

HP High Pressure (120-140 bar)

HP Receiver Pressure (60-90 bar)

LP Suction Pressure MT (45-55 bar)

LP Suction Pressure LT (25-30 bar)

Electric regulating valves, Type CCMT 3L, 5L, 8L and 10L

Applications

Application 1 and 2

The CCMT Light valve is developed for transcritical CO2 applications. The CCMT valve can be used in systems with
ash gas bypass, parallel compression as well as in stand-alone applications.

The CCMT Light valve can be used in transcritical and subcritical conditions.

CCMT Light valves are typically used for liquid expansion and as ash gas bypass and high pressure regulation.

Figure 1: Application

Application 1 - High Pressure Valve (HPV)

The function of the high pressure valve is to control the high pressure in the system according to the reference from
the controller. The reference can be set to obtain the optimum COP, optimum capacity or any other factors. Pressure
optimization is performed by the CCMT valve, which is installed at the outlet of the gas cooler (see the gure above)
and a matching Danfoss controller. This design provides the possibility to optimize gas cooler pressure in all
situations and intermediate receiver pressure independently.

Please refer to the www.danfoss.com/CO2 for more information on CO2 systems.

Application 2 - Gas bypass Valve (GPV)

A gas bypass valve is typically used to regulate the intermediate pressure in a transcritical CO2 refrigeration system,
in order to keep the intermediate pressure low. By venting ash gas generated through a gas bypass valve to the
suction side of the compressor after the transcritcal expansion, the pressure can be kept at a safe level for all
components situated in the liquid lines of a transcritical CO2 system . The two phase mixture from the CCMT valve
has to be separated before gas enters the gas bypass. For use in the gas bypass applicaton the Danfoss AK
controllers are recommended.

© Danfoss | Climate Solutions | 2021.03 AI334224263620en-000201 | 3

AK-CC55 EKE 1P

GC

AK-CC55 EKE 2U EKE 1P

AK-PC 782A AK-XM

AKS 11

AKS 2050

AKS 11 A KS 2050

AKS 11

AKS 2050

CCMT L

CCMT L

AKS 11

AKS 11

AKS 2050

FC 103

FC 103

AK-SM 800A

DGS

DGS

AKS 21

DGS

AKS 2050

AKS 2050

AKS 11

AKS 11

AKS 2050

CCMT

CCMT

HP High Pressure (120-140 bar)

HP Receiver Pressure (60-90 bar)

LP Suction Pressure MT (45-55 bar)

LP Suction Pressure LT (25-30 bar)

Electric regulating valves, Type CCMT 3L, 5L, 8L and 10L

Application 3

Figure 2: Application

Application 3- Expansion Valve (EEV)

A stepper expansion valve CCMT Light is typically used for injection in plate heat exchangers and as an expansion
valve for air CO2 evaporators.

© Danfoss | Climate Solutions | 2021.03 AI334224263620en-000201 | 4

Parameter

CCMT 3L, 5L, 8L and 10L

Compatibility refrigerants

R744

Refrigerant oils

PAG and POE

MOPD

90 bar / 1305 psi

Max. working pressure (PS/MWP)

140 bar / 2030 psig with steel connections
130 bar / 1885 psig (120 bar / 1740 psig for UL approval) with Bi-metal connections

Refrigerant temperature range

-20 – 55 °C / 4 – 131 °F on valve inlet

-40 – 55 °C / 40 – 131 °F on valve outlet

Ambient temperature

- 40 – 50 °C / - 40 – 122 °F

Valve body material specication

Stainless steel

Built-in strainer / lter

No

Comply with P.E.D.

Fluid group I / Article 3, paragraph 3

Approval

cURus, EAC

Parameter

CCMT 3L, 5L, 8L and 10L

Stepper motor type

Bi-polar - permanent magnet

Motor enclosure

IP 67

Step mode

2 phase full step, microstepping (recommended)

Phase resistance

15 Ω ±10%

Phase inductance

16 mH

Phase current

Using chopper drive: 350 mA RMS +/- 10 %

Holding current

No voltage driver. Current controller: 20% of max. current

Duty cycle

20% duty cycle of period time 50 sec

Max. total power

Current drive: 1.8 W

Step rate

Chopper current drive: 100 steps/sec

Total full steps

210 steps

Full travel time

2.1 sec. ( at 100 steps sec. )

Reference position

Overdriving against full close position

Overdrive in close position

Max. 10% of total full steps

Overdrive in open position

Not Allowed

Electrical connection

Integrated M12 male connector

Compatible controllers

EKE 1P, EKE 2U, AK-PC 572, AK-PC 7xx, AK-XM 208C

(1)

Electric regulating valves, Type CCMT 3L, 5L, 8L and 10L

Product specication

Technical data

Table 2: Technical data

Electrical data

Table 3: Electrical data

(1)

(1)

Please refer to CCMT Light installation guide for correct valve insulation recommendation related to usage of electronic driver type AK-XM

Please refer to CCMT Light installation guide for correct valve insulation recommendation related to usage of electronic driver type AK-XM
208C

208C

 WARNING:

At power failure the CCMT Light valve will remain in the actual opening position it has at the moment of power
failure, unless a safety device in the form of a battery backup is installed.

© Danfoss | Climate Solutions | 2021.03 AI334224263620en-000201 | 5

1

6

3

4

2

5

7

13

11

10

14

8

12

9

1234567891011121314Connector socket

Top nut

Actuator cover

Lock ring for motor

Motor

Motor housing

O-ring

Valve housing with connectors

Actuator joint

Slider

Seal

Nozzle holder assembly

Nozzle

O-ring

CLOSING

STEP

Coil I (B)

Coil II (A)

OPENING

Red

Green

White

Black

1+-+-2+--+3-+-+4-++-1+-+-

Pin

Wire color

A1

WhiteA2BlackB1RedB2Green

B1

B2

A1

A2

1

3

2

4

Danfoss

34G177

Electric regulating valves, Type CCMT 3L, 5L, 8L and 10L

Design

Figure 3: Design

Stepper motor switch sequence

Table 4: Stepper motor switch sequence

Table 5: Danfoss cable connections

Figure 4: CCMT Light valve

If the controller driving the CCMT Light valve is from another manufacturer than Danfoss or a custom design, the
following points must be considered in order to overcome potential step loss.

To ensure total closing of the valve, and to compensate the lost steps after a dened number of changes in opening
degree. the controller should have a function to overdrive the valve in the closing direction. It is recommended to
overdrive ten percent of the full steps range at appropriate intervals.

© Danfoss | Climate Solutions | 2021.03 AI334224263620en-000201 | 6

A

B

C

D

ABCDProduct type Code no.

Manufacturing date

Meters/Feets

Country

34G210.10

A2 black

A1 white

B1 red

B2 green

34G211.10

34G209.10

49 mm / 1.9 inch

Ø 6.3 mm / 1/4 inch

35 mm / 1.4 inch

2 + 0.089 meters / 6.6 + 0.3 feet
8 +0.3 meters / 26.2 +1 feet

Jacket

PVC - black

Cable outer sheath

Oil - resistant

Water proof rating

IP 67

Operating temperature range

-40 – +80 °C

Wire type

Twisted pair, cross section 20 AWG / 0.5 mm2

Cable outer diameter

7.0 mm

Minimum bending radius

10 x cable diameter

Cable combustibility / test

Flame retardant / VW-1 / CSA FT - 1

M12 standard

EN 61076-2-101

Reference standard

UL style 2464 and DIN VDE 0812

LVD directive

73/23/EEC and 93/68/EEC

Electric regulating valves, Type CCMT 3L, 5L, 8L and 10L

Accessories

M12 angle cable

M12 angle cable

M12 angle female connector is intended for use with the standard M12 male connector on CCMT Light valves. The
Danfoss cable is designed to oer high exibility and proper tensile strength. The Danfoss M12 cable also consists of
paired, twisted wires, which decreases mutual inuence between signals transmitted along the cable and reduces
inuence of external sources of interference. The cable thus provides a higher degree of protection against lost
steps compared to other cables.

Specication

Table 6: Specication

Identication

Figure 5: Identication

Connections and Dimensions

Figure 6: Connections

Figure 8: Dimensions

Figure 7: Connections

© Danfoss | Climate Solutions | 2021.03 AI334224263620en-000201 | 7

Danfoss
DIM027H7250-00

1

4

6

m

m

[

5

.

7

i

n

]

40 mm
[1.6 in]

Ø

Ø

5

/

8

i

n

Ø5/8 in

4

5

m

m

[

1

.8

i

n

]

45 mm
[1.8 in]

4

1

m

m

M

I

N

[

1

.

6

i

n

]

1

4

6

m

m

[

5

.

7

i

n

]

Ø

7

/

8

i

n

40 mm

[1.6 in]

Ø

Ø7/8 in

4

5

m

m

[

1

.

8

i

n

]

45 mm

[1.8 in]

Danfoss
DIM027H7272-00

4

1

m

m

M

I

N

[

1

.

6

i

n

]

1

4

3

m

m

[

5

.

6

i

n

]

40 mm
[1.6 in]

Ø

4

2

m

m

[

1

.

6

i

n

]

42 mm

[1.7 in]

Ø

3

/

8

i

n

Ø3/8 in

Danfoss
DIM027H7275-00

4

1

m

m

M

I

N

[

1

.

6

i

n

]

Danfoss
DIM027H7247-00

1

4

1

m

m

[

5

.

6

i

n

]

40 mm
[1.6 in]

Ø

40 mm

[1.6 in]

4

0

m

m

[

1

.

6

i

n

]

Ø1/2 in

Ø

1

/

2

i

n

4

1

m

m

M

I

N

[

1

.

6

i

n

]

Electric regulating valves, Type CCMT 3L, 5L, 8L and 10L

Dimensions

Steel connections

Table 7: Steel connections

Bi-metal connections

Table 8: Bi-metal connections

© Danfoss | Climate Solutions | 2021.03 AI334224263620en-000201 | 8

Type

Connections [in]

Flow rate

Packing format

Code no.

Bi-metal

Steel

kv [m3/h]

Cv [gpm]

Single pack

CCMT 3L

3/8 × 3/8-0.26

0.31027H7239

CCMT 3L

1/2 × 1/2-0.26

0.31027H7240

CCMT 3L

-

5/8 × 5/8

0.26

0.31027H7241

CCMT 3L

-

7/8 x 7/8

0.26

0.31027H7273

CCMT 5L

3/8 × 3/8-0.5

0.57

1

027H7242

CCMT 5L

1/2 × 1/2-0.5

0.57

1

027H7243

CCMT 5L

-

5/8 × 5/8

0.5

0.57

1

027H7245

CCMT 5L

-

7/8 x 7/8

0.5

0.57

1

027H7274

CCMT 8L

3/8 × 3/8-0.8

0.92

1

027H7275

CCMT 8L

1/2 × 1/2-0.8

0.92

1

027H7247

CCMT 8L

-

5/8 × 5/8

0.8

0.92

1

027H7250

CCMT 8L

-

7/8 x 7/8

0.8

0.92

1

027H7272

CCMT 10L

1/2 × 1/2-1.10

1.28

1

027H7277

CCMT 10L

-

5/8 × 5/8

1.10

1.28

1

027H7278

CCMT 10L

-

7/8 x 7/8

1.10

1.28

1

027H7279

Type

Description

Single pack

Code no.

Gasket

O-ring spare part kit for CCMT Light 3L, 5L, 8L and 10L

1

027H7276

Cable

Cable length (L)

Insulation

Packing format

Code no.

PVC - black

2 + 0.089 m / 6.6 + 0.3 ft

SR-PVC

Single pack

034G7073

8 + 0.3 m / 26.2 +1 ft

SR-PVC

Single pack

034G7074

Electric regulating valves, Type CCMT 3L, 5L, 8L and 10L

Ordering

Valve including actuator

Table 9: Valve including actuator

Spareparts

Table 10: Spareparts

Ordering

Table 11: Ordering

© Danfoss | Climate Solutions | 2021.03 AI334224263620en-000201 | 9

File name

Document type

Document topic

Approval authority

19.10034.262

Marine - Safety Certicate

RMRS

RU Д-DK.АИ30.В.04995

EAC Declaration

PED

EAC

Electric regulating valves, Type CCMT 3L, 5L, 8L and 10L

Certicates, declarations, and approvals

The list contains all certicates, declarations, and approvals for this product type. Individual code number may have
some or all of these approvals, and certain local approvals may not appear on the list.

Some approvals may change over time. You can check the most current status at danfoss.com or contact your local
Danfoss representative if you have any questions.

Table 12: Certicates, declarations, and approvals

© Danfoss | Climate Solutions | 2021.03 AI334224263620en-000201 | 10

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