Danfoss CCM Data sheet

Data Sheet
Electric regulating valve Type CCM
Expansion and gas bypass valve for CO
2
The CCM is an electrically operated valve designed specically for operation in CO
systems. The valve is capable of functioning both as an expansion valve, and as a gas bypass valve with back-pressure regulation in subcritical applications.
The pressure rating allows for operation in environments where system standby capability is required without the need for auxiliary cooling systems during servicing or power outages.
Features:
• Up to 90 bar (1305 psi) working pressure to accomodate CO2 system pressures during
standstill conditions.
• Precise positioning for optimal control of intermediate pressures in transcritical CO
systems or liquid injection in heat exchangers.
• MOPD up to 50 bar (725 psi).
• Combined stainless steel butt weld/solder connections for installation in copper piped systems (K65 alloy or standard) as well as steel piped systems.
• Standard M12 connector for simple and exible connection to the motor driver.
• For manual operation and service of the CCM an AST-g service driver is available. For further information please contact Danfoss (Commercial Refrigeration and Air Conditioning Controls).
• UL recognized.
2
2
AI213386426013en-000601
From cases
AKS 2050
AKS 2050
EKC 326A
ICMTS
To cases
CCM
Danfoss
R64-2046.11
CCM
AKS 33
AKS 11
EKC 316A
EVR
GBC
GBC
Electric regulating valve, type CCM
Applications
The CCM can be used in a variety of applications within CO2 refrigeration systems. Typically it is used as a gas bypass valve in a transcritical CO2 booster system or as an expansion valve.
Figure 1: Application 1
A gas bypass valve is typically used to regulate the intermediate pressure in a transcritical CO2 refrigeration system. By venting ashgas generated after the transcritical expansion, the pressure can be kept at a safe level for all components situated in the liquid lines of a transcritical CO2 system. For use in the gas bypass application the EKC326A controller is recommended.
Figure 2: Application 2
A liquid expansion valve is typically used for injection in plate heat exchangers of CO2/CO2 cascades, or as an expansion valve for CO2 evaporators. For the liquid injection applications CCM is used with EKC 316A controller.
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Parameter
CCM
Compatibility
R744
MOPD
50 bar (725 psi)
Max. working pressure (PS/MWP)
90 bar (1305 psi)
Refrigerant temperature range
(1)
–40°C to 60°C (–40°F to 140°F)
Ambient temperature
–40°C to 60°C (–40°F to 140°F)
Material of construction
Stainless steel
Parameter
CCM
Motor enclosure
IP 67
Stepper motor type
Bi-polar - permanent magnet
Step mode
2 phase full step
Phase resistance
52Ω ±10%
Phase inductance
85 mH
Holding current
Depends on application Full current allowed (100% duty cycle)
Step angle
7.5° (motor),
0.9° (lead screw), Gearing ration 8.5:1. (38/13)2:1
Nominal voltage
(Constant voltage drive) 12 V dc -4% +15%, 150 steps/sec.
Phase current
(Using chopper drive) 100 mA RMS -4% +15%,
Max. total power
Voltage / current drive: 5.5 / 1.3 W (UL: NEC class 2)
Step rate
150 steps/sec. (constant voltage drive) 0-300 steps/sec. 300 recommended (chopper current drive)
Total steps
CCM 10, 20, 30 CCM 40
2625 [+160 / -0] steps 3530 [+160 / -0] steps
Total stroke
13 mm / 16 mm (0.5 in. / 0.6 in.)
Full travel time
CCM 10, 20, 30 CCM 40
17 / 8.5 sec. (voltage / current) 23 / 11.5 sec. (voltage / current)
Lifting height
CCM 10, 20, 30 CCM 40
13 mm (0.5 in.) 16 mm (0.6 in.)
Reference position
Overdriving against the full close position
Electrical connection
4 wire 0.5 mm
2
(0.02 in2), 0.3 m (1 ft) long cable
Electric regulating valve, type CCM
Product specication
Technical data
Table 1: Technical data
(1)
(1)
Measured at inlet of the valve
Measured at inlet of the valve
Electrical data
Table 2: Electrical data
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X
Y
XXXXXX
Y
Opening %
% of capacity full open
X
Y
X
Y
Opening %
% of capacity full open
X
Y
X
Y
Opening %
% of capacity full open
X
Y
X
Y
Opening %
% of capacity full open
CCM valve Connector
Cable plug
Danfoss 93G300.10
4
Black
4
Danfoss 93G301.10
3
White32
Green21
Red
1
Connection 1
Wire Color
Connection 2
Pin Out
CLOSING
STEP
Coil I (B)
Coil II (A)
OPENING
Red
Green
White
Black
1+-+-2+--+3-+-+4-++-1+-+-
Electric regulating valve, type CCM
Stepper motor switch sequence
Table 3: Stepper motor switch sequence
Table 4: Stepper motor switch sequence
Flow characteristics
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12345678910Cable
Glass seal
Motor housing
Stepper motor
Bearing
Spindle
Insert
Valve piston
Valve seat
Valve port
Electric regulating valve, type CCM
Valve selection based on capacity calculation
As for extended capacity calculations and valve selection based on capacities and refrigerants, please refer to Coolselector®2. Rated and extended capacities are calculated with the Coolselector®2 calculation engine to ARI standards with the ASEREP equations based on laboratory measurements of selected valves.
Download Coolselector®2 for free at coolselector.danfoss.com.
Design and materials
Figure 3: Design and materials
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A
B
C
D
ABCDProduct type Code no.
Manufacturing date
Meters/Feets
Country
34G209.10
49 mm / 1.9 inch
Ø 6.3 mm / 1/4 inch
35 mm / 1.4 inch
2 + 0.089 meters / 6.6 + 0.3 feet 8 +0.3 meters / 26.2 +1 feet
34G210.10
A2 black
A1 white
B1 red
B2 green
34G211.10
Features
Description
Jacket
PVC - black
Cable outer sheath
Oil - resistant
Water proof rating
IP 67
Operating temperature range
-40 – +80 °C
Wire type
Twisted pair, cross section 20 AWG / 0.5 mm2
Cable outer diameter
7.0 mm
Minimum bending radius
10 x cable diameter
Cable combustibility / test
Flame retardant / VW-1 / CSA FT - 1
M12 standard
EN 61076-2-101
Reference standard
UL style 2464 and DIN VDE 0812
LVD directive
73/23/EEC and 93/68/EEC
Electric regulating valve, type CCM
M12 angle cable
M12 angle female connector is intended for use with a standard M12 male connector, available on stepper motor valves.
This cable is designed to oer high exibility and small outer diameters with tensile strength. The angle way M12 cable consist of paired, twisted wires, which decreases mutual inuence between signals transmitted along the cable and reduces inuence of external sources of interference. The cables thus provides a higher degree of protection against lost steps compared to other cables.
Identication
Figure 4: Identication
Connections
Table 5: Connections
Specication
Table 6: Specication
Dimension and weight
Figure 5: Dimensions
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Type
H1H2H3L1ØD1
Weight
mm
in.mmin.mmin.mmin.mmin.kglb.
CCM
26.21120
4.7
225
8.9532.1622.4
1.8
4
Electric regulating valve, type CCM
Figure 6: Dimension and weight
Table 7: Dimension and weight
For further information please contact Danfoss
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Type
Kv m3/h
Connections (Combi)
Code nos single pack
Weld
(1)
[in]
Solder ODF x ODF [in]
CCM 10
0.8
1/2 x 1/2
5/8 x 5/8
027H7188
CCM 20
1.7
3/4 x 3/4
7/8 x 7/8
027H7187
CCM 30
2.5
1 x 1
1 1/8 x 1 1/8
027H7186
CCM 40
4.2
1 x 1
1 1/8 x 1 1/8
027H7185
Type
Description
Code number
AST-G
Manual valve driver for service
034G0013
Type
Description
Code number
AST
Actuator for CCM CO2 valve
027H7184
-
O-ring spare part kit for CCM/CCMT (2 O-rings)
027H7230
Cable
Cable length (L)
Insulation
Packing format
Code no.
PVC - black
2 + 0.089 m / 6.6 +0.3 ft
SR-PVC
Single pack
034G7073
8 + 0.3 m / 26.2 +1 ft
SR-PVC
Single pack
034G7074
Electric regulating valve, type CCM
Ordering
Valve incl. actuator - Single pack
Table 8: Valve incl. actuator - Single pack
(1)
(1)
OD according to EN 10220
OD according to EN 10220
Accessories
Table 9: Accessories
Spareparts
Table 10: Spareparts
Ordering
Table 11: Ordering
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Electric regulating valve, type CCM
Certicates, declarations, and approvals
The list contains all certicates, declarations, and approvals for this product type. Individual code number may have some or all of these approvals, and certain local approvals may not appear on the list.
Some approvals may change over time. You can check the most current status at danfoss.com or contact your local Danfoss representative if you have any questions.
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Coolselector®2 makes it easy for engineers, consultants, and designers to nd and order the best components for refrigeration and air conditioning systems. Run calculations based on your operating conditions and then choose the best setup for your system design.
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